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EP1172190A2 - Method for making bricks and masonry structure obtained thereby - Google Patents

Method for making bricks and masonry structure obtained thereby Download PDF

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Publication number
EP1172190A2
EP1172190A2 EP01115614A EP01115614A EP1172190A2 EP 1172190 A2 EP1172190 A2 EP 1172190A2 EP 01115614 A EP01115614 A EP 01115614A EP 01115614 A EP01115614 A EP 01115614A EP 1172190 A2 EP1172190 A2 EP 1172190A2
Authority
EP
European Patent Office
Prior art keywords
masonry
binder
bricks
brick
insert
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01115614A
Other languages
German (de)
French (fr)
Other versions
EP1172190A3 (en
Inventor
Frank Trost
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trost Dachkeramik GmbH
Original Assignee
Trost Dachkeramik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE10045578A external-priority patent/DE10045578C2/en
Application filed by Trost Dachkeramik GmbH filed Critical Trost Dachkeramik GmbH
Publication of EP1172190A2 publication Critical patent/EP1172190A2/en
Publication of EP1172190A3 publication Critical patent/EP1172190A3/en
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads

Definitions

  • the invention relates to a method for producing masonry bricks according to the Preamble of claim 1 and a masonry element.
  • Building bricks are used as backing bricks for the production of cleaned walls or masonry masonry masonry.
  • the scale in building construction sets it is determined that the brick dimensions may not deviate more than 5%.
  • Brick clay bricks are subject to larger ceramic products Dimensional tolerances than other masonry stones such as cast Lime sandstones, which means that the percentage of rejects for masonry bricks is higher than for other masonry stones.
  • Walling with masonry bricks also requires more craftsmanship in order to meet the dimensional tolerances that occur with brick Compensate Association.
  • the object of the invention is therefore to provide a method for producing Building bricks made of clay, clay or the like according to the generic term of Claim 1 to create a mechanical production of masonry bricks allowed, their laying in the association is simplified.
  • Claim 7 defines a masonry element, according to this Process can be produced.
  • Such a process is carried out mechanically after the fire, the Oven-fresh heat of the brick in the processing according to the invention is being used.
  • the formation of small elements becomes mechanical Manufacturing of masonry bricks integrated.
  • a mineral binder such as for example a mortar.
  • Solid brick or perforated brick can be made from the brick mass be shaped.
  • the binder can be replaced by a textile insert, in particular a Fleece insert, be reinforced. Longitudinal sound lines, especially for perforated Bricks are interrupted.
  • the invention relates to a method for producing clay masonry bricks, Clay or the like with or without the addition of lean agents, in which a brick mass wall bricks individually molded and then dried and be burned in an oven.
  • the bricks are then immediately after the fire in a still warm condition by processing at least one Side surface, for example the butt surface or bearing surface on a predetermined length or height dimension ground and two masonry bricks each with their ground side surfaces while inserting a binder into one Masonry module with a selectable joint width joined together.
  • the brick modules are then at least hardened afterwards held stable during a cooling phase.
  • a mineral binder in which it is used is preferably used as the binder can be a mortar, for example.
  • each also a binder reinforced by a textile insert can be introduced, whereby as Textile insert a fleece insert can be used.
  • the brick can be made of solid brick or perforated brick from the Brick mass are shaped.
  • a masonry element can be produced, each with two Brick over a sanded side surface to a brick module with a predetermined joint width from a curable binder are joined together to form a laying association Unit.

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Finishing Walls (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

Process for manufacturing a wall brick from clay, etc. with or without the addition of lean clay comprises molding individual bricks from the brick composition which are dried and then fired in an oven. At least one side surface of the brick is ground to a specified length and height immediately after firing while still warm. Two bricks with a ground side surface are joined together using a binder to form a brick module. The brick module is held in a stable position at least during a cooling phase to harden the binder. An Independent claim is also included for a brickwork element manufactured by the process. Preferred Features: A mineral binder, preferably a mortar, reinforced by a textile insert, preferably a fleece insert, is used.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von Mauerziegeln nach dem Oberbegriff des Anspruchs 1 und ein Mauerwerkelement.The invention relates to a method for producing masonry bricks according to the Preamble of claim 1 and a masonry element.

