EP0996773B1 - Cellule a cathode drainee pour la production d'aluminium - Google Patents
Cellule a cathode drainee pour la production d'aluminium Download PDFInfo
- Publication number
- EP0996773B1 EP0996773B1 EP98928496A EP98928496A EP0996773B1 EP 0996773 B1 EP0996773 B1 EP 0996773B1 EP 98928496 A EP98928496 A EP 98928496A EP 98928496 A EP98928496 A EP 98928496A EP 0996773 B1 EP0996773 B1 EP 0996773B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cathode
- cell
- anode
- aluminium
- drained
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004411 aluminium Substances 0.000 title claims description 81
- 229910052782 aluminium Inorganic materials 0.000 title claims description 81
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 80
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 45
- 229910052799 carbon Inorganic materials 0.000 claims description 43
- 239000003792 electrolyte Substances 0.000 claims description 41
- 239000007789 gas Substances 0.000 claims description 37
- 229910033181 TiB2 Inorganic materials 0.000 claims description 31
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims description 28
- 238000000576 coating method Methods 0.000 claims description 26
- 239000011248 coating agent Substances 0.000 claims description 24
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 16
- 238000005868 electrolysis reaction Methods 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 10
- 239000002002 slurry Substances 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 239000003575 carbonaceous material Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 239000011819 refractory material Substances 0.000 claims description 6
- 230000035515 penetration Effects 0.000 claims description 5
- 229910001610 cryolite Inorganic materials 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- CSJDCSCTVDEHRN-UHFFFAOYSA-N methane;molecular oxygen Chemical compound C.O=O CSJDCSCTVDEHRN-UHFFFAOYSA-N 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- 150000001399 aluminium compounds Chemical class 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 239000012811 non-conductive material Substances 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- -1 aluminium ions Chemical class 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 230000002829 reductive effect Effects 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000003518 caustics Substances 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 238000005363 electrowinning Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 229910001127 Nickel-Iron-Aluminium Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 241000190022 Pilea cadierei Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000112 cooling gas Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009421 internal insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- ZBZHVBPVQIHFJN-UHFFFAOYSA-N trimethylalumane Chemical compound C[Al](C)C.C[Al](C)C ZBZHVBPVQIHFJN-UHFFFAOYSA-N 0.000 description 1
- 239000004563 wettable powder Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
Definitions
- the invention relates to cells for the production of aluminium by the electrolysis of an aluminium compound dissolved in a molten electrolyte, for example alumina dissolved in a molten fluoride-based electrolyte.
- the invention also concerns a method of producing aluminium in this drained cathode cell.
- the electrolytic cell trough is typically made of a steel shell provided with an insulating lining of refractory material covered by prebaked anthracite-graphite or all graphite carbon blocks at the cell floor bottom which acts as cathode and to which the negative pole of a direct current source is connected by means of steel conductor bars embedded in the carbon blocks.
- the side walls are also covered with prebaked anthracite-graphite carbon plates or silicon carbide plates.
- the anodes are still made of carbonaceous material and must be replaced every few weeks.
- the operating temperature is still approximately 950°C in order to have a sufficiently high rate of dissolution of alumina which decreases at lower temperatures and to have a higher conductivity of the electrolyte.
- ACD anode-cathode distance
- IEG interelectrode gap
- the high electrical resistivity of the electrolyte which is about 0.4 ohm. cm., causes a voltage drop which alone represents more than 40% of the total voltage drop with a resulting high energy consumption which is close to 13kWh/kgAl in the most modern cells.
- the cost of energy consumption has become an even bigger item in the total manufacturing cost of aluminium since the oil crisis, and has decreased the rate of growth of this important metal.
- U.S. Patents 3,400,061 (Lewis et al ) and 4,602,990 (Boxall et al ) disclose aluminium electrowinning cells with sloped drained cathodes arranged with the cathodes and facing anode surfaces sloping across the cell. In these cells, the molten aluminium flows down the sloping cathodes into a median longitudinal groove along the centre of the cell, or into lateral longitudinal grooves along the cell sides, for collecting the molten aluminium and delivering it to a sump.
- U.S. Patent 5,203,971 discloses an aluminium electrowinning cell having a partly refractory and partly carbon based cell lining.
- the carbon-based part of the cell bottom may be recessed in respect to the refractory part, which assists in reducing movement of the aluminium pool.
