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EP1110897A2 - Winding machine - Google Patents

Winding machine Download PDF

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Publication number
EP1110897A2
EP1110897A2 EP00122347A EP00122347A EP1110897A2 EP 1110897 A2 EP1110897 A2 EP 1110897A2 EP 00122347 A EP00122347 A EP 00122347A EP 00122347 A EP00122347 A EP 00122347A EP 1110897 A2 EP1110897 A2 EP 1110897A2
Authority
EP
European Patent Office
Prior art keywords
coil
winding
drive drum
coil frame
winding machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00122347A
Other languages
German (de)
French (fr)
Other versions
EP1110897B1 (en
EP1110897A3 (en
Inventor
Franz-Josef Ingenieur Flamm
Harald Dipl.-Ing. Elektrotechnik Müllers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Textile GmbH and Co KG
Original Assignee
W Schlafhorst AG and Co
Saurer GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by W Schlafhorst AG and Co, Saurer GmbH and Co KG filed Critical W Schlafhorst AG and Co
Publication of EP1110897A2 publication Critical patent/EP1110897A2/en
Publication of EP1110897A3 publication Critical patent/EP1110897A3/en
Application granted granted Critical
Publication of EP1110897B1 publication Critical patent/EP1110897B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/52Drive contact pressure control, e.g. pressing arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • the invention relates to a winding machine with several winding positions, which each contain a coil frame to which the Control the contact force between one in the coil frame held coil and a drive drum a torque sensor is assigned by means of a drive element is adjustable by means of a winding station computer, the with the speed of the coil and the speed of the drive drum detecting sensors is connected, is controlled.
  • the contact force between the spool and the drive drum over the entire spool travel precisely controlled.
  • the tracking force is made up of the Weight of the spool and the spool frame together as well the force exerted by the torque sensor Torque results.
  • the winding unit computer is with encoders connected, the speed of the drive drum and the Record the speed of the cheese. Under consideration of determined by the thread tension and thread number All moments can be calculated from these values that act on the coil frame.
  • the coil control can then by driving the drive element the torque sensor Control so that the desired tracking force or desired course of the contact force are observed exactly.
  • residual coils When operating such a winding machine, in particular when changing lots, it may not happen yet Completely finished coils, so-called residual coils, one Removed winding unit and in the bobbin frame of another Winding unit are used to be completed there. At the end of a game, there may be some Winding units are turned off without the bobbins there have reached their full diameter. These residual coils are then removed and placed in the remaining, still working Reels inserted to finish there become. At the beginning of a new game usually arise also residual coils, since the user is in this phase with various package diameters, correction factors etc. Attempts to find the optimal coil for its application to get. It is the same for the automatic setting Bobbin changer important, several full bobbins one Submit bobbin to the bobbin changing device on this full bobbin adjust.
  • the invention has for its object a winding machine of the type mentioned in such a way that the processing of residual coils presents no difficulties, i.e. that Residual coils also of larger diameter instead of empty ones Sleeves can be used in a coil frame and that then the contact pressure between the spool and the drive drum corresponds at least approximately to the desired course.
  • the winding unit calculator calculates using an information representing the density of the residual coil and one from adapting to the diameter the residual coil information about the position of the Before starting the winding process the bobbin frame that of the Torque sensor to apply torque and controls it Drive element accordingly.
  • the operator moves the spool frame into one position, which is suitable for the remaining coil to be used, i.e. at least approximately corresponds to their diameter. From this position is taking into account the at least the central computer the winding machine known and to the winding unit computer passed density of the coil the required contact force calculated within certain error limits and during commissioning given the winding unit. After the winding unit has started, the winding station computer then calculates on the basis the now detected speed of the coil in relation to Speed of the drive drum the exact coil diameter and the density of the coil exactly the weight, so that afterwards the contact force is determined exactly.
  • a largely exactly corresponds to the diameter of the residual coil Position of the coil frame can be trained
  • the winder can be started up automatically, in which the Reel station computer is set up so that after actuation the means, after which the coil frame is first raised takes place, and at the beginning of the lowering process of the coil frame the drive drum in a rotational movement with low speed is offset and at the start of a detected and rotation caused by the drive drum Residual coil a control signal is generated, which is both the end the adjustment process to adapt to the diameter of the Residual coil also controls the termination of the rotational movement the drive drum trips at low speed.
  • the Speed is advantageously set such that the surface speed the drive drum is about 50 m / min. This prevents damage to the remaining coil.
  • the drawing shows a part in a schematic representation a winding unit of a winding machine, the multiple of such Has winding units.
  • the Cross-wound bobbin 10 has a bobbin tube on which the thread or the yarn is wound up.
  • the coil sleeve is the cheese 10 between two bobbins 11 one Coil frame 12 clamped.
  • the coil frame 12 is by means of an axis 13 pivotally mounted in a machine frame.
  • the cheese 10 rests on a drive drum 14 which is provided with a reverse thread and the crosswise Laying the thread running onto the package 10 causes.
  • the drive drum 14 is by means of a not shown Electric motor driven. For its part, it drives by Friction on the cheese 10.
  • the contact force between the cheese 10 and the drive drum 14 is controlled over the entire coil travel, i.e. from the start of winding an empty one into the coil frame 12 used bobbin until completion of the package 10 with a predetermined final diameter and / or predetermined Final weight.
  • the contact force between the cheese 10 and the drive drum 14 consists of a weight fraction of the cheese 10, a weight proportion of the coil frame 12 and one Torque together, by means of a torque sensor 15th is applied to the axis 13 of the coil frame 12.
  • the Torque of the torque sensor 15 is by means of an adjusting element 16 set, in particular a stepper motor.
  • the torque transmitter 15 and the adjusting element 16 are constructed, for example, in accordance with DE 19 817 363 A1.
  • the position of the. Drive element 16 and thus that Torque of the torque sensor 15 and ultimately the Contact force between the cheese 10 and the drive drum 14 is controlled by means of a winding station computer 17.
  • the winding unit computer 17 is connected to a speed sensor, the speed of the drive drum 14 in the Inputs winding station calculator. It is also connected to the winding station computer 17 a speed sensor connected to the drive speed the cheese 10 or one with the same speed running coil plate 11 detected. Calculated based on this data the winding unit computer 17 each the current Diameter of the cheese
  • the winding unit computer 17 are also from Entered additional data on the outside, especially when winding adjusted thread tension and / or the thread number, so that the winding unit computer 17 not only the current diameter the cheese 10 can calculate, but also the spooled Length of thread and the weight of the package 10. With the help this data then becomes that to be applied by the torque sensor 15 Torque calculated, to generate it then Drive element 16 is adjusted accordingly. In this way it is possible to use the entire coil travel, i.e. from the beginning winding an empty bobbin tube until completion the cheese with a given diameter and / or a predetermined weight, the contact force between Control the bobbin 10 and drive drum 14 exactly. This makes it possible to produce coils with a very uniform density. The density can be detected and e.g. in the winding unit computer 17 can be saved.
  • Winding unit shown is designed so that this is easily possible and that even afterwards with a predetermined contact force between Cross-wound bobbin 10 and drive drum 14 immediately when starting of the winding process.
  • buttons 18, 19 are provided which are connected to the Bobbin control 17 are connected and by their Actuate the drive element via the winding unit computer 17 16 can be switched on in such a way that it is via the torque transmitter 15 pivots the coil frame 12. For example, if one Smaller residual coil should be used after a full one Cross-wound bobbin 10 was taken out of the bobbin frame 12, so can this residual coil can be inserted into the coil frame 12. By pressing the buttons 18 or 19, the coil frame is then 12 lowered until the residual coil on the circumference of the drive drum 14 is present. From the thereby of the drive element The winding station computer receives 16 travel 17 information about the diameter of the inserted Residual coil.
  • the winding unit computer 17 uses the information about the thread number to approximate the density and / or the winding tension calculate the weight of the remaining coil and thus also the required to achieve the desired tracking force Additional load from the torque sensor 15.
  • the winding unit computer 17 then adjusts the drive element 16 of the Torque sensor 15 accordingly, so that before starting the winding position the desired contact force at least approximately is set.
  • the keys 18, 19 are in the exemplary embodiment assigned to the winding unit.
  • the central input unit of the machine control with which each individual winding unit can be called up. It can then be individual. Keys for operating the drive element 16 or to trigger the pivoting process or key combinations in the input unit for this actuation be provided.
  • the information about the density and the thread tension when winding, the density of the cheese 10 is crucial can be used for the calculations from the Central control of the winding machine can be accessed. You can however, also in a memory of the winding station computer 17 stored and retrieved from it if necessary.

