EP1349965A2 - Rolled or extruded aluminium al-mn alloy products with improved corrosion resistance - Google Patents
Rolled or extruded aluminium al-mn alloy products with improved corrosion resistanceInfo
- Publication number
- EP1349965A2 EP1349965A2 EP02700316A EP02700316A EP1349965A2 EP 1349965 A2 EP1349965 A2 EP 1349965A2 EP 02700316 A EP02700316 A EP 02700316A EP 02700316 A EP02700316 A EP 02700316A EP 1349965 A2 EP1349965 A2 EP 1349965A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- product according
- temperature
- less
- corrosion resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 7
- 230000007797 corrosion Effects 0.000 title abstract description 15
- 238000005260 corrosion Methods 0.000 title abstract description 15
- 239000004411 aluminium Substances 0.000 title abstract 2
- 229910000914 Mn alloy Inorganic materials 0.000 title description 2
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 27
- 239000000956 alloy Substances 0.000 claims abstract description 27
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 238000000137 annealing Methods 0.000 claims abstract description 11
- 238000005266 casting Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000012535 impurity Substances 0.000 claims abstract description 3
- 238000009987 spinning Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000000265 homogenisation Methods 0.000 claims description 5
- 235000012438 extruded product Nutrition 0.000 claims description 4
- 238000005097 cold rolling Methods 0.000 claims description 3
- 238000005098 hot rolling Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000001953 recrystallisation Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- 239000011651 chromium Substances 0.000 description 11
- 239000011701 zinc Substances 0.000 description 6
- 239000011777 magnesium Substances 0.000 description 5
- 239000011572 manganese Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910018131 Al-Mn Inorganic materials 0.000 description 2
- 229910018461 Al—Mn Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- PQLVXDKIJBQVDF-UHFFFAOYSA-N acetic acid;hydrate Chemical compound O.CC(O)=O PQLVXDKIJBQVDF-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
Definitions
- the invention relates to laminated or extruded products of Al-Mn aluminum alloy (3000 series according to the nomenclature of the Aluminum Association) with improved corrosion resistance, in particular tubes intended in particular for pipes or tubes and strips. intended for heat exchangers for the automobile industry.
- the alloys usually used for tubes intended for automobile pipes and for tubes and bands intended for automobile heat exchangers assembled mechanically are manganese alloys 3102, 3003 or 3103 according to standard EN 573-3. These alloys have good spinning properties and satisfactory mechanical characteristics. However, it appeared necessary to improve the corrosion resistance for these applications, which led to the appearance of alloys qualified as "long life”.
- Patent application WO 97/46726 to Reynolds Metals relates to an alloy, known under the designation X3030, of composition (%> by weight): Mn: 0.1 - 0.5 Cu ⁇ 0.03 Mg ⁇ 0.01 Zn : 0.06 - 1.0 Si: 0.05 - 0.12 Fe ⁇ 0.50 Ti: 0.03 - 0.30 Cr ⁇ 0.50 remains aluminum.
- the addition of Zn and Ti contributes to the improvement of the corrosion resistance.
- Cr is preferably kept below 0.20% and the examples show contents of 0.005%, 0.05% and 0.10%.
- Fe is preferably kept below 0.30%, and the examples show contents of 0.10%, 0.12% and 0.20%.
- Patent application WO 99/18250 from the same company relates to an alloy designated X3020 having better formability than X3030 by adding Mg (up to 1%) and Zr (up to 0.30%). Cr is preferably kept below 0.02% o, or even 0.01%). Fe is preferably kept below 0.30%).
- Patent application WO 00/50656 from Norsk Hydro relates to an alloy of composition: Si: 0.05 - 0.15 Fe: 0.06 - 0.35 Cu ⁇ 0.10 Mn: 0.01 - 1, 0
- Cr is preferably kept below 0.15% and is only allowed for the purpose of recycling scrap from the manufacture of other alloys.
- Fe is preferably kept below 0.22% ”.
- the object of the invention is to further improve the corrosion resistance compared to existing “long life” alloys.
