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EP1166862A1 - Mixer for mixing gases and other Newtonian liquids - Google Patents

Mixer for mixing gases and other Newtonian liquids Download PDF

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Publication number
EP1166862A1
EP1166862A1 EP00112876A EP00112876A EP1166862A1 EP 1166862 A1 EP1166862 A1 EP 1166862A1 EP 00112876 A EP00112876 A EP 00112876A EP 00112876 A EP00112876 A EP 00112876A EP 1166862 A1 EP1166862 A1 EP 1166862A1
Authority
EP
European Patent Office
Prior art keywords
installation surface
mixer
angle
flow channel
adjustable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00112876A
Other languages
German (de)
French (fr)
Other versions
EP1166862B1 (en
Inventor
Hans Prof. Dr.-Ing. Ruscheweyh
Michael Dipl.-Ing. Kaatz
Miroslav Dr.-Ing. Podhorsky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Balcke Duerr GmbH
Original Assignee
Balcke Duerr Energietechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Balcke Duerr Energietechnik GmbH filed Critical Balcke Duerr Energietechnik GmbH
Priority to DE50005198T priority Critical patent/DE50005198D1/en
Priority to EP00112876A priority patent/EP1166862B1/en
Publication of EP1166862A1 publication Critical patent/EP1166862A1/en
Application granted granted Critical
Publication of EP1166862B1 publication Critical patent/EP1166862B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4316Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4311Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4316Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod
    • B01F25/43163Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod in the form of small flat plate-like elements

Definitions

  • the invention relates to a mixer for mixing gases and others Newtonian liquids, with a flow channel and an arranged therein, the installation area influencing the flow, the installation area a vortex-generating surface with free flow, directed against the current Is leading edges, the course of which is both in the main flow direction of the Gases as well as a transverse component.
  • a static mixer is known from DE 29 11 873 C2, in which the internals from diagonally flowed, delta-shaped or circular-shaped sheets exist, on the front edges of which vortexes arise.
  • the stationary thus formed and stable vortex systems act in the wake, which too Mixing components are rolled up in layers, resulting in a rapid mixing with very low pressure drops. This way called "vortex installation areas" have because of the achievable short Mixing lines proven in practice.
  • the invention has for its object a mixer for the mixture of gases and other Newtonian liquids with extended To create possible uses.
  • the installation area is above the struts in the Flow channel supported, and at least one of the struts is in terms of their Position and / or their orientation adjustable.
  • the non-adjustable struts form a fixed point bearing around which the installation area is pivotable by means of the adjustable struts.
  • Another embodiment of the mixer according to the invention is characterized through a pivot axis of the installation surface, which is between two each other extends opposite walls of the flow channel.
  • the adjustment range the device extends up to a setting angle of 0 °, i.e. to parallel flow around the installation area by the gas.
  • Figure 1 shows in longitudinal section a flow channel 1 of, for example, rectangular Cross-section.
  • the flow channel 1 is an inhomogeneous gas or Flows through liquid mixture.
  • gases and liquids are here to understand all so-called “Newtonian liquids", i.e. Gases as well such fluids that are comparable in their fluidic properties behave to the gases.
  • each installation surface 2 in the form of a flat disk arranged.
  • the disc can be circular, elliptical, oval or delta or. triangular with tip pointing towards the flow.
  • the disc is symmetrical with respect to their center line.
  • the freely flowed against the Main flow direction 3 directed front edges 4 have both in Main flow direction 3, as well as a transverse component on.
  • each installation surface 2 is at an acute angle ⁇ to the main flow direction 3 is arranged in the flow channel 1, arise on the Front edges two vortex fields, which are circular cone-shaped downstream spread.
  • the individual vertebrae roll inwards onto the back 5 the installation area 2.
  • the vertebrae formed on the leading edges 4 are strong are shown in simplified form on the drawing, behave largely stationary, therefore do not change their position.
  • Each vortex field forms by its rotation a flow component transverse to the main flow direction 3 of the gas, due to the associated exchange of momentum across the flow direction good mixing of the gas mixture results.
  • the angle of attack ⁇ is changeable, even during the operation of the Mixer.
  • struts 6 which support the installation surface 2 with respect to the wall 7 of the flow channel 1, a strut 6a adjustable in its effective length. This is done via a Longitudinal adjustment of the strut 6a by means of a suitable hydraulic system 8.
  • Hydraulics 8 can also be another drive, e.g. an electric drive used become.
  • the other struts 6 form a fixed point bearing 6b.
  • the length of the adjustable is not Brace 6a changed, but only its base point 9 is in the direction of the flow channel 1 relocated. However, this also changes the Angle of attack ⁇ of the disk-shaped installation surface.
  • FIG 3 shows a translational adjustment of the location of the installation area in FIG Relation to the main flow direction 3 is provided. They are two separate ones There are drives, a drive for setting the angle of attack ⁇ , and a additional drive for translatory adjustment.
  • each installation area 2 has via its own drive 10, can therefore be made with respect to its angle of attack set independently of the other installation area 2.
  • each of these installation areas has its own Provide drive for the angle of attack, i.e. the angle of attack of each of the installation surfaces can be used independently of the other vortex-generating installation surfaces to adjust. Furthermore, the angle of attack can be in the same direction or how this can be seen in FIG. 6, set in opposite directions.
  • FIG. 7 shows the flue gas routing in a flue gas denitrification plant (Denox plant).
  • a flue gas denitrification plant (Denox plant).
  • the angle of attack each separately by means of preferably separate Drives is adjustable.
  • Plant the vertebrae that form on the leading edges 4 continues into a junction 12 of the channel.
  • the axial extension of the Inflow channel 11 is by means of a flap 13 adjustable in two positions closed, which inevitably creates a flow from the Inflow channel 11 results in the branch 12.
  • the junction 12 leads to a reactor (not shown in FIG. 7) with catalysts for flue gas denitrification.
  • the flap 13 is moved into the position 13 'shown in dashed lines in FIG. transferred, the branch 12 to the flue gas denitrification plant is closed. Via the bypass line 14, the flue gas gets directly into one Channel 15. Mixing of the via the inflow channel 11 in the system In this case, smoke gas coming in is not necessary. For this reason are both installation surfaces 2 with an angle of 0 ° in relation to the Main flow direction 3 operated, i.e. the installation areas are parallel to the Main flow directed and the gas flows around it completely lossless.
  • a flow channel 1 is again shown with a junction 12.
  • the installation area 2 is at the level of the junction 12 in the flow channel 1.
  • the Angle of attack ⁇ of the installation surface 2 with respect to the main flow direction 3 changeable by the flow channel 1.
  • Barriers 17, 18 in Shaped blinds provided.
  • the barrier 17 is located in the flow channel 1 downstream of the installation area 2.
  • the barrier 18 is located on Entrance to junction 12.
  • the barrier 17 In the operating state according to FIG. 8a, the barrier 17 is open, the barrier 18 completely closed.
  • the installation area 2 is with a Angle of attack ⁇ operated from about 30 ° to 60 °, so that the generated Propagate vortex fields in flow channel 1.
  • the shut-off 17 are again opened, and the barrier 18 closed.
  • the angle of attack ⁇ of the installation surface 2 is however 0 °, i.e. the installation area 2 is flowed around in parallel without loss. A Mixing does not take place.
  • the barrier 17 is closed and the Barrier 18 opened.
  • the angle of attack ⁇ is very large in this case and is between 70 ° and 85 °. In this way, the vortex fields generated propagated into the junction 12.

