EP1247843A2 - Composition de revêtements durcissable sous UV pour fibre optique durcissant rapidement et présentant une adhérence améliorée au verre - Google Patents
Composition de revêtements durcissable sous UV pour fibre optique durcissant rapidement et présentant une adhérence améliorée au verre Download PDFInfo
- Publication number
- EP1247843A2 EP1247843A2 EP02290635A EP02290635A EP1247843A2 EP 1247843 A2 EP1247843 A2 EP 1247843A2 EP 02290635 A EP02290635 A EP 02290635A EP 02290635 A EP02290635 A EP 02290635A EP 1247843 A2 EP1247843 A2 EP 1247843A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- coating
- polyol
- present
- oligomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 41
- 239000000203 mixture Substances 0.000 title claims description 49
- 239000011521 glass Substances 0.000 title abstract description 20
- 239000013307 optical fiber Substances 0.000 title description 19
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- 239000011248 coating agent Substances 0.000 claims abstract description 35
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- 239000012949 free radical photoinitiator Substances 0.000 claims abstract description 9
- 229920005862 polyol Polymers 0.000 claims description 38
- 150000003077 polyols Chemical class 0.000 claims description 33
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- 229920000570 polyether Polymers 0.000 claims description 19
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- 230000005855 radiation Effects 0.000 claims description 17
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- 150000001875 compounds Chemical class 0.000 claims description 10
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- 239000004417 polycarbonate Substances 0.000 claims description 8
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- 125000003118 aryl group Chemical group 0.000 claims description 6
- 150000002513 isocyanates Chemical class 0.000 claims description 6
- 229920005906 polyester polyol Polymers 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
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- 239000007788 liquid Substances 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
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- 229910000077 silane Inorganic materials 0.000 description 15
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- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 13
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- 239000005304 optical glass Substances 0.000 description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 5
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- 125000002947 alkylene group Chemical group 0.000 description 5
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- 229910000073 phosphorus hydride Inorganic materials 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
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- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 4
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
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- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
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- LFOXEOLGJPJZAA-UHFFFAOYSA-N [(2,6-dimethoxybenzoyl)-(2,4,4-trimethylpentyl)phosphoryl]-(2,6-dimethoxyphenyl)methanone Chemical compound COC1=CC=CC(OC)=C1C(=O)P(=O)(CC(C)CC(C)(C)C)C(=O)C1=C(OC)C=CC=C1OC LFOXEOLGJPJZAA-UHFFFAOYSA-N 0.000 description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 3
- 238000007259 addition reaction Methods 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 150000002596 lactones Chemical class 0.000 description 3
- KHLCTMQBMINUNT-UHFFFAOYSA-N octadecane-1,12-diol Chemical compound CCCCCCC(O)CCCCCCCCCCCO KHLCTMQBMINUNT-UHFFFAOYSA-N 0.000 description 3
- 239000003504 photosensitizing agent Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000012974 tin catalyst Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 2
- YDIUKXTYXBWRIP-UHFFFAOYSA-N 1,21-Heneicosanediol Chemical compound OCCCCCCCCCCCCCCCCCCCCCO YDIUKXTYXBWRIP-UHFFFAOYSA-N 0.000 description 2
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 2
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- XVZXOLOFWKSDSR-UHFFFAOYSA-N Cc1cc(C)c([C]=O)c(C)c1 Chemical group Cc1cc(C)c([C]=O)c(C)c1 XVZXOLOFWKSDSR-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical compound CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 2
- 229960002130 benzoin Drugs 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 2
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
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- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 235000019382 gum benzoic Nutrition 0.000 description 2
- GJBXIPOYHVMPQJ-UHFFFAOYSA-N hexadecane-1,16-diol Chemical compound OCCCCCCCCCCCCCCCCO GJBXIPOYHVMPQJ-UHFFFAOYSA-N 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- ZQXSMRAEXCEDJD-UHFFFAOYSA-N n-ethenylformamide Chemical compound C=CNC=O ZQXSMRAEXCEDJD-UHFFFAOYSA-N 0.000 description 2
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- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
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- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- YFPJFKYCVYXDJK-UHFFFAOYSA-N Diphenylphosphine oxide Chemical compound C=1C=CC=CC=1[P+](=O)C1=CC=CC=C1 YFPJFKYCVYXDJK-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
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- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
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- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
