EP1297903A1 - Process for manufacturing painted automotive body parts from aluminium alloy - Google Patents
Process for manufacturing painted automotive body parts from aluminium alloy Download PDFInfo
- Publication number
- EP1297903A1 EP1297903A1 EP01810950A EP01810950A EP1297903A1 EP 1297903 A1 EP1297903 A1 EP 1297903A1 EP 01810950 A EP01810950 A EP 01810950A EP 01810950 A EP01810950 A EP 01810950A EP 1297903 A1 EP1297903 A1 EP 1297903A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cold
- auf
- body parts
- bandes
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/05—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/20—Metallic substrate based on light metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2701/00—Coatings being able to withstand changes in the shape of the substrate or to withstand welding
- B05D2701/10—Coatings being able to withstand changes in the shape of the substrate or to withstand welding withstanding draw and redraw process, punching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
Definitions
- the invention relates to a method for producing painted automobile body parts from an aluminum alloy with 0.3 to 0.9 wt .-% magnesium and 0.5 to 1.2 wt .-% silicon.
- body parts of sheet metal first in the final Form and then the finished body part, i. first to paint after the deformation of the sheet to the body part.
- a baking of the paint is then a baking of the paint at temperatures, which simultaneously lead to an increase in strength in the sheet metal.
- the invention is based on the object of a simplified process for the preparation painted automotive body parts of an aluminum alloy to create the aforementioned type, which for forming in the painted state suitable is.
- the essence of the invention lies in the combination of the by cold aging produced heat treatment condition T4 with the following, relatively weak cold forming with a reduction in thickness of max. 18%. This ensures that the softened as a result of solution annealing and therefore tape susceptible to surface damage of all kinds to prevent such damage again sufficient strength having. At the same time, the increase in strength is in the stressed cold-forming area so dimensioned that on the one hand still enough reserve for the forming of the varnished band to the painted automotive body parts remains, on the other hand, the strength in the painted body parts is considerably higher than in the pure state T4.
- the solution annealing of the rolled to the intermediate thickness band is mandatory in a continuous band-pass annealing furnace.
- conversion layer here is the known pretreatment of aluminum surfaces such as. Chromating or chromium-free process understood. With the conversion layer becomes the adhesion of the paint layers on the aluminum surface decisively improved.
- the mentioned painted automobile body parts are for example modules, like roof modules for sun roofs or complete roofs or others Components from the painted strip through a cold forming in the desired shape are brought.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Metal Rolling (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Body Structure For Vehicles (AREA)
Abstract
Ein Verfahren zur Herstellung lackierter Automobil-Karosserieteile aus einer Aluminiumlegierung mit 0,3 bis 0,9 Gew.-% Magnesium und 0,5 bis 1,2 Gew.-% Silizium, umfasst die Schritte
- Kaltwalzen eines warmgewalzten Bandes in einem oder mehreren Walzstichen auf eine Zwischendicke,
- Lösungsglühen des auf die Zwischendicke gewalzten Bandes in einem kontinuierlich arbeitenden Banddurchlauf-Glühofen während 10 bis 100 sec bei einer Temperatur von 540 bis 575 °C,
- Abkühlen des lösungsgeglühten Bandes mit einer Abkühlgeschwindigkeit von 20 bis 300 °C/sec auf 200 °C oder weniger,
- Kaltauslagern des auf 200 °C oder weniger abgekühlten Bandes zur Erzielung des Wärmebehandlungszustandes T4,
- Kaltwalzen des kaltausgelagerten Bandes auf Enddicke mit einer Dickenreduktion von 1,5 bis 18 %,
- Aufbringen einer Konversionsschicht auf das auf Enddicke gewalzte Band,
- Aufbringen einer oder mehrerer Lackschichten auf das mit der Konversionsschicht versehene Band,
- Umformen des lackierten Bandes zu den lackierten Automobil-Karosserieteilen.