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Abstract

A unit adjusts the angle of incidence ( alpha ) of a baffle (2) relative to a main flow direction (3). Preferred Features: The baffle is supported by stays (6, 6a) in the flow channel (1). At least one of these is made adjustable in position and/or direction. Non-adjustable stays (6) form a fixed point bearing (6b), enabling the baffle to be swung by the adjustable stay (6a). In a variant, a pivoting axis of the baffle extends between opposite walls of the flow channel. The angle can be adjusted to zero, implying parallelism with the main flow. An adjuster permits translation of the baffle with respect to the main flow direction.

Description

Die Erfindung betrifft einen Mischer für die Mischung von Gasen und anderen Newtonschen Flüssigkeiten, mit einem Strömungskanal und einer darin angeordneten, die Strömung beeinflussenden Einbaufläche, wobei die Einbaufläche eine wirbelerzeugende Fläche mit frei umströmten, gegen die Strömung gerichteten Vorderkanten ist, deren Verlauf sowohl eine in Hauptströmungsrichtung des Gases als auch eine quer hierzu verlaufende Komponente aufweist.The invention relates to a mixer for mixing gases and others Newtonian liquids, with a flow channel and an arranged therein, the installation area influencing the flow, the installation area a vortex-generating surface with free flow, directed against the current Is leading edges, the course of which is both in the main flow direction of the Gases as well as a transverse component.

Zum Mischen von Gas- oder Flüssigkeitsströmungen in Rohrleitungen oder in Kanälen benötigt man bei turbulenter Strömung Mischlängen vom 15 bis 100-fachen des Kanaldurchmessers. Mittels geeigneter statischer Mischer in Gestalt von Einbaukörpern läßt sich diese Mischstrecke deutlich verkürzen. Es muß jedoch bei den meisten herkömmlich angewendeten Systemen ein hoher Druckverlust insbesondere dann in Kauf genommen werden, wenn hohe Anforderungen an die Homogenität der sich einstellenden Mischung gestellt werden. Viele der herkömmlichen Mischsysteme sind außerdem auf einfache Geometrien beschränkt, z.B. auf zylindrische Rohre oder quadratische Kanäle und lassen sich nicht bei Großanlagen und komplizierten Mischkammersystemen anwenden.For mixing gas or liquid flows in pipelines or in ducts mixed lengths of 15 to 100 times are required for turbulent flow of the channel diameter. Using suitable static mixers in the form of built-in bodies this mixing distance can be shortened significantly. However, it must most conventional systems have a high pressure drop in particular be accepted if high demands are placed on homogeneity the resulting mixture. Many of the conventional ones Mixing systems are also limited to simple geometries, e.g. on cylindrical pipes or square channels and cannot be used in large systems and use complicated mixing chamber systems.