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- 229940106691 bisphenol a Drugs 0.000 description 1
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- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- OOWQBDFWEXAXPB-UHFFFAOYSA-N chimyl alcohol Natural products CCCCCCCCCCCCCCCCOCC(O)CO OOWQBDFWEXAXPB-UHFFFAOYSA-N 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentenylidene Natural products C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 229920006240 drawn fiber Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- FFYWKOUKJFCBAM-UHFFFAOYSA-N ethenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC=C FFYWKOUKJFCBAM-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
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- YCWSUKQGVSGXJO-NTUHNPAUSA-N nifuroxazide Chemical group C1=CC(O)=CC=C1C(=O)N\N=C\C1=CC=C([N+]([O-])=O)O1 YCWSUKQGVSGXJO-NTUHNPAUSA-N 0.000 description 1
- ZKRNQSNKDPEUOH-UHFFFAOYSA-N octane-1,5-diol Chemical compound CCCC(O)CCCCO ZKRNQSNKDPEUOH-UHFFFAOYSA-N 0.000 description 1
- JCMUOFQHZLPHQP-BQBZGAKWSA-N ophthalmic acid Chemical compound OC(=O)CNC(=O)[C@H](CC)NC(=O)CC[C@H](N)C(O)=O JCMUOFQHZLPHQP-BQBZGAKWSA-N 0.000 description 1
- HVVLQPOCRDLFGA-UHFFFAOYSA-N ophthalmic acid Natural products CCC(NC(=O)C(N)CCC(=O)O)C(=O)NCC(=O)O HVVLQPOCRDLFGA-UHFFFAOYSA-N 0.000 description 1
- 108010088490 ophthalmic acid Proteins 0.000 description 1
- AUONHKJOIZSQGR-UHFFFAOYSA-N oxophosphane Chemical compound P=O AUONHKJOIZSQGR-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- ARIWANIATODDMH-UHFFFAOYSA-N rac-1-monolauroylglycerol Chemical compound CCCCCCCCCCCC(=O)OCC(O)CO ARIWANIATODDMH-UHFFFAOYSA-N 0.000 description 1
- 238000007342 radical addition reaction Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- NRWMBHYHFFGEEC-UHFFFAOYSA-N selachyl alcohol Natural products CCCCCCCCC=CCCCCCCCCOCC(O)CO NRWMBHYHFFGEEC-UHFFFAOYSA-N 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical class [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
- C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/02—Optical fibres with cladding with or without a coating
- G02B6/02395—Glass optical fibre with a protective coating, e.g. two layer polymer coating deposited directly on a silica cladding surface during fibre manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2938—Coating on discrete and individual rods, strands or filaments
Definitions
- the invention relates to compositions for coating glass surfaces and, more specifically, coating compositions for optical waveguides such as optical fibers, the coating compositions being fast curing and having improved adhesion to glass.
- Optical fibers made from drawn glass have been used as a reliable transmission medium in telecommunications cables. Glass optical fibers are widely used because they have the ability to carry large amounts of information over long distances.
- optical fiber waveguides have been coated with plastic compositions of various materials in order to protect the fiber and increase its tensile strength.
- optical glass fibers are frequently coated with two superposed coatings.
- the coating which contacts the glass is a relatively soft, primary coating that must satisfactorily adhere to the fiber and be soft enough to resist microbending especially at low service temperatures.
- the outer, exposed coating is a much harder secondary coating that provides the desired resistance to handling forces yet must be flexible enough to enable the coated fiber to withstand repeated bending without cracking the coating.
- Coatings are applied to the fiber in-line during fiber drawing.
- the state of fiber drawing technology has allowed for increased draw speeds to effectuate longer and thinner optical fibers, however, the need for coating compositions that can cure at faster rates coincident with the faster draw speeds has become more urgent. Therefore, it is highly desired for an uncured primary coating to be capable of a high cure speed.
- the cured primary coating should exhibit good adhesion to glass to prevent delamination of the coating from the optical fiber. Delamination can be caused by excessive moisture. This is particularly devastating to optical fibers as delamination can weaken the optical glass fiber because the delaminated coating can slide against the optical glass fiber causing microscopic scratches. Ultimately, such delamination can result in a loss of optical fiber transmission.
- adhesion promoting additives have been incorporated into coating compositions.
- silane adhesion promoters have been used.
- adhesion promoters can reduce the speed of cure of a coating composition.
- acrylate oligomers with a polyester or polyether backbone for primary optical fiber coating is known in the field (see U.S. Patent Nos. 5,418,016; 5,650,231; 6,042,943 and 6,048,911). Further, such acrylate oligomers are readily commercially available from a number of manufacturers.
- U.S. Patent No. 4,849,462 discloses a UV-curable polyurethane polyacrylate containing about 0.5 to 5.0% by weight of a mercapto polyalkoxysilane.
- U.S. Patent No. 5,812,725 discloses increasing the adhesion of a radiation cured coating for optical glass fibers by the use of an electron beam to adjust the level of adhesion between the primary coating and a surface treated glass optical fiber.
- This patent generally discloses the use of a reactive diluent which can be a low viscosity acrylate monomer containing at least one functional group capable of polymerization when exposed to actinic radiation.
