EP1176679A2 - Pont de contacts avec un dispositif d'aide d'entrée - Google Patents

Pont de contacts avec un dispositif d'aide d'entrée Download PDF

Info

Publication number: EP1176679A2
Authority: EP; European Patent Office
Prior art keywords: plug bridge; bridge according; cover; insertion aid; plug
Prior art date: 2000-07-25
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP01117911A

Other languages

German (de)

English (en)

Other versions

EP1176679A3 (fr

EP1176679B1 (fr

Inventor

Thomas Waible

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Taller GmbH

Original Assignee

Taller GmbH

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2000-07-25

Filing date

2001-07-24

Publication date

2002-01-30

2001-07-24 Application filed by Taller GmbH filed Critical Taller GmbH

2002-01-30 Publication of EP1176679A2 publication Critical patent/EP1176679A2/fr

2003-11-05 Publication of EP1176679A3 publication Critical patent/EP1176679A3/fr

2006-03-08 Application granted granted Critical

2006-03-08 Publication of EP1176679B1 publication Critical patent/EP1176679B1/fr

2021-07-24 Anticipated expiration legal-status Critical

Status Expired - Lifetime legal-status Critical Current

Images

Classifications

- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes

Definitions

the present invention relates to the preambles of the independent Expectations.
the invention is concerned with the Improvement of jumper bars.
Plug jumpers are in the transition area between the Power lines and the like connecting cables and the one Plug used to insert plug.
the connector pins in a basic plastic mold, being used for recording the conductor ends either directly at the connector pins provided receptacle or a conductive Contact plates or the like connected to the connector pins Sleeve is provided.
the strands must be completely covered and must not protrude, as otherwise they Injection of the handle body can escape from this and at can cause electric shock to a user.
the known arrangement is readily suitable to avoid that slightly protruding wire ends during processing are pushed past the receiving sleeve and then, from the potting compound forming the handle body of the plug outstanding, to lethal electric shocks for a user to lead.
the present invention thus initially strikes a Stekker bridge with an insertion aid arrangement for relief inserting a conductor end into a crimp sleeve and one Cover for partitioning certain jumper areas in front of the grip molding compound flowing in during the encapsulation, in which it is further provided that the cover is in one piece formed with an approach to be placed in front of the crimp sleeve is and the insertion aid arrangement in continuation of the Approach and / or is formed on this.
the introducer assembly covers the cover continues in one piece.
this is the number of assembling parts reduces what the manufacturing cost lowered, but on the other hand, despite the simplification, is only by connecting the insertion aid assembly with the lid and also the positioning of the insertion aid arrangement still improved.
This is particularly important if the insertion aid arrangement as an extension of a the crimp sleeve to push approach is formed as this the extensive fixation and / or positioning of the Crimp sleeve allowed by means of the approach, without any particular close adaptation of the approach around the crimp sleeve is required. This particularly facilitates assembly Dimensions.
the connector bridge is designed such that several crimp sleeves are generally parallel side by side lie.
the insertion aid arrangement can be assigned to several of the crimp sleeves simultaneously and in particular the approach before and / or over several of the Crimp sleeves lie at the same time.
the Crimp sleeve on an elastically compliant respectively resilient metal strip punched out of a metal sheet will be provided with increased tolerance.
the Crimp sleeve in a preferred embodiment either be riveted to a plug pin and / or the plug pin is punched out of a metal sheet and accordingly bent the required shape. Manufacturing in particular this reduces the cost of plug bridges in accordance with the GB standard.
the cover as a lid on a circulating wall to seat this area to be sealed off, whereby a snap between the cover and the wall can be provided and / or welding, in particular by means of ultrasound. This ensures that the cover is also under the influence of hot, aggressive and fast flowing Handle body casting compound can not solve.
the cover is in particular against PVC grip molding compound is sufficiently heat-resistant, which is why formed from polypropylene in a preferred embodiment is.
the insertion aid arrangement or the approach can be in a preferred embodiment of the crimp sleeve outstanding and if necessary encasing this screen have and are crimped with this.
the cover is made of a non-brittle material is to prevent the formation of fragments when crimping to prevent.
