EP1131268A1 - Glazing panels - Google Patents
Glazing panelsInfo
- Publication number
- EP1131268A1 EP1131268A1 EP99969215A EP99969215A EP1131268A1 EP 1131268 A1 EP1131268 A1 EP 1131268A1 EP 99969215 A EP99969215 A EP 99969215A EP 99969215 A EP99969215 A EP 99969215A EP 1131268 A1 EP1131268 A1 EP 1131268A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating layer
- glazing panel
- accordance
- enamel material
- enamel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011247 coating layer Substances 0.000 claims abstract description 76
- 210000003298 dental enamel Anatomy 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 230000003993 interaction Effects 0.000 claims abstract description 13
- 238000005260 corrosion Methods 0.000 claims abstract description 8
- 230000007797 corrosion Effects 0.000 claims abstract description 8
- 230000005611 electricity Effects 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 claims abstract description 3
- 239000010410 layer Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 11
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 10
- 229910052709 silver Inorganic materials 0.000 claims description 9
- 239000004332 silver Substances 0.000 claims description 9
- 230000003667 anti-reflective effect Effects 0.000 claims description 4
- 239000012799 electrically-conductive coating Substances 0.000 claims description 4
- 230000006378 damage Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 2
- 239000000758 substrate Substances 0.000 claims 2
- 229910001316 Ag alloy Inorganic materials 0.000 claims 1
- 238000011179 visual inspection Methods 0.000 claims 1
- 230000004888 barrier function Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 5
- 238000010304 firing Methods 0.000 description 4
- 238000005496 tempering Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000012705 liquid precursor Substances 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3618—Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3642—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating containing a metal layer
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3644—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the metal being silver
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3681—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating being used in glazing, e.g. windows or windscreens
Definitions
- Glazing panels This invention relates to glazing panels and particularly but not exclusively to automotive glazing panels provided with coating layers.
- One or more coating layers may be applied to a glazing panel to enhance its performance, for example, to render the panel electrically heatable. to provide solar control or to reduce reflection.
- Such coating layers may comprise a single coating film or a stack of coating films.
- the coating layer is not desirable for the entire glazing panel to be covered with the coating layer. If the coating layer is to be electrically heated, for example to de-mist the rear screen of a car window, it may be desirable for the perimeter of the rear screen to be electrically isolated. Alternatively, if the coating layer is a solar control coating sandwiched between two panes of glass of a laminated car windscreen it may be desirable for the perimeter to be rendered insusceptible to corrosion which could otherwise cause undesirable coloured spots or stains (notably where the coating layer comprises one or more layers of silver). It has previously been proposed to mechanically remove a coating layer around the periphery of a glazing panel, for example by abrasion, or to mask the periphery of the glazing panel prior to depositing the coating. Chemical removal of portions of a coating layer, in particular by acid attack, are also known.
- the present invention provides a method as defined in Claim 1.
- the coating layer may be electrically conductive.
- the coating layer may cover substantially an entire surface of the glazing panel or substantially the entire central portion of a surface of the glazing panel.
- the interaction between the transformable portion of the coating layer and the band of an enamel material associated therewith preferably changes the properties of the transformable portion of the coating layer. For example:
- the interaction may render the transformable portion of the coating layer non-conductive, preferably without rendering other portions of the coating layer non- conductive;
- the interaction may render the transformable portion of the coating layer less susceptible to corrosion.
- the interaction may cause chemical changes to the transformable portion of the coating layer and may result from diffusion between the transformable portion of the coating layer and the band of an enamel material associated therewith.
- the transformable portion of the coating layer may be substantially absorbed into the band of an enamel material associated therewith so that only the enamel material is visible with the naked eye through the glazing panel.
- the interaction may be caused by heating the glazing panel to a temperature above about 300° C, 350° C, 375° C, 400° C, 425° C, 450° C, 475° C, 500° C, 525° C, 550° C, 575° C, 600° C, 625° C, 650° C, 675° C or 700° C. It may not be essential for the entire glazing panel to be reach such a temperature but merely the portion at which the interaction is intended to occur.
- the heating of the glazing panel may cause local destruction, break down or disintegration of the transformable portion of the coating layer.
- the enamel is a black or dark coloured enamel, this may occur due to the enamel material associated with the transformable portion of the coating layer causing local
- each transformable portion of the coating layer may be more than one transformable portion of the coating layer, each transformable portion having an enamel material associated therewith.