- the subject of the invention is a rolled or extruded product, in particular a tube, made of an alloy of composition (% by weight):
- the preferred contents are: Si ⁇ 0.15 Fe: 0.25 - 0.40 Mn: 0.8 - 1.0 Cr: 0.15 - 0.30 Zn: 0.10 - 0.25
- the invention also relates to a method of manufacturing spun tubes of this composition comprising the casting of a billet of the preceding composition, optionally the homogenization of this billet, the spinning of a tube, the drawing of this tube in one or more passes and continuous annealing at a temperature between 350 and 500 ° C with a rise in temperature of less than 10 seconds, and preferably less than 2 seconds.
- the subject of the invention is also a process for manufacturing strips of this composition, comprising the casting of a plate, its hot rolling, then cold rolling, and continuous annealing at a temperature between 350 and 500 ° C. with a rise in temperature of less than 10 minutes, and preferably less than 2 minutes.
- the alloy according to the invention has a manganese content of the same order as that of alloys 3003 or 3103 and contains practically no copper or magnesium. Unlike the teaching of the prior art which recommends low iron contents for corrosion resistance, the alloy exhibits good behavior with an iron content greater than 0.20%> and up to
- a chromium content greater than 0.10%, and preferably 0.15% has been found to favor corrosion resistance.
- the process for manufacturing spun products involves the casting of billets of the indicated alloy, the homogenization of the billets, their reheating and their spinning to obtain a tube in straight length or in a crown, and one or more passes stretching to bring the product to the desired dimensions.
- the tube is then annealed by high-speed scrolling in a pass-through oven, preferably an induction oven.
- the reheating of the spun product is very rapid, less than 10 seconds, and preferably 2 seconds, and the product runs at a speed of between 20 and 200 m / min.
- the oven temperature is maintained between
- the product can then be re-stretched to increase the mechanical strength.
- This continuous annealing leads to a microstructure with fine equiaxed grains, of an average grain size, measured by the intercepts method, less than 40 ⁇ m, and typically of the order of 30 ⁇ m, whereas with a conventional annealing in in a static oven, the grains are elongated with a much larger grain size, of the order of 180 ⁇ m in the spinning direction and 70 ⁇ m in the direction perpendicular to the spinning.
- the presence of chromium further tends to decrease the grain size by increasing the density of the recrystallization sites, which has a beneficial effect on the corrosion resistance.
- the strip manufacturing process includes the casting of a plate of the composition according to the invention, optionally the homogenization of this plate, the hot rolling of this plate to obtain a strip, the cold rolling of this strip up to to the desired thickness and a final recrystallization annealing at a temperature between 350 and 600 ° C.
- This final annealing is preferably done in continuous in a passage oven with a temperature rise of less than 10 minutes, and preferably less than 2 minutes, which leads to a fine grain size.
- the hot rolled strip can also be obtained directly by continuous casting, for example by casting between two cooled rolls.
- the products according to the invention have a better corrosion resistance than 3003 or 3103, and at least as good as the “long life” alloys of the prior art, mechanical characteristics and formability equivalent to 3003 or 3103 , and an economic development cost. They have an electrochemical corrosion potential practically identical to that of 3003 or 3103, so that there is no difference in behavior of the galvanic couples, for example the tube-fin pair of the heat exchangers.
- the spun products also have a spinning ability at least as good as that of alloys 3003 or 3103.
- the spun products according to the invention can be used in particular as fuel, oil or brake fluid line pipes for cars and as tubes intended for heat exchangers of engine cooling and passenger compartment air conditioning systems of motor vehicles.
- the strips can be used in the same exchangers for manifolds, evaporators or fins.
- the alloys A, B and C correspond to compositions of 3003, 3103 and X3020 of the prior art.
- the alloys D and E differ from the composition according to the invention by a lower iron for D and titanium in place of the chromium for E.
- the alloy F is in accordance with the invention.
- the compositions of the alloys (% by weight) are indicated in Table 1. Table 1
- the billets were spun into tube crowns and then stretched to obtain a diameter of 12 mm and a thickness of 1.25 mm. No significant difference was recorded for the 6 alloys concerning their suitability for spinning or drawing.
- These crowns were continuously annealed in an induction furnace at a temperature set at 470 ° C, with a passage speed between 60 and 120 m / min. The crowns were then subjected to a new drawing pass to bring them to the H12 state according to standard EN 515.