the insertion aid is made up of several spaced from each other while leaving a free space Arms connected to the cover.
it can two arms on the edges protrude from the cover.
the arms can be generally parallel to the crimp sleeves, which makes assembly easier.
the insertion aid arrangement is preferably funnel-shaped on the inside expand distally to the crimp sleeves.
two together interlocking U-shaped arches with tapering to the crimp sleeve beveled edge can be provided.
1 comprises a jumper, generally designated 1 1 an insertion aid arrangement 2 to facilitate the Inserting a conductor end (not shown) into one Crimp sleeve 3 (Fig. 2) and a cover 4 for partitioning of a plug bridge area 5 in front when molding the plug bridge pouring handle body casting compound.
plug pins 6 On the plug bridge 1 there are plug pins 6 on the plug side provided according to a desired connector standard, present three connector pins 6a, 6b, 6c for one in the UK used connector.
the connector pins 6a, 6b, 6c are cast in a base plate 7 made of hard plastic and protrude on the side facing away from an outlet Side over the base plate 7 over, where it with the Crimp sleeves 3 leading metal punch 8 are connected.
the crimp sleeve 3a for connection to the ground pin 6a is directly with the associated crimp sleeve 3a connected by a single piece of metal 8a.
the third connector pin 6c has a first part of a fuse holder forming metal piece 8c1 in the shielded Area 5 led, the present for inclusion serves as a backup.
the metal piece 8c1 is in the security area 5 designed in a bracket shape around a contact side of a Clamp microfuse.
On the opposite side the fuse holder area 5 is another punched and bent sheet metal 8c2 is provided, which comes from the area leads out and into the crimp sleeve 3c and at Use the other microfuse contacting clings.
the area 5 is surrounded by a wall 9, on which a Lid 10 can be placed.
the lid 10 lies on the edges the wall 9 and it is only in those places where the metal sheets 8c1 and 8c2 pass through the walls, recesses relaxed, as well as for the area over which the Metal stamping piece 8a from the ground plug pin 6a to the ground crimp sleeve 3a leads.
Cutouts are provided, of which only the cutouts 11a, 11b are shown.
the lid 10 is made made of polypropylene.
a lug 12 is formed in one piece with the lid via two lateral arms 13a, 13b with the lid area 10 connected is.
Tubes 14a, 14b, 14c are formed on attachment 12, which are arranged around the crimp sleeves 3a, 3b, 3c, in front of which a shoulder is formed and the tubes then flare outwards from this shoulder.
the smaller funnel side 16 is smaller than the clear width of the crimp sleeves 3, the funnel inlet opening however, about 1.2 times as much for the end of the ladder large as the outer diameter of the crimp sleeve, compare FIG. 3.
the connector bridge of the present invention is manufactured and assembled as follows:
the metal parts 6, 8 are manufactured and separated kept ready. Then three matching connector pins aligned in a mold and forming the base plate 7 and the wall areas 9 encapsulated. The metal parts 8 are with the plug pins or the fuse holding area 5 connected.
the rear, proximal areas 15 of the insertion aid arrangement arrive 2, i.e. which are not funnel-shaped Areas around the crimp sleeves 3, which this also before the Outlet 16 of the tapering towards the crimp sleeve 3 Funnels can center, provided there is a deviation from standard tolerances is present.
the jumper is now finished and can be used Formation of a plug can be used. These are stripped Conductor ends in the insertion funnel of the insertion aid assembly 2 introduced and crimped. The funnel-shaped Tapering onto the crimp sleeve ensures safe penetration all strands in the sleeves.
the insertion aid arrangement is and remains at the same time due to the fixation on the wall 9 the lid 10 and the arms 13 and additionally the arrangement around the crimp sleeves 3 positioned exactly right.
the handle body is formed in a casting mold. If that PVC casting material flows in, so through the insertion aid arrangement 2 certainly avoided strands from the handle body outdoors or on the surface of the handle can. Due to the thin passage slots between the covers 10 and metal strip 8 is also ensured that at most, negligible little PVC casting material in those to be sealed off Area 5 entered. This will be particularly this causes that on the heat-conductive metal sheet the PVC casting material that penetrates through the slots, first cools down and thus a stopper against the inflowing Material forms. The spacing of the arms 13, however, allows a safe filling of the plug in the crimp sleeve area with PVC and thus increases the mechanical stability of the connector.
the insertion aid assembly is designed that the funnel-shaped extension is flush with the insertion sleeves lies and does not spread over this. This reduces the weight and allows a different design of the crimping tool.

