EP1348486A2 - Injector for a powder coating installation - Google Patents
Injector for a powder coating installation Download PDFInfo
- Publication number
- EP1348486A2 EP1348486A2 EP03005064A EP03005064A EP1348486A2 EP 1348486 A2 EP1348486 A2 EP 1348486A2 EP 03005064 A EP03005064 A EP 03005064A EP 03005064 A EP03005064 A EP 03005064A EP 1348486 A2 EP1348486 A2 EP 1348486A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- injector
- electrically conductive
- injector according
- injector housing
- electrically
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/14—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
- B05B7/1404—Arrangements for supplying particulate material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/14—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
- B05B7/1404—Arrangements for supplying particulate material
- B05B7/1472—Powder extracted from a powder container in a direction substantially opposite to gravity by a suction device dipped into the powder
Definitions
- the invention relates to an injector for a powder coating system with an injector housing made of electrically non-conductive material, especially plastic.
- Such injectors contain a transport gas, usually compressed air, and a color powder mixed together, the latter by means of the transport gas stream to a coating device, like a powder spray gun to spray a workpiece.
- a transport gas usually compressed air
- a color powder mixed together the latter by means of the transport gas stream to a coating device, like a powder spray gun to spray a workpiece.
- the inner walls of the powder transport channel are preferably made of a non-conductive Plastic, such as PTFE (polytetrafluoroethylene) manufactured to prevent caking of the to prevent transported powder on the inner wall.
- PTFE polytetrafluoroethylene
- Powder friction charges Due to the friction of the powder on the walls of the powder transport channel Powder friction charges.
- the charge current of these charges is a measure of the powder quality and powder density.
- the invention has for its object the powder quality and powder density of the in the injector monitor pumped powder during operation.
- this is due to the practically complete shielding the injector of electromagnetic interference achieved in that practical the entire outer surfaces of the injector and the attachments, such as compressed air connections, Earth connections and the like made of electrically conductive material, such as metal or consist of electrically conductive plastic or covered with such material and grounded are, and that the also electrically conductive inner surfaces by interruptions are electrically isolated from the outer surface.
- electrically conductive material such as metal or consist of electrically conductive plastic or covered with such material and grounded are, and that the also electrically conductive inner surfaces by interruptions are electrically isolated from the outer surface.
- the injector shown has an injector housing 2 made of electrically non-conductive plastic, which is covered by a metal cover 3 and within a propellant nozzle 4 and one Catch nozzle 6 takes up in a coaxial arrangement one behind the other.
- the capture nozzle 6 is in one piece with a hose nozzle 8 made of an electrically non-conductive plastic, preferably made of PTFE (Polytetrafluoroethylene) manufactured to prevent caking of powder on the inner wall 7 of the Avoid hose nozzle.
- PTFE Polytetrafluoroethylene
- the injector housing has a powder connector 10, which has a metal Powder suction pipe 28 is connected to a powder reservoir, not shown. Furthermore, a compressed air connection 12 for propellant nozzle air and a compressed air connection 14 for Air catch air provided.
- the connections 12 and 14 are made of metal.
- a sleeve 16 is mounted on the hose nozzle 8. This sleeve 16 carries the usual ribs 18 for fitting and holding the injector-side end of a delivery hose 20 which is made electrically conductive be, e.g. can consist of an electrically conductive material.
- the sleeve 16 goes at its injector end via an annular flange 17 into a union nut 22 over that to an external thread 24 of a connecting piece 26 for the Hose connection is screwed on and the ring flange to a radial shoulder 9 of the Catch nozzle 6 keeps pressed.
- Sleeve 16 with union nut 22 are of an electrically conductive Material layer covered or made of metal.
- the metal cover 3 of the injector housing 2 is attached to the injector housing 2 by means of screws 13 screwed and has an electrical connection 11 for a measuring device M for detecting Frictional charge flows, which occur in the injector due to friction of the powder particles on the inner walls of the transport channel, such as the inner wall 7 of the catch nozzle 6, arise. Further is an earth connection 60 on the cover 3 for earthing the outer surface of the injector housing intended. Alternatively, such an earth connection is provided at 60 'on the injector housing 2.
- the outer surfaces A and the inner surfaces I of the injector housing 2 are as shown Dashed lines are indicated, each provided with a coating of electrically conductive material, e.g. with metal layers.
- the coating of the outer surface is that of the inner surface separated by electrically insulating interruptions U. These interruptions U are in places on the injector housing that require processing, in particular easily accessible through rotating tools, observation and cleaning or maintenance are.