- Cold rolling a hot rolled strip in one or more rolling passes to an intermediate thickness,
- Solution heat treatment of the intermediate thickness rolled strip in a continuous band pass annealing furnace for 10 to 100 seconds at a temperature of 540 to 575 ° C,
- Cooling the solution-annealed strip at a cooling rate of 20 to 300 ° C / sec to 200 ° C or less,
- Cold aging of the belt cooled to 200 ° C or less to obtain the heat treatment state T4,
- Cold-rolling the cold-laid strip to final thickness with a thickness reduction of 1.5 to 18%,
- Applying a conversion layer to the final thickness rolled strip,
- Applying one or more lacquer layers to the tape provided with the conversion layer,
- Forming the varnished band to the varnished automotive body parts.
Description
Die Erfindung betrifft ein Verfahren zur Herstellung lackierter Automobil-Karosserieteile aus einer Aluminiumlegierung mit 0,3 bis 0,9 Gew.-% Magnesium und 0,5 bis 1,2 Gew.-% Silizium.The invention relates to a method for producing painted automobile body parts from an aluminum alloy with 0.3 to 0.9 wt .-% magnesium and 0.5 to 1.2 wt .-% silicon.
Bei der Herstellung lackierter Automobil-Karosserieteile aus Aluminiumlegierungen ist allgemein bekannt, Karosserieteile aus Blech zunächst in die endgültige Form zu bringen und das fertige Karosserieteil anschliessend, d.h. erst nach der Umformung des Bleches zum Karosserieteil zu lackieren. In einem oder mehreren Schritten erfolgt sodann ein Einbrennen des Lackes bei Temperaturen, die gleichzeitig zu einem Festigkeitsanstieg im Blech führen.In the production of painted automotive body parts made of aluminum alloys is generally known, body parts of sheet metal first in the final Form and then the finished body part, i. first to paint after the deformation of the sheet to the body part. In one or several steps is then a baking of the paint at temperatures, which simultaneously lead to an increase in strength in the sheet metal.
Der Erfindung liegt die Aufgabe zugrunde, ein vereinfachtes Verfahren zur Herstellung lackierter Automobil-Karosserieteile aus einer Aluminiumlegierung der eingangs erwähnten Art zu schaffen, welches zum Umformen im lackierten Zustand geeignet ist.The invention is based on the object of a simplified process for the preparation painted automotive body parts of an aluminum alloy to create the aforementioned type, which for forming in the painted state suitable is.
Zur erfindungsgemässen Lösung der Aufgabe führen die Verfahrensschritte
- Kaltwalzen eines warmgewalzten Bandes in einem oder mehreren Walzstichen auf eine Zwischendicke,
- Lösungsglühen des auf die Zwischendicke gewalzten Bandes in einem kontinuierlich arbeitenden Banddurchlauf-Glühofen während 10 bis 100 sec bei einer Temperatur von 540 bis 575 °C,
- Abkühlen des lösungsgeglühten Bandes mit einer Abkühlgeschwindigkeit von 20 bis 300 °C/sec auf 200 °C oder weniger,
- Kaltauslagern des auf 200 °C oder weniger abgekühlten Bandes zur Erzielung des Wärmebehandlungszustandes T4,
- Kaltwalzen des kaltausgelagerten Bandes auf Enddicke mit einer Dickenreduktion von 1,5 bis 18 %,
- Aufbringen einer Konversionsschicht auf das auf Enddicke gewalzte Band,
- Aufbringen einer oder mehrerer Lackschichten auf das mit der Konversionsschicht versehene Band,
- Umformen des lackierten Bandes zu den lackierten Automobil-Karosserieteilen.
- Cold rolling a hot rolled strip in one or more rolling passes to an intermediate thickness,
- Solution heat treatment of the intermediate thickness rolled strip in a continuous band pass annealing furnace for 10 to 100 seconds at a temperature of 540 to 575 ° C,
- Cooling the solution-annealed strip at a cooling rate of 20 to 300 ° C / sec to 200 ° C or less,
- Cold aging of the belt cooled to 200 ° C or less to obtain the heat treatment state T4,
- Cold-rolling the cold-laid strip to final thickness with a thickness reduction of 1.5 to 18%,
- Applying a conversion layer to the final thickness rolled strip,
- Applying one or more lacquer layers to the tape provided with the conversion layer,
- Forming the varnished band to the varnished automotive body parts.