Landscapes

Connector Housings Or Holding Contact Members (AREA)
Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Coupling Device And Connection With Printed Circuit (AREA)
Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
Platform Screen Doors And Railroad Systems (AREA)
Feeding And Controlling Fuel (AREA)
Details Of Connecting Devices For Male And Female Coupling (AREA)

EP01117911A 2000-07-25 2001-07-24 Pont de contacts avec un dispositif d'aide d'entrée Expired - Lifetime EP1176679B1 (fr)

Applications Claiming Priority (2)

Application Number	Priority Date	Filing Date	Title
DE10051348A DE10051348C2 (de)	2000-07-25	2000-07-25	Steckerbrücke mit Einführhilfenanordnung
DE10051348		2000-07-25

Publications (3)

Publication Number	Publication Date
EP1176679A2 true EP1176679A2 (fr)	2002-01-30
EP1176679A3 EP1176679A3 (fr)	2003-11-05
EP1176679B1 EP1176679B1 (fr)	2006-03-08

Family

ID=7660037

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
EP01117911A Expired - Lifetime EP1176679B1 (fr)	2000-07-25	2001-07-24	Pont de contacts avec un dispositif d'aide d'entrée

Country Status (5)

Country	Link
EP (1)	EP1176679B1 (fr)
AT (1)	ATE320095T1 (fr)
DE (2)	DE10051348C2 (fr)
ES (1)	ES2260128T3 (fr)
PT (1)	PT1176679E (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
EP2093843A3 (fr) *	2008-02-19	2011-01-26	GEM Terminal Ind.Co., Ltd.	Contre-bâti de prise
GB2526933A (en) *	2014-05-15	2015-12-09	Thomas Waible	Plug insert for a power plug
CN118712822A (zh) *	2024-08-29	2024-09-27	宁波志伦电子有限公司	一种高频连接器屏蔽罩及其组装设备

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
DE10062738B4 (de) *	2000-12-15	2010-09-09	Taller Gmbh	Klappdeckelstecker
DE202009013930U1 (de)	2009-10-14	2010-02-25	Taller Gmbh	Steckerbrücke mit Faltstiften
DE102009049369B4 (de)	2009-10-14	2011-06-22	Taller GmbH, 76337	Steckerbrücke mit Faltstiften
DE202009015411U1 (de)	2009-11-12	2010-02-11	Taller Gmbh	Gerätestecker in Halbschalenausführung mit eingespritzten Stiften und federnden Kontaktelementen
DE102009052950B4 (de)	2009-11-12	2011-09-01	Taller Gmbh	Gerätestecker in Halbschalenausführung mit eingespritzten Stiften und federnden Kontaktelementen
DE102011103108B4 (de)	2011-05-25	2012-12-06	Taller Gmbh	Steckerbrücke mit geschlossenen Faltstiften
DE202011101335U1 (de)	2011-05-25	2011-12-12	Taller Gmbh	Steckerbrücke mit geschlossenen Faltstiften
DE102011103345B3 (de)	2011-05-27	2012-08-16	Taller Gmbh	Steckerbrücke für einen klappbaren 3-Pol-Stecker
DE202011101451U1 (de)	2011-05-27	2011-09-28	Taller Gmbh	Steckerbrücke für einen klappbaren 3-Pol-Stecker
DE202013101939U1 (de)	2013-05-03	2013-05-15	Taller Gmbh	Teil-massiver Hohlstift
DE102013208171B4 (de)	2013-05-03	2022-09-08	Taller Gmbh	Teil-massiver Hohlstift

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
DE8715003U1 (de) *	1987-11-11	1987-12-23	Taller GmbH Metall- und Kunststofftechnik, 7517 Waldbronn	Elektrischer Gerätestecker
DE8716567U1 (de) *	1987-12-16	1988-02-11	Schaar, Ingrid, 7517 Waldbronn	Steckerstift
DE8817241U1 (de) *	1988-03-09	1995-05-11	Taller Gmbh, 76337 Waldbronn	Schutzkontaktstecker mit Steckerbrücke und hohlzylindrischen Anschlußstiften für die Stromleiter und den Schutzleiter
DE3807717A1 (de) *	1988-03-09	1989-09-28	Taller Gmbh	Elektrischer geraetestecker mit einer halteplatte fuer die kontaktfedern
DE3807716C3 (de) *	1988-03-09	1997-01-16	Taller Gmbh	Steckerbrücke für einen Schutzkontaktstecker mit hohlzylindrischen Anschlußstiften für die Stromleiter und den Schutzleiter
DE4012582C2 (de) *	1990-04-20	1994-09-15	Taller Gmbh	Schutzkontaktstecker mit einem integrierten T-förmigen Formteil
DE4222651C2 (de) *	1992-07-10	1994-11-17	Taller Gmbh	Steckerbrücke für einen elektrischen Kontaktstecker

