EP0936011B1 - Procédé de jonction d'au moins deux composants par coulée - Google Patents
Procédé de jonction d'au moins deux composants par coulée Download PDFInfo
- Publication number
- EP0936011B1 EP0936011B1 EP98124147A EP98124147A EP0936011B1 EP 0936011 B1 EP0936011 B1 EP 0936011B1 EP 98124147 A EP98124147 A EP 98124147A EP 98124147 A EP98124147 A EP 98124147A EP 0936011 B1 EP0936011 B1 EP 0936011B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- undercut
- joining element
- casting
- region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 28
- 238000005266 casting Methods 0.000 title claims description 18
- 238000005304 joining Methods 0.000 title claims description 14
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 238000004512 die casting Methods 0.000 claims description 2
- 239000004576 sand Substances 0.000 claims description 2
- 230000008602 contraction Effects 0.000 claims 1
- 239000002184 metal Substances 0.000 description 10
- 238000003466 welding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005058 metal casting Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12229—Intermediate article [e.g., blank, etc.]
- Y10T428/12264—Intermediate article [e.g., blank, etc.] having outward flange, gripping means or interlocking feature
Definitions
- the invention relates to a method for connecting at least two components according to the preamble of claim 1.
- the method described there may be simple components quite suitable for a connection, in the body shop However, it may be due to the complex occurring there Structures can not be used appropriately.
- US Patent 982,265 describes a method for bonding a Rod to a pipe, wherein in the pipe metal is poured and thus the rod is connected to the pipe.
- DE 30 09 080 A1 shows two components, a prefabricated Rim and a wheel body, wherein the wheel body to the Rim is poured.
- the rim has thigh webs and one T-shaped center bar, which function as a staple, holding the molded wheel body material.
- DE 35 13 718 C1 shows a connection method according to which in a single casting two components together simultaneous formation of a connecting part (a hinge) get connected. This has a connecting part dovetailed casting approaches, which anchorage serve the hinge wing.
- the CH 650 956 A5 shows a composite body, which in a mold of a hard metal piece with a dovetailed Undercut and metal casting produced becomes.
- the inserted in de the mold carbide piece is with liquid metal casting so encapsulated, the undercut area is covered with liquid metal casting, after which by the Solidification rate of the casting after pouring the Hard metal piece is placed under compressive stress. After solidification of the casting, the cemented carbide piece is permanently anchored in it.
- the second component attached to the connecting part which ultimately the two components in a simple manner with each other get connected.
- the two components in a simple manner with each other get connected.
- Figures 1 and 2 each show a longitudinal beam 1 trained first component one in its entirety not shown vehicle body.
- Side member 1 extends in the longitudinal direction of the vehicle body, e.g. on a roof side, and points to one Side surface of an undercut 2 on, in this case as a known dovetail guide is trained.
- the undercut 2 can only in a partial area be provided the length of the longitudinal member 1, but usually runs for manufacturing reasons over its entire length.
- the length of the longitudinal member 1 is not shown Mold applied, in which then liquid metal is poured to form a connecting part 3.
- the mold can be used depending on the used Casting in a conventional manner as Sand, mold or die to be formed.
- the connecting part 3 and the undercut 2 are thereby designed or matched to each other that during solidification a last solidifying core area 4 of the connecting part 3 in the undercut 2 located portion of the connecting part 3 contracts, so that by the resulting voltages the connecting part 3 with the Part 1 firmly connects.
- a second component 6 in this case a Cross member 6 of the vehicle body attached.
- This can be replaced by well-established joining methods, e.g. Screwing or welding done.
- welding of the cross member 6 to the connecting part 3 are far out less and smaller welds required, as in a direct welding of the cross member 6 to the longitudinal member 1, as in the state of Technique is the case. This results in a lot less tension and a lot less Warpage in the two components 1 and 6.
- the component 6 abuts in the cases shown on the Component 1 T-shaped. It can through the connecting part 3 as required also components with any other angles are connected to each other, where the connecting part 3 can also be bent.