- the tensile strength R m (in MPa) and the limit were measured on samples of the 6 tubes.
- the alloy according to the invention leads to a mechanical resistance practically identical to that of 3003 (A) or 3103 (B).
- the corrosion resistance was measured using the SWAAT test (knows water acetic acid test) according to standard ASTM G85. The measurements were made for 3 cycle durations: 100, 400 and 800 cycles, on two tubes per alloy and per duration of length 200 mm. At the end of the test, the tubes are taken out of the enclosure and pickled in a 68% concentrated nitric acid solution to dissolve corrosion products. On each tube, the deeper and the average is calculated is then measured depth of 5 injections to each tube and the average P avg values obtained for the two tubes. The corrosion resistance is all the better when P avg is low. The results are shown in Table 3.
- alloy F according to the invention is the one which gives the best results, and therefore the iron content of 0.21% does not harm the corrosion resistance, and the addition of 0.20%) of chromium for alloys D and F has a clearly beneficial effect.
Landscapes
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Of Metal (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Heat Treatment Of Steel (AREA)
- Powder Metallurgy (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0100432A FR2819525B1 (en) | 2001-01-12 | 2001-01-12 | LAMINATED OR ALUMINUM AL-Mn ALLOY PRODUCTS WITH IMPROVED CORROSION RESISTANCE |
| FR0100432 | 2001-01-12 | ||
| PCT/FR2002/000059 WO2002055750A2 (en) | 2001-01-12 | 2002-01-09 | Rolled or extruded aluminium al-mn alloy products with improved corrosion resistance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1349965A2 true EP1349965A2 (en) | 2003-10-08 |
| EP1349965B1 EP1349965B1 (en) | 2005-02-16 |
Family
ID=8858779
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02700316A Expired - Lifetime EP1349965B1 (en) | 2001-01-12 | 2002-01-09 | Rolled or extruded aluminium al-mn alloy products with improved corrosion resistance |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US6896749B2 (en) |
| EP (1) | EP1349965B1 (en) |
| AT (1) | ATE289364T1 (en) |
| AU (1) | AU2002233405A1 (en) |
| DE (1) | DE60202994T2 (en) |
| FR (1) | FR2819525B1 (en) |
| WO (1) | WO2002055750A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3449026A4 (en) * | 2016-04-29 | 2019-12-18 | Rio Tinto Alcan International Limited | CORROSION RESISTANT ALLOY FOR EXTRUDED AND BRAZED PRODUCTS |
| WO2022120639A1 (en) | 2020-12-09 | 2022-06-16 | Hydro Extruded Solutions As | Aluminium alloy with improved strength and recyclability |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6722286B2 (en) | 1999-12-14 | 2004-04-20 | Hitachi, Ltd. | Structure and railway car |
| JP4563204B2 (en) * | 2004-02-13 | 2010-10-13 | 株式会社デンソー | Aluminum alloy extruded material for heat exchanger and method for producing the same |
| JP5191144B2 (en) * | 2007-03-02 | 2013-04-24 | 矢崎総業株式会社 | Wire, electric wire, and manufacturing method of wire |
| FR2919306B1 (en) * | 2007-07-27 | 2009-10-02 | Alcan Rhenalu Sa | ALUMINUM ALUMINUM ALLOY FILM PRODUCTS WITH IMPROVED MECHANICAL RESISTANCE |
| FR2919307B1 (en) * | 2007-07-27 | 2009-10-02 | Alcan Rhenalu Sa | FILE PRODUCT OF AI-MG-SI ALUMINUM ALLOY HAVING IMPROVED CORROSION RESISTANCE |
| WO2009149542A1 (en) | 2008-06-10 | 2009-12-17 | Alcan International Limited | Al-mn based aluminium alloy composition combined with a homogenization treatment |
