EP1031653A1 - Non-tissé - Google Patents
Non-tissé Download PDFInfo
- Publication number
- EP1031653A1 EP1031653A1 EP99830025A EP99830025A EP1031653A1 EP 1031653 A1 EP1031653 A1 EP 1031653A1 EP 99830025 A EP99830025 A EP 99830025A EP 99830025 A EP99830025 A EP 99830025A EP 1031653 A1 EP1031653 A1 EP 1031653A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- woven fabric
- fibres
- fabric according
- resin
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 78
- 239000004753 textile Substances 0.000 claims abstract description 29
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 15
- 229920000433 Lyocell Polymers 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims description 12
- 229920000297 Rayon Polymers 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 229920005992 thermoplastic resin Polymers 0.000 claims description 9
- 239000004952 Polyamide Substances 0.000 claims description 8
- 239000011230 binding agent Substances 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- 229920002647 polyamide Polymers 0.000 claims description 7
- 229920001169 thermoplastic Polymers 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 241000237519 Bivalvia Species 0.000 claims 1
- 235000020639 clam Nutrition 0.000 claims 1
- 229920006122 polyamide resin Polymers 0.000 claims 1
- 229920001225 polyester resin Polymers 0.000 claims 1
- 239000004645 polyester resin Substances 0.000 claims 1
- 238000004043 dyeing Methods 0.000 abstract description 15
- 239000004744 fabric Substances 0.000 abstract description 14
- 239000000975 dye Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 24
- 229920000742 Cotton Polymers 0.000 description 13
- 238000005406 washing Methods 0.000 description 9
- 238000007796 conventional method Methods 0.000 description 3
- 229920002994 synthetic fiber Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 2
- 229920006223 adhesive resin Polymers 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- UFUQRRYHIHJMPB-DUCFOALUSA-L Sirius red 4B Chemical compound [Na+].[Na+].OS(=O)(=O)c1cc2cc(NC(=O)c3ccccc3)ccc2c([O-])c1\N=N\c1ccc(cc1)\N=N\c1ccc(cc1)S([O-])(=O)=O UFUQRRYHIHJMPB-DUCFOALUSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
- D04H1/4258—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4334—Polyamides
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/549—Polyamides
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/60—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
- D04H1/62—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently at spaced points or locations
Definitions
- the present invention relates to a non-woven fabric suitable for use as a textile component in clothing manufacture.
- the present invention relates to a non-woven fabric of the above-mentioned type which has good resistance to pressure and to dyeing in a bath at temperatures greater than 80°C, and an ability to fix dyes (an affinity for dyes) similar to that of fabrics made of natural fibres, particularly cotton fabrics.
- non-woven fabric (corresponding to the Italian term “tessuto non tessuto”) means a flat textile structure having adequate cohesion and produced by a system other than those which provide for the interlacing of threads by weaving or the formation of a mesh.
- non-woven fabrics based on the cellulose fibre known as viscose as well as non-woven fabrics made of one or more synthetic fibres such as, for example, polyethylene, polypropylene, polyester and polyamide fibres, are known.
- non-woven fabrics are generally constituted by a carded web of fibres or a plurality of superimposed layers of fibres in which the fibres of the web and of the layers are bound by mechanical or chemical processes.
- non-woven fabrics that in which they are used as textile components in clothing manufacture, particularly as linings, are becoming ever more important because non-woven fabrics are relatively easy and inexpensive to produce in comparison with conventional fabrics.
- This dyeing is generally performed in a bath containing the preselected dye at temperatures above 80°C for a period of about 1 hour.
- non-woven fabrics of the prior art have satisfactory mechanical properties, for example, of cohesion and flexibility, and a reasonably soft feel, up to now there is still no non-woven fabric which can claim good resistance to dyeing temperatures and, at the same time, an affinity for dyes similar to that of fabrics made of natural fibres, particularly cotton fabrics.
- viscose non-woven fabrics have affinities for dyes similar to those of cotton, they have the serious disadvantage that they tend to be deformed to a large extent during dyeing and to shrink, losing the desired mechanical properties.
- non-woven fabrics made of synthetic fibres have the disadvantage of having an affinity for dyes which is very different from that of natural fibres, particularly cotton although, in the case of polyester or polyamide non-woven fabrics, they show a better resistance to the dyeing process.
- non-woven fabrics are often used in clothing manufacture as linings or padding for finished garments.