- the second component 6 can be cylindrical, rectangular or of any other cross-section. Of course then becomes the area 5 of the connecting part 3 to the corresponding cross section of the second Part 6 adapted.
- FIG. 2 In contrast to the so-called negative undercut 2 is shown in FIG. 2 a Side member 1 with a so-called positive undercut 2 shown.
- the connecting part 3 fits in both cases when pouring to the corresponding Undercut 2 and it results as already set forth above by the last solidifying core area 4 is a firm connection between the component 1 and the connecting part 3.
- a mold would be conceivable with which two or more connecting parts 3 with a single casting to be cast on a side rail 1 can. Even so, then a plurality of cross member. 6 attached to a side rail 1.
- the method described is in all known Casting and alloys or materials feasible.
- the type of attachment of the cross member 6 The connecting part 3 can vary depending on the material.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Body Structure For Vehicles (AREA)
Claims (13)
- Procédé pour relier au moins deux éléments de construction, le premier élément de construction comportant une contre-dépouille du côté tourné vers le second élément de construction, caractérisé en ce qu'une pièce de liaison (3) est jointe par moulage au premier élément de construction (1) dans la zone de la contre-dépouille (2), moyennant quoi un moule, dans lequel du métal liquide est coulé pour former la pièce de liaison (3), est ajouté sur une partie de la longueur du premier élément de construction (1) dans la zone de la contre-dépouille (2); en ce que la pièce de liaison (3) est configurée de telle manière que la pièce de liaison (3) est liée fixement au premier élément de construction (1) lors de sa solidification par la contraction d'une zone de noyau (4) de la pièce de liaison (3) se solidifiant en dernier, et en ce que, ensuite, le second élément de construction (2) est monté sur la pièce de liaison (3) dans une zone (5) opposée à la contre-dépouille (2).
- Procédé selon la revendication 1, caractérisé en ce que plusieurs pièces de liaison (3) sont jointes par moulage au premier élément de construction (1) les unes après les autres avec le même moule.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la contre-dépouille (2) est formée par une glissière en queue d'aronde.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la contre-dépouille (2) est formée par une rainure en T.
- Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'on utilise un moule de sable comme moule.
- Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'on utilise une coquille comme moule.
- Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'on utilise un moule de coulée sous pression comme moule.
- Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la zone (5) opposée à la contre-dépouille (2) de la pièce de liaison (3) est configurée en forme de cylindre lors du moulage.
- Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la zone (5) opposée à la contre-dépouille (2) de la pièce de liaison (3) est configurée en forme de parallélépipède lors du moulage.
- Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le second élément de construction (6) est vissé sur la pièce de liaison (3).
- Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le second élément de construction (6) est soudé sur la pièce de liaison (3).
- Procédé selon l'une quelconque des revendications 1 à 11, caractérisé en ce que le premier élément de construction (1) et le second élément de construction (6) sont utilisés comme des éléments de carrosserie d'un véhicule automobile.