- U.S. Patent 5,368,702 (de Nora ) proposed a novel multimonopolar cell having upwardly extending cathodes facing and surrounded by or in-between anodes having a relatively large inwardly-facing active anode surface area.
- electrolyte circulation was achieved using a tubular anode with suitable openings.
- WO 96/07773 (de Nora ) proposed a new cathode design for a drained cathode, where grooves or recesses were incorporated in the surface of blocks forming the cathode surface in order to channel the drained product aluminium.
- Aluminium is present in the electrolyte as a suspension of small particles, soluble in small amounts, and reacts with the anode gas which contains mainly CO 2 formed by the reaction of oxygen with carbon. This is facilitated by the fact that the bubbles of CO 2 which form on the anode escape with difficulty from under the anode, through the electrolyte, before the gas is collected and purified to recover fluorides and eliminate other dangerous polluting impurities.
- One object of the present invention is to provide a drained cathode cell for the production of aluminium which has characteristics which make the cell efficient from the point of high current efficiency but also from the point of view of reduced energy consumption.
- Another object of the invention is to overcome problems inherent in known designs of drained cathode cells used in the electrowinning of aluminium wherein electrolyte circulation is induced by anodically-released gases with feeding of an alumina-rich melt at the lower part of the anode-cathode gap.
- Yet another object of the invention is to provide a drained cathode cell in which the product aluminium can be better moved and collected.
- a further object of the invention is to enhance the circulation of electrolyte in a drained cathode cell by using non-carbon oxygen-evolving anodes designed to favour the escape of the anodically-produced gas while promoting circulation of the electrolyte.
- a yet further object of the invention is to provide a drained cathode cell in which the cell sidewall also acts as an active cathode whereby the cell can operate at low current densities.
- An even further object of the invention is to implement a drained cathode cell design that can operate without formation of a crust of solidified electrolyte, possibly by operating at high current densities from 1 to 2 Amp / cm2 .
- Another object of the invention is to provide a cell of drained cathode configuration having non-carbon non-consumable anodes of shapes which permit the rapid escape of bubbles when they are still small.
- Yet another object of the invention is to provide a cell of drained cathode configuration wherein a small inter-electrode distance of several centimeters (typically 3cm or less) can be maintained while reducing contact between the produced aluminium and the anodically-released gases, by avoiding a deep pool of aluminium with waves and by facilitating release of the bubbles of anodically-produced gas.
- the invention proposes a drained cathode cell for the production of aluminium by the electrolysis of an aluminium compound dissolved in a molten electrolyte, in which the active cathode surfaces are dimensionally stable and have an aluminium-wettable surface and are at a slope, and in which anode surfaces parallel to the cathode surfaces are spaced by a reduced anode-cathode gap and are configured to induce an upward release of the anode gas and an upward circulation of the electrolyte with a downward draining of the aluminium produced.
- Fig. 1 shows part of a drained-cathode aluminium production cell comprising a plurality of non-carbon oxygen-evolving anodes 10 suspended over a cathode 30 comprising a cathode mass 32 having inclined cathode surfaces 35 and coated with an aluminium-wettable coating 37, for example a slurry-applied titanium diboride coating according to U.S. Patent 5,316,718 (Sekhar et al ).
- the cathode mass 32 is advantageously a composite alumina-aluminium-titanium diboride material, for example produced by micropyretic reaction of TiO 2 , B 2 O 3 and Al.
- Such composite materials exhibit a certain plasticity at the cell operating temperature and have the advantage that they can accommodate for thermal differences during cell start up and operation, while maintaining good conductivity required to effectively operate as cathode mass.
- the cathode mass 32 can be made of carbonaceous material, for example packed carbon powder, graphitized carbon, or stacked plates or slabs of carbon imbricated with one another and separated by layers of a material that is impermeable to the penetration of molten aluminium.
- the cathode slope can be obtained using the cross-section of the assembled cathode blocks, the sloping top surface of the assembled cathode blocks forming the active cathode surface, as further described in international patent application WO 96/07773 (de Nora ).
- the cathode mass 32 is supported in a metal cathode holder shell or plate 31 (see Fig. 4) as disclosed in Applicant's international patent application PCT/IB97/ 00589 , to which current is supplied by one or more current collector bars extending through the electric and thermic insulation in the bottom of the cell, or through the sides of the cell.