Landscapes

  • Winding Filamentary Materials (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Harvester Elements (AREA)
  • Warping, Beaming, Or Leasing (AREA)
  • Slot Machines And Peripheral Devices (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

Bei einer Spulmaschine mit mehreren Spulstellen, die jeweils einen Spulenrahmen enthalten, dem zum Steuern der Auflagekraft zwischen einer in dem Spulenrahmen gehaltenen Spule (10) und einer Antriebstrommel (14) ein Drehmomentengeber (15) zugeordnet ist, der mittels eines Antriebselementes (16) verstellbar ist, sind von einer Bedienungsperson betätigbare Mittel (18, 19) zum Verstellen des Antriebselementes (16) und damit des Spulenrahmens (12) zur Anpassung an einen Durchmesser einer in den Spulenrahmen (12) einzusetzenden Restspule vorgesehen. <IMAGE>In the case of a winding machine with a plurality of winding stations, each of which contains a coil frame, to which a torque sensor (15) is assigned to control the contact force between a coil (10) held in the coil frame and a drive drum (14), which is adjustable by means of a drive element (16) means (18, 19) operable by an operator are provided for adjusting the drive element (16) and thus the coil frame (12) to adapt to a diameter of a residual coil to be inserted into the coil frame (12). <IMAGE>

Description

Die Erfindung betrifft eine Spulmaschine mit mehreren Spulstellen, die jeweils einen Spulenrahmen enthalten, dem zum Steuern der Auflagekraft zwischen einer in dem Spulenrahmen gehaltenen Spule und einer Antriebstrommel ein Drehmomentengeber zugeordnet ist, der mittels eines Antriebselementes verstellbar ist, das mittels eines Spulstellenrechners, der mit die Drehzahl der Spule und die Drehzahl der Antriebstrommel erfassenden Gebern verbunden ist, gesteuert ist.The invention relates to a winding machine with several winding positions, which each contain a coil frame to which the Control the contact force between one in the coil frame held coil and a drive drum a torque sensor is assigned by means of a drive element is adjustable by means of a winding station computer, the with the speed of the coil and the speed of the drive drum detecting sensors is connected, is controlled.