- the coating is substantially electrically conductive it may have a resistance of less than 30 ohms per square.
- such a coating has a resistance of less than 20, 15 or 10 ohms per square; such resistances may be achieved with pyrolytic coatings based on, for example, doped tin oxide.
- such a coating has an electrical resistance of less than 6, 5, 4, 3 or 2 ohms per square; such resistances may be achieved with sputtered coatings having one or more spaced silver containing layers.
- the enamel material is preferably positioned over the transformable portion of the coating layer. This allows the coating layer to be deposited over the entire surface of a large sheet of glass, for the sheet of glass to be subsequently cut to the desired dimensions of the glazing panel and for the enamel material to then be deposited over the coating layer. This greatly facilitates production, notably because it avoids the difficulties and associated expense of applying a coating layer to glazing panels which have already been cut to their desired size.
- the coating layer may be deposited over an enamel material which has previously been deposited on the glazing panel.
- the enamel material may serve one, and preferably a combination of the following functions: It may: • reduce susceptibility of the coating layer (and particularly the edge of the coating layer) to corrosion and/or • provide an aesthetic masking band, for example to hide the fixation of the glazing panel to a supporting structure and/or
- the invention may be advantageously used where the coating layer extends to the periphery of the glazing panel and the enamel material forms an opaque band around the periphery.
- the coating layer may be a solar control filter, an electrically conductive film, a low emissivity filter or some other type of coating; it may be deposited by sputtering, by pyrolysis from one or more liquid precursors, by pyrolysis using chemical vapour deposition or in any other suitable way.
- the enamel material associated with the transformable portion of the coating layer may comprise silver. This is believed to facilitate interaction with a coating layer which comprises one or more silver layers.
- the present invention provides for use of a method as defined in claim 10, an automotive vehicle glazing as defined in claim 11 and a glazing panel as defined in claim 12.
- Fig 1 is a plan view of a glazing panel which forms part of a car windscreen
- Fig 2 is a section of an edge portion of the glazing panel of Fig 1 prior to heating
- Fig 3 is a section of an edge portion of the glazing panel of Fig 1 after heating;
- Fig 4 is a simplified section similar to Fig 2 showing a further embodiment.
- the invention is performed using a glass glazing panel 10 intended to form one sheet of a laminated car windscreen.
- a glass glazing panel 10 intended to form one sheet of a laminated car windscreen.
- Position 1 to the interior.
- Position 2 of a monolithic structure is thus the interior face (i.e. facing towards the inside of the vehicle or building to which it is attached) whilst for a laminated structure position 2 is the interior face of the external sheet (which contacts the laminating pvb layer, for example in current windscreens)).
- the glazing panel 10 carries a coating layer 13 in position 2 which extends to the edges 14 of the glazing panel.
- the coating layer is an electrically heatable, solar control coating deposited by magnetron sputtering and consists of the following layers: ZnO antireflective layer/ Ti barrier/ Ag infra red reflecting layer/ Ti barrier / ZnO antireflective layer/ Ti barrier/ Ag infra red reflecting layer/ Ti barrier /
- Coating layers of this type are well known in the art and the present invention is not limited to this particular type of coating layer.
- the invention is particularly effective for use with vacuum coated layers, for example sputtered layers, which are not generally mechanically resistant . Nevertheless, it may also be beneficial when applied to "hard” coating layers, for example, those formed pyrolitically. It is especially useful with coating layers which are heat treatable by, for example bending and/or tempering, and can thus be applied to a flat sheet of glass which is subsequently shaped and or heat treated.
- the coating layer 13 has a transformable portion 15 which in this case forms a band around the entire periphery of the glazing panel.
- a band of enamel 16 is associated with the transformable portion 15 of the coating layer, in this case being silk screen printed over the coating layer 13.
- the transformable portion 15 of the coating layer is situated directly below and in direct contact with the enamel material 16 though this need not always be the case.
- the principle components of this enamel are (Bi4(Si04)3) and (Bi4Ti3012).
- the enamel When applied to the glazing panel prior to firing the enamel also contains solvents, for example, polyvinylpyrrolidone (PVP) and xylene; these evaporate when the enamel is heated.
- PVP polyvinylpyrrolidone
- xylene xylene
- this particular enamel is used in position 2 of a laminated structure it is preferred to carry out a heating process with the enamel exposed to the atmosphere.
