EP1005578B1 - Procede de phosphatation accelere par n-oxydes - Google Patents
Procede de phosphatation accelere par n-oxydes Download PDFInfo
- Publication number
- EP1005578B1 EP1005578B1 EP98943785A EP98943785A EP1005578B1 EP 1005578 B1 EP1005578 B1 EP 1005578B1 EP 98943785 A EP98943785 A EP 98943785A EP 98943785 A EP98943785 A EP 98943785A EP 1005578 B1 EP1005578 B1 EP 1005578B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ions
- oxide
- phosphating
- phosphating solution
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 37
- 239000000243 solution Substances 0.000 claims description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 25
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 23
- 229910019142 PO4 Inorganic materials 0.000 claims description 19
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 13
- XTEGARKTQYYJKE-UHFFFAOYSA-M chlorate Inorganic materials [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims description 12
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 11
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- -1 chlorate ions Chemical class 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- LFTLOKWAGJYHHR-UHFFFAOYSA-N N-methylmorpholine N-oxide Chemical compound CN1(=O)CCOCC1 LFTLOKWAGJYHHR-UHFFFAOYSA-N 0.000 claims description 10
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims description 9
- IWYYIZOHWPCALJ-UHFFFAOYSA-N 4-methyl-1-oxidopyridin-1-ium Chemical compound CC1=CC=[N+]([O-])C=C1 IWYYIZOHWPCALJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000012141 concentrate Substances 0.000 claims description 8
- 229910001431 copper ion Inorganic materials 0.000 claims description 8
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 7
- WAEMQWOKJMHJLA-UHFFFAOYSA-N Manganese(2+) Chemical compound [Mn+2] WAEMQWOKJMHJLA-UHFFFAOYSA-N 0.000 claims description 7
- 239000008397 galvanized steel Substances 0.000 claims description 7
- 229910001453 nickel ion Inorganic materials 0.000 claims description 7
- 150000001768 cations Chemical class 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910001437 manganese ion Inorganic materials 0.000 claims description 5
- ILVXOBCQQYKLDS-UHFFFAOYSA-N pyridine N-oxide Chemical compound [O-][N+]1=CC=CC=C1 ILVXOBCQQYKLDS-UHFFFAOYSA-N 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- 150000003222 pyridines Chemical class 0.000 claims description 4
- IDCPFAYURAQKDZ-UHFFFAOYSA-N 1-nitroguanidine Chemical compound NC(=N)N[N+]([O-])=O IDCPFAYURAQKDZ-UHFFFAOYSA-N 0.000 claims description 3
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 3
- 230000002378 acidificating effect Effects 0.000 claims description 3
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 claims description 3
- 238000010790 dilution Methods 0.000 claims description 3
- 239000012895 dilution Substances 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- OURXRFYZEOUCRM-UHFFFAOYSA-N 4-hydroxymorpholine Chemical compound ON1CCOCC1 OURXRFYZEOUCRM-UHFFFAOYSA-N 0.000 claims description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000005984 hydrogenation reaction Methods 0.000 claims description 2
- 150000002460 imidazoles Chemical class 0.000 claims description 2
- 150000002780 morpholines Chemical class 0.000 claims description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 2
- 150000004893 oxazines Chemical class 0.000 claims description 2
- 150000002916 oxazoles Chemical class 0.000 claims description 2
- CFZKDDTWZYUZKS-UHFFFAOYSA-N picoline N-oxide Chemical compound CC1=CC=CC=[N+]1[O-] CFZKDDTWZYUZKS-UHFFFAOYSA-N 0.000 claims description 2
- 150000003216 pyrazines Chemical class 0.000 claims description 2
- 150000003230 pyrimidines Chemical class 0.000 claims description 2
- 150000003233 pyrroles Chemical class 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 238000010979 pH adjustment Methods 0.000 claims 1
- 239000002253 acid Substances 0.000 description 19
- 239000011701 zinc Substances 0.000 description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000010452 phosphate Substances 0.000 description 14
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 13
- 150000001204 N-oxides Chemical class 0.000 description 12
- 229910052725 zinc Inorganic materials 0.000 description 11
- 239000013078 crystal Substances 0.000 description 10