Bei einer Spulmaschine der eingangs genannten Art, bei welchen die Spulenrahmen mit einer Vorrichtung entsprechend der DE 19 817 363 A1 ausgerüstet sind, wird die Auflagekraft zwischen der Spule und der Antriebstrommel über die gesamte Spulenreise exakt gesteuert. Die Auflagekraft setzt sich aus dem Gewicht der Spule und des Spulenrahmens zusammen sowie aus der Kraft, die aus dem von dem Drehmomentengeber aufgebrachten Drehmoment resultiert. Der Spulstellenrechner ist mit Gebern verbunden, die die Drehzahl der Antriebstrommel und die Drehzahl der Kreuzspule erfassen. Unter Berücksichtigung der durch die Garnspannung und Garnnummer bestimmten Dichte der Spule lassen sich aus diesen Werten alle Momente errechnen, die auf den Spulenrahmen wirken. Die Spulensteuerung kann dann durch Ansteuern des Antriebselementes den Drehmomentengeber so ansteuern, daß die gewünschte Auflagekraft oder der gewünschte Verlauf der Auflagekraft exakt eingehalten werden.In a winding machine of the type mentioned, in which the coil frame with a device according to the DE 19 817 363 A1 are equipped, the contact force between the spool and the drive drum over the entire spool travel precisely controlled. The tracking force is made up of the Weight of the spool and the spool frame together as well the force exerted by the torque sensor Torque results. The winding unit computer is with encoders connected, the speed of the drive drum and the Record the speed of the cheese. Under consideration of determined by the thread tension and thread number All moments can be calculated from these values that act on the coil frame. The coil control can then by driving the drive element the torque sensor Control so that the desired tracking force or desired course of the contact force are observed exactly.

Bei dem Betrieb einer derartigen Spulmaschine, insbesondere bei einem Partiewechsel, kann es vorkommen, daß noch nicht ganz fertiggestellte Spulen, sogenannte Restspulen, einer Spulstelle entnommen und in den Spulenrahmen einer anderen Spulstelle eingesetzt werden, um dort fertiggestellt zu werden. Bei einem Partieende kann es vorkommen, daß bereits einige Spulstellen abgestellt werden, ohne daß dort die Spulen ihren vollen Durchmesser erreicht haben. Diese Restspulen werden dann entnommen und in die verbleibenden, noch arbeitenden Spulstellen eingewechselt, um dort fertiggestellt zu werden. Zum Beginn einer neuen Partie entstehen in der Regel ebenfalls Restspulen, da der Benutzer in dieser Phase mit verschiedenen Kreuzspulendurchmessern, Korrekturfaktoren usw. Versuche macht, um zu der für seine Anwendung optimalen Spule zu gelangen. Ebenso ist es für die Einstellung des automatischen Spulenwechslers wichtig, mehrere volle Spulen einer Spulstelle vorzulegen, um an dieser vollen Spule die Spulwechseleinrichtung einzustellen.When operating such a winding machine, in particular when changing lots, it may not happen yet Completely finished coils, so-called residual coils, one Removed winding unit and in the bobbin frame of another Winding unit are used to be completed there. At the end of a game, there may be some Winding units are turned off without the bobbins there have reached their full diameter. These residual coils are then removed and placed in the remaining, still working Reels inserted to finish there become. At the beginning of a new game usually arise also residual coils, since the user is in this phase with various package diameters, correction factors etc. Attempts to find the optimal coil for its application to get. It is the same for the automatic setting Bobbin changer important, several full bobbins one Submit bobbin to the bobbin changing device on this full bobbin adjust.

Bei Spulmaschinen der eingangs genannten Art ergeben sich Probleme mit dem Verarbeiten von Restspulen. Einerseits stimmt die Auflagekraft zwischen der eingewechselten Spule und der Antriebstrommel nicht. Andererseits ist es kaum möglich, eine große Spule gegen eine leere Hülse auszutauschen, da der Spulenrahmen automatisch in die einer leeren Spulenhülse zugeordnete Position gebracht worden ist. Um hier exakt arbeiten zu können, müßte der Spulstellensteuerung der Durchmesser und die aufgewickelte Garnmenge einer Restspule eingegeben werden, um die Position des Spulenrahmens für diese Restspule geeignet einzustellen. Dies ist nicht praktikabel, da zum einen diese Werte meist nicht bekannt sind, und da es zum anderen an den einzelnen Spulstellen auch keine Möglichkeit gibt, diese Daten einzugeben.In winding machines of the type mentioned at the outset Problems with the processing of residual coils. On the one hand the contact force between the exchanged spool is correct and the drive drum is not. On the other hand, it is hardly possible exchange a large spool for an empty tube, since the coil frame automatically into that of an empty coil tube assigned position has been brought. To be exact here To be able to work, the diameter of the winding unit control would have to be and entered the wound amount of yarn of a remaining bobbin to the position of the coil frame for this Set the residual coil appropriately. This is not practical because on the one hand these values are mostly not known, and since it secondly, no possibility at the individual winding units there to enter this data.

