EP0999769A2 - Method for making a variable geometry and hardness mattress, and the mattress made thereby - Google Patents
Method for making a variable geometry and hardness mattress, and the mattress made therebyInfo
- Publication number
- EP0999769A2 EP0999769A2 EP98937767A EP98937767A EP0999769A2 EP 0999769 A2 EP0999769 A2 EP 0999769A2 EP 98937767 A EP98937767 A EP 98937767A EP 98937767 A EP98937767 A EP 98937767A EP 0999769 A2 EP0999769 A2 EP 0999769A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mattress
- compensating elements
- elements
- foamed material
- padding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 30
- 230000013011 mating Effects 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 2
- 239000004816 latex Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 210000000988 bone and bone Anatomy 0.000 description 8
- 238000010276 construction Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 3
- 230000037396 body weight Effects 0.000 description 2
- 230000036642 wellbeing Effects 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 208000007623 Lordosis Diseases 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000000399 orthopedic effect Effects 0.000 description 1
- 230000001575 pathological effect Effects 0.000 description 1
- 210000004197 pelvis Anatomy 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/20—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with springs moulded in, or situated in cavities or openings in foamed material
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/142—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities
- A47C27/144—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities inside the mattress or cushion
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/148—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays of different resilience
Definitions
- the invention relates to a method for making a variable geometry and hardness mattress and the mattress made thereby.
- Prior mattress making methods and the mattresses made thereby, solve only partially the disclosed technical problem, since they have the following disadvantages.
- Prior mattress making methods actually, provides mattresses including two or more mattress portions, which must be coupled to one another, in a different manner depending on the type of padding; for example, in the case of highly deformable materials, such as a microcellular foamed material, is already known to connect at least two elements having different configurations, which are separately made and processed, with a consequent material waste.
- highly deformable materials such as a microcellular foamed material
- any prior mattress is provided with poor fitting properties preventing said prior mattresses from properly fitting to the bone construction of a human body.
- This is due to the fact that the individual elements forming the inside of the mattress do not properly react to the compression due to the variably distributed human body weight, in order to facilitate a natural location of the spine curvature and of the remaining part of the body.
- uneven pressures on the mattress caused by the mentioned spine curvature and the uneven distribution of the body weight, which is usually greater in the shoulder and pelvis areas do not correspond different behaviours of the mattress structural elements .
- the aim of the present invention is to overcome the above mentioned drawbacks of prior mattresses.
- a main object of the present invention is to provide a method for making a variable geometry and hardness mattress, as well as the related mattress, which can be simply industrially carried out without any material waste, the made mattress being adapted to be easily fitted to the bone construction of any persons, while providing a great comfort and having a reduced cost.
- a method for making a variable geometry and hardness mattress comprising the steps of making one or more microcellular foamed material elements, and providing, by cross cutting said elements, a plurality of throughgoing holes, in which a corresponding plurality of variable configuration supporting compensating elements are engaged .
- the above method will provide a variable geometry and hardness mattress comprising a microcellular foamed material padding, wherein a plurality of variable configuration supporting compensating elements are arranged, said variable configuration supporting compensating elements being engaged in throughgoing holes formed through said padding, transversely thereof.
- the method for making a variable geometry and hardness mattress according to the invention is characterized by the characterizing features disclosed in Claim 1.
- the method for making a variable geometry and hardness mattress according to the invention provides the following advantages.
- the mattress can be easily made without any material waste, thereby optimizing the processing costs and procedures. Moreover, the making cost can be further reduced due to the simplicity of the series making method and the use of common components which are easily commercially available.
- the mattresses made by the inventive method will provide a very good fitting to any type of bone patterns, said fitting being of a reversible type, allowing the improved mattress according to the present invention to be used by different persons.
- a further advantage, which is a consequence of the above mentioned advantages, is that the subject mattress provides a high sleeping comfort, allowing a full relaxation even of those body portions which, during the day, have been highly stressed: thus, upon awakening the user will have a feeling of diffused wellbeing or comfort through the overall body.
- Figure 1 is a perspective view of a microcellular foamed material element necessary for carrying out the mattress making method according to the invention
- Figure 2 is a perspective view illustrating a step of the mattress making method according to the invention
- Figure 3 is a further perspective view of a compensating element included in the mattress made by the mattress making method according to the invention.
- Figure 4 is a side cross-sectional view illustrating a first deforming possibility for deforming the mattress made by mattress making method according to the invention
- Figure 5 is a cross-sectional side view illustrating a second possibility for deforming the subject mattress
- Figure 6 is a partial perspective view, as partially cross-sectioned, of the variable geometry and hardness mattress made by the mattress making method according to the invention.