- 230000003213 activating effect Effects 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000010949 copper Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 230000004913 activation Effects 0.000 description 7
- 239000011572 manganese Substances 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 238000010422 painting Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000010960 cold rolled steel Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 238000004070 electrodeposition Methods 0.000 description 3
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 3
- VGYYSIDKAKXZEE-UHFFFAOYSA-L hydroxylammonium sulfate Chemical compound O[NH3+].O[NH3+].[O-]S([O-])(=O)=O VGYYSIDKAKXZEE-UHFFFAOYSA-L 0.000 description 3
- 229910000378 hydroxylammonium sulfate Inorganic materials 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 230000008595 infiltration Effects 0.000 description 3
- 238000001764 infiltration Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229910003638 H2SiF6 Inorganic materials 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 150000002828 nitro derivatives Chemical class 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- XXQBEVHPUKOQEO-UHFFFAOYSA-N potassium superoxide Chemical compound [K+].[K+].[O-][O-] XXQBEVHPUKOQEO-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- ZEFWRWWINDLIIV-UHFFFAOYSA-N tetrafluorosilane;dihydrofluoride Chemical compound F.F.F[Si](F)(F)F ZEFWRWWINDLIIV-UHFFFAOYSA-N 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- JESXATFQYMPTNL-UHFFFAOYSA-N 2-ethenylphenol Chemical class OC1=CC=CC=C1C=C JESXATFQYMPTNL-UHFFFAOYSA-N 0.000 description 1
- ONMOULMPIIOVTQ-UHFFFAOYSA-M 3-Nitrobenzene sulphonate Chemical compound [O-][N+](=O)C1=CC=CC(S([O-])(=O)=O)=C1 ONMOULMPIIOVTQ-UHFFFAOYSA-M 0.000 description 1
- 241001136792 Alle Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- 101100117236 Drosophila melanogaster speck gene Proteins 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910004074 SiF6 Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 238000001479 atomic absorption spectroscopy Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- SXDBWCPKPHAZSM-UHFFFAOYSA-M bromate Inorganic materials [O-]Br(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-M 0.000 description 1
- SXDBWCPKPHAZSM-UHFFFAOYSA-N bromic acid Chemical compound OBr(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000009918 complex formation Effects 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- NAAXGLXYRDSIRS-UHFFFAOYSA-L dihydrogen phosphate;manganese(2+) Chemical compound [Mn+2].OP(O)([O-])=O.OP(O)([O-])=O NAAXGLXYRDSIRS-UHFFFAOYSA-L 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- RBLWMQWAHONKNC-UHFFFAOYSA-N hydroxyazanium Chemical compound O[NH3+] RBLWMQWAHONKNC-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 229910001463 metal phosphate Inorganic materials 0.000 description 1
- UJJUJHTVDYXQON-UHFFFAOYSA-N nitro benzenesulfonate Chemical compound [O-][N+](=O)OS(=O)(=O)C1=CC=CC=C1 UJJUJHTVDYXQON-UHFFFAOYSA-N 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000005385 peroxodisulfate group Chemical group 0.000 description 1
- 150000004965 peroxy acids Chemical class 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- MFXMOUUKFMDYLM-UHFFFAOYSA-L zinc;dihydrogen phosphate Chemical compound [Zn+2].OP(O)([O-])=O.OP(O)([O-])=O MFXMOUUKFMDYLM-UHFFFAOYSA-L 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/364—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/12—Orthophosphates containing zinc cations
Definitions
- the invention relates to a phosphating solution, a phosphating concentrate and a method for phosphating metal surfaces with aqueous, acid phosphating solutions, the zinc and phosphate ions and contain at least one organic N-oxide, and their Application as pretreatment of the metal surfaces for a subsequent Painting, especially an electro dip painting.
- the method can be used to treat steel surfaces, galvanized or alloy galvanized steel, aluminum, aluminized or alloy aluminum steel.
- the phosphating of metals pursues the goal on the metal surface to produce firmly grown metal phosphate layers that are in themselves Improve corrosion resistance and in connection with paints and other organic coatings to a significant increase in Liability and resistance to infiltration Corrosion stress contribute.
- Such phosphating processes are has long been known in the art.