Aus der DE 29 11 873 C2 ist ein statischer Mischer bekannt, bei dem die Einbauten aus schräg angeströmten, deltaförmigen oder kreisscheibenförmigen Blechen bestehen, an deren Vorderkanten Wirbel entstehen. Die so gebildeten stationären und stabilen Wirbelsysteme wirken in den Strömungsnachlauf hinein, die zu mischenden Komponenten werden schichtenförmig eingerollt, was zu einer schnellen Vermischung bei sehr geringen Druckverlusten führt. Diese so genannten "Wirbeleinbauflächen" haben sich wegen der erzielbaren kurzen Mischstrecken in der Praxis bewährt.A static mixer is known from DE 29 11 873 C2, in which the internals from diagonally flowed, delta-shaped or circular-shaped sheets exist, on the front edges of which vortexes arise. The stationary thus formed and stable vortex systems act in the wake, which too Mixing components are rolled up in layers, resulting in a rapid mixing with very low pressure drops. This way called "vortex installation areas" have because of the achievable short Mixing lines proven in practice.

Der Erfindung liegt die Aufgabe zugrunde, einen Mischer für die Mischung von Gasen und anderen Newtonschen Flüssigkeiten mit erweiterten Einsatzmöglichkeiten zu schaffen.The invention has for its object a mixer for the mixture of gases and other Newtonian liquids with extended To create possible uses.

Zur Lösung dieser Aufgabe ist ein Mischer mit den eingangs genannten Merkmalen gekennzeichnet durch eine Einrichtung zur Verstellung des Anstellwinkels der Einbaufläche in Bezug auf die Hauptströmungsrichtung.To solve this problem is a mixer with the above Features characterized by a device for adjusting the angle of attack the installation area in relation to the main flow direction.

Durch die Veränderbarkeit des Anstellwinkels der Einbaufläche ist eine verbesserte Adaption des Mischers an den jeweiligen Einsatzfall möglich. So kann zum Beispiel Strömungszuständen während des Anfahrens einer verfahrenstechnischen Anlage Rechnung getragen werden, und die Einbaufläche während dieser Anfahrphase in einem anderen Winkel eingestellt werden, als später während der Betriebsphase der Anlage.By changing the angle of attack of the installation area is an improved Adaptation of the mixer to the respective application possible. So can for example flow states during the start of a process engineering Plant are taken into account, and the installation area during this start-up phase can be set at a different angle than later during the operating phase of the system.

Auch in anderen Fällen kann wechselnden verfahrenstechnischen Gegebenheiten durch entsprechende Anpassung des Anstellwinkels der Scheibe Rechnung getragen werden. So zum Beispiel bei Anlagen der Rauchgas-Entstickung in Kraftwerken, sogenannten Denox-Anlagen. Bei solchen Anlagen kann es abhängig von den Einsatzbedingungen wünschenswert sein, das Rauchgas zeitweise über einen Bypaß um den Katalysator herumzuführen. In diesem Fall ist eine Mischung vor dem Katalysator nicht erforderlich bzw. nicht wünschenswert. Dem kann mit dem erfindungsgemäßen Mischer dadurch entsprochen werden, daß die Einbaufläche auf einen Null oder nahezu Null betragenden Anstellwinkel eingestellt wird, so daß sich eine vollkommen verlustfreie Umströmung der sich in diesem Fall passiv verhaltenden Einbaufläche ergibt.In other cases, there may be changing procedural conditions taken into account by adjusting the angle of attack of the disc accordingly become. For example, in systems for flue gas denitrification in power plants, so-called Denox systems. In such systems, it can depend on the operating conditions may be desirable, the flue gas temporarily over a Bypass around the catalyst. In this case there is a mix the catalyst is not required or desirable. That can be done with the Mixer according to the invention are met in that the installation area is set to a zero or almost zero angle of attack, so that there is a completely lossless flow around which in this case is passive restrained installation area.

Weitere Einsatzmöglichkeiten des erfindungsgemäßen Mischers ergeben sich in der chemischen Industrie im Rahmen der Steuerung chemischer Prozesse. Hier ist es oftmals wünschenswert, die Mischungsintensität in Abhängigkeit von den Parametern des chemischen Prozesses zu steuern. Dies läßt sich wiederum in einfacher Weise durch eine geeignete Änderung des Anstellwinkels der Einbaufläche innerhalb des Hauptströmungskanals erzielen. Ein weiteres Einsatzgebiet ist die Beimischung von Additiven zu einem Hauptstrom. Auch in diesem Fall kann es von Vorteil sein, die für die Vermischung verwendete Einbaufläche in ihrem Anstellwinkel zu verändern und auf diese Weise den Mischungsprozeß zu beeinflussen.Further possible uses of the mixer according to the invention result in the chemical industry as part of the control of chemical processes. Here is it is often desirable to adjust the mix intensity depending on the parameters to control the chemical process. Again, this is easier Way by a suitable change in the angle of attack of the installation area achieve within the main flow channel. Another area of application is Addition of additives to a main stream. In this case too be advantageous, the installation area used for the mixing in your To change the angle of attack and in this way the mixing process influence.