- This may provide a "pre-firing" or evaporation process which can reduce the risk of blisters forming in the enamel in position 2 if the glazing panel is subsequently heated with a sheet of glass overlying the enamel due to evaporated gasses from the enamel being trapped.
- the glazing panel is initially raised to a temperature of about 450 °C with the enamel material exposed to the atmosphere.
- the glazing panel was then assembled with another sheet of glass, the other sheet of glass lying in contact with the face at position 2 of the glazing panel, and subjected to a bending and tempering process reaching a temperature of about 650 ° C in preparation for the glazing panel and the other sheet of glass to be laminated together using a sheet of pvb to form a windscreen. Heating of the glazing panel caused an interaction between the band of enamel 16 and the transformable portion 15 of the coating layer.
- the heating operation may be carried out as part of a bending and/or tempering operation.
- the heating of the present invention is preferably carried out during a bending and/or tempering and/or heat treatment process.
- the transformation renders the transformable portion 15 of the coating layer non-conductive to electricity and reduces its susceptibility to corrosion. As the transformation portion forms a band around the edge of the glazing panel this may not only prevent corrosion at the edge of the glazing but also provide an effective barrier which prevents corrosion of the rest of the coating layer.
- the enamel band As shown in Fig 3, after the heat treatment, only the enamel band is visible through the glazing panel and it is not visually perceivable with the naked eye that the enamel band and the transformable portion 15 of the coating layer were originally superimposed.
- the structure of the enamel material may be altered by the heating step and solvents initially present in the enamel material may evaporate. Nevertheless, once the enamel material has been applied to the glazing panel it is not removed but is incorporated in the finished glazing panel. This avoids the need for a washing or removing operation which is commonly required with acid attack techniques for removing coating films.
- the enamel band also masks an electrical connector 21 and a portion of a silver containing frit 20 intended for providing electrical power for heating the coating layer.
- the invention may be used with a wide variety of glazing panels, for example, vehicle windscreens, vehicle rear windows, vehicle sunroofs, vehicle side windows and architectural glazing panels.
- the utility of the invention is not limited to any particular mechanism of interaction between the transformable portion of the coating layer and the enamel material. Nevertheless, when the coating layer contains at least one layer of silver it is thought that one mechanism which causes transformation of the transformable portion of the coating layer may be agglomeration or conglomeration of the silver of the coating layer so that the silver forms into discontinuous pools. This may then be incorporated into the structure of the enamel. This may be detectable by examining the concentration of silver at the surface of the enamel material after the interaction, particularly if the coating layer was originally deposited over the enamel layer.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
A method of manufacturing a glazing panel comprises the steps of: a) taking a glazing panel having on one of its surfaces (i) a substantially transparent coating layer having a transformable portion, and (ii) an enamel material associated with the transformable portion of the coating layer; and b) causing an interaction between the tranformable portion of the coating layer and the enamel material associated therewith by heating the glazing panel to a temperature above about 300 °C. This may render a portion of the coating layer less susceptible to corrosion and/or non-conductive to electricity.
Description
Glazing panels This invention relates to glazing panels and particularly but not exclusively to automotive glazing panels provided with coating layers.
One or more coating layers may be applied to a glazing panel to enhance its performance, for example, to render the panel electrically heatable. to provide solar control or to reduce reflection. Such coating layers may comprise a single coating film or a stack of coating films.
In some instances, it is not desirable for the entire glazing panel to be covered with the coating layer. If the coating layer is to be electrically heated, for example to de-mist the rear screen of a car window, it may be desirable for the perimeter of the rear screen to be electrically isolated. Alternatively, if the coating layer is a solar control coating sandwiched between two panes of glass of a laminated car windscreen it may be desirable for the perimeter to be rendered insusceptible to corrosion which could otherwise cause undesirable coloured spots or stains (notably where the coating layer comprises one or more layers of silver). It has previously been proposed to mechanically remove a coating layer around the periphery of a glazing panel, for example by abrasion, or to mask the periphery of the glazing panel prior to depositing the coating. Chemical removal of portions of a coating layer, in particular by acid attack, are also known.
Nevertheless, these methods all present certain disadvantages, notably in terms of the aesthetic result produced and the difficulties of being practised on an industrial scale.
According to one aspect, the present invention provides a method as defined in Claim 1.
The coating layer may be electrically conductive. The coating layer may cover substantially an entire surface of the glazing panel or substantially the entire central portion of a surface of the glazing panel.