Der Kern der Erfindung liegt in der Kombination des durch die Kaltauslagerung erzeugten Wärmebehandlungszustandes T4 mit der darauf folgenden, verhältnismässig schwachen Kaltumformung mit einer Dickenabnahme von max. 18%. Dadurch wird sichergestellt, dass das infolge des Lösungsglühens weich gewordene und deshalb auf Oberflächenbeschädigungen aller Art anfällige Band zur Verhinderung derartiger Beschädigungen wieder eine ausreichende Festigkeit aufweist. Gleichzeitig ist der Festigkeitsanstieg im beanspruchten Kaltverfomungsbereich derart bemessen, dass einerseits noch genügend Reserve für die Umformung des lackierten Bandes zu den lackierten Automobil-Karosserieteilen verbleibt, anderseits die Festigkeit in den lackierten Karosserieteilen erheblich höher ist als im reinen Zustand T4.The essence of the invention lies in the combination of the by cold aging produced heat treatment condition T4 with the following, relatively weak cold forming with a reduction in thickness of max. 18%. This ensures that the softened as a result of solution annealing and therefore tape susceptible to surface damage of all kinds to prevent such damage again sufficient strength having. At the same time, the increase in strength is in the stressed cold-forming area so dimensioned that on the one hand still enough reserve for the forming of the varnished band to the painted automotive body parts remains, on the other hand, the strength in the painted body parts is considerably higher than in the pure state T4.
Das Lösungsglühen des auf die Zwischendicke gewalzten Bandes erfolgt zwingend in einem kontinuierlich arbeitenden Banddurchlauf-Glühofen.The solution annealing of the rolled to the intermediate thickness band is mandatory in a continuous band-pass annealing furnace.
Unter Konversionsschicht wird hier die bekannte Vorbehandlung von Aluminiumoberflächen wie z.B. Chromatieren oder chromfreie Verfahren verstanden. Mit der Konversionsschicht wird die Haftung der Lackschichten auf der Aluminiumoberfläche entscheidend verbessert.Under conversion layer here is the known pretreatment of aluminum surfaces such as. Chromating or chromium-free process understood. With the conversion layer becomes the adhesion of the paint layers on the aluminum surface decisively improved.
In gewissen Fällen kann es sich als vorteilhaft erweisen, das auf Enddicke gewalzte Band vor dem Aufbringen der Konversionsschicht mit einer Oberflächentextur zu versehen. Bei einer mit dem Texturieren der Oberfläche allenfalls durch einen Prägeschritt verursachten Dickenreduktion wäre die beim Kaltwalzen des kaltausgelagerten Bandes auf Enddicke vorgesehene Dickenabnahme zu berücksichtigen, d.h. die totale Dickenreduktion darf den Maximalwert von 18% nicht überschreiten.In certain cases, it may prove advantageous to roll to final gauge Tape before applying the conversion layer with a surface texture to provide. At one with the texturing of the surface at best Thickness reduction caused by an embossing step would be that during cold rolling of cold-laid strip to final thickness provided thickness decrease to be considered, i. the total thickness reduction may not exceed the maximum value of Do not exceed 18%.
Das Aufbringen einer Oberflächentextur auf das auf Enddicke gewalzte Band erfolgt in zweckmässiger Weise über ein entsprechendes, auf die Oberfläche von Arbeitswalzen aufgebrachtes Rauheitsmuster, welches in einem einzigen Walzvorgang auf das Band übertragen wird. Wie bei jedem Prägevorgang sind die Oberflächentopographien der Arbeitswalze und der damit geprägten Bänder zueinander komplementär, d.h. Spitzen bzw. Erhebungen auf der Walzenoberfläche werden zu Tälern bzw. Vertiefungen in der Bandoberfläche und umgekehrt.Applying a surface texture to the final gauge rolled strip takes place in an expedient manner via a corresponding, on the surface roughness pattern applied by work rolls, which is in a single Rolling is transferred to the belt. As with any embossing process the surface topographies of the work roll and the tapes embossed therewith complementary to each other, i. Tips or elevations on the roll surface become valleys or depressions in the strip surface and vice versa.