Gemäß einer bevorzugten Weiterbildung ist die Einbaufläche über Streben in dem Strömungskanal abgestützt, und mindestens eine der Streben ist hinsichtlich ihrer Lage und/oder ihrer Ausrichtung verstellbar ausgebildet. In diesem Fall können die nicht verstellbaren Streben ein Festpunktlager bilden, um das die Einbaufläche mittels der verstellbaren Streben verschwenkbar ist.According to a preferred development, the installation area is above the struts in the Flow channel supported, and at least one of the struts is in terms of their Position and / or their orientation adjustable. In this case, the non-adjustable struts form a fixed point bearing around which the installation area is pivotable by means of the adjustable struts.

Eine andere Ausführungsform des erfindungsgemäßen Mischers ist gekennzeichnet durch eine Schwenkachse der Einbaufläche, die sich zwischen zwei einander gegenüberliegenden Wänden des Strömungskanals erstreckt.Another embodiment of the mixer according to the invention is characterized through a pivot axis of the installation surface, which is between two each other extends opposite walls of the flow channel.

Um aus den oben bereits beschriebenen Gründen den Mischer passiv zu schalten, wird mit einer weiteren Ausgestaltung der Erfindung vorgeschlagen, daß der Verstellbereich der Einrichtung bis zu einem Anstellwinkel von 0° reicht, d.h. bis zur parallelen Umströmung der Einbaufläche durch das Gas.In order to switch the mixer to passive for the reasons already described above, it is proposed with a further embodiment of the invention that the adjustment range the device extends up to a setting angle of 0 °, i.e. to parallel flow around the installation area by the gas.

Im Rahmen der Steuerung verfahrenstechnischer Prozesse kann es ferner wünschenswert sein, den Ort des Mischers in Längsrichtung des Hauptströmungskanals zu verändern. Hierzu wird eine Verstelleinrichtung zur translatorischen Verstellung der Einbaufläche in Bezug auf die Hauptströmungsrichtung vorgeschlagen.It can also be desirable in the context of the control of process engineering processes be the location of the mixer in the longitudinal direction of the main flow channel to change. For this purpose, an adjustment device for translational Adjustment of the installation area in relation to the main flow direction proposed.

Auf der Zeichnung sind Ausführungsbeispiele erfindungsgemäßer Mischer dargestellt, und zwar zeigen:

Figur 1
in einem Längsschnitt einen Mischer mit einer in einem Strömungskanal angeordneten Einbaufläche;
Figur 2
eine im Vergleich zu Figur 1 abgewandelte Ausführungsform des Mischers;
Figur 3
eine weitere Ausführungsform eines Mischers;
Figur 4
eine weitere Ausführungsform eines Mischers unter Verwendung zweier Einbauflächen;
Figur 5
einen Schnitt entlang der Ebene V-V durch den Mischer nach Figur 4;
Figur 6
eine weitere Ausführungsform eines Mischers mit mehreren in Reihe angeordneten, unabhängig voneinander einstellbaren Einbauflächen;
Figur 7
einen Teil einer verfahrenstechnischen Anlage mit zwei hintereinander in dem Strömungskanal angeordneten Einbauflächen und einer Bypaßsteuerung;
Figur 8a
einen im Bereich eines Abzweiges angeordneten Mischer in einer ersten Betriebsweise;
Figur 8b
den Mischer nach Figur 8a in einer zweiten Betriebsweise und
Figur 8c
den Mischer nach Figur 8a in einer dritten Betriebsweise.
Exemplary embodiments of mixers according to the invention are shown in the drawing, namely:
Figure 1
in a longitudinal section a mixer with an installation surface arranged in a flow channel;
Figure 2
an embodiment of the mixer modified in comparison to FIG. 1;
Figure 3
another embodiment of a mixer;
Figure 4
a further embodiment of a mixer using two installation surfaces;
Figure 5
a section along the plane VV through the mixer of Figure 4;
Figure 6
a further embodiment of a mixer with a plurality of installation surfaces arranged in series and adjustable independently of one another;
Figure 7
a part of a process plant with two installation surfaces arranged one behind the other in the flow channel and a bypass control;
Figure 8a
a mixer arranged in the region of a branch in a first operating mode;
Figure 8b
the mixer of Figure 8a in a second mode of operation and
Figure 8c
the mixer of Figure 8a in a third mode.