- the invention provides for an additional adhesion promoter, but does discuss that such may be unnecessary because of the use of the electron beam to pre-treat the glass fiber.
- vinyl acrylate specifically.
- a curable composition can include from about 4.5 to 60 part by weight of a long list of vinyl monomers, including, inter alia , vinyl acrylate, and a vinyl ether, such as the 3:1 adduct of methacrylic acid with tris(4-glycidyloxyphenyl)methane.
- the curable composition may include a minor amount of a toughness-imparting oligomeric urethane.
- U.S. Patent No. 5,981,738 discloses the use of ethylenically unsaturated solvents, including vinyl acrylates, capable of free radical addition with maleate or fumarate pendant groups on modified cellulose esters to prepare a UV-curable coating.
- the amounts of said ethylenically unsaturated solvents used are from between 50 to 90 wt% of the total coating composition.
- U.S. Patent No. 5,418,016 discloses the use of a N-vinylformamide (NVF) monomer as a reactive diluent, blended with oligomer systems and a photoinitiator to form a radiation curable composition.
- NVF N-vinylformamide
- U.S. Patent No. 6,171,698 B1 discloses a radiation curable coating composition having good adhesion.
- the composition includes a hydrolyzed coupling agent mixture.
- the present invention provides a new coating composition for optical fibers and optical fibers coated therewith, whereby the coating composition is fast curing and has improved adhesion to glass.
- the coating composition comprises a radiation curable oligomer and a vinyl acrylate compound that can act as both a reactive diluent and an adhesion promoter, the vinyl acrylate compound having the following formula (I): wherein R is hydrogen or an alkyl group having 1 to 10 carbon atoms.
- Vinyl acrylate compounds in accordance with the present invention have good miscibility and low viscosity and impart to the cured primary coating a high adhesion to glass, therefore reducing and in some instances even eliminating the need for additional reactive diluent and/or adhesion promoter. With the use of a free radical photoinitiator, the vinyl acrylate compounds increase the speed of cure of the uncured coating in comparison with conventional coating compositions without a vinyl acrylate compound. Cured coating prepared from coating compositions in accordance with the present invention have good adhesion to glass and good stress characteristics.
- the present invention provides a UV-curable coating formulation for optical fiber.
- the coating includes a radiation curable oligomer, preferably a urethane acrylate and more preferably a difunctional urethane acrylate with a polyester, polyether, polycarbonate, polybutadience, hydrogenated polybutadience, hydrocarbon or silicone backbone, and a vinyl acrylate compound.
- a radiation curable oligomer preferably a urethane acrylate and more preferably a difunctional urethane acrylate with a polyester, polyether, polycarbonate, polybutadience, hydrogenated polybutadience, hydrocarbon or silicone backbone, and a vinyl acrylate compound.
- vinyl acrylate compounds as defined herein are very good reactive diluents, as they are very miscible and have low viscosity (less than 1 cP). Further, during homopolymerization or copolymerization, the vinyl acrylate compound reacts as an acrylate
- Applicants have also discovered that the addition of a vinyl acrylate compound imparts very good properties to coatings, namely good adhesion to glass. While not wishing to be bound by theory, it is believed that this is due to the presence of non-reacted double bonds in the polymerized vinyl acrylate compound that are capable of forming ⁇ -bonds with active atoms of a glass surface.
- a vinyl acrylate compound for example, is photosensitive and when irradiated with UV light produces polymer, i.e., polyvinyl acrylate with, as mentioned above, the vinyl ether group staying intact, as can be appreciated from the following: Wherein:
- the vinyl acrylate compound copolymerizes with other acrylates including the main oligomer, reactive diluents, etc.
- the vinyl acrylate compound may be present in an amount of about 2 to about 25 wt. %, more preferably, about 5 to about 15 wt.%, and more preferably, about 8 to about 12 wt.%, based upon the total weight of the composition.
- the particular amount of vinyl acrylate compound will depend upon the efficiency of cure and the desired properties of the cured coating.
- Suitable vinyl acrylate compounds for use in the present invention such as, for example, vinyl acrylate, are available from Aldrich, Milwaukee, WI.
- Vinyl acrylate compounds suitable for use in the present invention include compounds within the following formula (I): wherein R is hydrogen or an alkyl group having 1 to 10 carbon atoms.
- the vinyl acrylate compound is vinyl acrylate (i.e., R is hydrogen) or vinyl methacrylate (i.e., R is a methyl group).
- the present invention is described herein in the context of a primary coating, as one skilled in the art will recognize, the invention is not limited thereto.
- the coating composition in accordance with the present invention may be used as a secondary coating composition.
- Cured primary coatings in accordance with the present invention preferably have a glass transition temperature (T g ) of from about -80°C to about 0°C, more preferably from about -70°C to about -10°C, and most preferably about -60°C to about -40°C, and a low modulus of elasticity of from about 0.2 MPa to about 3 MPa, more preferably from about 0.5 MPa to about 2.0 MPa and most preferably about 1.0-1.5 MPa.