- the non-woven fabric is treated with a thermo-adhesive resin and is applied to the already substantially made-up garment, which has not yet been subjected to dyeing, at a temperature and a pressure which are adequate to bring about fusion of the resin and adhesion of the non-woven fabric to the garment (for example, a temperature above 135°C and a pressure of 0.35 kg/cm 2 ).
- the technical problem upon which the present invention is based is that of providing a non-woven fabric which has good resistance to pressure and to dyeing in a bath at temperatures greater than 80°C and, at the same time, an affinity for dyes similar to that of fabrics made of natural fibres, particularly cotton fabrics, so as to be usable in the manufacture of clothing without having the disadvantages mentioned above with reference to the prior art.
- non-woven fabric constituted by a textile substrate made of bound fibres and characterized in that it comprises at least 50% by weight of lyocell cellulose fibres.
- the non-woven fabric of the present invention preferably comprises at least 70% by weight of lyocell cellulose fibres.
- a non-woven fabric in which the fibres of the textile substrate are exclusively lyocell cellulose fibres is particularly preferred.
- lyocell is intended to define a class of cellulose fibres produced by a substantially physical method of processing cellulose which comprises extrusion, in a coagulation bath, of solutions of wood pulp dissolved in a solvent constituted basically by a tertiary-amine N-oxide.
- lyocell cellulose fibres have a greater purity than cellulose fibres produced by other known methods such as, for example, the viscose method in which the cellulose is first converted chemically into an alkali-soluble derivative thereof (xanthogenate) and is then regenerated by treatment with acids.
- a non-woven fabric according to the invention comprising at least 50% of lyocell cellulose fibres retains substantially unchanged mechanical properties and undergoes no significant changes when it is subjected to dyeing in a bath at temperatures above 80°C.
- the non-woven fabric according to the invention has affinities for dyes similar to those of fabrics made of natural fibres, so that a garment which contains the non-woven fabric of the invention does not require a double dyeing process.
- the non-woven fabric according to the invention when the non-woven fabric according to the invention has been treated with a thermo-adhesive resin, it can advantageously be used as a lining or padding for garments, since it can withstand the application pressures and temperatures.
- the non-woven fabric in addition to lyocell cellulose fibres, also comprises fibres of other materials such as viscose, polyester and polyamide, in percentages by weight which vary from 1% to 50%, preferably from 1% to 30%.
- the non-woven fabric of the invention may possibly comprise from 1% to 10% by weight of a chemical binder for the fibres.
- the binder may be a thermoplastic polymer having a melting point below 160°C, selected from the group comprising polyester, polypropylene and mixtures thereof, or a conventional thermoplastic resin with an acrylic, vinyl, styrene, or butadiene base, or a mixture thereof, in aqueous solution.
- thermoplastic polymer is present in the textile substrate of the non-woven fabric of the invention in the form of partially fused fibres.
- the textile substrate of the non-woven fabric according to the invention may be constituted by a single carded web of fibres or by superimposed layers of fibres.
- the textile substrate is formed in accordance with conventional methods which comprise dry or wet processes.
- the non-woven fabric has a total weight of less than 70g/m 2 , preferably from 30g/m 2 to 60g/m 2 .
- the fibres of the non-woven fabric are bound by a conventional method of interlacing with water (also known by the English term hydroentanglement).
- the textile substrate in the form of a carded web or layers of fibres is generally transported on a perforated support, for example, an endless belt, possibly rolled by suitable rollers, and then passed, still on the support, under a ramp of nozzles with circular orifices of predetermined diameter and relative spacing.
- a perforated support for example, an endless belt, possibly rolled by suitable rollers, and then passed, still on the support, under a ramp of nozzles with circular orifices of predetermined diameter and relative spacing.
- Water is passed through the nozzles under pressure so as to entangle the fibres of the textile substrate, giving rise to a non-woven fabric which is compact and at the same time soft and strong and which, finally, is dried.
- the fibres of the textile substrate may be bound by a chemical binder such as those mentioned above, with the use of conventional dry binding processes known in the field by the English term "dry laid".
- the binder thermoplastic polymer or resin
- the binder in powder or diluted form, is sprayed onto the textile substrate or is applied thereto in a manner similar to that used for printing fabrics.
- the binder is melted and any solvent is at the same time removed.
- the textile substrate of the non-woven fabric may comprise fibres of a thermoplastic polymer having a melting point below 160°C and the fibres may be bound by a conventional method known by the English term "spun laid" in which the thermoplastic polymer is partially melted by passing the textile substrate between rollers heated to a predetermined temperature.