- the low-zinc phosphating processes are particularly suitable for painting, where the phosphating solutions are comparatively low levels of zinc ions of e.g. B. 0.5 to 2 g / l.
- Weight ratio of phosphate ions to zinc ions which is usually in the Range is> 12 and can take values up to 30.
- DE-A-40 13 483 discloses phosphating processes with which similar good corrosion protection properties as achieved with the trication process can be. These processes do without and use nickel instead copper in low concentrations, 0.001 to 0.03 g / l. to Oxidation of the formed in the pickling reaction of steel surfaces divalent iron in the trivalent stage serves oxygen and / or other oxidizing agents with the same effect. Nitrite, chlorate, Bromate, peroxy compounds and organic nitro compounds, such as Nitrobenzenesulfonate.
- German patent application DE 42 10 513 modifies this process in that as a modifying one Agent for the morphology of the formed phosphate crystals hydroxylamine, its salts or complexes in an amount of 0.5 to 5 g / l Hydroxylamine can be added.
- Hydroxylamine has the great procedural advantage that it generally in the phosphating bath and in phosphating concentrates not decomposed by itself. This makes phosphating bath concentrates and Supplementary solutions for phosphating baths can be produced that the required accelerator quantities included directly. An expensive one separate replenishment, such as when using Nitrite or hydrogen peroxide may be required as an accelerator thus eliminated.
- the phosphating solution contains copper ions, for what there is currently a technical trend, hydroxylamine decomposes gradually under the catalytic influence of these ions. In this case the accelerator must separate the phosphating bath and increase it Amounts are added.
- Accelerators which are similar to hydroxylamine in phosphating baths, have their concentrates and supplementary solutions incorporated without they decompose in a short time. They should also have this property still have when copper ions are present.
- GB-A-510 684 describes a method for phosphating metal surfaces Iron or steel is described, whereby as an accelerator in addition to organic nitro compounds, Nitroso compounds, trichloromethyl compounds and aldehydes also organic amine oxides can be used. Hydroxylamine is used as the amine oxide called. These accelerators are used in phosphating baths based on zinc dihydrogen phosphate or used manganese dihydrogen phosphate, which also May contain copper compounds.
- the object of the invention is to provide a phosphating process make the benefits of hydroxylamine accelerated processes, but not which has disadvantages with regard to decomposition in the presence of copper ions.
- the phosphating process is said to be by spraying, spray-immersion or immersion be applicable.
- the invention accordingly relates to an acidic, aqueous phosphating solution containing zinc ions, phosphate ions and an organic N-oxide as an accelerator, characterized in that the solution 0.2 to 3 g / l zinc ions 3 to 50 g / l phosphate ions, calculated as PO 4 3- Contains 0.05 to 4 g / l of an organic N-oxide which has a saturated, unsaturated or aromatic five- or six-membered ring system, the N atom of the N-oxide being part of this ring system, and the weight ratio of phosphate ions to zinc ions is between 3.7 and 30.
- N-oxides substituted or unsubstituted pyrroles imidazoles, oxazoles, pyridines, Pyrimidines, pyrazines, oxazines or their hydrogenation products, the have saturated or partially unsaturated rings.
- N-oxides substituted or unsubstituted pyridines and morpholines such as in particular pyridine N-oxide, 2-methylpyridine-N-oxide, 4-methylpyridine-N-oxide, morpholine-N-oxide and N-methylmorpholine-N-oxide. The latter is particularly preferred.
- the phosphating solution can contain one or more of these N-oxides contain.
- the total concentration of N-oxides in the phosphating solution is preferably in the range from 0.1 to 3 g / l and in particular in Range from 0.3 to 2 g / l. At lower concentrations, the accelerating effect after, higher concentrations do no harm, However, they have no technical advantage and are therefore economical disadvantageous.
- phosphating baths In addition to zinc ions, phosphating baths generally contain sodium, potassium and / or ammonium ions to adjust the free acid.
- free acid is familiar to the person skilled in the phosphating field. The method of determining free acid and total acid chosen in this document is given in the example section. Values of the free acid between 0 and 1.5 points and the total acid between about 15 and about 35 points are within the technically customary range and are suitable for the purposes of this invention.