- Procédé selon la revendication 12, caractérisé en ce que le second élément de construction (6) est configuré comme une entretoise transversale qui se raccorde en forme de T au premier élément de construction (1) configuré comme un longeron.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19805175 | 1998-02-10 | ||
| DE19805175A DE19805175A1 (de) | 1998-02-10 | 1998-02-10 | Verfahren zum Verbinden von wenigstens zwei Bauteilen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0936011A1 EP0936011A1 (fr) | 1999-08-18 |
| EP0936011B1 true EP0936011B1 (fr) | 2004-02-25 |
Family
ID=7857134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98124147A Expired - Lifetime EP0936011B1 (fr) | 1998-02-10 | 1998-12-19 | Procédé de jonction d'au moins deux composants par coulée |
Country Status (3)
| Country | Link |
|---|---|
| US (3) | US6328092B1 (fr) |
| EP (1) | EP0936011B1 (fr) |
| DE (2) | DE19805175A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012105280A1 (de) * | 2012-06-18 | 2013-12-19 | Martinrea Honsel Germany Gmbh | Verfahren zur Herstellung eines Verbundbauteils |
Families Citing this family (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002307237A (ja) * | 2001-04-09 | 2002-10-23 | Harmonic Drive Syst Ind Co Ltd | 波動歯車装置の剛性内歯歯車の製造方法 |
| US20030118714A1 (en) * | 2001-12-21 | 2003-06-26 | Michael Foods Of Delaware, Inc. | Formulation and process to prepare a premium formulated fried egg |
| US8496258B2 (en) * | 2003-10-20 | 2013-07-30 | Magna International Inc. | Hybrid component |
| DE10355898B3 (de) * | 2003-11-29 | 2005-06-02 | Daimlerchrysler Ag | Verbindung von und aus wenigstens zwei Bauteilen |
| US7975750B2 (en) * | 2004-10-08 | 2011-07-12 | GM Global Technology Operations LLC | Coulomb friction damped disc brake rotors |
| US7250221B2 (en) * | 2006-02-24 | 2007-07-31 | Novelis Inc. | Method of producing clad metal products |
| US9174274B2 (en) * | 2006-05-25 | 2015-11-03 | GM Global Technology Operations LLC | Low mass multi-piece sound dampened article |
| US7798560B2 (en) * | 2007-01-11 | 2010-09-21 | Ford Motor Company | Vehicle body structure |
| US8038205B2 (en) * | 2007-01-11 | 2011-10-18 | Ford Motor Company | Vehicle having a passenger compartment body structure |
| US7618087B2 (en) * | 2007-01-11 | 2009-11-17 | Ford Motor Company | Vehicle having a front end body structure |
| US7703841B2 (en) * | 2007-01-11 | 2010-04-27 | Ford Motor Company | Vehicle body assembly |
| US7810876B2 (en) * | 2007-01-11 | 2010-10-12 | Ford Motor Company | Vehicle having a rear end body structure |
| US7849601B2 (en) * | 2007-01-11 | 2010-12-14 | Ford Motor Company | Method of manufacturing a vehicle |
| US7850226B2 (en) * | 2007-01-11 | 2010-12-14 | Ford Motor Company | Vehicle having a passenger compartment body structure |
| US7677649B2 (en) * | 2007-01-11 | 2010-03-16 | Ford Motor Company | Vehicle having an interlocking floor assembly |
| US8123284B2 (en) * | 2007-01-11 | 2012-02-28 | Ford Motor Company | Vehicle body component and mating feature |
| US8317964B2 (en) * | 2007-01-11 | 2012-11-27 | Ford Motor Company | Method of manufacturing a vehicle |
| US8020300B2 (en) * | 2007-08-31 | 2011-09-20 | GM Global Technology Operations LLC | Cast-in-place torsion joint |
| DE102007045678A1 (de) * | 2007-09-25 | 2009-04-16 | Daimler Ag | Anordnung mit einem Rohbauteil eines Fahrzeugs und einem daran anbringbaren Designelement |
| US9127734B2 (en) * | 2009-04-08 | 2015-09-08 | GM Global Technology Operations LLC | Brake rotor with intermediate portion |
| US20100262557A1 (en) * | 2009-04-14 | 2010-10-14 | Ferreira Rodrigo C | Systems, methods, and apparatus for guiding users in process-driven environments |