The interaction between the transformable portion of the coating layer and the band of an enamel material associated therewith preferably changes the properties of the transformable portion of the coating layer. For example:
• where the coating layer is electrically conductive, the interaction may render the transformable portion of the coating layer non-conductive, preferably without rendering other portions of the coating layer non- conductive; and/or
• the interaction may render the transformable portion of the coating layer less susceptible to corrosion. The interaction may cause chemical changes to the transformable portion of the coating layer and may result from diffusion between the transformable portion of the coating layer and the band of an enamel material associated
therewith. In this latter case, the transformable portion of the coating layer may be substantially absorbed into the band of an enamel material associated therewith so that only the enamel material is visible with the naked eye through the glazing panel. The interaction may be caused by heating the glazing panel to a temperature above about 300° C, 350° C, 375° C, 400° C, 425° C, 450° C, 475° C, 500° C, 525° C, 550° C, 575° C, 600° C, 625° C, 650° C, 675° C or 700° C. It may not be essential for the entire glazing panel to be reach such a temperature but merely the portion at which the interaction is intended to occur.
The heating of the glazing panel may cause local destruction, break down or disintegration of the transformable portion of the coating layer. Where the enamel is a black or dark coloured enamel, this may occur due to the enamel material associated with the transformable portion of the coating layer causing local
"overheating" of the transformable portion of the coating layer.
Clearly, there may be more than one transformable portion of the coating layer, each transformable portion having an enamel material associated therewith.
Where the coating is substantially electrically conductive it may have a resistance of less than 30 ohms per square. Preferably, such a coating has a resistance of less than 20, 15 or 10 ohms per square; such resistances may be achieved with pyrolytic coatings based on, for example, doped tin oxide. Even more preferably, such a coating has an electrical resistance of less than 6, 5, 4, 3 or 2 ohms per square; such resistances may be achieved with sputtered coatings having one or more spaced silver containing layers.
The enamel material is preferably positioned over the transformable portion of the coating layer. This allows the coating layer to be deposited over the entire surface of a large sheet of glass, for the sheet of glass to be subsequently cut to the desired dimensions of the glazing panel and for the enamel material to then be deposited over the coating layer. This greatly facilitates production, notably because it avoids the difficulties and associated expense of applying a coating layer to glazing panels which have already been cut to their desired size.
Alternatively, the coating layer may be deposited over an enamel material which has previously been deposited on the glazing panel.
The enamel material may serve one, and preferably a combination of the following functions: It may: • reduce susceptibility of the coating layer (and particularly the edge of the coating layer) to corrosion and/or
• provide an aesthetic masking band, for example to hide the fixation of the glazing panel to a supporting structure and/or
• electrically isolate a portion of an electrically conductive coating layer and/or • mask vision through a portion the glazing panel and/or
• wholly or partially mask an electrical connector associated with an electrically conductive coating layer.
The invention may be advantageously used where the coating layer extends to the periphery of the glazing panel and the enamel material forms an opaque band around the periphery.
The coating layer may be a solar control filter, an electrically conductive film, a low emissivity filter or some other type of coating; it may be deposited by sputtering, by pyrolysis from one or more liquid precursors, by pyrolysis using chemical vapour deposition or in any other suitable way. The enamel material associated with the transformable portion of the coating layer may comprise silver. This is believed to facilitate interaction with a coating layer which comprises one or more silver layers.
According to further aspects, the present invention provides for use of a method as defined in claim 10, an automotive vehicle glazing as defined in claim 11 and a glazing panel as defined in claim 12.
Examples of the present invention will now be described, by way of example only, with reference to the accompanying drawings of which:
Fig 1 is a plan view of a glazing panel which forms part of a car windscreen; Fig 2 is a section of an edge portion of the glazing panel of Fig 1 prior to heating;
Fig 3 is a section of an edge portion of the glazing panel of Fig 1 after heating; Fig 4 is a simplified section similar to Fig 2 showing a further embodiment.
To facilitate clarity, the thicknesses of the layers shown in the figures have not been drawn to scale.
According to one example, the invention is performed using a glass glazing panel 10 intended to form one sheet of a laminated car windscreen. By convention the faces of a glazing panel are counted from the exterior of the structure
(position 1) to the interior. Position 2 of a monolithic structure is thus the interior
face (i.e. facing towards the inside of the vehicle or building to which it is attached) whilst for a laminated structure position 2 is the interior face of the external sheet (which contacts the laminating pvb layer, for example in current windscreens)).