- T g glass transition temperature
- Primary coating compositions in accordance with the present invention include a radiation curable oligomer, more preferably, a urethane acrylate oligomer with a molecular weight preferably ranging from about 500 to about 20,000, more preferably from about 5,000 to about 20,000, and most preferably about 5,000 to about 15,000, based upon the specific requirements of the properties of the primary and/or secondary coating in accordance with the present invention (unless otherwise noted, all molecular weights expressed herein are weight average molecular weights).
- the polydispersity of the acrylate oligomer used in the coating compositions in accordance with the present invention preferably ranges from about 1.1 to about 1.8, more preferably from about 1.1 to about 1.6, and most preferably about 1.2-1.3.
- Formulation of a primary coating upon addition of a vinyl acrylate compound and other acrylate reactive diluents has a zero-shear viscosity ( ⁇ 0 ) of about 1 x 10 2 to about 1 x 10 4 , more preferably about 5 x 10 2 to about 9 x 10 3 , and most preferably about 5 x 10 3 cP, at 45-50°C, as measured by a rheometer or a viscometer, usually by Brookfield viscometer.
- the radiation curable oligomer is preferably present in the coating composition of the present invention in an amount of about 40 wt. % to about 95 wt. %, more preferably about 50 wt. % to about 90 wt. %, and most preferably about 60 wt. % to about 80 wt. %, based upon the total weight of the coating composition.
- the urethane acrylate oligomer of the present invention may be formed by reacting a polyol, for example a diol, with a multifunctional isocyanate, for example, a disocyanate, and then end-capping with a hydroxy-functional acrylate.
- a polyol for example a diol
- a multifunctional isocyanate for example, a disocyanate
- the polyol may be a polyether polyol, a polyester polyol, a polycarbonate polyol, a hydrocarbon polyol, a polybutadiene polyol, copolymers of the previously listed polyols, and mixtures of the foregoing.
- the polyol may be a polyol with a number average molecular weight of about 200-10,000 g/mol.
- the polyether polyols may be homopolymers or copolymers of alkylene oxides including C 2 to C 5 alkylene oxides such as, for example, ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, and 3-methyltetrahydrofuran; homopolymers or copolymers of the above alkylene oxides obtained by using, as an initiator, C 14 to C 40 polyols, such as 12-hydroxystearyl alcohol and hydrogenated dimerdiol; and adducts of the above alkylene oxides with bisphenol-A or hydrogenated bisphenol-A.
- These polyether polyols may be used alone or in combination of two or more.
- Other suitable polyether polyols will be apparent to one skilled in the art.
- the polyester polyols may be, for example, addition reaction products of a diol component and a lactone, reaction products of the diol component and a polyvalent carboxylic acid, and addition reaction products of three components, including the diol component, a dibasic acid, and the lactone.
- the diol component may be C 2 to C 40 aliphatic diols with a low molecular weight such as ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,4-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol, 1,6-hexane glycol, neopentyl glycol, 1,9-nonanediol, 1,10-decanediol, 12-hydroxystearyl alcohol, and hydrogenated dimerdiol; and an alkylene oxide adduct of bisphenol-A.
- the lactone may be, for example, epsilon-caprolactone, delta-valerolactone, and beta-methyl-delta-valerolactone.
- the polyvalent carboxylic acid may be, for example, aliphatic dicarboxylic acids such as succinic acid, adipic acid, azelaic acid, sebacic acid, and dodecanedioic acid; and aromatic dicarboxylic acids such as hexahydrophthalic acid, tetrahydrophthalic acid, ophthalmic acid, isophthalic acid, and terephthalic acid.
- Other suitable polyester polyols will be apparent to one skilled in the art.
- the polycarbonate polyols may be, for example, polycarbonate diols which -are obtainable by a reaction of a short chain dialkylcarbonate and a component selected from aforementioned polyether polyols, polyester polyols and diol components such as 2-methylpropanediol, dipropylene glycol, 1,4-butanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,5-octanediol, and 1,4-bis-(hydroxymethyl)cyclohexane.
- the short chain dialkylcarbonate may be C 1 -C 4 alkylcarbonates such as, for example, dimethylcarbonate and diethylcarbonate.
- Other suitable polycarbonate polyols will be apparent to one skilled in the art.
- polyols with a relatively low molecular weight may be used.
