EP1073793A1 - Blade for a doctor in a paper/board machine and method for simultaneous coating and doctoring of a roll in a paper/board machine - Google Patents
Blade for a doctor in a paper/board machine and method for simultaneous coating and doctoring of a roll in a paper/board machineInfo
- Publication number
- EP1073793A1 EP1073793A1 EP98929468A EP98929468A EP1073793A1 EP 1073793 A1 EP1073793 A1 EP 1073793A1 EP 98929468 A EP98929468 A EP 98929468A EP 98929468 A EP98929468 A EP 98929468A EP 1073793 A1 EP1073793 A1 EP 1073793A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- doctor
- roll
- paper
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 26
- 239000011248 coating agent Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 12
- 239000012535 impurity Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000002861 polymer material Substances 0.000 claims abstract description 5
- 230000002787 reinforcement Effects 0.000 claims abstract description 4
- 239000011159 matrix material Substances 0.000 claims description 36
- 239000011230 binding agent Substances 0.000 claims description 18
- 229920002313 fluoropolymer Polymers 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 13
- 230000008018 melting Effects 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims description 6
- 239000004811 fluoropolymer Substances 0.000 claims description 4
- 238000003682 fluorination reaction Methods 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 239000004634 thermosetting polymer Substances 0.000 claims 1
- 238000011109 contamination Methods 0.000 description 8
- 238000005498 polishing Methods 0.000 description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229920001688 coating polymer Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920009441 perflouroethylene propylene Polymers 0.000 description 1
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920006375 polyphtalamide Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G3/00—Doctors
- D21G3/005—Doctor knifes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
- D21H25/10—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with blades
Definitions
- Blade for a doctor in a paper/board machine and method for simultaneous coating and doctoring of a roll in a paper/board machine
- the invention concerns a blade for a doctor in a paper/board machine, which blade contains compounds that repel impurities and removes any undesirable material from the face of a roll and, at the same time, coats the roll with said compounds.
- doctor blades are employed for removal of undesirable material from the roll faces.
- a method and a device are described for application of a fluoroplastic onto the face of a roll in a paper machine.
- the application of the fluoroplastic takes place by press polishing so that a fluoroplastic disk or bar is pressed against the face of a revolving roll.
- a fluoroplastic beam By means of a fluoroplastic beam, the roll face is press polished, and in this way the properties of detaching of the web are improved and the problems of contamination are reduced.
- a fluoroplastic beam can be mounted in the holder of a doctor, but even then it is used for fluorine treatment of the roll face only, and not for doctoring.
- press polishing is mechanical rubbing of the roll face with a piece of fluoroplastic, and adhering of the fluoroplastic to the roll face varies to a considerable extent, in particular if the roll face is contaminated or it involves other heterogeneity. Also, fluoroplastic adheres to a cold roll face rather weakly and does not stick to the face evenly.
- the object of the present invention is a blade of a doctor for rolls in a line of manufacture of paper/board, which blade, at the same time, removes contaminations and undesirable material from the roll face and coats the roll face with a compound that repels impurities continuously, as well as a method for simultaneous doctoring and coating of a roll with a compound that repels impurities.
- a doctor blade in accordance with the present invention comprises a binder matrix and a coating matrix.
- the binder matrix consists of a thermosetting resin or of a thermoplastic resin.
- suitable thermosetting matrix plastics are epoxy resins, polyesters, vinyl esters, acrylates, methacrylates, and copolymers and terpolymers of same and their mixtures.
- suitable thermoplastic matrix resins are polyamides (P46, PA6, and PA66), polyphenylene sulfide, poly ether ketone, poly ether-ether ketone, polyester thermoplastic resin, polyphtalamide, polyetherimide, poly ether sulfone, polysulfone, etc. thermoplastic materials with good resistance to heat, together with their copolymers and terpolymers and mixtures of same.
- the binder matrix is preferably reinforced with a suitable reinforcement, which includes, advantageously, carbon fibre, fibreglass or boron fibre reinforcements, preferably as an oriented fibre or discontinuous fibre.
- the doctor blade also comprises a coating matrix, which is made of a material that repels impurities, favourably of a halogen polymer compound, which is brought into connection with the binder matrix by physical or chemical means.
- the doctor blade contains 0.5...50 %, preferably 0.5...10 %, of coating matrix.
- the coating matrix is favourably mixed with the binder matrix in particle form, preferably by dispersing into the matrix mix.
- An advantageous coating matrix contains a fluoropolymer, for example FEP, PFA, PTFE, ETFE, etc.
- the melting point of the binder matrix must be equally high as, or higher than, the melting point of the coating matrix. Friction heat that arises in the doctoring process produces melting of the polymer material at the tip of the doctor blade, as a result of which the molten polymer material is separated from the blade and adheres to the roll face, at which the temperature is lower than at the tip of the blade, in which connection the polymer solidifies onto the roll face.
- the melting of the coating matrix must take place first, i.e. its melting point must be lower than the melting point of the binder matrix.
- thermosetting plastic matrix When a thermosetting plastic matrix is used, also the same melting point can be permitted, because thermosetting plastic starts decomposing at its melting point.
- the melting point of coating matrix materials is preferably in the range of about 180...250 °C, and the melting point of binder matrix materials equally high or higher.