Der Erfindung liegt die Aufgabe zugrunde, eine Spulmaschine der eingangs genannten Art so auszubilden, daß das Verarbeiten von Restspulen keine Schwierigkeiten bereitet, d.h. daß Restspulen auch größeren Durchmessers anstelle von leeren Hülsen in einen Spulenrahmen eingesetzt werden können und daß danach der Auflagedruck zwischen Spule und Antriebstrommel wenigstens annähernd dem gewünschten Verlauf entspricht.The invention has for its object a winding machine of the type mentioned in such a way that the processing of residual coils presents no difficulties, i.e. that Residual coils also of larger diameter instead of empty ones Sleeves can be used in a coil frame and that then the contact pressure between the spool and the drive drum corresponds at least approximately to the desired course.

Diese Aufgabe wird dadurch gelöst, daß von einer Bedienungsperson betätigbare Mittel zum Verstellen des Antriebselementes und damit des Spulenrahmens zur Anpassung an einen Durchmesser einer in den Spulenrahmen eingesetzten Restspule vorgesehen sind. Der Spulstellenrechner berechnet unter Verwendung einer die Dichte der Restspule repräsentierenden Information und einer sich aus der Anpassung an den Durchmesser der Restspule ergebenden Information über die Stellung des Spulenrahmens vor Starten des Spulvorgangs das von dem Drehmomentengeber aufzubringende Drehmoment und steuert dessen Antriebselement entsprechend an.This object is achieved in that an operator actuable means for adjusting the drive element and thus the coil frame to adapt to a diameter a residual coil inserted into the coil frame are. The winding unit calculator calculates using an information representing the density of the residual coil and one from adapting to the diameter the residual coil information about the position of the Before starting the winding process the bobbin frame that of the Torque sensor to apply torque and controls it Drive element accordingly.

Auf diese Weise wird die Möglichkeit geschaffen, daß die Bedienungsperson den Spulenrahmen in eine Position verfährt, die für die einzusetzende Restspule geeignet ist, d.h. wenigstens annähernd deren Durchmesser entspricht. Aus dieser Position wird unter Berücksichtigung der zumindest dem Zentralrechner der Spulmaschine bekannten und an den Spulstellenrechner weitergegebenen Dichte der Spule die benötigte Auflagekraft in gewissen Fehlergrenzen berechnet und beim Inbetriebnehmen der Spulstelle vorgegeben. Nachdem die Spulstelle angelaufen ist, errechnet dann der Spulstellenrechner aufgrund der jetzt erfaßten Drehzahl der Spule im Verhältnis zur Drehzahl der Antriebstrommel den genauen Spulendurchmesser und über die Dichte der Spule exakt das Gewicht, so daß danach die Auflagekraft exakt bestimmt wird.In this way, the possibility is created that the operator moves the spool frame into one position, which is suitable for the remaining coil to be used, i.e. at least approximately corresponds to their diameter. From this position is taking into account the at least the central computer the winding machine known and to the winding unit computer passed density of the coil the required contact force calculated within certain error limits and during commissioning given the winding unit. After the winding unit has started, the winding station computer then calculates on the basis the now detected speed of the coil in relation to Speed of the drive drum the exact coil diameter and the density of the coil exactly the weight, so that afterwards the contact force is determined exactly.

Eine weitgehend genau dem Durchmesser der Restspule entsprechende Position des Spulenrahmens läßt sich mit einer Ausbildung der Spulmaschine automatisierbar anfahren, bei der der Spulstellenrechner derart eingerichtet ist, daß nach Betätigung der Mittel, nach dem zunächst ein Anheben des Spulenrahmens erfolgt, und bei Beginn des Absenkvorganges des Spulenrahmens die Antriebstrommel in eine Rotationsbewegung mit niedriger Drehzahl versetzt ist und bei Beginn einer detektierten und durch die Antriebstrommel bewirkten Rotation der Restspule ein Steuersignal generiert wird, das sowohl das Ende des Verstellvorganges zur Anpassung an den Durchmesser der Restspule steuert als auch die Beendigung der Rotationsbewegung der Antriebstrommel mit niedriger Drehzahl auslöst. Die Drehzahl ist vorteilhaft derart eingestellt, daß die Oberflächengeschwindigkeit der Antriebstrommel etwa 50 m/min beträgt. Dadurch wird einer Schädigung der Restspule vorgebeugt.A largely exactly corresponds to the diameter of the residual coil Position of the coil frame can be trained The winder can be started up automatically, in which the Reel station computer is set up so that after actuation the means, after which the coil frame is first raised takes place, and at the beginning of the lowering process of the coil frame the drive drum in a rotational movement with low speed is offset and at the start of a detected and rotation caused by the drive drum Residual coil a control signal is generated, which is both the end the adjustment process to adapt to the diameter of the Residual coil also controls the termination of the rotational movement the drive drum trips at low speed. The Speed is advantageously set such that the surface speed the drive drum is about 50 m / min. This prevents damage to the remaining coil.

Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung des in der Zeichnung dargestellten Ausführungsbeispiels.Further features and advantages of the invention result from the following description of the shown in the drawing Embodiment.

