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EP1019211A1 - Procede de fusion de magnesium, sans emissions - Google Patents

Procede de fusion de magnesium, sans emissions

Info

Publication number
EP1019211A1
EP1019211A1 EP98939025A EP98939025A EP1019211A1 EP 1019211 A1 EP1019211 A1 EP 1019211A1 EP 98939025 A EP98939025 A EP 98939025A EP 98939025 A EP98939025 A EP 98939025A EP 1019211 A1 EP1019211 A1 EP 1019211A1
Authority
EP
European Patent Office
Prior art keywords
gas
mixture
flowmeter
dry air
magnesium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP98939025A
Other languages
German (de)
English (en)
Other versions
EP1019211B1 (fr
Inventor
Jan B. Ronhaug
Stein Erik Berg
Haavard T. Gjestland
Thomas Bergem Reistad
Oystein Solli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Norsk Hydro ASA
Original Assignee
Norsk Hydro ASA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Norsk Hydro ASA filed Critical Norsk Hydro ASA
Publication of EP1019211A1 publication Critical patent/EP1019211A1/fr
Application granted granted Critical
Publication of EP1019211B1 publication Critical patent/EP1019211B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/006General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals with use of an inert protective material including the use of an inert gas
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/20Obtaining alkaline earth metals or magnesium
    • C22B26/22Obtaining magnesium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/14Charging or discharging liquid or molten material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • F27D2007/063Special atmospheres, e.g. high pressure atmospheres

Definitions

  • the present invention concerns a method of fluxless melting of magnesium, and more particularly a method of mixing and controlled feeding of protection gas to melting/holding furnaces and apparatus applied by such method.
  • Magnesium (metal) is known for its high affinity to oxygen and high vapour pressure of molten Mg (alloys) causing operational problems.
  • SO 2 atmosphere strongly reduces the oxidation of molten magnesium by modifying the surface film and that producers of primary metal, sand and die casters have been using SO 2 in gas form or generated (in situ) by adding sulphur powder to furnaces.
  • SO 2 is, however, toxic. In high concentrations and in contact with humidity it results in enhanced corrosion of steel equipment.
  • the present occupational exposure limit in Norway is 2 ppm over an 8 hours period of time corresponding to a concentration of 5 mg/m 3 , and corresponding limits in Germany and North America are similar.
  • Another object of the present invention is to provide an apparatus ensuring environmentally safe mixing and feeding of the SO 2 air mix into the Mg-furnaces/vessels.
  • Still another object of the present invention is to provide an improved method of fluxless melting of magnesium substantially reducing problems connected to formation of scaling on the crucible walls.
  • Fig. 1 shows schematically a flow chart of the mixing/feeding process
  • Fig. 2 illustrates schematically in a vertical, partial cross-section a feeding arrangement (apparatus) usable in the process of fluxless melting of magnesium
  • Fig. 3 shows schematically the applied furnace/vessel in a horizontal cross- section along line I-I
  • a melting furnace 1 is equipped with charging device 2 to feed solid magnesium into the furnace, transferring device, e.g. transfer tube 3 to move subsequently the Mg-melt into and adjacent casting unit (furnace) here depicted as 4.
  • transferring device e.g. transfer tube 3 to move subsequently the Mg-melt into and adjacent casting unit (furnace) here depicted as 4.
  • gas displacement (metering) pump 5 the melt is fed in a controlled manner (doses) into any suitable casting equipment, e.g. the shown high pressure die casting machine 6.
  • an apparatus arrangement for controlled mixing/feeding of the mixture SO 2 /dry air comprises a compressor 13 and a pressure bottle 14 providing (dry) air and SO 2 gas, respectively, into the mixing device 9 comprising a mass flowmeters 10 and 12 for the air and SO 2 , respectively, and a control steering unit 11 to ensure an adequate pre-set concentration of SO 2 in the gas mixture.
  • the resulting gas mixture is then conducted through a feeding line 8 and distributed by means of manifolds (flowmeters) 7 and customary valves into the actual (part of) furnaces 1 and 4.
  • FIG. 2 shows schematically in a partial, vertical cross-section the furnace 1 as a steel vessel accommodated in a thermally insulated furnace shell 20.
  • the melting furnace is provided with a charging device 2 to introduce solid Mg into the furnace, a baffle plate 15 dividing the furnace into a charging sector and a main body of the melting furnace where the furnace design/configuration should assure a high ratio volume/surface area in order to minimise reaction(s) occurring between molten Mg and the atmosphere. Consequently, all lids and hatches must also be well tightened as illustrated in an exploded view showing details of lid seals 16.
  • the gas mixture is provided to the furnace(s) through a sophisticated distribution system allowing the gas mixture to be evenly distributed close to the melt surface, e.g. by means of a ring tube 17 positioned along the furnace periphery in the vicinity of the melt surface as shown in Fig. 3.
  • Fig. 3 illustrating schematically the applied melting furnace 1 in a horizontal cross-section taken along line I-I in Fig. 2, further depicts the charging zone (device) 2, dividing baffle plate 15 and a lid 19 for eventual removal of dross/sludge from the furnace.
  • the ring tube 17 is provided with a plurality of apertures ensuring an even distribution of the protective gas mixture by controlled directional impingement of the melt surface.
  • Tests have been carried out on an industrial scale in a hot-chamber casting machine.
  • a mixing unit built according to the present invention provided SO 2 /dry air mixture for the furnace. Gas samples were frequently monitored (every four hours) both from the mixing unit, the furnace atmosphere and the working atmosphere as well.
  • Gas samples of the atmosphere were collected at three differenct locations in the foundry - at operator level, in the vicinity of the charging lid and approximately 3 m above the floor. No significant differences were measured in the gas concentrations between the locations indicating a safe, controlled operation and an adequate ventilation of the foundry hall.
  • a controlled diluted SO 2 /air mixture was provided and maintained during the test periods, something being of crucial importance also for the life time of the applied steel equipment.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Furnace Details (AREA)
  • Compounds Of Unknown Constitution (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Glass Compositions (AREA)
EP98939025A 1997-07-07 1998-07-03 Procede de fusion de magnesium, sans emissions Expired - Lifetime EP1019211B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NO973149A NO304893B1 (no) 1997-07-07 1997-07-07 FremgangsmÕte for smelting av magnesium uten flussmiddel og utstyr for dette
NO973149 1997-07-07
PCT/NO1998/000200 WO1999002287A1 (fr) 1997-07-07 1998-07-03 Procede de fusion de magnesium, sans emissions