- particle mixing the particle size also affects the final result in order that a sufficient sintering on the roll face could be achieved.
- a suitable particle size is 40...120 ⁇ m, preferably about 60...90 ⁇ m, in order that the friction heat should be sufficient for melting the particle and that the particle should be detached from the blade in the molten state.
- the coating matrix can optionally also be prepared so that the binder matrix is subjected to a fluorination treatment under such conditions that oligomer chains and/or polymer chains that contain fluorine are immobilized in the polymer structure of the binder matrix by means of physical or chemical bonds.
- fluorine compounds that are used for fluorination can be mentioned fluorinated macro-oligomers, diols, triols, thiols, and/or polyols, as well as their adducts with various anhydrides.
- the doctor blade is manufactured preferably by means of a pultrusion process.
- a material that repels impurities preferably a fluoropolymer
- a material that repels impurities can be applied to the face of a roll in a paper or board machine in the structure of a well operating doctor blade without loss of the doctoring properties of the doctor blade itself.
- the roll can be coated in a controlled way and homogeneously with a material that repels impurities.
- a fibre-reinforced composite doctor blade has excellent doctoring properties, which are also essential in order that the coating process could be carried out successfully.
- friction heat is utilized, by whose effect the fluoropolymer can be sintered onto the roll face.
- a doctor blade in accordance with the invention can be used for applications of doctoring of rolls in lines of manufacture of paper, rolls in a line of manufacture of board, and of rolls in printing machines and, in general, for simultaneous coating and doctoring of a revolving roll or a moving face in order to prevent contamination.
Landscapes
- Paper (AREA)
- Crushing And Pulverization Processes (AREA)
- Coating Apparatus (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI970331U FI3131U1 (en) | 1997-07-15 | 1997-07-15 | Paper machine / board machine scraper blade |
| FI970331U | 1997-07-15 | ||
| PCT/FI1998/000561 WO1999004091A1 (en) | 1997-07-15 | 1998-06-26 | Blade for a doctor in a paper/board machine and method for simultaneous coating and doctoring of a roll in a paper/board machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1073793A1 true EP1073793A1 (en) | 2001-02-07 |
| EP1073793B1 EP1073793B1 (en) | 2004-04-28 |
Family
ID=8547843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98929468A Expired - Lifetime EP1073793B1 (en) | 1997-07-15 | 1998-06-26 | Blade for a doctor in a paper/board machine and method for simultaneous coating and doctoring of a roll in a paper/board machine |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP1073793B1 (en) |
| AT (1) | ATE265574T1 (en) |
| AU (1) | AU7921898A (en) |
| CA (1) | CA2295611C (en) |
| DE (1) | DE69823559T2 (en) |
| FI (1) | FI3131U1 (en) |
| WO (1) | WO1999004091A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI112877B (en) * | 1998-09-10 | 2004-01-30 | Metso Paper Inc | Schaberbett |
| FI20000254A0 (en) * | 2000-02-08 | 2000-02-08 | Valmet Corp | Composite blade and method of making it |
| FI109042B (en) | 2000-09-29 | 2002-05-15 | Metso Paper Inc | Support list for a creator |
| US7431801B2 (en) | 2005-01-27 | 2008-10-07 | The Procter & Gamble Company | Creping blade |
| US7691236B2 (en) | 2006-07-26 | 2010-04-06 | The Procter + Gamble Company | Creping blade with a highly smooth bevel surface |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4119990A (en) * | 1977-06-30 | 1978-10-10 | Polaroid Corporation | Fluid applicator doctor blade |
| FI93183C (en) * | 1990-08-31 | 1995-03-10 | Valmet Paper Machinery Inc | Method and apparatus for spreading fluorine plastic over the surface of a roll in a paper machine |
| DE4137970A1 (en) * | 1991-11-19 | 1993-05-27 | Feldmuehle Ag Stora | Doctor blades, esp. for high-speed paper coating - made of polyamide 6 or 66 reinforced with fibre of higher thermal conductivity, esp. carbon@ fibre |
-
1997
- 1997-07-15 FI FI970331U patent/FI3131U1/en not_active IP Right Cessation
-
1998
- 1998-06-26 DE DE69823559T patent/DE69823559T2/en not_active Expired - Fee Related
- 1998-06-26 AU AU79218/98A patent/AU7921898A/en not_active Abandoned
- 1998-06-26 CA CA002295611A patent/CA2295611C/en not_active Expired - Fee Related
- 1998-06-26 AT AT98929468T patent/ATE265574T1/en not_active IP Right Cessation
- 1998-06-26 EP EP98929468A patent/EP1073793B1/en not_active Expired - Lifetime
- 1998-06-26 WO PCT/FI1998/000561 patent/WO1999004091A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9904091A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| FIU970331U0 (en) | 1997-07-15 |
| EP1073793B1 (en) | 2004-04-28 |
| DE69823559D1 (en) | 2004-06-03 |
| CA2295611A1 (en) | 1999-01-28 |
| FI3131U1 (en) | 1997-11-04 |
| ATE265574T1 (en) | 2004-05-15 |
| CA2295611C (en) | 2008-01-29 |
| DE69823559T2 (en) | 2005-04-14 |
| AU7921898A (en) | 1999-02-10 |
| WO1999004091A1 (en) | 1999-01-28 |
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