Die Zeichnung zeigt in schematischer Darstellung einen Teil einer Spulstelle einer Spulmaschine, die mehrere derartiger Spulstellen aufweist.The drawing shows a part in a schematic representation a winding unit of a winding machine, the multiple of such Has winding units.

An jeder Spulstelle einer Spulmaschine wird ein Faden von einer nicht dargestellten Spinnspule abgezogen und auf eine konische oder zylindrische Kreuzspule 10 aufgewickelt. Die Kreuzspule 10 besitzt innen eine Spulenhülse, auf die der Faden oder das Garn aufgewickelt wird. Mittels der Spulenhülse ist die Kreuzspule 10 zwischen zwei Spulenteller 11 eines Spulenrahmens 12 eingespannt. Der Spulenrahmen 12 ist mittels einer Achse 13 verschwenkbar in einem Maschinengestell gelagert.At each winding point of a winding machine, a thread of one withdrawn spinning spool, not shown, and onto a conical or cylindrical cheese 10 wound. The Cross-wound bobbin 10 has a bobbin tube on which the thread or the yarn is wound up. By means of the coil sleeve is the cheese 10 between two bobbins 11 one Coil frame 12 clamped. The coil frame 12 is by means of an axis 13 pivotally mounted in a machine frame.

Die Kreuzspule 10 liegt auf einer Antriebstrommel 14 auf, die mit einem Kehrgewinde versehen ist und die die kreuzweise Verlegung des auf die Kreuzspule 10 auflaufenden Fadens bewirkt. Die Antriebstrommel 14 ist mittels eines nicht gezeigten Elektromotors angetrieben. Sie treibt ihrerseits mittels Friktion die Kreuzspule 10 an.The cheese 10 rests on a drive drum 14 which is provided with a reverse thread and the crosswise Laying the thread running onto the package 10 causes. The drive drum 14 is by means of a not shown Electric motor driven. For its part, it drives by Friction on the cheese 10.

Die Auflagekraft zwischen der Kreuzspule 10 und der Antriebstrommel 14 wird über die gesamte Spulenreise gesteuert, d.h. vom Beginn des Bespulens einer leeren, in den Spulenrahmen 12 eingesetzten Spulenhülse bis zum Fertigstellen der Kreuzspule 10 mit einem vorgegebenen Enddurchmesser und/oder vorgegebenen Endgewicht.The contact force between the cheese 10 and the drive drum 14 is controlled over the entire coil travel, i.e. from the start of winding an empty one into the coil frame 12 used bobbin until completion of the package 10 with a predetermined final diameter and / or predetermined Final weight.

Die Auflagekraft zwischen der Kreuzspule 10 und der Antriebstrommel 14 setzt sich aus einem Gewichtsanteil der Kreuzspule 10, einem Gewichtsanteil des Spulenrahmens 12 und einem Drehmoment zusammen, das mittels eines Drehmomentengebers 15 auf die Achse 13 des Spulenrahmens 12 aufgebracht wird. Das Drehmoment des Drehmomentengebers 15 wird mittels eines Verstellelementes 16 eingestellt, insbesondere eines Schrittmotors. Der Drehmomentengeber 15 und das Verstellelement 16 sind beispielsweise entsprechend der DE 19 817 363 A1 aufgebaut. Die Position des. Antriebselementes 16 und damit das Drehmoment des Drehmomentengebers 15 und letztendlich die Auflagekraft zwischen der Kreuzspule 10 und der Antriebstrommel 14 wird mittels eines Spulstellenrechners 17 gesteuert. Der Spulstellenrechner 17 ist an einen Drehzahlgeber angeschlossen, der die Drehzahl der Antriebstrommel 14 in den Spulstellenrechner eingibt. Ferner ist an den Spulstellenrechner 17 ein Drehzahlgeber angeschlossen, der die Antriebsdrehzahl der Kreuzspule 10 oder eines mit gleicher Drehzahl laufenden Spulentellers 11 erfaßt. Aufgrund dieser Daten errechnet der Spulstellenrechner 17 jeweils den momentanen Durchmesser der Kreuzspule 10.The contact force between the cheese 10 and the drive drum 14 consists of a weight fraction of the cheese 10, a weight proportion of the coil frame 12 and one Torque together, by means of a torque sensor 15th is applied to the axis 13 of the coil frame 12. The Torque of the torque sensor 15 is by means of an adjusting element 16 set, in particular a stepper motor. The torque transmitter 15 and the adjusting element 16 are constructed, for example, in accordance with DE 19 817 363 A1. The position of the. Drive element 16 and thus that Torque of the torque sensor 15 and ultimately the Contact force between the cheese 10 and the drive drum 14 is controlled by means of a winding station computer 17. The winding unit computer 17 is connected to a speed sensor, the the speed of the drive drum 14 in the Inputs winding station calculator. It is also connected to the winding station computer 17 a speed sensor connected to the drive speed the cheese 10 or one with the same speed running coil plate 11 detected. Calculated based on this data the winding unit computer 17 each the current Diameter of the cheese 10.