- Figure 1 are two alternatives for tapping the electrical friction charges from the represented electrically conductive coating of the inner surface I of the injector housing 2 and described below in sequence.
- an electrical lead wire 40 is electrically conductive coated inner wall 42 of the powder connector 10 led out of the injector housing 2.
- the electrically conductive layer of the inner wall 42 is in an electrically conductive connection with the dashed line, also with an electrically conductive layer provided receiving bore 43 for the catch nozzle 6, so that the generated inside the catch nozzle In this way, the frictional charge flows over the wire 40 to the measuring device M. can.
- friction charges are applied via the metallic drive nozzle 4 tapped into an electrically conductive receptacle in the form of a threaded hole 50 is screwed inside the injector housing 2.
- a metallization layer 54 an insulating plate 56 on the inside of the cover 3 and one of these Metallized layer 54 made for connection 11 guided contact wire 58.
- contact wire can then handle the friction charge from the inside of the injector housing via connection 11 to a measuring device M for very small currents in the ⁇ ampere range can be brought out.
Landscapes
- Electrostatic Spraying Apparatus (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft einen Injektor für eine Pulverbeschichtungsanlage mit einem Injektorgehäuse aus elektrisch nicht leitendem Material, insbesondere aus Kunststoff.The invention relates to an injector for a powder coating system with an injector housing made of electrically non-conductive material, especially plastic.
In solchen Injektoren werden ein Transportgas, normalerweise Druckluft, und ein Farbpulver miteinander vermischt, um letzteres mittels des Transportgasstromes zu einem Beschichtungsgerät, wie einer Pulversprühpistole, zum Besprühen eines Werkstückes zu fördern.Such injectors contain a transport gas, usually compressed air, and a color powder mixed together, the latter by means of the transport gas stream to a coating device, like a powder spray gun to spray a workpiece.
Die Innenwandungen des Pulvertransportkanals werden dabei bevorzugt aus einem nicht leitendem Kunststoff, wie PTFE (Polytetrafluorethylen) gefertigt, um einem Anbacken des transportierten Pulvers an der Innenwandung vorzubeugen.The inner walls of the powder transport channel are preferably made of a non-conductive Plastic, such as PTFE (polytetrafluoroethylene) manufactured to prevent caking of the to prevent transported powder on the inner wall.
Aufgrund der Reibung des Pulvers an den Wandungen des Pulvertransportkanales entstehen Reibungsladungen des Pulvers. Der Ladungsstrom dieser Ladungen ist ein Maß für die Pulverqualität und Pulverdichte.Due to the friction of the powder on the walls of the powder transport channel Powder friction charges. The charge current of these charges is a measure of the powder quality and powder density.
Der Erfindung liegt die Aufgabe zugrunde, die Pulverqualität und Pulverdichte des im Injektor geförderten Pulvers im Betrieb zu überwachen.The invention has for its object the powder quality and powder density of the in the injector monitor pumped powder during operation.
Zur Lösung dieser Aufgabe dient Anspruch 1.To solve this problem, claim 1.
Bei dem Injektor gemäß der Erfindung ist es möglich, im Betrieb fortlaufend oder sporadisch die durch Reibung entstehenden Ladungen im Injektor in Form von elektrischen Strömen zu erfassen und damit die Pulverqualität und -dichte zu ermitteln. Diese elektrischen Ströme sind nach den Feststellungen der Erfinder sehr klein (in der Größenordnung von µA), so daß Störungen durch elektromagnetische Wellen in der Umgebung des Injektors von der Erfassung der Reibungsladungsströme ferngehalten werden müssen, um Verfälschungen der Meßergebnisse zu vermeiden. Dies ist erfindungsgemäß durch die praktisch vollständige Abschirmung des Injektors von elektromagnetischen Störeinflüssen dadurch erreicht, daß praktisch die gesamten Außenoberflächen des Injektors und der Anbauteile, wie Druckluftanschlüsse, Erdanschlüsse und dergleichen aus elektrisch leitendem Material, wie Metall oder elektrisch leitendem Kunststoff bestehen oder mit solchem Material überzogen und geerdet sind, und daß die ebenfalls elektrisch leitend ausgebildete Innenoberflächen durch Unterbrechungen von der Außenoberfläche elektrisch isoliert sind. Somit können die sehr kleinen, im Betrieb entstehenden Reibungsladungsströme ungestört von der Innenoberfläche abgegriffen und zu einem Meßgerät für diese Ströme aus dem Injektor herausgeführt werden, so daß eine genaue Messung gewährleistet ist.With the injector according to the invention it is possible to operate continuously or sporadically the charges generated by friction in the injector in the form of electrical currents record and thus determine the powder quality and density. These electrical currents are, according to the inventors' findings, very small (in the order of µA), so that Interference from electromagnetic waves in the vicinity of the injector from detection the frictional charge currents must be kept away in order to falsify the measurement results to avoid. According to the invention, this is due to the practically complete shielding the injector of electromagnetic interference achieved in that practical the entire outer surfaces of the injector and the attachments, such as compressed air connections, Earth connections and the like made of electrically conductive material, such as metal or consist of electrically conductive plastic or covered with such material and grounded are, and that the also electrically conductive inner surfaces by interruptions are electrically isolated from the outer surface. Thus, the very small, in Operating friction currents are tapped undisturbed from the inner surface and lead to a measuring device for these currents from the injector, so that a accurate measurement is guaranteed.
Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous embodiments of the invention are specified in the subclaims.
Die Erfindung ist im Folgenden anhand schematischer Zeichnungen an einem Ausführungsbeispiel mit weiteren Einzelheiten näher erläutert. Es zeigen:
- Figur 1
- einen Längsschnitt durch einen Injektor gemäß der Erfindung;
Figur 2- die linke Seitenansicht von Figur 1; und
Figur 3- eine perspektivische Darstellung eines Injektors gemäß den Figuren 1 und 2.
- Figure 1
- a longitudinal section through an injector according to the invention;
- Figure 2
- the left side view of Figure 1; and
- Figure 3
- a perspective view of an injector according to Figures 1 and 2.
Der gezeigte Injektor hat ein Injektorgehäuse 2 aus elektrisch nicht leitendem Kunststoff, das
von einem metallenen Deckel 3 abgedeckt ist und innerhalb eine Treibdüse 4 und eine
Fangdüse 6 in koaxialer Anordnung hintereinander aufnimmt. Die Fangdüse 6 ist einteilig mit
einer Schlauchtülle 8 aus einem elektrisch nicht leitenden Kunststoff, vorzugsweise aus PTFE
(Polytetrafluorethylen) gefertigt, um ein Anbacken von Pulver an der Innenwand 7 der
Schlauchtülle zu vermeiden. Zudem wir mit PTFE ein hoher Reibungsladungsstrom erzeugt.The injector shown has an
Wie üblich hat das Injektorgehäuse einen Pulveranschlußstutzen 10, der über ein metallenes
Pulveransaugrohr 28 mit einem nicht gezeigten Pulvervorratsbehälter in Verbindung steht.
Ferner sind ein Druckluftanschluß 12 für Treibdüsenluft und ein Druckluftanschluß 14 für
Fangdüsenluft vorgesehen. Die Anschlüsse 12 und 14 sind aus Metall. Auf die Schlauchtülle
8 ist eine Hülse 16 aufgezogen. Diese Hülse 16 trägt die üblichen Rippen 18 zum Überstülpen
und Halten des injektorseitigen Endes eines Förderschlauches 20, der elektrisch leitfähig ausgebildet
sein, z.B. aus einem elektrisch leitfähigen Material bestehen kann. As usual, the injector housing has a
Die Hülse 16 geht an ihrem injektorseitigen Ende über einen Ringflansch 17 in eine Überwurfmutter
22 über, die auf ein Außengewinde 24 eines Anschlußstutzens 26 für den
Schlauchanschluß aufgeschraubt ist und den Ringflansch an eine radiale Schulter 9 der
Fangdüse 6 angedrückt hält. Hülse 16 mit Überwurfmutter 22 sind von einer elektrisch leitfähigen
Materialschicht überzogen oder bestehen aus Metall.The
Der metallene Deckel 3 des Injektorgehäuses 2 ist mittels Schrauben 13 am Injektorgehäuse 2
angeschraubt und hat einen elektrischen Anschluß 11 für ein Meßgerät M zum Erfassen von
Reibungsladungsströmen, welche im Injektor durch Reibung der Pulverpartikel an den Innenwandungen
des Transportkanals, wie der Innenwand 7 der Fangdüse 6, entstehen. Ferner
ist am Deckel 3 ein Erdanschluß 60 zur Erdung der Außenoberfläche des Injektorgehäuses
vorgesehen. Alternativ ist ein solcher Erdanschluß bei 60' am Injektorgehäuse 2 vorgesehen.The
Die Außenoberflächen A und die Innenoberflächen I des Injektorgehäuses 2 sind, wie durch
Strichelung angedeutet ist, je mit einem Überzug aus elektrisch leitendem Material versehen,
z.B. mit Metallschichten. Die Beschichtung der Außenoberfläche ist von derjenigen der Innenoberfläche
durch elektrisch isolierende Unterbrechungen U getrennt. Diese Unterbrechungen
U befinden sich an Stellen des Injektorgehäuses, die einer Bearbeitung, insbesondere
durch drehende Werkzeuge, einer Beobachtung und einer Reinigung oder Wartung gut zugänglich
sind.The outer surfaces A and the inner surfaces I of the
In Figur 1 sind zwei Alternativen für den Abgriff der elektrischen Reibungsladungen von der
elektrisch leitenden Beschichtung der Innenoberfläche I des Injektorgehäuses 2 dargstellt und
im Folgenden nacheinander beschrieben.In Figure 1 are two alternatives for tapping the electrical friction charges from the
represented electrically conductive coating of the inner surface I of the
Gemäß einer ersten Alternative ist ein elektrischer Leitungsdraht 40 von der elektrisch leitend
beschichteten Innenwand 42 des Pulveranschlußstutzens 10 aus dem Injektorgehäuse 2 herausgeführt.