Publications (2)

Publication Number Publication Date
EP1019211A1 true EP1019211A1 (fr) 2000-07-19
EP1019211B1 EP1019211B1 (fr) 2002-05-02

Family

ID=19900908

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98939025A Expired - Lifetime EP1019211B1 (fr) 1997-07-07 1998-07-03 Procede de fusion de magnesium, sans emissions

Country Status (7)

Country Link
EP (1) EP1019211B1 (fr)
JP (1) JP2001509543A (fr)
AT (1) ATE216932T1 (fr)
AU (1) AU8753498A (fr)
DE (1) DE69805195D1 (fr)
NO (1) NO304893B1 (fr)
WO (1) WO1999002287A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6521018B2 (en) 2000-02-07 2003-02-18 Air Products And Chemicals, Inc. Blanketing metals and alloys at elevated temperatures with gases having reduced global warming potential
US6398844B1 (en) * 2000-02-07 2002-06-04 Air Products And Chemicals, Inc. Blanketing molten nonferrous metals and alloys with gases having reduced global warming potential
DE50211923D1 (de) 2002-09-25 2008-04-30 Frech Oskar Gmbh & Co Schutzgaseinrichtung für Druckgussmaschinen
CN107289782B (zh) * 2016-03-31 2019-05-07 中国科学院金属研究所 一种生产高洁净度镁或镁合金的多炉联合式熔铸设备和工艺

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2018407A1 (de) * 1969-05-05 1971-02-25 Fruehling J Schutzatmospharen fur Magnesium und M agne sium legierungen
BG33467A1 (en) * 1980-12-11 1983-03-15 Nikolov Method and machine for castind under presure
US4478270A (en) * 1981-04-01 1984-10-23 Interlake, Inc. Apparatus for casting low-density alloys
DE4129879A1 (de) * 1991-09-09 1993-03-11 Loi Ind Ofenanlagen Verfahren zum austausch der atmosphaere eines industrieofens
AUPN716195A0 (en) * 1995-12-14 1996-01-18 Australian Magnesium Corporation Pty Ltd Ingot mould system

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9902287A1 *

Also Published As

Publication number Publication date
EP1019211B1 (fr) 2002-05-02
ATE216932T1 (de) 2002-05-15
NO973149L (no) 1999-01-08
WO1999002287A8 (fr) 1999-04-15
NO973149D0 (no) 1997-07-07
WO1999002287A1 (fr) 1999-01-21
JP2001509543A (ja) 2001-07-24
DE69805195D1 (de) 2002-06-06
AU8753498A (en) 1999-02-08
NO304893B1 (no) 1999-03-01

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