Mauerziegel werden als Hintermauerziegel zur Herstellung geputzter Wände oder als Sichtmauerwerk im Verband gemauert. Die Maßordnung im Hochbau legt dabei fest, daß die Ziegelmaße höchstens 5% Abweichung haben dürfen. Mauerziegel aus gebrannten Ton unterliegen als keramische Produkte größeren Maßtoleranzen als andere Mauerwerksteine wie beispielsweise gegossene Kalksandsteine, wodurch der Ausschußanteil bei Mauerziegeln höher liegt als bei anderen Mauerwerksteinen. Auch erfordert das Mauern mit Mauerziegeln mehr handwerkliches Können, um die bei Mauerziegeln auftretenden Maßtoleranzen im Verband auszugleichen. Building bricks are used as backing bricks for the production of cleaned walls or masonry masonry masonry. The scale in building construction sets it is determined that the brick dimensions may not deviate more than 5%. Brick clay bricks are subject to larger ceramic products Dimensional tolerances than other masonry stones such as cast Lime sandstones, which means that the percentage of rejects for masonry bricks is higher than for other masonry stones. Walling with masonry bricks also requires more craftsmanship in order to meet the dimensional tolerances that occur with brick Compensate Association.

Aufgabe der Erfindung ist es daher, ein Verfahren zur Herstellung von Mauerziegeln aus Ton, Lehm oder dergleichen nach dem Oberbegriff des Anspruchs 1 zu schaffen, das eine maschinelle Herstellung von Mauerziegeln erlaubt, deren Verlegen im Verband vereinfacht ist.The object of the invention is therefore to provide a method for producing Building bricks made of clay, clay or the like according to the generic term of Claim 1 to create a mechanical production of masonry bricks allowed, their laying in the association is simplified.

Diese Aufgabe wird durch die Merkmale des kennzeichnenden Teils des Anspruchs 1 gelöst. Anspruch 7 definiert ein Mauerwerkelement, das nach diesem Verfahren herstellbar ist.This task is characterized by the characteristics of the characteristic part of the Claim 1 solved. Claim 7 defines a masonry element, according to this Process can be produced.

Hierdurch wird ein Verfahren geschaffen, bei dem die Mauerziegel nach dem Brand zu Kleinelementen zusammengefügt werden, nachdem die Seitenflächen gegenüberliegender Mauerziegel, die in einer Stoßfuge oder Lagerfuge aneinandergrenzen, geschliffen wurden. Das Schleifen erlaubt zumindest das Ausgleichen von Maßtoleranzen in der Länge oder Höhe der Mauerziegel und führt zu planen Stoß- oder Lagerflächen, so daß ein vollflächiges Anbinden zweier Mauerziegel über eine Fuge erzielt wird. Weiterhin entsteht ein guter Verbinderschluß an den Mauerziegeln. Die Fuge ist in einer wählbaren Ausführung gestaltbar und kann als Vorgabe für den Verband im Mauerwerk genutzt werden. Die erreichte Verlängerung oder Erhöhung des Mauerziegels ermöglicht schließlich ein schnelleres Erstellen von Mauerwerken.This creates a process in which the masonry brick after Fire can be assembled into small elements after the side surfaces opposite brick, in a butt joint or bed joint adjoin one another, were ground. Grinding at least allows that Compensation of dimensional tolerances in the length or height of the brick and leads to plan butt or storage areas, so that a full connection of two Building bricks over a joint is achieved. Furthermore, a good one emerges Connector closure on the bricks. The joint is selectable Design can be designed and can be used as a default for the dressing in masonry be used. The achieved extension or increase of the brick finally enables a faster creation of masonry.

Ein solches Verfahren wird maschinell nach dem Brand durchgeführt, wobei die ofenfrische Wärme der Mauerziegel bei der erfindungsgemäßen Bearbeitung genutzt wird. Die Bildung von Kleinelementen wird dabei in die maschinelle Fertigung der Mauerziegel integriert.Such a process is carried out mechanically after the fire, the Oven-fresh heat of the brick in the processing according to the invention is being used. The formation of small elements becomes mechanical Manufacturing of masonry bricks integrated.

Als Binder verwendbar ist insbesondere ein mineralischer Binder, wie beispielsweise ein Mörtel. A mineral binder such as for example a mortar.

Das Verfahren kann unabhängig von der Art und Form der Mauerziegel eingesetzt werden. So können aus der Ziegelmasse Vollziegel oder gelochte Mauerziegel geformt werden.The method can be used regardless of the type and shape of the brick become. Solid brick or perforated brick can be made from the brick mass be shaped.