- examples of polyols with a relatively low molecular weight include ethylene glycol, propylene glycol, tripropylene glycol, 1,3- or 1,4-butanediol, neopentyl glycol, 1,6-hexanediol, 1,9-nonanediol, 1,10-decanediol, higher fatty acid polyols and higher hydrocarbon polyols such as castor oil, coconut oil, monomyristins (1-monomyristin and 2-monomyristin), monopalmitins (1-monopalmitin and 2-monopalmitin), monostearins (1-monostearin and 2-monostearin), monooleins (1-monoolein and 2-monoolein), 9,10-dioxystearic acid, 12-hydroxyricinoleyl alcohol, 12-hydroxystearyl alcohol, 1,16-hexadecanedi
- the polybutadiene polyol may be, for example, hydroxyl-terminated, fully or partially hydrogenated 1,2-polybutadiene or 1,2-polybutadiene polyol hydrogenated to an iodine number of from 9 to 21.
- the multi-functional isocyanate used in the present invention may be, for example, an aromatic polyisocyanate, an aromatic aliphatic polyisocyanate, an alicyclic polyisocyanate, and an aliphatic polyisocyanate.
- aromatic polyisocyanate examples include diisocyanates such as m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4- or 2,6-tolylene diisocyanate, 4,4'-toluidine diisocyanate, and 4,4'-diphenyl ether diisocyanate; and polyisocyanates such as triphenylmethane-4,4',4"-triisocyanate, 1,3,5-triisocyanatebenzene, 2,4,6-triisocyanatetoluene, and 4,4'-diphenylmethane-2,2',5,5'-tetraisocyanate.
- diisocyanates such as m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphen
- aromatic aliphatic polyisocyanate examples include diisocyanates such as 1,3- or 1,4-xylylene diisocyanate or mixtures thereof and 1,3- or 1,4-bis(1-isocyanate-1-methylethyl)benzene or mixtures thereof; and polyisocyanates such as 1,3,5-triisocyanatemethylbenzene.
- alicyclic polyisocyanate examples include diisocyanates such as 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanatemethyl-3,5,5-trimethylcyclohexyl isocyanate (isophorone diisocyanate), 4,4'-methylenebis(cyclohexyl isocyanate), methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, and 1,3-or 1,4-bis (isocyanatemethyl)cyclohexane; and polyisocyanates such as 1,3,5-triisocyanatecyclohexane, 1,3,5-trimethylisocyanatecyclohexane, 2-(3-isocyanatepropyl)-2,5-di(isocyanatemethyl)-bicyclo(2.2.1)heptane, 2-
- aliphatic polyisocyanate examples include diisocyanates such as trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, and 2,6-diisocyanatemethylcaproate; and polyisocyanates such as lysine ester triisocyanate, 1,4,8-triisocyanateoctane, 1,6,11-triisocyanateundecane, 1,8-diisocyanate-4-isocyanatemethyloctane, 1,3,6-triisocyanatehexane, and 2,5,7-trimethyl-1,8-isocyanate-5-isocyanatemethyloctane
- derivatives from the above polyisocyanates can be used.
- the derivatives include a dimer, a trimer, biuret, allophanate, carbodiimide, polymethylenepolyphenyl polyisocyanate (referred to as crude MDI or polymeric MDI), crude TDI, and an adduct of an isocyanate compound and a polyol with a low molecular weight.
- the hydroxy-functional acrylate may be, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, pentanediol mono(meth)acrylate, 2-hydroxy-3-phenyloxypropyl (meth)acrylate, 2-hydroxyalkyl(meth)acryloyl phosphate, 4-hydroxycyclohexyl (meth)acrylate, cyclohexanedimethanol mono(meth)acrylate, neopentyl glycol mono(meth)acrylate, trimethylolpropane di(meth)acrylate, and pentaerythritol tri(meth)acrylate.
- Additional examples include compounds which are obtainable by an addition reaction of a glycidyl group-containing compound and a (meth)acrylic acid, such as alkyl glycidyl ether and glycidyl (meth)acrylate.
- a glycidyl group-containing compound such as alkyl glycidyl ether and glycidyl (meth)acrylate.
- the above hydroxyl group-containing (meth)acrylates may be used alone or in combination of two or more.
- Suitable multifunctional isocyanates are toluene diisocyanate (TDI), isophorone diisocyanate (IPDI), and 4,4' methylene dicyclohexyl diisocyanate (Desmophen W., Bayer Co., Pittsburg, PA USA).
- Suitable unsaturated monomers containing a hydroxyl group or groups are hydroxyethylacrylate (HEA) and hydroxyethylmethacrylate (HEMA).
- Suitable polyols are 1,6 hexanediol (Bayer Co. USA), PTG-L 1000 (polyether)(Hodogaya Chemical Co.
- DuracarbTM 122 Polycarbonate
- PPG Ind USA
- polycaprolactones such as the ToneTM polyester series manufactured by Union Carbide Co. USA
- polybutadiene polyols available from Shell Co. USA as KratonTM.