- thermoplastic resin having a melting point above 115°C is applied by a resin-dot coating method to a surface of the textile substrate of the non-woven fabric, so as to have a total weight within the range of 10-20 g/m 2 .
- the resin-dot coating may be performed with resin in powder form by a method known in the art as powder-dot coating, or may be performed with resin in the form of paste with emulsifiers, plasticizers and possibly other conventional additives, by one of the methods known in the art as paste-dot coating and double-dot coating.
- the resin applied to the textile substrate of the non-woven fabric according to the invention may be a polyamide, polyester or polyurethane thermoplastic resin.
- the resin should have a melting point above 115°C, preferably from 125°C to 140°C, in order adequately to withstand the dyeing of the garment in a bath at temperatures above 80°C.
- a textile substrate composed of a web of lyocell cellulose fibres was prepared by a wholly conventional carding and folding method.
- the fibres of the web were then bound together by a hydroentanglement method, in conventional manner.
- a non-woven fabric which had good mechanical properties was thus produced and, in particular, had the following characteristics:
- a polyamide thermoplastic resin was then applied to a surface of the non-woven fabric by a conventional powder-dot resin-coating method so as to have a weight of 15g/m 2 .
- the resin had a melting point of 123°C and the characteristic of good resistance to washing in water above 80°C.
- the sample of non-woven fabric had no significant deformation or shrinkage.
- the shoulder portion thus lined was then immersed in a dye bath containing Direct Red 81 (Colour Index number) dye and having a temperature of 90-95°C and was subjected to washing for 1 hour in accordance with normal methods for dyeing cotton.
- Direct Red 81 Cold Index number
- the non-woven fabric according to the invention Upon completion of the washing, the non-woven fabric according to the invention remained perfectly adhering to the shoulder portion, retained substantially unchanged mechanical properties, and was dyed in the same manner as the shoulder portion.
- a non-woven fabric made of conventional viscose fibres was prepared by the method described in Example 1.
- the viscose non-woven fabric had the following characteristics:
- the viscose non-woven fabric was coated with resin and was used to line the shoulder portion of a cotton jacket in the manner described in Example 1 and the lined shoulder portion was dyed as indicated in the aforesaid example (washing at 90-95°C for 1 hour).
- a non-woven fabric made of 100% polyester fibres was prepared by the method described in Example 1 and had the following characteristics:
- the non-woven polyester fabric was coated with resin and used to line the shoulder portion of a cotton jacket in the manner described in Example 1 and the lined shoulder portion was then dyed as indicated in the aforesaid example (washing at 90-95°C for 1 hour).
- the polyester non-woven fabric Upon completion of the washing, the polyester non-woven fabric showed moderate characteristics of stability and adhesion to the cotton shoulder portion to which it had been made to adhere, although the final product was slightly deformed because of the different shrinkage characteristics of the coupled fibres.
- polyester non-woven fabric did not show the same coloration as the cotton shoulder portion since it did not have the same affinity for dyes as natural fibres.
- a non-woven fabric according to the invention constituted by a textile substrate containing 70% of lyocell cellulose fibres and 30% polyester fibres was prepared by the method described in Example 1.
- the non-woven fabric had the following characteristics:
- the non-woven fabric of the invention was coated with resin and used to line the shoulder portion of a cotton jacket in the manner described in Example 1 and the lined shoulder portion was then dyed as indicated in the aforesaid example (washing at 90-95°C for 1 hour).