The glazing panel 10 carries a coating layer 13 in position 2 which extends to the edges 14 of the glazing panel. The coating layer is an electrically heatable, solar control coating deposited by magnetron sputtering and consists of the following layers: ZnO antireflective layer/ Ti barrier/ Ag infra red reflecting layer/ Ti barrier / ZnO antireflective layer/ Ti barrier/ Ag infra red reflecting layer/ Ti barrier /
ZnO antireflective layer. Coating layers of this type are well known in the art and the present invention is not limited to this particular type of coating layer. The invention is particularly effective for use with vacuum coated layers, for example sputtered layers, which are not generally mechanically resistant . Nevertheless, it may also be beneficial when applied to "hard" coating layers, for example, those formed pyrolitically. It is especially useful with coating layers which are heat treatable by, for example bending and/or tempering, and can thus be applied to a flat sheet of glass which is subsequently shaped and or heat treated.
As shown in Fig 2, the coating layer 13 has a transformable portion 15 which in this case forms a band around the entire periphery of the glazing panel. A band of enamel 16 is associated with the transformable portion 15 of the coating layer, in this case being silk screen printed over the coating layer 13. In this example, the transformable portion 15 of the coating layer is situated directly below and in direct contact with the enamel material 16 though this need not always be the case.
Good results may be obtained using the enamel 1T55M056 supplied by Johnson-Matthey which, after firing has the following components:
Si 15.5 Y
Bi 42.2 Hf
S 0.0925
Al 0.142 Cl 0.0416
Mn 0.145 Pb
Mg 0.138
Ca 0.284
Na 0.843
K 0.367
Ti 2.95
P 0.0226
Fe 0.134
Mo
Co
Cr 20.5
Cu 12.9
Ag 2.33
Ni 0.0363
Zr
B 1.82
Ba
Sr
The principle components of this enamel are (Bi4(Si04)3) and (Bi4Ti3012). When applied to the glazing panel prior to firing the enamel also contains solvents, for example, polyvinylpyrrolidone (PVP) and xylene; these evaporate when the enamel is heated.
When this particular enamel is used in position 2 of a laminated structure it is preferred to carry out a heating process with the enamel exposed to the atmosphere. This may provide a "pre-firing" or evaporation process which can reduce the risk of blisters forming in the enamel in position 2 if the glazing panel is subsequently heated with a sheet of glass overlying the enamel due to evaporated gasses from the enamel being trapped. In this example, the glazing panel is initially raised to a temperature of about 450 °C with the enamel material exposed to the atmosphere. The glazing panel was then assembled with another sheet of glass, the other sheet of glass lying in contact with the face at position 2 of the glazing panel, and subjected to a bending and tempering process reaching a temperature of about 650 ° C in preparation for the glazing panel and the other sheet of glass to be laminated together using a sheet of pvb to form a windscreen.
Heating of the glazing panel caused an interaction between the band of enamel 16 and the transformable portion 15 of the coating layer.
If an enamel suitable for firing in position 2 is used, the heating operation may be carried out as part of a bending and/or tempering operation. Particularly in cases where the glazing panel does not require bending simultaneously with an associated sheet of glass, the heating of the present invention is preferably carried out during a bending and/or tempering and/or heat treatment process. This is particularly the case for monolithic glazings, for example, rear windows, side windows and sunroofs for vehicles. In the present case, the transformation renders the transformable portion 15 of the coating layer non-conductive to electricity and reduces its susceptibility to corrosion. As the transformation portion forms a band around the edge of the glazing panel this may not only prevent corrosion at the edge of the glazing but also provide an effective barrier which prevents corrosion of the rest of the coating layer.
As shown in Fig 3, after the heat treatment, only the enamel band is visible through the glazing panel and it is not visually perceivable with the naked eye that the enamel band and the transformable portion 15 of the coating layer were originally superimposed. The structure of the enamel material may be altered by the heating step and solvents initially present in the enamel material may evaporate. Nevertheless, once the enamel material has been applied to the glazing panel it is not removed but is incorporated in the finished glazing panel. This avoids the need for a washing or removing operation which is commonly required with acid attack techniques for removing coating films.
In Fig 4, the enamel band also masks an electrical connector 21 and a portion of a silver containing frit 20 intended for providing electrical power for heating the coating layer.