2000
- 2000-07-25 DE DE10051348A patent/DE10051348C2/de not_active Expired - Lifetime
2001
- 2001-07-24 PT PT01117911T patent/PT1176679E/pt unknown
- 2001-07-24 EP EP01117911A patent/EP1176679B1/fr not_active Expired - Lifetime
- 2001-07-24 DE DE50109134T patent/DE50109134D1/de not_active Expired - Lifetime
- 2001-07-24 AT AT01117911T patent/ATE320095T1/de active
- 2001-07-24 ES ES01117911T patent/ES2260128T3/es not_active Expired - Lifetime

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
EP2093843A3 (fr) *	2008-02-19	2011-01-26	GEM Terminal Ind.Co., Ltd.	Contre-bâti de prise
GB2526933A (en) *	2014-05-15	2015-12-09	Thomas Waible	Plug insert for a power plug
GB2526933B (en) *	2014-05-15	2017-12-27	Waible Thomas	Plug insert for a power plug
CN118712822A (zh) *	2024-08-29	2024-09-27	宁波志伦电子有限公司	一种高频连接器屏蔽罩及其组装设备

Also Published As

Publication number	Publication date
DE50109134D1 (de)	2006-05-04
DE10051348A1 (de)	2002-02-21
ES2260128T3 (es)	2006-11-01
EP1176679A3 (fr)	2003-11-05
DE10051348C2 (de)	2002-06-13
EP1176679B1 (fr)	2006-03-08
PT1176679E (pt)	2006-07-31
ATE320095T1 (de)	2006-03-15

Publication	Publication Date	Title
EP1176679A2 (fr)	2002-01-30	Pont de contacts avec un dispositif d'aide d'entrée
DE1790275A1 (de)	1972-10-26	Elektrische Kontakthuelse
DE2328892A1 (de)	1974-01-03	Elektrisches verbindungsstueck
DE4017423A1 (de)	1990-12-20	Kleinstschmelzsicherung und verfahren zu ihrer herstellung
DE102009004214A1 (de)	2009-07-23	Anschluss mit Mehrfach-Drahtverbindung
EP2982010B1 (fr)	2018-12-12	Dispositif enfichable destiné à un raccordement à ressort
DE19757587C2 (de)	2002-11-07	Drathverbindungsstruktur für Verbinder und Herstellungsverfahren hierfür
DE3717806A1 (de)	1988-12-08	Verbindungsklemme
DE19956750B4 (de)	2006-04-13	Steckverbinderkontakt mit Schneidanschluß
DE102005009753B4 (de)	2008-04-24	Verbinder, welcher an einer Vorrichtung zu fixieren ist, und Verfahren zum Fixieren eines Verbinders an einer Verbindung
DE69602612T2 (de)	2000-02-24	Verbindungsvorrichtung für mindestens zwei ummantelden leitenden drähte
DE3643254C2 (fr)	1989-06-01
DE3606429C2 (fr)	1990-10-18
DE3214514A1 (de)	1983-05-26	Federnder schirmverbinder
DE202011051214U1 (de)	2012-12-19	Elektrischer Verbinder mit Berührschutz
DE10218865A1 (de)	2004-03-18	Steckerbrücke mit Hohlstift
DE4320539A1 (de)	1994-01-05	Leitungsdraht-Verbindungsklemme
DE112004003018B4 (de)	2025-11-27	Verfahren zur Herstellung von Steckerbrücken, Messerkontakt, Steckerbrücke, Netzleitung und Elektrogerät
DE102017126757A1 (de)	2019-05-16	Elektrischer Steckverbinder
DE102017110621B3 (de)	2018-11-22	Anordnung aus einer Leiterplatte und mindestens einem Steckkontakt
DE4013042A1 (de)	1990-11-08	Schnellsicherung
EP1780843A1 (fr)	2007-05-02	Douille de connexion électrique pour télécommunication et la transmission de données
DE102005041546B4 (de)	2010-11-25	Anschlussklemme
DE10036472C1 (de)	2002-02-21	Einführhilfenanordnung
EP0903809A2 (fr)	1999-03-24	Dispositif de retenue et dispositif de connexion l'utilisant

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