| DE102010049334A1 (de) * | 2010-10-22 | 2012-04-26 | Volkswagen Ag | Verfahren zur Herstellung eines Anlegeteils für ein Verbundgussteil und Verfahren zur Herstellung eines Verbundgussteils |
| DE102011108126A1 (de) * | 2011-07-21 | 2013-01-24 | Universität Siegen | Gussbauteil, Karosseriebauteil und Verfahren zu dessen Herstellung |
| US20130140966A1 (en) * | 2011-12-06 | 2013-06-06 | Htc Corporation | Mobile devices with mechanically bonded connector assemblies and methods for forming such mobile devices |
| US8517423B1 (en) | 2012-03-20 | 2013-08-27 | Club Car, Llc | Modular frame structure for off road vehicle |
| EP2942860A1 (fr) * | 2014-05-09 | 2015-11-11 | Siemens Aktiengesellschaft | Composant segmenté doté d'une première partie moulée |
| US20160221077A1 (en) * | 2015-01-30 | 2016-08-04 | United Technologies Corpoation | Bondcasting process using investment and sand casting |
| EP3991883A1 (fr) * | 2020-10-27 | 2022-05-04 | Safran | Procédé de fabrication d'une aube pour turbomachine |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US982265A (en) | 1909-08-20 | 1911-01-24 | Francis G Gale | Bedstead. |
| US1021437A (en) | 1910-07-01 | 1912-03-26 | Barcalo Mfg Co | Joint for the tubes of bedsteads and other frames. |
| DE1811010A1 (de) * | 1968-11-04 | 1970-05-21 | Ludwig Grueter | Verfahren zum gegenseitigen Verbinden von Metallteilen,insbesondere zur Herstellung von Stossverbindungen |
| JPS5645259A (en) * | 1979-09-17 | 1981-04-24 | Honda Motor Co Ltd | Casting comprising dissimilar materials |
| DE3009080C2 (de) * | 1980-01-30 | 1983-02-03 | Schweizerische Aluminium AG, 3965 Chippis | Verbund-Druckgießen von Fahrzeugradkörpern sowie Druckgießmaschine dafür |
| DE3205952A1 (de) * | 1981-09-12 | 1983-03-31 | J. Wizemann Gmbh U. Co, 7000 Stuttgart | Nockenwelle |
| CH650956A5 (en) * | 1982-08-10 | 1985-08-30 | Ver Drahtwerke Ag | Process for producing a composite metal body |
| DE3513718C1 (de) * | 1985-04-17 | 1986-10-16 | Stefan 6336 Solms Staffa | Verfahren zum Herstellen der Verbindung eines in einem einzigen Gießvorgang hergestellten Scharniers mit Bauelementen |
| EP0335856A1 (fr) * | 1988-03-28 | 1989-10-04 | Austria Metall Aktiengesellschaft | Jonction entre au moins une pièce estampée ou laminée et une pièce coulée |
| DE4103036A1 (de) * | 1991-02-01 | 1992-08-06 | Bayerische Motoren Werke Ag | Gegossenes fahrzeug-aufbauteil |
| US5741026A (en) * | 1996-05-31 | 1998-04-21 | Dana Corporation | Connecting and supporting structure for vehicle frame assembly |
| DE19623463A1 (de) * | 1996-06-12 | 1997-12-18 | Alusuisse Bayrisches Druckgus | Verfahren zum Fügen von Werkstücken |
-
1998
- 1998-02-10 DE DE19805175A patent/DE19805175A1/de not_active Withdrawn
- 1998-12-19 DE DE59810843T patent/DE59810843D1/de not_active Expired - Fee Related
- 1998-12-19 EP EP98124147A patent/EP0936011B1/fr not_active Expired - Lifetime
-
1999
- 1999-02-10 US US09/247,604 patent/US6328092B1/en not_active Expired - Fee Related
-
2001
- 2001-09-28 US US09/964,671 patent/US6513572B2/en not_active Expired - Fee Related
-
2002
- 2002-12-18 US US10/321,577 patent/US6677050B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012105280A1 (de) * | 2012-06-18 | 2013-12-19 | Martinrea Honsel Germany Gmbh | Verfahren zur Herstellung eines Verbundbauteils |
Also Published As
| Publication number | Publication date |
|---|---|
| US6677050B2 (en) | 2004-01-13 |
| US6513572B2 (en) | 2003-02-04 |
| DE19805175A1 (de) | 1999-08-19 |
| EP0936011A1 (fr) | 1999-08-18 |
| DE59810843D1 (de) | 2004-04-01 |
| US20020007928A1 (en) | 2002-01-24 |
| US20030085017A1 (en) | 2003-05-08 |
| US6328092B1 (en) | 2001-12-11 |
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