The invention may be used with a wide variety of glazing panels, for example, vehicle windscreens, vehicle rear windows, vehicle sunroofs, vehicle side windows and architectural glazing panels.
The utility of the invention is not limited to any particular mechanism of interaction between the transformable portion of the coating layer and the enamel material. Nevertheless, when the coating layer contains at least one layer of silver it is thought that one mechanism which causes transformation of the transformable portion of the coating layer may be agglomeration or conglomeration of the silver of the coating layer so that the silver forms into discontinuous pools. This may then be
incorporated into the structure of the enamel. This may be detectable by examining the concentration of silver at the surface of the enamel material after the interaction, particularly if the coating layer was originally deposited over the enamel layer.
Claims
1. A method of manufacturing a glazing panel comprising the steps of: a) taking a glazing panel having on one of its surfaces (i) a substantially transparent coating layer having a transformable portion, and
(ii) an enamel material associated with the transformable portion of the coating layer; and b) causing an interaction between the transformable portion of the coating layer and the enamel material associated therewith by heating the glazing panel to a temperature above about 300° C.
2. A method in accordance with Claim 1, in which prior to heating of the glazing panel the enamel material is positioned over the transformable portion of the coating layer .
3. A method in accordance with Claim 2 or Claim 3, in which the coating layer extends substantially to at least one peripheral edge of the glazing panel and the enamel material is deposited over at least one portion of the coating layer positioned at that peripheral edge.
4. A method in accordance with any preceding claim , in which the coating layer is sputter deposited and comprises at least one layer of an infra red reflecting material sandwiched between antireflective dielectric layers.
5. A method in accordance with any preceding claim, in which the coating layer comprises a pyrolytically deposited layer.
6. A method in accordance with any preceding claim in which heating of the glazing panel causes substantial destruction of the transformable portion of the coating layer.
7. A method in accordance with any preceding claim, in which the transformable portion of the coating layer is rendered substantially non- conductive to electricity.
8. A method in accordance with any preceding claim, in which visual inspection of the glazing panel does not reveal that the enamel material deposited over transformable portion of the coating layer was so deposited rather than being deposited in the absence of the coating layer.
9. A method in accordance with any preceding claim comprising the further step of: c) arranging an electrical connector which is electrically connected to the coating layer at least partially over the enamel material.
10. Use of a method in accordance with any preceding claim to reduce edge corrosion of the coating layer.
11. An automotive vehicle windscreen, rear window, side window or sunroof comprising a glazing panel manufactured according to any preceding claim.
12. A glazing panel comprising a glass substrate, a substantially transparent electrically conductive coating layer supported on the glass substrate and at least one band of enamel material characterised in that the at least one band of enamel material comprises traces of the electrically conductive coating layer resulting from an interaction between the at least one band of enamel material and the coating layer such that the at least one band of enamel material provides a discontinuity in the electrical conductivity of the coating layer.
13. A glazing panel in accordance with claim 12, in which the electrically conducting coating layer is a sputtered, solar control coating comprising at least one layer of silver or silver alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99969215A EP1131268A1 (en) | 1998-11-06 | 1999-11-05 | Glazing panels |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP98203749 | 1998-11-06 | ||
| EP98203749 | 1998-11-06 | ||
| PCT/EP1999/008691 WO2000029346A1 (en) | 1998-11-06 | 1999-11-05 | Glazing panels |
| EP99969215A EP1131268A1 (en) | 1998-11-06 | 1999-11-05 | Glazing panels |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1131268A1 true EP1131268A1 (en) | 2001-09-12 |