In den Spulstellenrechner 17 werden darüber hinaus noch von außen weitere Daten eingegeben, insbesondere eine beim Spulen eingeregelte Fadenspannung und/oder die Garnnummer, so daß der Spulstellenrechner 17 nicht nur den momentanen Durchmesser der Kreuzspule 10 errechnen kann, sondern auch die aufgespule Garnlänge und das Gewicht der Kreuzspule 10. Mit Hilfe dieser Daten wird dann das von dem Drehmomentengeber 15 aufzubringende Drehmoment berechnet, zu dessen Erzeugen dann das Antriebslement 16 entsprechend verstellt wird. Auf diese Weise ist es möglich, über die gesamte Spulenreise, d.h. vom Beginn des Bewickelns einer leeren Spulenhülse bis zum Fertigstellen der Kreuzspule mit einem vorgegebenen Durchmesser und/oder einem vorgegebenen Gewicht, die Auflagekraft zwischen Kreuzspule 10 und Antriebstrommel 14 exakt zu steuern. Damit lassen sich Spulen mit sehr gleichmäßiger Dichte erzeugen. Die Dichte kann erfaßt und z.B. im Spulstellenrechner 17 abgespeichert werden.In the winding unit computer 17 are also from Entered additional data on the outside, especially when winding adjusted thread tension and / or the thread number, so that the winding unit computer 17 not only the current diameter the cheese 10 can calculate, but also the spooled Length of thread and the weight of the package 10. With the help this data then becomes that to be applied by the torque sensor 15 Torque calculated, to generate it then Drive element 16 is adjusted accordingly. In this way it is possible to use the entire coil travel, i.e. from the beginning winding an empty bobbin tube until completion the cheese with a given diameter and / or a predetermined weight, the contact force between Control the bobbin 10 and drive drum 14 exactly. This makes it possible to produce coils with a very uniform density. The density can be detected and e.g. in the winding unit computer 17 can be saved.

Bei dem Betrieb einer Spulmaschine kommt es immer wieder vor, daß teilbespulte Kreuzspulen 10 in den Spulenrahmen 12 einer Spulstelle eingelegt werden müssen. Die dargestellte Spulstelle ist so ausgelegt, daß dies unkompliziert möglich ist und daß auch danach mit, einer vorgegebenen Auflagekraft zwischen Kreuzspule 10 und Antriebstrommel 14 sofort beim Starten des Spulvorgangs gearbeitet wird.When operating a winding machine, it always happens that partially wound cross-wound bobbins 10 in the bobbin frame 12 one Winding unit must be inserted. The winding unit shown is designed so that this is easily possible and that even afterwards with a predetermined contact force between Cross-wound bobbin 10 and drive drum 14 immediately when starting of the winding process.

An der Spulstelle sind Tasten 18, 19 vorgesehen, die an die Spulstellensteuerung 17 angeschlossen sind und durch deren Betätigen über den Spulstellenrechner 17 das Antriebselement 16 derart einschaltbar ist, daß es über den Drehmomentengeber 15 den Spulenrahmen 12 verschwenkt. Wenn beispielsweise eine kleinere Restspule eingesetzt werden soll, nachdem eine volle Kreuzspule 10 aus dem Spulenrahmen 12 genommen wurde, so kann diese Restspule in den Spulenrahmen 12 eingesetzt werden. Durch Betätigen der Tasten 18 oder 19 wird dann der Spulenrahmen 12 abgesenkt, bis die Restspule an dem Umfang der Antriebstrommel 14 anliegt. Aus dem dabei von dem Antriebselement 16 zurückgelegten Weg erhält der Spulstellenrechner 17 eine Information über den Durchmesser der eingelegten Restspule. Unter Verwendung der Information über die Garnnummer, die Dichte und/oder die Wickelspannung kann er näherungsweise das Gewicht der Restspule errechnen und damit auch die zum Erzielen der gewünschten Auflagekraft erforderliche Zusatzbelastung durch den Drehmomentengeber 15. Der Spulstellenrechner 17 verstellt dann das Antriebselement 16 des Drehmomentengebers 15 entsprechend, so daß vor dem Anlaufen der Spulstelle die gewünschte Auflagekraft wenigstens annäherungsweise eingestellt ist.At the winding unit buttons 18, 19 are provided which are connected to the Bobbin control 17 are connected and by their Actuate the drive element via the winding unit computer 17 16 can be switched on in such a way that it is via the torque transmitter 15 pivots the coil frame 12. For example, if one Smaller residual coil should be used after a full one Cross-wound bobbin 10 was taken out of the bobbin frame 12, so can this residual coil can be inserted into the coil frame 12. By pressing the buttons 18 or 19, the coil frame is then 12 lowered until the residual coil on the circumference of the drive drum 14 is present. From the thereby of the drive element The winding station computer receives 16 travel 17 information about the diameter of the inserted Residual coil. Using the information about the thread number, he can approximate the density and / or the winding tension calculate the weight of the remaining coil and thus also the required to achieve the desired tracking force Additional load from the torque sensor 15. The winding unit computer 17 then adjusts the drive element 16 of the Torque sensor 15 accordingly, so that before starting the winding position the desired contact force at least approximately is set.