Zur Durchführung des erfindungsgemässen Verfahrens geeignete Rauheitsmuster ergeben sich durch Prägen einer Oberflächentextur mit Arbeitswalzen, deren Oberfläche nach den folgenden Verfahren aufgerauht sind:
- Funkenerodierverfahren (EDT-Electrical Discharge Texturing). Beim EDT-Verfahren wird die Walze längs einer Reihe von Elektroden bei gleichzeitiger axialer Oszillation gedreht und dabei die Oberfläche auf eine vorgewählte Rauhtiefe texturiert. Durch die Entladung elektrischer Energie zwischen der Walzenoberfläche und den über eine dieelektrische Flüssigkeit getrennten Elektroden werden auf der Walzenoberfläche kleine Krater gebildet. Die Rauheit der Walze kann auf bekannte Weise durch eine Reihe von Maschinen-Parametern eingestellt werden. Das Rauheitsmuster ist eine statistische Verteilung von Spitzen und Tälern. Das EDT-Verfahren ermöglicht die Einstellung von Mittenrauhwerten Ra zwischen 0,5 und 2 µm. Mittenrauhwert und Spitzenzahl sind miteinander weitgehend verknüpft. Für das erfindungsgemässe Verfahren besonders geeignet ist eine Oberflächentextur mit niedriger Rauheit und hoher Spitzenzahl.
- Isomill-Verfahren. Beim Isomill-Verfahren sind in die Oberfläche der Arbeitswalzen in Umfangrichtung und quer dazu in Achsenrichtung oder in einem Winkel von je 45° zur Walzrichtung zur Erzeugung eines im wesentlichen quadratischen Rauheitsmusters Rillen eingraviert.
- Millfinish-Verfahren. Beim Millfinish-Verfahren sind in die Oberfläche der Arbeitswalzen in Umfangrichtung feine Rillen eingraviert. Bei Übertragung dieses Rauheitsmusters auf das Blech entsteht die Oberfläche "Millfinish".
- Spark EDM (EDT Electrical Discharge Texturing). In the EDT process, the roll is rotated along a series of electrodes with simultaneous axial oscillation, thereby texturing the surface to a preselected roughness. By discharging electrical energy between the roll surface and the electrodes separated by a dielectric liquid, small craters are formed on the roll surface. The roughness of the roll can be adjusted in a known manner by a number of machine parameters. The roughness pattern is a statistical distribution of peaks and valleys. The EDT method allows the adjustment of average roughness values R a between 0.5 and 2 μm. Mean roughness and number of peaks are largely linked. Particularly suitable for the process according to the invention is a surface texture with low roughness and a high number of tips.
- Isomill method. In the Isomill process grooves are engraved in the surface of the work rolls circumferentially and transversely thereto in the axial direction or at an angle of 45 ° to the rolling direction to produce a substantially square roughness pattern.
- Millfinish method. In the Millfinish process, fine grooves are circumferentially engraved in the surface of the work rolls. When this roughness pattern is transferred to the sheet, the surface "Millfinish" is created.
Die erwähnten lackierten Automobil-Karosserieteile sind beispielsweise Module, wie Dachmodule für Sonnendächer oder komplette Dächer oder auch andere Komponenten, die aus dem lackierten Band durch eine Kaltumformung in die gewünschte Form gebracht werden.The mentioned painted automobile body parts are for example modules, like roof modules for sun roofs or complete roofs or others Components from the painted strip through a cold forming in the desired shape are brought.