Die elektrisch leitende Schicht der Innenwand 42 steht in elektrisch leitender Verbindung
mit der gestrichelt angedeuteten, ebenfalls mit einer elektrisch leitfähigen Schicht
versehenen Aufnahmebohrung 43 für die Fangdüse 6, so daß die innerhalb der Fangdüse erzeugte
Reibungsladung auf diesem Wege über den Draht 40 zu dem Meßgerät M abfließen
kann.According to a first alternative, an
Gemäß einer zweiten Alternative werden Reibungsladungen über die metallische Treibdüse 4
abgegriffen, die in eine elektrisch leitend ausgebildete Aufnahme in Gestalt einer Gewindebohrung
50 im Inneren des Injektorgehäuses 2 eingeschraubt ist. Zwischen dem elektrischen
Anschluß 11 und der Treibdüse 4 ist ein elektrischer Pfad über eine Feder 52, eine Metallisierschicht
54 einer Isolierplatte 56 an der Innenseite des Deckels 3 und über einen von dieser
Metallisierschicht 54 zum Anschluß 11 geführten Kontaktdraht 58 hergestellt. Über den elektrischen
Kontaktdraht kann dann ebenso wie bei der ersten Alternative die Reibungsladung
aus dem Inneren des Injektorgehäuses über den Anschluß 11 zu dem einem Meßgerät M für
sehr kleine Ströme im µ-Ampère-Bereich herausgeführt werden.According to a second alternative, friction charges are applied via the
Die in der vorstehenden Beschreibung, den Ansprüchen und den Zeichnungen offenbarten Merkmale können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung. Those disclosed in the foregoing description, claims and drawings Features can be used individually as well as in any combination for the realization the invention.
- Injektorgehäuseinjector
- 22
- Deckelcover
- 33
- Treibdüsepropelling nozzle
- 44
- Fangdüsecollecting nozzle
- 66
- Innenwand der FangdüseInner wall of the catch nozzle
- 77
- Schlauchtüllehose
- 88th
- Schultershoulder
- 99
- PulveranschlußstutzenPowder connecting branch
- 1010
- el. Anschlußel. connection
- 1111
- Anschluß für TreibdüsenluftConnection for propellant air
- 1212
- Deckelschraubecover screw
- 1313
- Anschluß für FangdüsenluftConnection for trap nozzle air
- 1414
- Hülseshell
- 1616
- Ringflanschannular flange
- 1717
- Rippenribs
- 1818
- ÜberwurfmutterNut
- 2222
- Außengewindeexternal thread
- 2424
- Anschlußstutzenconnecting branch
- 2626
- Pulveransaugrohr metallischPowder suction pipe metallic
- 2828
- O-RingO-ring
- 3030
- Leitungsdrahtlead wire
- 4040
-
Innenwand des Pulver
Anschlußstutzens 10Inner wall of the
powder Connection piece 10 - 4242
- Aufnahmebohrung/Fang düseReceiving bore / Catch jet
- 4343
- Aufnahmebohrung/Treib düseLocation hole / drive jet
- 5050
- Federfeather
- 5252
- Metallschichtmetal layer
- 5454
- Isolierplatteinsulation
- 5656
- Kontaktdrahtcontact wire
- 5858
- ErdanschlußEarth connection
- 60, 60'60, 60 '
- Außenoberflächeouter surface
- AA
- Innenoberflächeinner surface
- II
- Unterbrechungeninterruptions
- UU
- Meßgerätgauge
- MM
Claims (13)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10213275 | 2002-03-25 | ||
| DE10213275A DE10213275C1 (en) | 2002-03-25 | 2002-03-25 | Injector for a powder coating system |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1348486A2 true EP1348486A2 (en) | 2003-10-01 |
| EP1348486A3 EP1348486A3 (en) | 2005-05-04 |
| EP1348486B1 EP1348486B1 (en) | 2007-09-05 |
Family