| CN102506602A (en) * | 2011-09-26 | 2012-06-20 | 江苏格林威尔金属材料科技有限公司 | Aluminium alloy inner groove circular tube for heat exchanger and manufacturing method of aluminum alloy inner groove circular tube |
| CN103014385B (en) * | 2012-12-03 | 2016-01-06 | 滁州迪蒙德模具制造有限公司 | The complete processing of high abrasion aluminium alloy foaming mould foundry goods |
| CN105132752A (en) * | 2015-08-06 | 2015-12-09 | 苏州好洁清洁器具有限公司 | High-performance aluminum alloy pipe and machining method thereof |
| CN105626695B (en) * | 2016-03-31 | 2018-05-04 | 河南机电高等专科学校 | A kind of aluminium base-steel double-metal bush material and its preparation process |
| CN105734354B (en) * | 2016-03-31 | 2017-09-12 | 河南机电高等专科学校 | A kind of Al-Sn-Cu alloy base bush material and preparation method thereof |
| CN105734363B (en) * | 2016-04-27 | 2017-09-05 | 贵州航天风华精密设备有限公司 | A kind of forming method of almag component |
| CN112254563A (en) * | 2019-07-22 | 2021-01-22 | 海德鲁铝业(苏州)有限公司 | Long-life aluminum alloy having high corrosion resistance and spiral grooved tube produced from the alloy |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4167410A (en) * | 1977-03-03 | 1979-09-11 | Swiss Aluminium Ltd. | Alloy for use in brazed assemblies |
| US4334935A (en) * | 1980-04-28 | 1982-06-15 | Alcan Research And Development Limited | Production of aluminum alloy sheet |
| FR2614901B1 (en) * | 1987-05-05 | 1992-07-24 | Cegedur | ALUMINUM ALLOYS FOR BRAZED HEAT EXCHANGER |
| US5906689A (en) * | 1996-06-06 | 1999-05-25 | Reynolds Metals Company | Corrosion resistant aluminum alloy |
| US5976278A (en) * | 1997-10-03 | 1999-11-02 | Reynolds Metals Company | Corrosion resistant, drawable and bendable aluminum alloy, process of making aluminum alloy article and article |
| CA2247037C (en) * | 1998-05-15 | 2002-04-23 | Alcan International Limited | Aluminum alloy products with high resistance to pitting corrosion |
| US20020007881A1 (en) * | 1999-02-22 | 2002-01-24 | Ole Daaland | High corrosion resistant aluminium alloy |
-
2001
- 2001-01-12 FR FR0100432A patent/FR2819525B1/en not_active Expired - Lifetime
-
2002
- 2002-01-09 US US10/416,511 patent/US6896749B2/en not_active Expired - Lifetime
- 2002-01-09 WO PCT/FR2002/000059 patent/WO2002055750A2/en not_active Ceased
- 2002-01-09 AT AT02700316T patent/ATE289364T1/en not_active IP Right Cessation
- 2002-01-09 AU AU2002233405A patent/AU2002233405A1/en not_active Abandoned
- 2002-01-09 EP EP02700316A patent/EP1349965B1/en not_active Expired - Lifetime
- 2002-01-09 DE DE60202994T patent/DE60202994T2/en not_active Expired - Lifetime
Non-Patent Citations (1)
| Title |
|---|
| See references of WO02055750A3 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3449026A4 (en) * | 2016-04-29 | 2019-12-18 | Rio Tinto Alcan International Limited | CORROSION RESISTANT ALLOY FOR EXTRUDED AND BRAZED PRODUCTS |
| US11255002B2 (en) | 2016-04-29 | 2022-02-22 | Rio Tinto Alcan International Limited | Corrosion resistant alloy for extruded and brazed products |
| WO2022120639A1 (en) | 2020-12-09 | 2022-06-16 | Hydro Extruded Solutions As | Aluminium alloy with improved strength and recyclability |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2819525B1 (en) | 2003-02-28 |
| EP1349965B1 (en) | 2005-02-16 |
| WO2002055750A2 (en) | 2002-07-18 |
| FR2819525A1 (en) | 2002-07-19 |
| US20040040634A1 (en) | 2004-03-04 |
| AU2002233405A1 (en) | 2002-07-24 |
| WO2002055750A3 (en) | 2002-09-26 |
| US6896749B2 (en) | 2005-05-24 |
| ATE289364T1 (en) | 2005-03-15 |
| DE60202994D1 (en) | 2005-03-24 |
| DE60202994T2 (en) | 2006-04-13 |
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