Ein ähnlicher Arbeitsablauf ergibt sich, wenn beispielsweise anstelle einer leeren Spulenhülse eine nahezu volle Restspule eingelegt wird, wobei zunächst der Spulenrahmen 12 durch Betätigung der Tasten 18 oder 19 soweit hochgeschwenkt werden muß, daß die Restspule eingelegt werden kann. Danach schwenkt die Bedienungsperson durch Betätigen der Tasten 18 oder 19 den Spulenrahmen 12 mit der eingelegten Restspule zurück, bis diese an der Antriebstrommel 14 anliegt. Auch in diesem Fall verfügt der Spulstellenrechner 17 aufgrund des Weges des Antriebselementes 16 über eine Information über den Durchmesser der Restspule.A similar workflow results when, for example instead of an empty bobbin, an almost full remaining bobbin is inserted, initially the coil frame 12 by actuation buttons 18 or 19 can be swiveled up as far as possible must be that the remaining coil can be inserted. Then swings the operator by pressing buttons 18 or 19 the coil frame 12 with the inserted residual coil back until this rests on the drive drum 14. In this case, too has the winding unit computer 17 due to the path of the drive element 16 about information about the diameter the residual coil.

Nach Betätigung der Tasten 18 oder 19, dem Hochschwenken des Spulenrahmens 12 und dem Einlegen der Restspule durch die Bedienungsperson wird durch den Spulstellenrechner 17 bei Beginn des Absenkvorganges des Spulenrahmens 12 eine Rotationsbewegung der Antriebstrommel 14 mit niedriger Drehzahl bewirkt. Die eingestellte Drehzahl entspricht einer Oberflächengeschwindigkeit der Antriebstrommel 14 von etwa 50 m/min. Nachdem durch das Absenken des Spulenrahmens 12 ein hinreichender Kontakt zwischen Antriebstrommel 14 und der Restspule hergestellt ist, beginnt die Restspule mittels Friktion zu rotieren. Die Aufnahme eines Friktionskontaktes zwischen Restspule und Antriebstrommel 14 ist exakt durch den Beginn der Rotation der Restspule detektierbar oder visuell erkennbar. Mit Beginn der Rotationsbewegung kann der Durchmesser der Restspule exakt bestimmt werden. Durch die Detektion dieser Rotationsbewegung der Restspule beziehungsweise des mit gleicher Drehzahl anlaufenden Spulentellers 11 mittels eines Drehzahlgebers läßt sich ein Steuersignal gewinnen und das Ausmass des Verstellvorgangs des Spulenrahmens 12 mittels des Spulstellenrechners 17 derart steuern, daß die Position des Spulenrahmens 12 dem Durchmesser der Restspule genau angepasst ist. Das Vorliegen des Steuersignals, das den Beginn der Rotation der Restspule anzeigt, löst die Beendigung der Rotationsbewegung der Antriebstrommel 14 mit niedriger Drehzahl aus. Der Verstellvorgang ist somit automatisierbar.After pressing buttons 18 or 19, swiveling the Coil frame 12 and the insertion of the remaining coil by the operator is by the winding unit computer 17 at the beginning the lowering process of the coil frame 12 a rotational movement the drive drum 14 causes at low speed. The set speed corresponds to a surface speed the drive drum 14 of about 50 m / min. After a sufficient by lowering the coil frame 12 Contact between drive drum 14 and the remaining coil is made, the remaining coil begins to close by means of friction rotate. The establishment of a frictional contact between Residual coil and drive drum 14 is exactly through the beginning the rotation of the residual coil is detectable or visually recognizable. With the start of the rotational movement, the diameter can of the residual coil can be determined exactly. By detecting this Rotation movement of the residual coil or with same speed starting coil plate 11 by means of a Speed sensor can gain a control signal and that Extent of the adjustment process of the coil frame 12 by means of the Control winding unit computer 17 such that the position of the Coil frame 12 adapted exactly to the diameter of the remaining coil is. The presence of the control signal that marks the beginning the rotation of the remaining spool triggers the termination of the Rotational movement of the drive drum 14 at low speed out. The adjustment process can thus be automated.

Aus Darstellungsgründen sind die Tasten 18, 19 bei dem Ausführungsbeispiel der Spulstelle zugeordnet worden. Selbstverständlich können diese auch bei einer praktischen Maschine an der zentralen Eingabeeinheit der Maschinensteuerung vorgesehen sein, mittels der jede einzelne Spulstelle aufrufbar ist. Es können dann einzelne. Tasten zum Betätigen des Antriebselementes 16 beziehungsweise zum Auslösen des Schwenkvorganges oder Tastenkombinationen in der Eingabeeinheit für diese Betätigung vorgesehen werden.For the sake of illustration, the keys 18, 19 are in the exemplary embodiment assigned to the winding unit. Of course can also be used on a practical machine the central input unit of the machine control with which each individual winding unit can be called up. It can then be individual. Keys for operating the drive element 16 or to trigger the pivoting process or key combinations in the input unit for this actuation be provided.

Die Informationen über die Dichte sowie über die Fadenspannung beim Spulen, die die Dichte der Kreuzspule 10 entscheidend bestimmt, können für die Berechnungen jeweils aus der Zentralsteuerung der Spulmaschine abgerufen werden. Sie können jedoch auch in einem Speicher des Spulstellenrechners 17 abgelegt und aus diesem bei Bedarf abgerufen werden.The information about the density and the thread tension when winding, the density of the cheese 10 is crucial can be used for the calculations from the Central control of the winding machine can be accessed. You can however, also in a memory of the winding station computer 17 stored and retrieved from it if necessary.