Claims (8)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT01810950T ATE335550T1 (en) | 2001-09-28 | 2001-09-28 | METHOD FOR PRODUCING PAINTED AUTOMOBILE BODY PARTS FROM AN ALUMINUM ALLOY |
| DE50110714T DE50110714D1 (en) | 2001-09-28 | 2001-09-28 | Method for producing painted automotive body parts from an aluminum alloy |
| EP01810950A EP1297903B8 (en) | 2001-09-28 | 2001-09-28 | Process for manufacturing painted automotive body parts from aluminium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP01810950A EP1297903B8 (en) | 2001-09-28 | 2001-09-28 | Process for manufacturing painted automotive body parts from aluminium alloy |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1297903A1 true EP1297903A1 (en) | 2003-04-02 |
| EP1297903B1 EP1297903B1 (en) | 2006-08-09 |
| EP1297903B8 EP1297903B8 (en) | 2007-06-13 |
Family
ID=8184169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01810950A Expired - Lifetime EP1297903B8 (en) | 2001-09-28 | 2001-09-28 | Process for manufacturing painted automotive body parts from aluminium alloy |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1297903B8 (en) |
| AT (1) | ATE335550T1 (en) |
| DE (1) | DE50110714D1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11213870B2 (en) | 2017-07-21 | 2022-01-04 | Novelis Inc. | Micro-textured surfaces via low pressure rolling |
| CN115011848A (en) * | 2022-05-11 | 2022-09-06 | 北京理工大学 | A kind of high-purity aluminum alloy wire and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5478424A (en) * | 1993-04-06 | 1995-12-26 | Alusuisse-Lonza Services Ltd. | Process for joining components made of metal |
| WO1998049360A1 (en) * | 1997-04-25 | 1998-11-05 | Toyo Kohan Co., Ltd. | Resin-coated aluminum alloy sheet for drawn and ironed cans |
| US6099953A (en) * | 1996-03-27 | 2000-08-08 | Toyo Kohan Co., Ltd. | Thermoplastic resin-coated aluminum alloy plate, and process and apparatus for producing the same |
-
2001
- 2001-09-28 AT AT01810950T patent/ATE335550T1/en not_active IP Right Cessation
- 2001-09-28 DE DE50110714T patent/DE50110714D1/en not_active Expired - Lifetime
- 2001-09-28 EP EP01810950A patent/EP1297903B8/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5478424A (en) * | 1993-04-06 | 1995-12-26 | Alusuisse-Lonza Services Ltd. | Process for joining components made of metal |
| US6099953A (en) * | 1996-03-27 | 2000-08-08 | Toyo Kohan Co., Ltd. | Thermoplastic resin-coated aluminum alloy plate, and process and apparatus for producing the same |
| WO1998049360A1 (en) * | 1997-04-25 | 1998-11-05 | Toyo Kohan Co., Ltd. | Resin-coated aluminum alloy sheet for drawn and ironed cans |
Non-Patent Citations (3)
| Title |
|---|
| DATABASE WPI Week 199850, Derwent World Patents Index; AN 1998-594990, XP002212221, KINUSHIGE F; SHIMIZU K: "Manufacturing resin-coated aluminium alloy sheet by treating aluminium alloy sheet with silane coupling agent and coating with thermoplastic resin" * |
| HUFNAGEL W.: "Aluminium Tashenbuch", 1983, ALUMINIUM VERLAG, DÜSSELDORF, XP002212220 * |
| MURTHA S J ET AL: "ANISOTROPY EFFECTS IN THE FORMING OF ALUMINUM SHEET", SAE SPECIAL PUBLICATIONS, XX, XX, 1995, pages 103 - 111, XP008005835, ISSN: 0099-5908 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11213870B2 (en) | 2017-07-21 | 2022-01-04 | Novelis Inc. | Micro-textured surfaces via low pressure rolling |
| US11426777B2 (en) | 2017-07-21 | 2022-08-30 | Noveliss Inc. | Systems and methods for controlling surface texturing of a metal substrate with low pressure rolling |
| US11638941B2 (en) | 2017-07-21 | 2023-05-02 | Novelis Inc. | Systems and methods for controlling flatness of a metal substrate with low pressure rolling |
| CN115011848A (en) * | 2022-05-11 | 2022-09-06 | 北京理工大学 | A kind of high-purity aluminum alloy wire and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE335550T1 (en) | 2006-09-15 |
| DE50110714D1 (en) | 2006-09-21 |
| EP1297903B1 (en) | 2006-08-09 |
| EP1297903B8 (en) | 2007-06-13 |
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