Weiterhin kann der Binder durch eine Textileinlage, insbesondere eine Vlieseinlage, verstärkt sein. Schalllängsleitungen, insbesondere bei gelochten Mauerziegeln, werden dadurch unterbrochen.Furthermore, the binder can be replaced by a textile insert, in particular a Fleece insert, be reinforced. Longitudinal sound lines, especially for perforated Bricks are interrupted.

Weitere Ausgestaltungen der Erfindung sind der nachfolgenden Beschreibung und den Unteransprüchen zu entnehmen.Further embodiments of the invention are the following description and can be found in the subclaims.

Die Erfindung betrifft ein Verfahren zur Herstellung von Mauerziegeln aus Ton, Lehm oder dergleichen mit oder ohne Zusatz von Magerungsmitteln, bei dem aus einer Ziegelmasse Mauerziegel einzeln geformt und anschließend getrocknet und in einem Ofen gebrannt werden. Die Mauerziegel werden dann unmittelbar nach dem Brand in einem noch warmen Zustand durch Bearbeiten mindestens einer Seitenfläche, beispielsweise der Stoßfläche oder Lagerfläche auf ein vorbestimmtes Längen- oder Höhenmaß geschliffen und jeweils zwei Mauerziegel mit ihren geschliffenen Seitenflächen unter Einbringen eines Binders zu einem Mauerziegelmodul mit einer wählbaren Fugenbreite aneinandergefügt. Zum Aushärten des Binders werden die Mauerziegelmodule anschließend mindestens während einer Abkühlphase lagestabil gehalten.The invention relates to a method for producing clay masonry bricks, Clay or the like with or without the addition of lean agents, in which a brick mass wall bricks individually molded and then dried and be burned in an oven. The bricks are then immediately after the fire in a still warm condition by processing at least one Side surface, for example the butt surface or bearing surface on a predetermined length or height dimension ground and two masonry bricks each with their ground side surfaces while inserting a binder into one Masonry module with a selectable joint width joined together. To the The brick modules are then at least hardened afterwards held stable during a cooling phase.

Als Binder wird vorzugsweise ein mineralischer Binder verwendet, bei dem es sich beispielsweise um einen Mörtel handeln kann.A mineral binder in which it is used is preferably used as the binder can be a mortar, for example.

Zwischen die geschliffenen Seitenflächen von jeweils zwei Mauerziegeln kann auch ein durch eine Textileinlage verstärkter Binder eingebracht werden, wobei als Textileinlage eine Vlieseinlage Verwendung finden kann. Between the sanded side surfaces of two bricks each also a binder reinforced by a textile insert can be introduced, whereby as Textile insert a fleece insert can be used.

Die Mauerziegel können als Vollziegel oder als gelochte Mauerziegel aus der Ziegelmasse geformt werden.The brick can be made of solid brick or perforated brick from the Brick mass are shaped.

Mit diesem Verfahren ist ein Mauerwerkelement herstellbar, bei dem jeweils zwei Mauerziegel über eine geschliffene Seitenfläche zu einem Mauerziegelmodul mit einer vorbestimmten Fugenbreite aus einem härtbaren Binder fest zusammengefügt sind unter Bildung einer einen Verlegeverband bestimmenden Baueinheit.With this method, a masonry element can be produced, each with two Brick over a sanded side surface to a brick module with a predetermined joint width from a curable binder are joined together to form a laying association Unit.

Claims (8)