- the non-woven fabric according to the invention Upon completion of the washing, the non-woven fabric according to the invention remained perfectly adhering to the shoulder portion, retained substantially unchanged mechanical properties, and had a colour slightly lighter than that of the shoulder portion.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99830025A EP1031653A1 (fr) | 1999-02-25 | 1999-02-25 | Non-tissé |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99830025A EP1031653A1 (fr) | 1999-02-25 | 1999-02-25 | Non-tissé |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1031653A1 true EP1031653A1 (fr) | 2000-08-30 |
Family
ID=8243238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99830025A Withdrawn EP1031653A1 (fr) | 1999-02-25 | 1999-02-25 | Non-tissé |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP1031653A1 (fr) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002059416A3 (fr) * | 2001-01-24 | 2003-09-25 | Tencel Ltd | Production de vêtements en fibre lyocell teints |
| WO2004023943A1 (fr) * | 2002-09-16 | 2004-03-25 | Lenzing Aktiengesellschaft | Couverture, de preference edredon |
| US7074242B2 (en) | 2003-01-16 | 2006-07-11 | United Feather & Down | Filling material and process for making same |
| EP1873289A1 (fr) * | 2006-06-23 | 2008-01-02 | Marco Maranghi | Non tissé perforé et methode de fabrication |
| CN107938170A (zh) * | 2017-12-25 | 2018-04-20 | 上海瑞洋思生活用品有限公司 | 一种吸色吸味抗菌的活性炭水刺布 |
| CN110241621A (zh) * | 2019-05-24 | 2019-09-17 | 武汉纺织大学 | 一种用莱赛尔纤维制备的无纺布及其制备方法 |
| CN114190616A (zh) * | 2021-12-03 | 2022-03-18 | 厦门悠派无纺布制品有限公司 | 一种抗菌一次性无纺布内裤及其制备方法 |
| WO2022167454A1 (fr) * | 2021-02-05 | 2022-08-11 | Nonwovenn Ltd | Non-tissé pour produit en sachet oral, et procédés de fabrication d'un non-tissé |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996013071A1 (fr) * | 1994-10-21 | 1996-05-02 | Courtaulds Plc | Non-tisses pour separateurs d'accumulateurs comprenant un voile de fibres de cellulose filees avec solvant |
| WO1997019213A1 (fr) * | 1995-11-17 | 1997-05-29 | International Paper Company | Amelioration de l'uniformite et des produits de tissus lyocellulaires par traitement par fluide hydraulique |
| GB2309466A (en) * | 1996-01-29 | 1997-07-30 | Courtaulds Fibres | A nonwoven cellulose fabric |
| WO1998026122A1 (fr) * | 1996-12-10 | 1998-06-18 | Acordis Fibres (Holdings) Limited | Procede de fabrication d'un textile non tisse |
-
1999
- 1999-02-25 EP EP99830025A patent/EP1031653A1/fr not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996013071A1 (fr) * | 1994-10-21 | 1996-05-02 | Courtaulds Plc | Non-tisses pour separateurs d'accumulateurs comprenant un voile de fibres de cellulose filees avec solvant |
| WO1997019213A1 (fr) * | 1995-11-17 | 1997-05-29 | International Paper Company | Amelioration de l'uniformite et des produits de tissus lyocellulaires par traitement par fluide hydraulique |
| GB2309466A (en) * | 1996-01-29 | 1997-07-30 | Courtaulds Fibres | A nonwoven cellulose fabric |
| WO1998026122A1 (fr) * | 1996-12-10 | 1998-06-18 | Acordis Fibres (Holdings) Limited | Procede de fabrication d'un textile non tisse |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002059416A3 (fr) * | 2001-01-24 | 2003-09-25 | Tencel Ltd | Production de vêtements en fibre lyocell teints |
| US6949126B2 (en) | 2001-01-24 | 2005-09-27 | Lenzing Fibers Limited | Production of dyed lyocell garments |
| WO2004023943A1 (fr) * | 2002-09-16 | 2004-03-25 | Lenzing Aktiengesellschaft | Couverture, de preference edredon |
| EP1834552A3 (fr) * | 2002-09-16 | 2007-10-03 | Lenzing Aktiengesellschaft | Revêtement, de préférence couverture |
| US7074242B2 (en) | 2003-01-16 | 2006-07-11 | United Feather & Down | Filling material and process for making same |
| EP1873289A1 (fr) * | 2006-06-23 | 2008-01-02 | Marco Maranghi | Non tissé perforé et methode de fabrication |
| CN107938170A (zh) * | 2017-12-25 | 2018-04-20 | 上海瑞洋思生活用品有限公司 | 一种吸色吸味抗菌的活性炭水刺布 |
| CN110241621A (zh) * | 2019-05-24 | 2019-09-17 | 武汉纺织大学 | 一种用莱赛尔纤维制备的无纺布及其制备方法 |
| WO2022167454A1 (fr) * | 2021-02-05 | 2022-08-11 | Nonwovenn Ltd | Non-tissé pour produit en sachet oral, et procédés de fabrication d'un non-tissé |
| CN116867937A (zh) * | 2021-02-05 | 2023-10-10 | 无纺布有限公司 | 用于口服袋装产品的非织造织物以及制造非织造织物的方法 |
| CN114190616A (zh) * | 2021-12-03 | 2022-03-18 | 厦门悠派无纺布制品有限公司 | 一种抗菌一次性无纺布内裤及其制备方法 |
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