- the zinc contents are preferably in the range from 0.4 to 2 g / l and in particular from 0.5 to 1.5 g / l, as is customary for low-zinc processes are.
- the weight ratio of phosphate ions to zinc ions in the phosphating baths can vary widely, provided it is in the range is between 3.7 and 30. A weight ratio between 10 and 20 is particularly preferred
- Hydrogen peroxide can be added to the phosphating solution as such become. However, it can also be in bound form in the form of Compounds are used which are hydrogen peroxide in the phosphating bath form or split off. Examples of such compounds are Perborates, percarbonates, salts of peroxy acids such as, for example Peroxodisulfate or peroxides such as sodium or Potassium peroxide.
- Chlorate ions and / or m-nitrobenzenesulfonate ions are preferably used in the form of their water-soluble salts, for example their alkali metal salts on.
- the phosphating solutions can additionally contain nickel ions contain.
- the lowest possible levels of nickel ions have or, if desired, can also be nickel-free.
- the phosphating solution according to the invention contains in one preferred embodiment except zinc ions as additional cations 0.1 to 4 g / l manganese ions and 0.002 to 0.2 g / l copper ions and no more than 0.05 g / l, in particular not more than 0.001 g / l nickel ions.
- phosphating baths according to the invention which except Zinc ions, 0.1 to 4 g / l manganese ions and additionally 0.1 to 2.5 g / l Contain nickel ions.
- phosphating baths are irrelevant. It offers in particular to oxides and / or carbonates as a cation source use.
- phosphating baths can be made by dissolving the individual Components in the water in the desired concentration range directly in front Location.
- concentrates use the individual components in the desired Quantity ratio included and from those on site by diluting with Water the operational phosphating bath is produced or as Supplement solution are added to a working phosphating bath, to balance the consumption of the active components.
- phosphating concentrates are strongly acidic for stabilization set. After dilution with water, the pH value must be checked frequently and / or the free acid blunted to the desired range become.
- alkaline substances such as Sodium hydroxide solution or sodium carbonate or basic salts or hydroxides of Ca, Mg, Zn added.
- the invention also relates to an aqueous concentrate which after dilution with water by a factor between 10 and 100 and if necessary, adjust the pH to a working range between 2.5 and 3.6 a phosphating solution according to one or more of the Claims 1 to 12 results.
- the invention further comprises a method for phosphating Metal surfaces made of steel, galvanized or alloy galvanized steel and / or aluminum.
- the materials mentioned can, as in Automobile manufacturing is becoming increasingly common, also side by side. you brings the metal surfaces by spraying or dipping or by a Combination thereof with the phosphating solution according to the invention in Contact.
- the temperature of the phosphating solution is preferably in the Range between about 40 and about 60 ° C.
- the phosphating process can be used to phosphate tapes Steel or galvanized steel can be used in conveyor systems.
- the Phosphating times are in the range from about 3 to about 20 Seconds.
- the method can be used in particular in automotive engineering are used where treatment times are between 1 and 8 minutes are common. It is especially used to treat the above Metal surfaces before painting, especially before cathodic electrocoating.
- the phosphating process is to be seen as a sub-step of the technically usual pretreatment chain. In This chain of phosphating is usually the steps Cleaning / degreasing, intermediate rinsing and activation upstream, whereby the activation usually with titanium phosphate-containing activating agents he follows.
- the phosphating according to the invention can, if appropriate after an intermediate rinse, follow a passivating after-treatment.
- Chromic acid-containing ones are used for such a passivating aftertreatment Treatment baths widely used. For reasons of work and environmental protection however, and for reasons of disposal, there is a tendency these chrome-containing passivation baths through chrome-free treatment baths to replace. Purely inorganic baths are used for this, especially on the Basis of zirconium compounds, or also organic baths, for example based on poly (vinylphenols).
- Phosphating solutions that contain neither nickel nor copper ions can a significant improvement in corrosion protection can be achieved if the baths for passivating post-treatment copper or Adds silver ions.
- passivating Rinse solutions that contain 0.001 to 10 g / l copper ions included and, if desired, can be free from others passivating components. Between this post-passivation and the usually subsequent electrocoating is in usually performed an intermediate rinse with deionized water.