- the urethane acrylate oligomer resin useful in accordance with the present invention may have the following general formula (X): R 1 -(I 1 -P-) n -I 2 -R 2 wherein
- Suitable polyether-based, aliphatic urethane diacrylate compounds for use in the present invention are available from UCB Chemical Corp., of Smynra, GA. They are sold under the name Ebercryl and include Ebecryl 230.
- Other polyether-based, aliphatic urethane diacrylate compounds suitable for use in the present invention will be apparent to one skilled in the art.
- other suitable polyether-based, aliphatic urethane diacrylate compounds are disclosed in U.S. Patent Nos. 4,284,731, 4,624,994, 4,607,084, 4,525,258, the disclosures of which are all incorporated herein by reference.
- Polyester-based, aliphatic urthane acrylate oligomers are available from Sartomer of Exton, PA or from Henkel, Ambler, PA. They are sold under the name CN966XXX, including CN966J75, and Photomer 6010, respectively.
- Coating compositions in accordance with the present invention will cure without a photoinitiator, albiet after a relatively long period of time. Accordingly, a free radical-type photoinitiator is used in the present invention to initiate polymerization of the urethane acrylate main oligomer and vinyl acrylate compound, and possibly other reactive diluents, if present to tailor the properties of the coating to a particular result.
- Suitable free radical-type photoinitiators for use in the present invention include, for example, phosphine oxide-type photoinitiators and aromatic ketone-type photoinitiators.
- the phosphine oxide-type of photoiniators may be a benzoyl diaryl phosphine oxide photoiniator, such as (2,4,6-trimethylbenzoyl)diphenylphosphine oxide (Lucerin TPO available from BASF), or other phosphine oxide-type photoinitiator, such as bis(2,4,6-trimethylbenzoyl) phenyphosphine oxide (Irgacuce 819 available from Ciba Additives of Tarrytown, N.Y.), or bis(2,6-dimethoxybenzoyl)-2,4,4-trimethylpentylphosphine oxide, and mixtures of phosphine oxide-type free radical photoinitiators.
- a benzoyl diaryl phosphine oxide photoiniator such as (2,4,6-trimethylbenzoyl)diphenylphosphine oxide (Lucerin TPO available from BASF)
- aromatic ketone-type free radical photoinitiators examples include:
- the photoinitiator may be mixture of phosphine oxide-type free radical photoinitiator and aromatic ketone-type free radical photoinitiator, such as a mixture of (2,6-dimethoxy benzoyl)-2,4,4 trimethylpentylphosphineoxide and 2-hydroxy-2-methyl-1-phenyl-propane-1-one (Irgacure 1700 available from Ciba Additives, Tarrytown, N.Y., which is a mixture of 25 wt. % of the former and 75 wt % of the latter).
- phosphine oxide-type free radical photoinitiator such as a mixture of (2,6-dimethoxy benzoyl)-2,4,4 trimethylpentylphosphineoxide and 2-hydroxy-2-methyl-1-phenyl-propane-1-one (Irgacure 1700 available from Ciba Additives, Tarrytown, N.Y., which is a mixture of 25 wt
- the free radical photoinitiator is (2,6-dimethoxy benzoyl)-2,4,4 trimethylpentylphosphineoxide or a mixture of (2,6-dimethoxy benzoyl)-2,4,4 trimethylpentylphosphineoxide and 2-hydroxy-2-methyl-1-phenylpropane-1-one.
- Free radical-type photoinitiators suitable for use in the present invention are available from Ciba Additives of Tarrytown, N.Y. They are sold under the names Irgacure® and Darocur®. Other suitable free radical-type photoinitiators will be apparent to one skilled in the art.
- the free radical type photoinitiator is preferably present in the coating composition of the present invention in an amount of about 0.1 wt. % to about 20 wt. %, more preferably about 0.5 wt. % to about 10 wt. %, and most preferably about 1.0 wt. % to about 5.0 wt. %, based upon the total weight of the coating composition.
- the coating composition in accordance with the present invention may include one or more reactive diluents in addition to the vinyl acrylate. That is, the use of the vinyl acrylate in a coating composition in accordance with the present invention may be in place of a conventional reactive diluent that might be utilized but, of course, the use of additional reactive diluent is within the scope of the present invention.
- additional reactive diluent hooks together chains of the urethane acrylate oligomer.
- the formulator might find that adequate curing of the coating compositions of the present invention is ensured by the presence of additional reactive diluent as it functions as a solvent improving the solubility of the urethane acrylate oligomer in solution.
- additional reactive diluent also allows the formulator to adjust the viscosity of the solution to improve processability.
- the additional reactive diluent may, for example, be a lower molecular weight, liquid acrylate-functional compound including one or more of the following diacrylates and monofunctional acrylates:
- lower molecular weight, liquid monofunctional acrylate compounds suitable for use as an additional reactive diluent in accordance with the present invention are isobornyl acrylate and n-vinyl caprolactam.