Verfahren zur Herstellung von Mauerziegeln aus Ton, Lehm oder dergleichen mit oder ohne Zusatz von Magerungsmitteln, bei dem aus einer Ziegelmasse Mauerziegel einzeln geformt und anschließend getrocknet und in einem Ofen gebrannt werden, dadurch gekennzeichnet, daß die Mauerziegel unmittelbar nach dem Brand in einem noch warmen Zustand durch Bearbeiten mindestens einer Seitenfläche auf ein vorbestimmtes Längen- oder Höhenmaß geschliffen und jeweils zwei Mauerziegel mit einer geschliffenen Seitenfläche unter Einbringen eines Binders zu einem Mauerziegelmodul mit einer wählbaren Fugenbreite aneinandergefügt und die Mauerziegelmodule zum Aushärten des Binders mindestens während einer Abkühlphase lagestabil gehalten werden.Process for the production of masonry bricks made of clay, loam or the like with or without the addition of thickening agents, in which masonry bricks are formed individually from a brick mass and then dried and fired in an oven, characterized in that the masonry bricks immediately after firing in a still warm one Condition is ground to a predetermined length or height by machining at least one side surface and two masonry bricks with a ground side surface are joined together by inserting a binder into a masonry brick module with a selectable joint width, and the masonry brick modules are held in a stable position for at least one cooling phase to harden the binder. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß als Binder ein mineralischer Binder verwendet wird.A method according to claim 1, characterized in that a mineral binder is used as the binder. Verfahren nach Anspruch 2, dadurch gekennzeichnet, daß als Binder ein Mörtel verwendet wird.A method according to claim 2, characterized in that a mortar is used as the binder. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß zwischen die geschliffenen Seitenflächen von jeweils zwei Mauerziegeln ein durch eine Textileinlage verstärkter Binder eingebracht wird.Method according to one of claims 1 to 3, characterized in that a binder reinforced by a textile insert is introduced between the ground side surfaces of two masonry bricks in each case. Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß als Textileinlage eine Vlieseinlage verwendet wird. Method according to claim 4, characterized in that a fleece insert is used as the textile insert. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die Mauerziegel als gelochte Mauerziegel aus der Ziegelmasse geformt werden.Method according to one of claims 1 to 5, characterized in that the building bricks are formed as perforated building bricks from the brick mass. Mauerwerkelement, das insbesondere nach einem Verfahren nach einem der Ansprüche 1 bis 6 hergestellt ist, dadurch gekennzeichnet, daß jeweils zwei Mauerziegel über eine geschliffene Seitenfläche zu einem Mauerziegelmodul mit einer vorbestimmten Fugenbreite aus einem gehärteten Binder fest zusammengefügt sind unter Bildung einer einen Verlegeverband bestimmenden Baueinheit .Masonry element, which is produced in particular according to a method according to one of claims 1 to 6, characterized in that two masonry bricks are firmly joined together over a ground side surface to form a masonry brick module with a predetermined joint width from a hardened binder, with the formation of a structural unit defining a laying association. Mauerwerkelement nach Anspruch 7, dadurch gekennzeichnet, daß der Binder ein textilverstärkter mineralischer Binder ist.Masonry element according to claim 7, characterized in that the binder is a textile-reinforced mineral binder.
EP01115614A 2000-07-11 2001-07-03 Method for making bricks and masonry structure obtained thereby Withdrawn EP1172190A3 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE10033601 2000-07-11
DE10033601 2000-07-11
DE10045578 2000-09-15
DE10045578A DE10045578C2 (en) 2000-07-11 2000-09-15 Process for producing a module from ground brick

Publications (2)

Publication Number Publication Date
EP1172190A2 true EP1172190A2 (en) 2002-01-16
EP1172190A3 EP1172190A3 (en) 2003-05-14

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EP01115614A Withdrawn EP1172190A3 (en) 2000-07-11 2001-07-03 Method for making bricks and masonry structure obtained thereby

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL1019621C2 (en) * 2001-12-20 2003-06-24 Franciscus Antonius Ma Heijden Production method for building blocks with reference surfaces, by joining together block sections using binder and correctly positioning them before binder sets
WO2004067241A1 (en) * 2003-01-28 2004-08-12 Van Der Heijden Franciscus Ant A method for manufacturing a building block
EP2159340A2 (en) 2008-08-27 2010-03-03 Udo Nagl Prefabricated unit of bricks

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1826916A (en) * 1928-12-17 1931-10-13 American Face Brick Res Corp Textured brick
DE823787C (en) * 1949-12-20 1951-12-06 Herbert Wendel Dipl Ing Large-format hollow stone ceiling
FR79140E (en) * 1960-12-02 1962-10-26 Process for manufacturing a sheet material, in particular for the building industry and resulting product
GB2197005B (en) * 1986-09-20 1991-05-15 Colin Norman Bateman Building element and method of making same
DE4301118C2 (en) * 1993-01-18 1996-03-14 Josef Prinz Prefabricated natural stone
DE4344683A1 (en) * 1993-12-27 1995-06-29 Rengstl Horst Wall made of facing bricks

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL1019621C2 (en) * 2001-12-20 2003-06-24 Franciscus Antonius Ma Heijden Production method for building blocks with reference surfaces, by joining together block sections using binder and correctly positioning them before binder sets
WO2004067241A1 (en) * 2003-01-28 2004-08-12 Van Der Heijden Franciscus Ant A method for manufacturing a building block
EP2159340A2 (en) 2008-08-27 2010-03-03 Udo Nagl Prefabricated unit of bricks
DE102008039919A1 (en) 2008-08-27 2010-03-04 Udo Nagl Prefabricated brick unit

Also Published As

Publication number Publication date
EP1172190A3 (en) 2003-05-14

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