- the mass per unit area (“layer weight”) was determined by dissolving in 5% chromic acid solution in accordance with DIN 50942. Accelerators and phosphating results
- N-oxides were determined by high pressure liquid chromatography (HPLC). Accelerator, accelerator stability, phosphating results
- VDA 621-415 painted metal sheets
- Measure undermining of paint on a scratch half the scratch width
- Degree of corrosion determined after a stone chip test according to the VW standard (Scale values from 1 to 10 after increasing corrosion).
- Comparative example 5 differs from embodiment 15 in that that instead of N-morpholine-N-oxide as accelerator 2 g / l hydroxylammonium sulfate were used.
- the phosphating solution for Example 18 is included in Table 4. It also contained 1750 ppm of complex-bound fluoride (H 2 SiF 6 ). In this way, the substrates CRS, EG and HDG were phosphated at temperatures of 45 ° C. and 50 ° C. in the aforementioned process. The layer weights are shown in Table 6. In all cases, optically perfect layers were obtained. Phosphating parameters and results of phosphating solution according to Example 18 Temperature (° C) Free acidity (points) Total acidity (points) substratum Layer weight (g / m 2 ) 45 0.2 19.3 CRS 2.60 EC 1.81 HDG 2.71 50 0.5 19.6 CRS 1.55 EC 1.53 HDG 2.07
- the mass per unit area (“layer weight”) was determined by dissolving in 5% chromic acid solution in accordance with DIN 50942.
- Variable bath parameters and layer weights Example No. Activating solution concentration (% by weight) N-methylmorpholine-N-oxide (g / l) Chlorate (g / l) Free acidity (points) Layer weight (g / m 2 ) Vergl.6 0.1 0 3 0.7 ng Beisp.19 0.1 2 3 0.7 2.8 Beisp.20 0.1 2 3 1.2 3.2 Vergl.7 0.5 0 3 0.7 ng Beisp.21 0.5 2 3 0.7 2.3 Beisp.22 0.5 2 3 1.2 2.5 Variable bath parameters and layer weights Example No.
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
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Claims (14)
- Solution aqueuse acide de phosphatation, contenant des ions zinc, des ions phosphate ainsi qu'un N-oxyde organique en tant qu'accélérateur,
caractérisée en ce que
la solution contient
de 0,2 à 3 g/l d'ions zinc,
de 3 à 50 g/l d'ions phosphate, calculé en PO4 3- et
de 0,05 à 4 g/l d'un N-oxyde organique qui comporte un système cyclique saturé, insaturé ou aromatique à cinq ou six chaínons, l'atome d'azote du N-oxyde faisant partie de ce système cyclique, et le rapport pondéral des ions phosphate aux ions zinc étant compris entre 3,7 et 30. - Solution de phosphatation selon la revendication 1,
caractérisée en ce que
le N-oxyde organique est choisi parmi les N-oxydes de pyrroles, imidazoles, oxazoles, pyridines, pyrimidines, pyrazines, oxazines, portant ou non des substituants, ou leurs produits d'hydrogénation. - Solution de phosphatation selon la revendication 1 ou 2,
caractérisée en ce que
le N-oxyde est choisi parmi les N-oxydes de pyridines et de morpholines substituées ou non substituées, en particulier parmi le N-oxyde de pyridine, le N-oxyde de 2-méthylpyridine, le N-oxyde de 4-méthylpyridine, le N-oxyde de morpholine et le N-oxyde de N-méthylmorpholine. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 3,
caractérisée en ce qu'
elle contient de 0,1 à 3 g/l du N-oxyde organique. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 4,
caractérisée en ce qu'
elle contient en outre de 0,3 à 4 g/l d'ions chlorate. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 5,
caractérisée en ce qu'