Figur 1 zeigt im Längsschnitt einen Strömungskanal 1 von zum Beispiel rechteckförmigem Querschnitt. Der Strömungskanal 1 wird von einem inhomogenen Gas-oder Flüssigkeitsgemisch durchströmt. Unter Gasen und Flüssigkeiten sind hier alle so genannten "Newtonschen Flüssigkeiten" zu verstehen, d.h. Gase sowie solche Fluide, die sich in ihren strömungstechnischen Eigenschaften vergleichbar den Gasen verhalten.Figure 1 shows in longitudinal section a flow channel 1 of, for example, rectangular Cross-section. The flow channel 1 is an inhomogeneous gas or Flows through liquid mixture. Among gases and liquids are here to understand all so-called "Newtonian liquids", i.e. Gases as well such fluids that are comparable in their fluidic properties behave to the gases.

In dem Strömungskanal 1 ist eine Einbaufläche 2 in Gestalt einer flachen Scheibe angeordnet. Die Scheibe kann kreisförmig sein, elliptisch, oval oder auch delta-bzw. dreieckförmig mit zu der Anströmung hin weisender Spitze. Die Scheibe ist bezüglich ihrer Mittellinie symmetrisch gestaltet. Die frei umströmten, gegen die Hauptströmungsrichtung 3 gerichteten Vorderkanten 4 weisen sowohl eine in Hauptströmungsrichtung 3, als auch eine quer hierzu verlaufende Komponente auf. Da ferner jede Einbaufläche 2 unter einem spitzen Winkel α zu der Hauptströmungsrichtung 3 in dem Strömungskanal 1 angeordnet ist, entstehen an den Vorderkanten zwei Wirbelfelder, welche sich stromabwärts kreiskegelförmig ausbreiten. Dabei wälzen sich die einzelnen Wirbel nach innen auf die Rückseite 5 der Einbaufläche 2 ab. Die an den Vorderkanten 4 gebildeten Wirbel, die stark vereinfacht auf der Zeichnung dargestellt sind, verhalten sich weitgehend stationär, verändern daher ihre Lage nicht. Jedes Wirbelfeld bildet durch seine Rotation eine Strömungskomponente quer zur Hauptströmungsrichtung 3 des Gases, die durch den damit verbundenen Impulsaustausch quer zur Strömungsrichtung eine gute Vermischung des Gasgemisches zur Folge hat.In the flow channel 1 there is an installation surface 2 in the form of a flat disk arranged. The disc can be circular, elliptical, oval or delta or. triangular with tip pointing towards the flow. The disc is symmetrical with respect to their center line. The freely flowed against the Main flow direction 3 directed front edges 4 have both in Main flow direction 3, as well as a transverse component on. Furthermore, since each installation surface 2 is at an acute angle α to the main flow direction 3 is arranged in the flow channel 1, arise on the Front edges two vortex fields, which are circular cone-shaped downstream spread. The individual vertebrae roll inwards onto the back 5 the installation area 2. The vertebrae formed on the leading edges 4 are strong are shown in simplified form on the drawing, behave largely stationary, therefore do not change their position. Each vortex field forms by its rotation a flow component transverse to the main flow direction 3 of the gas, due to the associated exchange of momentum across the flow direction good mixing of the gas mixture results.

Der Anstellwinkel α ist veränderbar, und zwar auch während des Betriebes des Mischers. Hierzu ist beim Ausführungsbeispiel nach Figur 1 von mehreren Streben 6, welche die Einbaufläche 2 gegenüber der Wand 7 des Strömungskanals 1 abstützen, eine Strebe 6a in ihrer wirksamen Länge verstellbar. Dies erfolgt über eine Längsverstellung der Strebe 6a mittels einer geeigneten Hydraulik 8. Anstelle der Hydraulik 8 kann auch ein anderer Antrieb, z.B. ein elektrischer Antrieb, verwendet werden. Die anderen Streben 6 bilden ein Festpunktlager 6b.The angle of attack α is changeable, even during the operation of the Mixer. For this purpose, in the exemplary embodiment according to FIG. 1 there are several struts 6, which support the installation surface 2 with respect to the wall 7 of the flow channel 1, a strut 6a adjustable in its effective length. This is done via a Longitudinal adjustment of the strut 6a by means of a suitable hydraulic system 8. Instead of the Hydraulics 8 can also be another drive, e.g. an electric drive used become. The other struts 6 form a fixed point bearing 6b.

Bei der Ausführungsform nach Figur 2 wird nicht die Länge der verstellbaren Strebe 6a verändert, sondern nur ihr Fußpunkt 9 wird in Richtung des Strömungskanals 1 verlagert. Auch dadurch jedoch kommt es zu einer Änderung des Anstellwinkels α der scheibenförmigen Einbaufläche.In the embodiment of Figure 2, the length of the adjustable is not Brace 6a changed, but only its base point 9 is in the direction of the flow channel 1 relocated. However, this also changes the Angle of attack α of the disk-shaped installation surface.

Bei der Figur 3 ist eine translatorische Verstellung des Ortes der Einbaufläche in Bezug auf die Hauptströmungsrichtung 3 vorgesehen. Es sind zwei getrennte Antriebe vorhanden, ein Antrieb zur Einstellung des Anstellwinkels α, und ein weiterer Antrieb für die translatorische Einstellung.3 shows a translational adjustment of the location of the installation area in FIG Relation to the main flow direction 3 is provided. They are two separate ones There are drives, a drive for setting the angle of attack α, and a additional drive for translatory adjustment.