- Other reactive diluents suitable for use in the present invention in combination with the vinyl acrlate will be apparent to one skilled in the art.
- Reactive diluent in addition to vinyl acrylate may be used in the coating composition in accordance with the present invention in an amount of from about 5 to about 80% by weight, preferably from about 5 to about 60% by weight, and most preferably about 30% by weight, based upon the total weight of the composition.
- the coating compositions in accordance with the present invention may also include one or more adhesion promoters in addition to the vinyl acrylate which itself acts as an adhesion promoter in accordance with the present invention.
- Suitable adhesion promoters for purposes of the present invention include acid functional materials and organofunctional silanes.
- the organofunctional silane may be an amino-functional silane, an acrylamido-functional silane, a mercapto-functional silane, an allyl-functional silane, a vinyl-functional silane, a methylacrylate-functional silane, and an acrylate-functional silane.
- the organofunctional silane is mercaptoalkyl trialkoxy silane, a methacryloyxlalkyl trialkoxy silane, an aminoalkyl trialkoxyl silane, a vinyl trialkoxyl silane and mixtures thereof.
- the organofunctional silane is 3-aminopropyl triethoxy silane, 3-methacryloxy-propyltrimethoxy silane, gamma- mercaptopropyl trimethoxy silane, gama-mercaptopropyl (gamma-mercaptopropyl)triethoxy silane, beta-(3,4-epoxycyclohexyl) ethyl trimethoxy silane, gamma-glycidoxypropyl trimethoxy silane, 3-vinylthiopropyl trimethoxy silane, vinyl-tris-(beta-methoxyethoxy) silane, vinyl triacetoxy silane, and mixtures thereof.
- a particularly preferred adhesion promoter is KBM 803 availiable from Shin-Etsu Silicones of America, Inc, of Torrance, CA.
- An additional adhesion promoter may be present in the coating composition in accordance with the present invention in an amount of from about 0.1 to about 10% by weight, more preferably from about 0.1 to about 3% by weight, and most preferably less than about 1% by weight, based upon the total weight of the composition.
- antioxidants include antioxidants, flow control agents, sensitizers, stabilizers, lubricants and wetting agents, as is conventional in the art.
- the present formulation may include photosensitizers which absorb UV or visible light and transfer energy to the photoinitiators which induces additional decomposition of the photoinitiators with subsequent free radical formation.
- photosensitizers examples include thioxanthen-9-one, 2-isopropylthioxanthen-9-one and 10-phenylphenoxazine.
- the photosensitizer, if used, may be present in the coating composition in accordance with the present invention in an amount of from about 0.25 to about 10% by weight, more preferably about 0.25 to about 5% by weight, and most preferably about 1% by weight based upon the total weight of the composition.
- an optical fiber may be coated with the coating composition in accordance with the present invention by any conventional optical fiber production technique.
- the conventional techniques usually involve a draw tower in which a preformed glass rod is heated to produce a thin fiber of glass. The fiber is pulled vertically through the draw tower and, along the way, the fiber passes through one or more coating stations at which various coatings are applied and cured in-line to the newly drawn fiber.
- the coating stations may each contain a die having an exit orifice that is sized to apply the particular coating to the fiber in a desired thickness. Monitoring and measuring devices may be provided near each station to ensure that the coating applied at that station is coated concentrically and to the desired diameter.
- Optical fiber coating techniques that may be utilized in the present invention are disclosed in U.S. Patent Nos. 4,374,161; 5,858,053; 4,962,992; 5,104,433, the disclosures of which are incorporated herein by reference.
- Other suitable optical fiber coating techniques that may be utilized in the present invention would be apparent to one skilled in the art.
- a coating composition was prepared of the following ingredients in the amounts specified in a standard manner by adding all inputs to the diisocyanate at elevated temperature:
- Films of the foregoing coating composition were made on plain glass plates and allowed to rest for 7 days in a dark area in a room with controlled temperature and humidity (temperature 75 °C, relative humidity RH ⁇ 50%). Adhesion of the films was determined in accordance with the method disclosed in U.S. Patent No. 6,171,698 using an average load of 10-50 mm (N Force), was 0.84 +/- 0.07 N. A rather high peel off force was measured in the experiments, namely 0.84 ⁇ 0.07 N.
- test samples were prepared by casting a film of the coating having a thickness in the range of 0.02 mm to 0.4 mm, on a glass plate.
- the cast film was cured using an Iwasaki UV processor.
- a specimen approximately 25 mm in length and 6.25 mm wide was cut from a defect-free region of the cured film.
- the film thickness was measured at three or more locations along the length of the sample.
- the average film thickness was calculated to 0.001 mm. The thickness can not vary by more than 0.01 mm over this length. If the above condition was not met, the sample was discard.