elle contient en outre un ou plusieurs des accélérateurs suivants :de 0,003 à 0,03 g/l de peroxyde d'hydrogène sous forme libre ou liée,de 0,2 à 1 g/l de nitroguanidine,de 0,15 à 0,8 g/l d'ions m-nitrobenzènesulfonate. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 6,
caractérisée en ce qu'
elle contient en outre un ou plusieurs des cations suivants :de 0,1 à 4 g/l de manganèse-(II),de 0,2 à 2,5 g/l de magnésium-(II),de 0,2 à 2,5 g/l de calcium-(II),de 0,002 à 0,2 g/l de cuivre-(II),de 0,1 à 2 g/l de cobalt-(II). - Solution de phosphatation selon la revendication 7,
caractérisée en ce qu'
elle contient de 0,1 à 4 g/l d'ions manganèse et de 0,002 à 0,2 g/l d'ions cuivre et au maximum 0,05 g/l d'ions nickel. - Solution de phosphatation selon la revendication 7,
caractérisée en ce qu'
elle contient de 0,1 à 4 g/l d'ions manganèse ainsi qu'en outre de 0,1 à 2,5 g/l d'ions nickel. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 9,
caractérisée en ce qu'
elle contient de 0,4 à 2 g/l d'ions zinc. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 10,
caractérisée en ce qu'
elle ne contient pas plus de 0,5 g/l d'ions nitrate. - Solution de phosphatation selon une ou plusieurs des revendications 1 à 11,
caractérisée en ce qu'
elle contient en outre un fluorure libre et/ou sous forme de complexe, en quantités allant jusqu'à 2,5 g/l de fluorure total, dont 750 mg/l de fluorure libre, dans chaque cas calculé en tant que F-. - Concentré aqueux qui donne, après dilution avec de l'eau par un facteur compris entre 10 et 100 et éventuellement ajustement du pH dans une plage de travail comprise entre 2,5 et 3,6, une solution de phosphatation selon une ou plusieurs des revendications 1 à 12.
- Procédé pour la phosphatation de surfaces métalliques en acier, acier zingué ou acier zingué et allié et/ou en aluminium, selon lequel on met les surfaces métalliques en contact avec une solution de phosphatation selon une ou plusieurs des revendications 1 à 12, par pistolage ou trempage ou par une association de ces techniques, pendant une durée comprise entre 3 secondes et 8 minutes.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19733978 | 1997-08-06 | ||
| DE19733978A DE19733978A1 (de) | 1997-08-06 | 1997-08-06 | Mit N-Oxiden beschleunigtes Phosphatierverfahren |
| DE1997150301 DE19750301A1 (de) | 1997-11-13 | 1997-11-13 | Mit N-Oxiden und Clorat beschleunigtes Phosphatierverfahren |
| DE19750301 | 1997-11-13 | ||
| PCT/EP1998/004669 WO1999007916A1 (fr) | 1997-08-06 | 1998-07-25 | Procede de phosphatation accelere par n-oxydes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1005578A1 EP1005578A1 (fr) | 2000-06-07 |
| EP1005578B1 true EP1005578B1 (fr) | 2002-10-09 |
Family
ID=26038895
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98943785A Expired - Lifetime EP1005578B1 (fr) | 1997-08-06 | 1998-07-25 | Procede de phosphatation accelere par n-oxydes |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US6379474B1 (fr) |
| EP (1) | EP1005578B1 (fr) |
| AU (1) | AU9156398A (fr) |
| CA (1) | CA2300276A1 (fr) |
| DE (1) | DE59805918D1 (fr) |
| ES (1) | ES2185213T3 (fr) |
| WO (1) | WO1999007916A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008044143A1 (de) * | 2008-11-27 | 2010-06-02 | Atotech Deutschland Gmbh | Konversionsschichten für zinkhaltige Oberflächen |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19933189A1 (de) * | 1999-07-15 | 2001-01-18 | Henkel Kgaa | Verfahren zur korrosionsschützenden Behandlung oder Nachbehandlung von Metalloberflächen |
| US6391384B1 (en) * | 2000-07-10 | 2002-05-21 | Carus Corporation | Method for providing a corrosion inhibiting solution |