Bei dem Ausführungsbeispiel nach den Figuren 4 und 5 sind nebeneinander auf gemeinsamer Achse zwei Einbauflächen 2 angeordnet. Jede Einbaufläche 2 verfügt über einen eigenen Antrieb 10, läßt sich daher hinsichtlich ihres Anstellwinkels unabhängig von der jeweils anderen Einbaufläche 2 einstellen.In the embodiment according to Figures 4 and 5 are on side by side Common axis two installation surfaces 2 arranged. Each installation area 2 has via its own drive 10, can therefore be made with respect to its angle of attack set independently of the other installation area 2.

Bei dem Ausführungsbeispiel nach Figur 6 sind in dem Strömungskanal insgesamt drei Einbauflächen 2 gelagert. Jede dieser Einbauflächen ist mit einem eigenen Antrieb für den Anstellwinkel versehen, d.h. der Anstellwinkel jeder der Einbauflächen läßt sich unabhängig von den anderen wirbelerzeugenden Einbauflächen einstellen. Desweiteren lassen sich die Anstellwinkel gleichsinnig oder auch, wie dies Figur 6 erkennen läßt, gegensinnig einstellen.In the exemplary embodiment according to FIG. 6 there are in total in the flow channel three installation areas 2 stored. Each of these installation areas has its own Provide drive for the angle of attack, i.e. the angle of attack of each of the installation surfaces can be used independently of the other vortex-generating installation surfaces to adjust. Furthermore, the angle of attack can be in the same direction or how this can be seen in FIG. 6, set in opposite directions.

Figur 7 zeigt die Rauchgasführung in einer Rauchgas-Entstickungsanlage (Denox-Anlage). In dem Zuströmungskanal 11 sind hintereinander zwei Einbauflächen 2 angeordnet, deren Anstellwinkel jeweils getrennt mittels vorzugsweise getrennter Antriebe einstellbar ist. Die an den Vorderkanten 4 entstehenden Wirbel pflanzen sich bis in eine Abzweigung 12 des Kanals fort. Die axiale Verlängerung des Zuströmungskanals 11 ist mittels einer in zwei Positionen einstellbaren Klappe 13 verschlossen, wodurch sich zwangsläufig eine Strömung von dem Zuströmungskanal 11 in die Abzweigung 12 hinein ergibt. Die Abzweigung 12 führt zu einem in Figur 7 nicht dargestellten Reaktor mit Katalysatoren zur Rauchgas-Entstickung.FIG. 7 shows the flue gas routing in a flue gas denitrification plant (Denox plant). In the inflow channel 11 there are two installation surfaces 2 in a row arranged, the angle of attack each separately by means of preferably separate Drives is adjustable. Plant the vertebrae that form on the leading edges 4 continues into a junction 12 of the channel. The axial extension of the Inflow channel 11 is by means of a flap 13 adjustable in two positions closed, which inevitably creates a flow from the Inflow channel 11 results in the branch 12. The junction 12 leads to a reactor (not shown in FIG. 7) with catalysts for flue gas denitrification.

Wird hingegen die Klappe 13 in die in Figur 7 gestrichelt dargestellte Position 13' überführt, so ist die Abzweigung 12 zu der Rauchgas-Entstickungsanlage geschlossen. Über die Beipaßleitung 14 gelangt das Rauchgas unmittelbar in einen Kanal 15. Eine Durchmischung des über den Zuströmungskanal 11 in die Anlage gelangenden Rauchgases ist in diesem Fall nicht erforderlich. Aus diesem Grunde werden beide Einbauflächen 2 mit einem Anstellwinkel von 0° in Bezug auf die Hauptströmungsrichtung 3 betrieben, d.h. die Einbauflächen sind parallel zu der Hauptströmung gerichtet und werden von dem Gas vollkommen verlustfrei umströmt.If, on the other hand, the flap 13 is moved into the position 13 'shown in dashed lines in FIG. transferred, the branch 12 to the flue gas denitrification plant is closed. Via the bypass line 14, the flue gas gets directly into one Channel 15. Mixing of the via the inflow channel 11 in the system In this case, smoke gas coming in is not necessary. For this reason are both installation surfaces 2 with an angle of 0 ° in relation to the Main flow direction 3 operated, i.e. the installation areas are parallel to the Main flow directed and the gas flows around it completely lossless.