- the inclined active cathode surfaces 35 are arranged in a series of parallel rows of approximately triangular cross-section, extending along (or across) the cell. These surfaces 35 are inclined at an angle of for example 30° to 60° to horizontal, for instance about 45°. This slope is such that the produced aluminium drains efficiently, avoiding the production of a suspension of particles of aluminium in the electrolyte 54.
- a trough 38 into which aluminium from the surfaces 35 can drain.
- the entire aluminium production cell is at a slope longitudinally, so the aluminium collected in the troughs 38 can drain to one end of the cell where it is collected in a storage inside or outside the cell.
- the anodes 10 are suspended above the cathode 30 with a series of active inclined anode surfaces on plates 16 facing corresponding inclined cathode surfaces 35 leaving a narrow anode-cathode space, which can be less than 3cm, for example about 2cm.
- the active parts of the anodes are formed by plates 16 which for example are made of nickel-iron-aluminium or nickel-iron-aluminium-copper with an oxide surface as described in U.S. Patent No. 5,510,008 (de Nora et al ). As shown in Fig. 1, these plates 16 are arranged in facing pairs forming a roof-like configuration.
- the sloping inner active faces of the anode plates 16 assist in removing the anodically-evolved gases, principally oxygen.
- the chosen slope - which is the same as that of the cathode surfaces 35, for example about 45° - is such that the bubbles of anodically-released gas are efficiently removed from the active anode surface before the bubbles become too big. The risk of these gas bubbles interacting with any particles of aluminium in the electrolyte 54 is thus reduced or eliminated.
- Each anode 10 comprises an assembly of metal members that provides an even distribution of electric current to the active anode plates 16.
- the active anode plates 16 are suspended from transverse plates 18 fixed under a central longitudinal plate 19 by which the anode is suspended from a vertical current lead-in and suspension rod 14, for example of square cross-section.
- each anode 10 is made up of four pairs of active anode plates 16 held spaced apart and parallel to one another and symmetrically disposed around the current lead-in rod 14. As shown in Fig. 1, each active anode plate 16 is bent more-or-less about its center at about 45°, the opposite plates 16 of each pair being spaced apart from one another with their bent lower ends projecting outwardly, so they fit over the corresponding inclined cathode surfaces 35.
- pairs of transverse plates 18 which each carry two pairs of the active anode plates 16 are symmetrically disposed about the current lead-in rod 14 so that, overall, the active anode plates 16 are equally distributed about the axis of the current lead-in rod 14.
- two side-by-side pairs of active anode plates 16 are carried by two transverse plates 18 spaced apart lengthwise along the plates 16/19.
- the active anode plates 16 have a series of apertures 17 of sufficient height that the level of the molten electrolyte 54 intersects these apertures 17 about mid-way along (as shown in Fig. 1), allowing for passage of the anodically-released gases and circulation of the electrolyte 54 induced by gas-lift.
- these apertures 17 are of oblong shape equally spaced apart from one another along the length of the plates 16, but other shapes are possible, for example circular or oval and possibly with unequal spacing.
- circular apertures 17 are illustrated in the right hand part of Fig. 3.
- the illustrated active anode plates 16 could be replaced by a series of bent vertical rods, or a grid structure having through-spaces for gas release.
- Fig. 4 shows part of the drained-cathode aluminium production cell of Fig. 1, comprising a plurality of non-carbon oxygen-evolving anodes 10 suspended over a cathode 30 comprising a cathode mass 32A,32B having inclined cathode surfaces 35 and coated with an aluminium-wettable coating 37, for example a slurry-applied titanium diboride coating according to U.S. Patent 5,316,718 (Sekhar et a1 ).
- the lower part 32B of the cathode mass is advantageously a composite alumina-aluminium-titanium diboride material, for example produced by micropyretic reaction of TiO 2 , B 2 O 3 and Al.
- Such composite materials exhibit a certain plasticity at the cell operating temperature and have the advantage that they can accommodate for thermal differences during cell start up and operation, while maintaining good conductivity required to effectively operate as cathode mass.
- the top part 32A of the cathode mass can be made of carbonaceous material, for example packed carbon powder, graphitized carbon, or stacked plates or slabs of carbon imbricated with one another and separated by layers of a material that is impermeable to the penetration of molten aluminium.