Family
ID=8234307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99969215A Withdrawn EP1131268A1 (en) | 1998-11-06 | 1999-11-05 | Glazing panels |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1131268A1 (en) |
| AU (1) | AU2794800A (en) |
| WO (1) | WO2000029346A1 (en) |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1514451B1 (en) | 2002-06-05 | 2007-07-25 | Glaverbel | Heatable glazing panel |
| US7105220B2 (en) * | 2003-01-29 | 2006-09-12 | Ppg Industries Ohio, Inc. | Coated article having a sealed layered edge to impede corrosion of a coating at the edge and method of making same |
| JP2011209695A (en) * | 2010-03-10 | 2011-10-20 | Asahi Glass Co Ltd | Front plate for display, display device and method and apparatus for manufacturing front plate for display |
| US9932267B2 (en) | 2010-03-29 | 2018-04-03 | Vitro, S.A.B. De C.V. | Solar control coatings with discontinuous metal layer |
| US10654747B2 (en) | 2010-03-29 | 2020-05-19 | Vitro Flat Glass Llc | Solar control coatings with subcritical copper |
| US10654748B2 (en) | 2010-03-29 | 2020-05-19 | Vitro Flat Glass Llc | Solar control coatings providing increased absorption or tint |
| FR2998564B1 (en) * | 2012-11-23 | 2016-12-23 | Saint Gobain | SUBSTRATE WITH PARTIALLY METALLIC LAYER STACK, GLAZING, USE AND METHOD. |
| EP2969991B1 (en) * | 2013-03-12 | 2019-05-22 | Vitro, S.A.B. de C.V. | Solar control coatings providing increased absorption or tint |
| US11078718B2 (en) | 2018-02-05 | 2021-08-03 | Vitro Flat Glass Llc | Solar control coatings with quadruple metallic layers |
| FR3114265B1 (en) | 2020-09-21 | 2023-03-24 | Saint Gobain | Process for obtaining laminated curved glazing |
| FR3115034B1 (en) | 2020-10-09 | 2023-01-20 | Saint Gobain | Process for obtaining laminated curved glazing |
| FR3118027B1 (en) | 2020-12-17 | 2023-08-18 | Saint Gobain | Process for obtaining laminated curved glazing |
| JP2024502628A (en) | 2021-01-13 | 2024-01-22 | サン-ゴバン グラス フランス | How to obtain curved laminate glazing |
| FR3119793B1 (en) | 2021-02-12 | 2023-05-19 | Saint Gobain | Process for obtaining laminated curved glazing |
| FR3118963B1 (en) | 2021-01-15 | 2023-12-29 | Saint Gobain | Process for obtaining laminated curved glazing |
| FR3118768B1 (en) | 2021-01-13 | 2023-10-27 | Saint Gobain | Process for obtaining laminated curved glazing |
| FR3118769A1 (en) | 2021-01-14 | 2022-07-15 | Saint-Gobain Glass France | Process for obtaining laminated curved glazing |
| FR3127941B1 (en) | 2021-10-12 | 2023-09-08 | Saint Gobain | Process for obtaining laminated curved glazing |
| CN116601023A (en) * | 2021-10-28 | 2023-08-15 | 法国圣戈班玻璃厂 | Composite glass sheet with heating resistor layer |
| FR3139137B1 (en) | 2022-08-30 | 2024-10-18 | Saint Gobain | Process for obtaining laminated curved glazing |
| FR3150515A1 (en) | 2023-06-30 | 2025-01-03 | Saint-Gobain Glass France | Process for obtaining curved glazing provided with a stack of thin layers and a layer of enamel, comprising a step of partial removal of the stack |
| FR3159385A1 (en) | 2024-02-15 | 2025-08-22 | Saint Gobain Glass France | Process for obtaining curved laminated glazing |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1088198B (en) * | 1955-12-23 | 1960-09-01 | Libbey Owens Ford Glass Co | Process for the production of an electrically conductive, transparent, inorganic object with increased hardness and light transmission |
| US4407847A (en) * | 1981-12-28 | 1983-10-04 | Ford Motor Company | Process for the manufacture of glass sheets |
| DE3543694A1 (en) * | 1985-12-11 | 1987-06-19 | Leybold Heraeus Gmbh & Co Kg | METHOD FOR PRODUCING CONTACT RAILS ON SUBSTRATES, ESPECIALLY ON DISC, AND DISC PRODUCED BY THE PROCESS |
| FR2684665B1 (en) * | 1991-12-09 | 1994-10-07 | Degussa Prod Ceramiques | VOLUMES FORMED IN GLASS PROVIDED WITH ELECTRICAL NETWORKS AND THEIR MANUFACTURING METHOD, PARTICULARLY FOR A NETWORK OF DEFROST WINDSCREENS OF AUTOMOBILES OR THE LIKE. |
-
1999
- 1999-11-05 WO PCT/EP1999/008691 patent/WO2000029346A1/en not_active Ceased
- 1999-11-05 AU AU27948/00A patent/AU2794800A/en not_active Abandoned
- 1999-11-05 EP EP99969215A patent/EP1131268A1/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0029346A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2794800A (en) | 2000-06-05 |
| WO2000029346A1 (en) | 2000-05-25 |
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