Eine andere Anwendungsmöglichkeit der Erfindung wird nachfolgend anhand der Figuren 8a bis 8c erläutert. Dargestellt ist wiederum ein Strömungskanal 1 mit einer Abzweigung 12. Die Einbaufläche 2 befindet sich auf Höhe der Abzweigung 12 in dem Strömungskanal 1. Mittels des bereits genannten Antriebes ist der Anstellwinkel α der Einbaufläche 2 in Bezug auf die Hauptströmungsrichtung 3 durch den Strömungskanal 1 veränderbar. Ferner sind Absperrungen 17, 18 in Gestalt von Jalousien vorgesehen. Die Absperrung 17 befindet sich in dem Strömungskanal 1 stromab der Einbaufläche 2. Die Absperrung 18 befindet sich am Eingang der Abzweigung 12.Another possible application of the invention is described below with reference to Figures 8a to 8c explained. A flow channel 1 is again shown with a junction 12. The installation area 2 is at the level of the junction 12 in the flow channel 1. By means of the drive already mentioned, the Angle of attack α of the installation surface 2 with respect to the main flow direction 3 changeable by the flow channel 1. Barriers 17, 18 in Shaped blinds provided. The barrier 17 is located in the flow channel 1 downstream of the installation area 2. The barrier 18 is located on Entrance to junction 12.

In dem Betriebszustand nach Figur 8a ist die Absperrung 17 geöffnet, die Absperrung 18 vollständig geschlossen. Die Einbaufläche 2 wird mit einem Anstellwinkel α von ca. 30° bis 60° betrieben, so daß sich die erzeugten Wirbelfelder in den Strömungskanal 1 fortpflanzen.In the operating state according to FIG. 8a, the barrier 17 is open, the barrier 18 completely closed. The installation area 2 is with a Angle of attack α operated from about 30 ° to 60 °, so that the generated Propagate vortex fields in flow channel 1.

Bei dem Betriebszustand nach Figur 8b sind wiederum die Absperrung 17 geöffnet, und die Absperrung 18 geschlossen. Der Anstellwinkel α der Einbaufläche 2 beträgt jedoch 0°, d.h. die Einbaufläche 2 wird verlustfrei parallel umströmt. Eine Mischung findet nicht statt.In the operating state according to FIG. 8b, the shut-off 17 are again opened, and the barrier 18 closed. The angle of attack α of the installation surface 2 is however 0 °, i.e. the installation area 2 is flowed around in parallel without loss. A Mixing does not take place.

Bei dem Betriebszustand nach Figur 8c ist die Absperrung 17 geschlossen und die Absperrung 18 geöffnet. Der Anstellwinkel α ist in diesem Fall sehr groß und beträgt zwischen 70° und 85°. Auf diese Weise werden die erzeugten Wirbelfelder bis in die Abzweigung 12 fortgepflanzt. In the operating state according to Figure 8c, the barrier 17 is closed and the Barrier 18 opened. The angle of attack α is very large in this case and is between 70 ° and 85 °. In this way, the vortex fields generated propagated into the junction 12.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Strömungskanalflow channel
22
Einbauflächemounting surface
2'2 '
veränderte Lage der Einbauflächechanged position of the installation area
33
HauptströmungsrichtungMain flow direction
44
Vorderkanteleading edge
55
Rückseiteback
66
Strebestrut
6a6a
verstellbare Strebeadjustable strut
6b6b
FestpunktlagerFixed bearings
77
Wandwall
88th
Hydraulikhydraulic
1010
Antriebdrive
1111
Zuströmungskanalinflow channel
1212
Abzweigungdiversion
1313
Klappeflap
13'13 '
andere Stellung der Klappeother position of the flap
1414
Bypaß-KanalBypass channel
1515
Kanalchannel
1717
Absperrungbarrier
1818
Absperrungbarrier
αα
Anstellwinkelangle of attack

Claims (6)

Mischer für die Mischung von Gasen und anderen Newtonschen Flüssigkeiten, mit einem Strömungskanal (1) und einer darin angeordneten, die Strömung beeinflussenden Einbaufläche (2), wobei die Einbaufläche (2) eine wirbelerzeugende Fläche mit frei umströmten, gegen die Strömung gerichteten Vorderkanten (4) ist, deren Verlauf sowohl eine in Hauptströmungsrichtung (3) des Gases als auch eine quer hierzu verlaufende Komponente aufweist,
gekennzeichnet durch
eine Einrichtung zur Verstellung des Anstellwinkels (α) der Einbaufläche (2) in Bezug auf die Hauptströmungsrichtung (3).
Mixer for the mixing of gases and other Newtonian liquids, with a flow channel (1) and an installation surface (2) arranged therein that influences the flow, the installation surface (2) being a vortex-generating surface with freely flowing front edges directed against the flow (4 ), the course of which has both a main gas flow direction (3) and a component running transversely thereto,
marked by
a device for adjusting the angle of attack (α) of the installation surface (2) in relation to the main flow direction (3).
Mischer nach Anspruch 1, dadurch gekennzeichnet, daß die Einbaufläche (2) über Streben (6, 6a) in dem Strömungskanal (1) abgestützt ist, und mindestens eine der Streben (6a) hinsichtlich ihrer Lage und/oder ihrer Ausrichtung verstellbar ausgebildet ist.Mixer according to claim 1, characterized in that the installation surface (2) is supported in the flow channel (1) by means of struts (6, 6a), and at least one of the struts (6a) is adjustable in terms of its position and / or its orientation. Mischer nach Anspruch 2, dadurch gekennzeichnet, daß die nicht verstellbaren Streben (6) ein Festpunktlager 6b bilden, um das die Einbaufläche (2) mittels der verstellbaren Strebe (6a) verschwenkbar ist.Mixer according to claim 2, characterized in that the non-adjustable struts (6) form a fixed point bearing 6b about which the installation surface (2) can be pivoted by means of the adjustable strut (6a). Mischer nach Anspruch 1, gekennzeichnet durch eine Schwenkachse der Einbaufläche (2), die sich zwischen zwei einander gegenüberliegenden Wänden (7) des Strömungskanals (1) erstreckt.Mixer according to claim 1, characterized by a pivot axis of the installation surface (2), which extends between two mutually opposite walls (7) of the flow channel (1). Mischer nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß der Verstellbereich der Einrichtung bis zu einem Anstellwinkel (α) von 0° reicht, d.h. bis zur parallelen Umströmung der Einbaufläche (2) durch das Gas.Mixer according to one of the preceding claims, characterized in that the adjustment range of the device extends up to a setting angle (α) of 0 °, ie up to the parallel flow around the installation surface (2) by the gas. Mischer nach einem der vorangehenden Ansprüche, gekennzeichnet durch eine Verstelleinrichtung zur translatorischen Verstellung der Einbaufläche in Bezug auf die Hauptströmungsrichtung (3).Mixer according to one of the preceding claims, characterized by an adjustment device for translatory adjustment of the installation surface with respect to the main flow direction (3).
EP00112876A 2000-06-19 2000-06-19 Mixer for mixing gases and other Newtonian liquids Expired - Lifetime EP1166862B1 (en)