- the cathode slope can be obtained using the cross-section of the assembled cathode blocks, the sloping top surface of the assembled cathode blocks forming the active cathode surface, as further described in international patent application WO 96/07773 (de Nora ).
- each carbon block making up the top part 32A of the cathode mass has in its bottom surface two metal current conductors 42 for evenly distributing electric current in the blocks.
- the top part 32A of the cathode mass is surrounded by a mass of ramming paste 32C which could alternatively be replaced by silicon carbide plates.
- the lower part 32B of the cathode mass is supported on a metal cathode holder shell or plate 31 as disclosed in Applicant's international patent application PCT/IB97/00589 , to which current is supplied by one or more current collector bars extending through the electric and thermic insulation 40 in the bottom of the cell, or through the sides of the cell.
- a horizontal removable insulating cover 60 which rests above the level of the electrolyte 54.
- This cover 60 is made in sections which are removable individually with the respective anodes 10, optionally leaving gas-release gaps 63' around the anode rods 14.
- the described cell can operate at a current density from 0.5 to 2 Amp/cm 2 of the projected surface area of the active anode plates 16. Due to the slope of the active surfaces of the anode plates 16, for example at about 45°, the bubbles of oxygen generated during electrolysis on these sloping surfaces escape by moving rapidly up, and are released from the top of the active sloping surfaces while the size of the bubbles remains small. This upward escape of the tiny bubbles of oxygen creates a lift in the molten electrolyte 54 adjacent to the inclined anode surfaces.
- the level of the molten electrolyte 54 intersects the apertures 17 about half-way up, so that anodically-released gas (oxygen) can escape by passing through these apertures 17. Also, the molten electrolyte 54 circulated upwardly by gas lift can pass out through the apertures 17, from where it circulates down outside the inclined surface of the anode plates 16, as indicated by arrow E in Fig. 1.
- a supply of fresh alumina is periodically fed to the space outside the bottom of the anode-cathode gap, as indicated by arrow A. This fresh alumina is then entrained in the flow of electrolyte 54 into the anode-cathode gap so that the electrolyte 54 in this gap never becomes depleted of alumina during operation.
- ionic aluminium is converted to metallic aluminium on the aluminium-wettable surface 37 of the inclined cathode surfaces 35. Because of the slope of this cathode surface, for example at about 45°, the aluminium produced drains as a thin film and is collected in the troughs 38. This downflow of molten aluminium takes place under gravity and is not interfered with by the upward flow of gas and entrained electrolyte 54 adjacent to the inclined surfaces of the anode plates 16. The formation of a suspension of tiny particles of aluminium is minimized or avoided.
- the inclined active surfaces of the anode plates 16 and the inclined active cathode surfaces 35 can be spaced apart with a small anode-cathode gap, less than 3cm and possibly only 2cm, while maintaining a high efficiency of the electrolysis.
- Fig.5 illustrates part of another cell according to the invention including an anode structure of modified design, the same references being used to designate the same elements as before, or their equivalents, which will not be described again in full.
- each anode 10 comprising a series of inclined active lower plates 16 suspended by a vertical current lead-in rod 14 via current distribution members 18.
- the current distribution members 18 are formed by a series of side-by-side inclined metal plates 16 connected by cross-plates, not shown.
- the active parts of the anodes are formed by the inclined plates 16 which for example are made of nickel-iron-aluminium or nickel-iron-aluminium-copper with an oxide surface as described in U.S. Patent No. 5,510,008 (de Nora et al ). These plates 16 are arranged in facing pairs forming a roof-like configuration.
- the sloping inner active faces of the anodes 10 assist in removing the anodically-evolved gases, principally oxygen.
- the illustrated anode 10 has three pairs of inclined plates 16 in roof-like configuration. However, the anode 10 can include any suitable number of these pairs of inclined plates.
- the plates 16 could be replaced by a series of rods or fingers spaced apart from one another and also inclined. In this case, the anodically-evolved gases can escape between the rods or fingers.
- the cathode 30 comprises a metal cathode carrier 31 in the form of a shell or dished plate to which current is supplied by current distribution bars 42 which in this case are horizontal and lead through the side of the cell.
- the current collector bars 42 could be vertical and extend through the bottom of the cell.