Claims (7)

Spulmaschine mit mehreren Spulstellen, die jeweils einen Spulenrahmen enthalten, dem zum Steuern der Auflagekraft zwischen einer in dem Spulenrahmen gehaltenen Spule und einer Antriebstrommel ein Drehmomentengeber zugeordnet ist, der mittels eines Antriebselementes verstellbar ist, das mittels eines Spulstellenrechners, der mit die Drehzahl der Spule und die Drehzahl der Antriebstrommel erfassenden Gebern verbunden ist, gesteuert ist, dadurch gekennzeichnet, daß von einer Bedienungsperson betätigbare Mittel (18, 19) zum Verstellen des Antriebselementes (16) und damit des Spulenrahmens (12) zur Anpassung an einen Durchmesser einer in den Spulenrahmen einzusetzenden Restspule vorgesehen sind.Winding machine with several winding units, each one Coil frame included, which to control the tracking force between a coil held in the coil frame and one A torque sensor is assigned to the drive drum is adjustable by means of a drive element which by means of of a winding station computer with the speed of the bobbin and the speed of the drive drum sensors connected is controlled, characterized in that by an operator actuable means (18, 19) for adjusting the Drive element (16) and thus the coil frame (12) Adaptation to a diameter of one to be inserted into the coil frame Residual coil are provided. Spulmaschine nach Anspruch 1, dadurch gekennzeichnet, daß der Spulstellenrechner (17) unter Verwendung einer die Dichte der Restspule repräsentierenden Information und einer sich aus der Anpassung an den Durchmesser der Restspule ergebenden Information über die Stellung des Spulenrahmens (12) vor dem Starten des Spulvorgangs das von dem Drehmomentengeber (15) aufzubringende Drehmoment berechnet und dessen Antriebselement (16) entsprechend ansteuert.Winding machine according to claim 1, characterized in that the winding unit computer (17) using a density the remaining coil and information representing itself resulting from the adaptation to the diameter of the residual coil Information about the position of the coil frame (12) in front of the Start the winding process by the torque sensor (15) torque to be applied and its drive element (16) controlled accordingly. Spulmaschine nach Anspruch 2, dadurch gekennzeichnet, daß als die Dichte der Restspule repräsentierendes Signal die eingestellte Wickelspannung dient.Winding machine according to claim 2, characterized in that as the signal representing the density of the residual coil set winding tension is used. Spulmaschine nach Anspruch 3, dadurch gekennzeichnet, daß ein Signal über die Wickelspannung in jedem Spulstellenrechner (17) abgespeichert ist.Winding machine according to claim 3, characterized in that a signal about the winding voltage in each winding station computer (17) is stored. Spulmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Spulstellenrechner (17) derart eingerichtet ist, daß nach Betätigung der Mittel (18, 19) , nach einem Anheben des Spulenrahmens (12) und bei Beginn des Absenkvorganges des Spulenrahmens (12) die Antriebstrommel (14) in eine Rotationsbewegung mit niedriger Drehzahl versetzt ist und daß bei Beginn einer detektierten und durch die Antriebstrommel (14) bewirkten Rotation der Restspule ein Steuersignal generiert wird, das sowohl das Ende des Verstellvorganges zur Anpassung an den Durchmesser der Restspule steuert als auch die Beendigung der Rotationsbewegung der Antriebstrommel (14) mit niedriger Drehzahl auslöst.Winding machine according to one of the preceding claims, characterized characterized in that the winding unit computer (17) such is set up that after actuation of the means (18, 19), after lifting the coil frame (12) and at the beginning of Lowering the coil frame (12) the drive drum (14) in a rotational movement at low speed is offset and that at the beginning of a detected and by the drive drum (14) caused rotation of the residual coil Control signal is generated, which is both the end of the adjustment process to adapt to the diameter of the remaining coil controls as well the termination of the rotational movement of the drive drum (14) triggers at low speed. Spulmaschine nach Anspruch 6, dadurch gekennzeichnet, daß die Drehzahl derart eingestellt ist, daß die Oberflächengeschwindigkeit der Antriebstrommel (14) etwa 50 m/min beträgt.Winding machine according to claim 6, characterized in that the speed is set such that the surface speed the drive drum (14) is approximately 50 m / min. Spulmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß ein Bedienfeld vorgesehen ist, das eine Taste oder eine Tastenkombination enthält, durch deren Betätigen das Antriebselement (16) des Drehmomentengebers (15) verstellbar ist.Winding machine according to one of the preceding claims, characterized characterized in that a control panel is provided that contains a key or a key combination actuating the drive element (16) of the torque transmitter (15) is adjustable.
EP00122347A 1999-12-23 2000-10-24 Winding machine Expired - Lifetime EP1110897B1 (en)

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DE19962296 1999-12-23
DE19962296A DE19962296A1 (en) 1999-12-23 1999-12-23 Dishwasher

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EP1110897B1 (en) 2005-03-02
TR200003542A2 (en) 2001-07-23
DE19962296A1 (en) 2001-06-28
TR200003542A3 (en) 2001-07-23
US6405968B2 (en) 2002-06-18
EP1110897A3 (en) 2002-12-18
JP2001199633A (en) 2001-07-24
DE50009634D1 (en) 2005-04-07
JP4690540B2 (en) 2011-06-01

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