| DE10155666A1 (de) * | 2001-11-13 | 2003-05-22 | Henkel Kgaa | Mit Hydroxylamin und organischen Stickstoffverbindungen beschleunigtes Phosphatierverfahren |
| US7294210B2 (en) * | 2001-12-13 | 2007-11-13 | Henkel Kommanditgesellschaft Auf Aktien | Use of substituted hydroxylamines in metal phosphating processes |
| AU2003250917A1 (en) * | 2002-07-10 | 2004-02-02 | Chemetall Gmbh | Method for coating metallic surfaces |
| DE10320313B4 (de) * | 2003-05-06 | 2005-08-11 | Chemetall Gmbh | Verfahren zum Beschichten von metallischen Körpern mit einer Phosphatierungslösung, Phosphatierungslösung und die Verwendung des beschichteten Gegenstandes |
| DE10323305B4 (de) * | 2003-05-23 | 2006-03-30 | Chemetall Gmbh | Verfahren zur Beschichtung von metallischen Oberflächen mit einer Wasserstoffperoxid enthaltenden Phosphatierungslösung, Phosphatierlösung und Verwendung der behandelten Gegenstände |
| DE102005047424A1 (de) * | 2005-09-30 | 2007-04-05 | Henkel Kgaa | Phosphatierlösung mit Wasserstoffperoxid und chelatbildenden Carbonsäuren |
| WO2009017535A2 (fr) * | 2007-06-07 | 2009-02-05 | Henkel Ag & Co. Kgaa | Phosphatation au manganèse, zinc et modifiée au cobalt |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE432557A (fr) * | 1938-02-04 | |||
| GB1365291A (en) * | 1970-09-25 | 1974-08-29 | Ici Ltd | Inhibition of corrosion |
| US4596607A (en) * | 1985-07-01 | 1986-06-24 | Ford Motor Company | Alkaline resistant manganese-nickel-zinc phosphate conversion coatings and method of application |
| US4865653A (en) | 1987-10-30 | 1989-09-12 | Henkel Corporation | Zinc phosphate coating process |
| DE4013483A1 (de) | 1990-04-27 | 1991-10-31 | Metallgesellschaft Ag | Verfahren zur phosphatierung von metalloberflaechen |
| US5268041A (en) | 1990-04-27 | 1993-12-07 | Metallgesellschaft Ag | Process for phosphating metal surfaces |
| DE4210513A1 (de) | 1992-03-31 | 1993-10-07 | Henkel Kgaa | Nickel-freie Phosphatierverfahren |
| DE4441710A1 (de) * | 1994-11-23 | 1996-05-30 | Henkel Kgaa | Korrosionsschutz und Reibungsverminderung von Metalloberflächen |
| US5935348A (en) | 1995-11-14 | 1999-08-10 | Henkel Kommanditgesellschaft Auf Aktien | Composition and process for preventing corrosion and reducing friction on metallic surfaces |
-
1998
- 1998-07-25 US US09/485,274 patent/US6379474B1/en not_active Expired - Fee Related
- 1998-07-25 WO PCT/EP1998/004669 patent/WO1999007916A1/fr not_active Ceased
- 1998-07-25 ES ES98943785T patent/ES2185213T3/es not_active Expired - Lifetime
- 1998-07-25 AU AU91563/98A patent/AU9156398A/en not_active Abandoned
- 1998-07-25 EP EP98943785A patent/EP1005578B1/fr not_active Expired - Lifetime
- 1998-07-25 CA CA002300276A patent/CA2300276A1/fr not_active Abandoned
- 1998-07-25 DE DE59805918T patent/DE59805918D1/de not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008044143A1 (de) * | 2008-11-27 | 2010-06-02 | Atotech Deutschland Gmbh | Konversionsschichten für zinkhaltige Oberflächen |
| DE102008044143B4 (de) * | 2008-11-27 | 2011-01-13 | Atotech Deutschland Gmbh | Wässrige Behandlungslösung und Verfahren zur Erzeugung von Konversionsschichten für zinkhaltige Oberflächen |
Also Published As
| Publication number | Publication date |
|---|---|
| US6379474B1 (en) | 2002-04-30 |
| EP1005578A1 (fr) | 2000-06-07 |
| AU9156398A (en) | 1999-03-01 |
| ES2185213T3 (es) | 2003-04-16 |
| DE59805918D1 (de) | 2002-11-14 |
| WO1999007916A1 (fr) | 1999-02-18 |
| CA2300276A1 (fr) | 1999-02-18 |
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