- the inner shell 31 has a flat bottom and inclined side walls 33, and forms an open-topped container for a cathode mass 32 which advantageously is a composite alumina-aluminium-titanium diboride material, for example produced by micropyretic reaction of TiO 2 , B 2 O 3 and Al and which wraps around the edges of the cathode carrier 32's inclined side walls 33.
- an air or gas space (not shown) can be provided between the underside of the cathode carrier shell 31 and the top of the bricks 40, in the spaces left between the horizontal current distribution bars 42 wherein a plurality of additional spacers such as girders are provided.
- This space under the central flat part of the cathode carrier 31 acts as a thermic insulating space by means of which it is possible to adjust the temperature of the cathode 30 (shell 31 and cathode mass 32) by supplying a heating or cooling gas to the space.
- the cathode 30 can be heated by passing hot gas through the space.
- the surface of the cathode mass 32 can be cooled to make the electrolyte 54 contacting it form a protective paste.
- the central part of the top of the cathode 32 mass has a flat surface which can be inclined longitudinally along the cell and leads down into a channel or a storage for draining molten aluminium, situated at one end of the cell.
- a coating 37 of aluminium-wettable material preferably a slurry-applied boride coating as described in U.S. Patent 5,316,718 (Sekhar et al ).
- a plurality of active cathode bodies 39 having inclined surfaces also coated with the aluminium-wettable coating 37 and which face the inclined faces of the active anode plates or rods 16.
- each anode 10 resting on the current distribution members 18, it is possible to place a thermic insulating cover (not shown).
- a thermic insulating cover (not shown).
- the described cell of Fig. 5 employs inclined non-carbon oxygen-evolving anodes 10 facing a dimensionally-stable drained cathode 30 with inclined aluminium-wettable operative surfaces 35/37, enabling the cell to operate with a narrow anode-cathode gap, say about 3cm or less (particularly because of the improved gas release with the inlined anode-cathode surfaces), instead of about 4 to 5 cm for conventional cells.
- This smaller anode-cathode gap means a substantial reduction in the heat produced during electrolysis, leading to a need for extra insulation to prevent freezing of the electrolyte.
- Figs 6 to 8 show three further embodiments of drained cathode cells with consumable carbon anodes 10'.
- the cathode is made up of a series of carbon blocks 82 of generally rectangular cross-section assembled together side-by-side on a layer of refractory insulating material 40. These carbon blocks 82 are joined by ramming paste or glue. Each carbon block 82 has a centrally-located current collector bar 42 extending transverse to the cell.
- wedge-shaped carbon bodies 83 On the flat top face of blocks 82 are arranged wedge-shaped carbon bodies 83 having sloping top surfaces 84 inclined at about 5° to horizontal. As illustrated, these top surfaces 84 are oppositely inclined to one another to provide a series of shallow V-shaped recesses forming the active cathode surfaces.
- the exposed inclined top surfaces 84 of the bodies 83 are coated with an aluminium-wettable refractory coating, preferably the slurry-applied TiB 2 as described in U.S. Patent N°. 5,534,119 (Sekhar et al ).
- the lower active faces of the anodes 10' have corresponding V-shaped inclined surfaces facing the inclined active cathode surfaces 84.
- the anode surfaces have exactly the same angle of inclination as the cathode surfaces, e.g. about 5°.
- the anode-cathode gap is held at a reduced value, about 3cm or less. This is sufficient to promote efficient removal of the bubbles of anodically-generated gas. This also promotes an upward (and sideward) circulation of the electrolyte 54 in the anode-cathode gap, whereas the produced aluminium is drained to the center of the V-shaped recesses and collected by inclining the cell to one side, where the aluminium is collected.
- Fig. 7 illustrates a similar design, but where the cathode blocks 82 are of trapezoidal cross-section and have integral inclined surfaces 84, arranged alternately to form the shallow V-shaped recesses.
- the sloping cathode surfaces 84 are provided by the modified cross-sectional shape of the carbon blocks 82.
- Fig. 8 illustrates a modification of the drained cathode cell of Fig. 6 wherein the solid cathode wedges 83 are replaced by wedge-shaped members made of a series of side-by-side spaced-apart plates 85 connected by cross-bars 86. As illustrated, each wedge-shaped cathode member is made up of eight vertical plates 85 joined by two cross-bars 86. However, any suitable number of plates 85 can be connected by any suitable number of cross-bars 86, of round cross-section or any other suitable cross-section.