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DE50005198T DE50005198D1 (en) 2000-06-19 2000-06-19 Mixer for mixing gases and other Newtonian liquids
EP00112876A EP1166862B1 (en) 2000-06-19 2000-06-19 Mixer for mixing gases and other Newtonian liquids

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Application Number Priority Date Filing Date Title
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Cited By (6)

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EP1514592A1 (en) * 2003-09-11 2005-03-16 Glunz Ag Process and apparatus for static mixing, especially for the glueing of lignocellulosic fibers using a binder
US7281844B2 (en) * 2004-06-07 2007-10-16 Robert W Glanville Variable static mixer
EP1886723A1 (en) 2006-08-10 2008-02-13 Robert W Glanville Variable static mixer
RU2385183C2 (en) * 2004-02-27 2010-03-27 Хальдор Топсеэ А/С Mixer and its use for mixing fluid flow in pipe
WO2023067201A1 (en) * 2021-10-23 2023-04-27 Dimitrios Fotakis Combustion plant , in particular an industrial-scale combustion plant, or component thereof, flue gas redirection device for a combustion plant and use of the flue gas redirection device, and method for drying sewage sludge
TWI900271B (en) 2024-10-03 2025-10-01 國立高雄科技大學 Mixing device and mixing system

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Publication number Priority date Publication date Assignee Title
DE102017002811A1 (en) 2017-03-22 2018-09-27 Balcke-Dürr GmbH Flow channel with a mixing device
US10737227B2 (en) 2018-09-25 2020-08-11 Westfall Manufacturing Company Static mixer with curved fins
DE102024124023B3 (en) * 2024-08-22 2025-08-21 Denk Keramische Werkstätten e.K. Arrangement for mixing a reducing agent into an exhaust gas stream, combustion plant with such an arrangement and use of a ceramic baffle plate for mixing a reducing agent

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JPS5315668A (en) * 1976-07-28 1978-02-13 Babcock Hitachi Kk Gas mixing device
DE2911873A1 (en) * 1979-03-26 1980-11-20 Balcke Duerr Ag COOLING TOWER
DE2911873C2 (en) 1979-03-26 1982-08-19 Balcke-Dürr AG, 4030 Ratingen Cooling tower
EP0095791A2 (en) * 1982-05-28 1983-12-07 Shell Internationale Researchmaatschappij B.V. Mixing apparatus
DE8219268U1 (en) * 1982-07-06 1982-10-07 Balcke-Dürr AG, 4030 Ratingen DEVICE FOR COMPARISONING THE FLOW

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1514592A1 (en) * 2003-09-11 2005-03-16 Glunz Ag Process and apparatus for static mixing, especially for the glueing of lignocellulosic fibers using a binder
RU2385183C2 (en) * 2004-02-27 2010-03-27 Хальдор Топсеэ А/С Mixer and its use for mixing fluid flow in pipe
US7281844B2 (en) * 2004-06-07 2007-10-16 Robert W Glanville Variable static mixer
EP1886723A1 (en) 2006-08-10 2008-02-13 Robert W Glanville Variable static mixer
WO2023067201A1 (en) * 2021-10-23 2023-04-27 Dimitrios Fotakis Combustion plant , in particular an industrial-scale combustion plant, or component thereof, flue gas redirection device for a combustion plant and use of the flue gas redirection device, and method for drying sewage sludge
TWI900271B (en) 2024-10-03 2025-10-01 國立高雄科技大學 Mixing device and mixing system

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