- the width of the sample was measured at two or more locations and the average value calculated to 150 ⁇ m.
- the measured geometry of the samples was entered into the Rheometrics OrchestratorTM software.
- the length filed was set at a value of 22.5 mm and the average values of width and thickness were entered into the appropriate fields.
- the temperature sweep used included cooling the test samples to -80°C and increasing the temperature at about 3°C per minute until the temperature reached 100°C.
- the test frequency used was 62.8 rad/s.
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US821154 | 1997-03-20 | ||
| US09/821,154 US6470128B1 (en) | 2001-03-30 | 2001-03-30 | UV-curable coating composition for optical fiber for a fast cure and with improved adhesion to glass |
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| Publication Number | Publication Date |
|---|---|
| EP1247843A2 true EP1247843A2 (fr) | 2002-10-09 |
| EP1247843A3 EP1247843A3 (fr) | 2003-12-17 |
| EP1247843B1 EP1247843B1 (fr) | 2009-10-21 |
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|---|---|---|---|
| EP02290635A Expired - Lifetime EP1247843B1 (fr) | 2001-03-30 | 2002-03-13 | Composition de revêtements durcissable sous UV pour fibre optique durcissant rapidement et présentant une adhérence améliorée au verre |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US6470128B1 (fr) |
| EP (1) | EP1247843B1 (fr) |
| CN (1) | CN1224642C (fr) |
| AT (1) | ATE446326T1 (fr) |
| DE (1) | DE60234068D1 (fr) |
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2002
- 2002-02-28 CN CNB021064385A patent/CN1224642C/zh not_active Expired - Fee Related
- 2002-03-13 EP EP02290635A patent/EP1247843B1/fr not_active Expired - Lifetime
- 2002-03-13 AT AT02290635T patent/ATE446326T1/de not_active IP Right Cessation
- 2002-03-13 DE DE60234068T patent/DE60234068D1/de not_active Expired - Lifetime
- 2002-08-29 US US10/230,271 patent/US20030021565A1/en not_active Abandoned
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2867184A1 (fr) * | 2004-03-04 | 2005-09-09 | Cit Alcatel | Fibre optique a revetement denudable et procede de denudage d'une telle fibre |
| WO2005095299A3 (fr) * | 2004-03-04 | 2006-03-16 | Cit Alcatel | Fibre optique a revetement denudable et procede de denudage d'une telle fibre |
| US7605190B2 (en) | 2006-09-27 | 2009-10-20 | Ivoclar Vivadent Ag | Polymerizable compositions with acylgermanium compounds |
| EP2103297A1 (fr) | 2008-03-20 | 2009-09-23 | Ivoclar Vivadent AG | Composition polymérisable contenant des initiateurs comprenant plusieurs atomes de Germanium |
| US8829067B2 (en) | 2008-03-20 | 2014-09-09 | Ivoclar Vivadent Ag | Polymerizable compositions with initiators containing several Ge atoms |
| DE102008047006A1 (de) | 2008-09-12 | 2010-03-25 | Heinrich-Heine-Universität Düsseldorf | Lichthärtende Zusammensetzungen |
| WO2017055209A1 (fr) | 2015-09-29 | 2017-04-06 | Ivoclar Vivadent Ag | Photoarmorceurs à base d'acyl-germanium et leur procédé de fabrication |
| EP3293215A1 (fr) | 2016-09-07 | 2018-03-14 | Ivoclar Vivadent AG | Compositions polymérisables avec photoinitiateurs acylzinn |
| WO2018046438A1 (fr) | 2016-09-07 | 2018-03-15 | Ivoclar Vivadent Ag | Compositions polymérisables à photoamorceurs acylétain |
| EP3668931A4 (fr) * | 2017-08-17 | 2021-04-07 | Khalifa University of Science and Technology | Revêtements de nanocontenants à base de carbone mésoporeux pour la protection contre la corrosion de structures métalliques |
| US11339288B2 (en) | 2017-11-10 | 2022-05-24 | Lg Chem, Ltd. | Photocurable composition and coating layer including cured product thereof |
| EP4257592A1 (fr) | 2022-04-08 | 2023-10-11 | Evonik Operations GmbH | Composés bisacyl digermanium, leur préparation et leur utilisation en tant que photo-initiateur de polymérisation radicalaire |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE446326T1 (de) | 2009-11-15 |
| US20030021565A1 (en) | 2003-01-30 |
| CN1224642C (zh) | 2005-10-26 |
| US6470128B1 (en) | 2002-10-22 |
| CN1379063A (zh) | 2002-11-13 |
| DE60234068D1 (de) | 2009-12-03 |
| EP1247843A3 (fr) | 2003-12-17 |
| EP1247843B1 (fr) | 2009-10-21 |
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