- Figure 7 is a perspective view of the mattress shown in Figure 6;
- Figure 8 is a side view of the mattress shown in Figure 6 , during the use thereof ;
- Figure 9 is an enlarged cross-sectional view of a valve included in the mattress according to the invention.
- the method for making a variable geometry and hardness mattress provides to use one or more elements 20, in single piece, made of a microcellular foamed material, constructed by any suitable known methods, therethrough, by cutting means, preferably cutting blades, two pair of recesses or throughgoing holes 3, 4 are formed, said recesses or throughgoing holes having advantageously a cylindric and parallelepipedal configuration.
- said recesses can also have an elliptical or polygonal cross-section.
- the above mentioned cutting blades will be automatically operated, starting from a side of the element 20 and forming in succession, one by one, the above mentioned recesses 3, 4.
- the foamed material plugs cut away by the cutting blades are withdrawn successively one by one, and then they are slightly pressed and coated by an impermeable envelope 9, preferably made of a PVC material .
- the microcellular foamed material forming said plugs will recover from the pressed condition thereof.
- the envelope 9 will be tensioned, thereby providing a result identical to that provided by a slight overpressure inflating operation.
- compensating elements 5 and 6 proper will be provided which, as it will be disclosed in a more detailed manner hereinafter, being responsive to the load applied thereon, will allow the mattress 1 to change its geometry.
- each element 5 and 6 two valves 7 are coupled, allowing said elements to change their geometry or configuration.
- the method according to the present invention provides to engage the impermeable envelope 9, coated plugs or cylindrical and parallelepipedal compensating elements 5, 6 in the holes 3, 4 formed on the element 20.
- the improved variable geometry and hardness mattress 1, made by the disclosed method which have a known type of surface, either quilted or lined by a wool or cotton material.
- the inner padding 2 is preferably constituted by one or more single-piece elements 20 made of said microcellular foamed material, such as polyurethane or latex.
- said padding 2 are transversely formed, by the above disclosed method, two recesses or throughgoing holes 3, of cylindric configuration, arranged at a central position, as well as two further throughgoing recesses or holes 4, of rectangular parallelepipedal configuration, located at the ends of said padding.
- the throughgoing holes 3, 4 can have either an elliptical or a polygonal cross- section.
- the recesses 3, 4 are specifically designed for respectively engaging therein two cylindric supporting compensating elements 5 and two rectangular parallelepipedal supporting compensating elements 6, or other supporting compensating elements of other suitable configurations mating that of the recesses 3, 4.
- the supporting compensating elements 5, 6 are moreover provided, at their ends, with outlet -air controlling valves 7 and are moreover provided with an inner padding 8 made of that same microcellular foamed flexible material forming each element 20.
- the padding 8 is fully encompassed by an impermeable envelope 9, preventing air from exiting the microcellular foamed material as the latter is pressed: in particular, air will exit said material only by opening at least one of the valves 7 applied to the longitudinal ends of the supporting compensating elements 5 and 6.
- the contour of the impermeable envelope 9 of said supporting compensating elements 5, 6, accordingly, will have a variable cross-section, to provide the mattress 1 with very good anatomic characteristics.
- valves 7 comprise, as shown, an advantageously knurled knob 10 for easily gripping said valves; to said knob a threaded stem 11 is connected, engaged in a suitable threaded hole 12, and tightly engaging a seat 13 having a configuration mating that of said stem 11. This sealing connection being moreover assured by any known type of seal , not specifically shown.
- the valves 7 can also be of a different type, and, for example, they can comprise buttons or plugs for the air unloading or loading operations.
- the operation of the mattress 1 made by the method according to the present invention is very simple and self evident.
- the user upon his/her right or left hand, will open the valves 7 related to the supporting compensating element 5 and/or 6 the configuration whereof must be changed for mating the shape of the mattress 1 to the bone configuration of the user.
- air will be ejected from the microcavities of the material forming the padding 8 of the supporting compensating elements 5 and/or 6, which elements can be held in a fully or partially emptied condition by closing the related valve 7, since the impermeable envelope or casing 9 would prevent ejected air from reentering said microcavities.
- the user will achieve the mattress 1 configuration best fitted to the bone structure of the user and depending on the contingent stress conditions.