ID=27798170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03005064A Expired - Lifetime EP1348486B1 (en) | 2002-03-25 | 2003-03-06 | Injector for a powder coating installation |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US6857826B2 (en) |
| EP (1) | EP1348486B1 (en) |
| DE (1) | DE10213275C1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014170374A1 (en) * | 2013-04-17 | 2014-10-23 | Sames Technologies | Venturi pump and facility for applying paint coatings |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202004019438U1 (en) * | 2004-12-16 | 2005-02-10 | J. Wagner Ag | Powder conveying device and catching nozzle for the powder conveying device |
| US7708504B2 (en) * | 2005-08-29 | 2010-05-04 | Savannah River Nuclear Solutions, Llc | Pneumatic conveyance apparatus and process |
| US20070074656A1 (en) * | 2005-10-04 | 2007-04-05 | Zhibo Zhao | Non-clogging powder injector for a kinetic spray nozzle system |
| DE102010030761B4 (en) * | 2010-06-30 | 2014-09-11 | Gema Switzerland Gmbh | Jet catch nozzle for a Pulverförderinjektor and Pulverförderinjektor |
| US8882400B2 (en) * | 2010-10-29 | 2014-11-11 | General Electric Company | Solids feeder discharge port |
| CN102407200B (en) * | 2011-07-18 | 2013-06-12 | 杭州浙大精益机电技术工程有限公司 | Device for realizing automatic liquid spray of aerosol can based on electromagnetic driving |
| CN106994400A (en) * | 2016-01-23 | 2017-08-01 | 宁波市鄞州吉田电器有限公司 | A kind of electrostatic powder coating machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5035360A (en) * | 1990-07-02 | 1991-07-30 | The University Of Toronto Innovations Foundation | Electrically actuated gaseous fuel timing and metering device |
| DE4201665C2 (en) * | 1992-01-22 | 1993-10-28 | Wagner International Ag Altsta | Powder injector |
| DE4443859A1 (en) * | 1994-12-09 | 1996-06-13 | Friedrich Lothar | Measuring amount of lacquer powder flowing in electrostatic powder coating |
| FR2750897B1 (en) * | 1996-07-10 | 1998-09-18 | Sames Sa | TRIBOELECTRIC PROJECTOR, COATING PRODUCT PROJECTION INSTALLATION AND METHOD FOR CONTROLLING SUCH A PROJECTOR |
| DE19738097C2 (en) * | 1997-09-01 | 2000-01-27 | Wagner International Ag Altsta | Method for operating an electrostatic powder coating system and electrostatic powder coating system |
| CO5070568A1 (en) * | 1998-05-22 | 2001-08-28 | Eurand Internatrional Spa | LAYER AND APPLIANCE APPLICATION PROCESS FOR EFFECT |
-
2002
- 2002-03-25 DE DE10213275A patent/DE10213275C1/en not_active Expired - Fee Related
-
2003
- 2003-03-06 EP EP03005064A patent/EP1348486B1/en not_active Expired - Lifetime
- 2003-03-24 US US10/395,832 patent/US6857826B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014170374A1 (en) * | 2013-04-17 | 2014-10-23 | Sames Technologies | Venturi pump and facility for applying paint coatings |
| FR3004767A1 (en) * | 2013-04-17 | 2014-10-24 | Sames Technologies | VENTURI EFFECT PUMP AND PAINT COATING APPLICATION INSTALLATION |
| US9636695B2 (en) | 2013-04-17 | 2017-05-02 | Sames Technologies | Venturi pump and facility for applying paint coatings |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1348486A3 (en) | 2005-05-04 |
| EP1348486B1 (en) | 2007-09-05 |
| DE10213275C1 (en) | 2003-12-24 |
| US6857826B2 (en) | 2005-02-22 |
| US20030180101A1 (en) | 2003-09-25 |
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