- the user In order to recover the mattress 1 to its starting conditions, the user must merely leave the mattress and reopen the valves 7 of the compensating elements 5 and/or 6 the configuration of which has been previously changed: thus, the mentioned elements 5, 6 will recover their&a2736HstaEo ]fi ⁇ jguration, since the padding 8 will be inflated again by drawing air into its inside.
- the improved mattress 1 could be further reshaped as disclosed for other stress conditions and/or for other users.
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI971816 | 1997-07-29 | ||
| IT97MI001816A IT1293503B1 (en) | 1997-07-29 | 1997-07-29 | PERFECTED MATTRESS SUITABLE FOR ASSUMING VARIABLE CONFIGURATION AND HARDNESS |
| PCT/IT1998/000216 WO1999005940A2 (en) | 1997-07-29 | 1998-07-29 | Method for making a variable geometry and hardness mattress, and the mattress made thereby |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0999769A2 true EP0999769A2 (en) | 2000-05-17 |
| EP0999769B1 EP0999769B1 (en) | 2001-04-11 |
Family
ID=11377668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98937767A Expired - Lifetime EP0999769B1 (en) | 1997-07-29 | 1998-07-29 | Method for making a variable geometry and hardness mattress, and the mattress made thereby |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0999769B1 (en) |
| DE (1) | DE69800702T2 (en) |
| ES (1) | ES2158688T3 (en) |
| IT (1) | IT1293503B1 (en) |
| WO (1) | WO1999005940A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3991611A1 (en) * | 2020-10-31 | 2022-05-04 | Bambi Mobilya Ve Yatak Sanayi Anonim Sirketi | A mattress with adjustable firmness level |
| WO2022131901A1 (en) * | 2020-12-18 | 2022-06-23 | Shop Latino Network, S. De R.L. De C.V. | Multilayer mattress with load distribution arrangement and removable microfibre insert |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT410888B (en) * | 2001-11-08 | 2003-08-25 | Ada Moebelfabrik Gmbh | MATTRESS |
| ES2265206B1 (en) * | 2003-09-17 | 2007-11-01 | Flex Equipos De Descanso, S.A. | MATTRESS WITH VARIABLE ELASTICITY INSERTS. |
| AU2006222692B2 (en) * | 2003-09-26 | 2010-08-26 | Mario Cladinoro Piraino | A bedding apparatus and an improved method of forming a bed |
| DE202005006709U1 (en) * | 2005-04-27 | 2005-07-21 | Rolf Benz Ag & Co. Kg | Upholstered furniture with adjustable upholstery hardness |
| US9770117B1 (en) * | 2016-05-13 | 2017-09-26 | Perfect Pressure Inc. | Mattress and topper with variable and adjustable deflection areas for ultra-low pressures with postural alignment |
| DE202017002880U1 (en) | 2017-05-31 | 2017-07-05 | Sqlab Gmbh | Improved mattress arrangement |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3937214A1 (en) * | 1989-11-08 | 1991-05-16 | Walter Prof Dr Kuehnegger | Therapeutic mattress for patients - has main elastic body with many bores running through its thickness with e.g. foam in-fillings to produce desired pattern of softer areas |
| FR2720245B1 (en) * | 1994-05-26 | 1996-07-19 | Jacques Charles Lambert | Adjustable firmness foam mattress. |
-
1997
- 1997-07-29 IT IT97MI001816A patent/IT1293503B1/en active IP Right Grant
-
1998
- 1998-07-29 WO PCT/IT1998/000216 patent/WO1999005940A2/en not_active Ceased
- 1998-07-29 DE DE69800702T patent/DE69800702T2/en not_active Expired - Fee Related
- 1998-07-29 ES ES98937767T patent/ES2158688T3/en not_active Expired - Lifetime
- 1998-07-29 EP EP98937767A patent/EP0999769B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9905940A2 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3991611A1 (en) * | 2020-10-31 | 2022-05-04 | Bambi Mobilya Ve Yatak Sanayi Anonim Sirketi | A mattress with adjustable firmness level |
| WO2022131901A1 (en) * | 2020-12-18 | 2022-06-23 | Shop Latino Network, S. De R.L. De C.V. | Multilayer mattress with load distribution arrangement and removable microfibre insert |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1999005940A3 (en) | 1999-04-22 |
| ITMI971816A1 (en) | 1999-01-29 |
| IT1293503B1 (en) | 1999-03-01 |
| EP0999769B1 (en) | 2001-04-11 |
| DE69800702T2 (en) | 2001-08-02 |
| WO1999005940A2 (en) | 1999-02-11 |
| DE69800702D1 (en) | 2001-05-17 |
| ES2158688T3 (en) | 2001-09-01 |
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