- plates 85 can be made of carbon, in which case they are secured to the cathode blocks 82 or loaded with ballast.
- the plates 85 can be made of a refractory material, such as alumina, having a specific weight greater than molten aluminium.
- the entire surface of the wedge-shaped plates 85, or at least their top parts including the sloping surfaces, will be coated with an aluminium-wettable refractory material, preferably slurry-applied TiB 2 .
- the produced aluminium can drain in the spaces between the plates 85.
- the height of the lower end of the wedge-shaped plates 85 is such that it is possible to allow a fluctuation of the level of the produced aluminium to facilitate tapping of the aluminium by a batch process.
- the cell floor is advantageously inclined to promote collection of the aluminium at the side/end of the cell.
- Figs 6, 7 and 8 could employ non-carbon oxygen-evolving anodes instead of carbon anodes.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
- Secondary Cells (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
Claims (28)
- Cellule à cathode drainée pour la production d'aluminium par l'électrolyse d'un composé d'aluminium dissous dans un électrolyte fondu, comprenant au moins une anode à dégagement d'oxygène sans carbone faisant face à au moins une cathode, la cathode ou chaque cathode ayant une ou plusieurs surfaces cathodiques mouillables par l'aluminium en pente, dimensionnellement stables, l'anode ou chaque anode ayant une pluralité de surfaces anodiques actives parallèles aux surfaces cathodiques, les surfaces anodiques et cathodiques étant espacées par un écartement anode-cathode et configurées pour induire une libération du gaz anodique vers le haut et une circulation de l'électrolyte vers le haut avec un écoulement vers le bas de l'aluminium produit, dans laquelle l'anode ou chaque anode comprend un ensemble de plaques, espacées de tiges ou lames parallèles avec une coupe transversale et un espacement de façon à favoriser l'évacuation du gaz et supportées par au moins un élément de distribution du courant transversalement à celles-ci, ladite pluralité de surfaces anodiques étant formée par les surfaces desdites plaques, tiges ou lames.
- Cellule à cathode drainée de la revendication 1, dans laquelle une masse en fusion riche en alumine est fournie au niveau de la partie inférieure de l'écartement anode-cathode.
- Cellule à cathode drainée de la revendication 1 ou 2, dans laquelle l'écartement anode-cathode entre les surfaces anodiques et cathodiques en pente va jusqu'à 3 cm.
- Cellule à cathode drainée de la revendication 1, 2 ou 3, dans laquelle le fond de la cellule dans sa totalité ou une partie de celui-ci a une pente pour aider le mouvement et la récupération de l'aluminium fondu.
- Cellule à cathode drainée de la revendication 4, dans laquelle le fond de la cellule est en pente sans déplacer le centre de la cellule en élevant une extrémité par rapport à la cellule et en abaissant l'autre extrémité par rapport à la cellule.
- Cellule à cathode drainée d'une quelconque revendication précédente, comprenant un stockage situé à l'intérieur ou à l'extérieur de la cellule, pour la coulée de l'aluminium produit.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la surface cathodique active est réalisée de façon stable dimensionnellement par un revêtement appliqué de coulis de matériau réfractaire mouillable par l'aluminium qui commande la pénétration du sodium.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la surface cathodique active ainsi que le fond restant de la cellule est protégé par un revêtement en diborure de titane mouillable par l'aluminium, ou par des plaques en diborure de titane, ou par un tissu fibreux ou par une enveloppe poreuse remplie d'un coulis de diborure de titane.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la paroi latérale de la cuve agit également comme cathode active et est protégée par un revêtement mouillable par l'aluminium sur lequel est aussi formé l'aluminium.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la surface cathodique active principale a une pente de 5° à 45° par rapport à l'horizontale.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la pente de la cathode est obtenue en utilisant la coupe transversale de blocs cathodiques assemblés de conception modifiée, la surface supérieure en pente des blocs cathodiques assemblés formant la surface cathodique active.
- Cellule à cathode drainée de la revendication 1, dans laquelle la pente de la cathode est obtenue en prévoyant un élément en forme de coin sur un fond cathodique plat, l'élément en forme de coin étant réalisé en carbone ou en des matériaux réfractaires ayant une masse volumique supérieure à l'aluminium fondu et à la cryolite ou contenant un lest, l'élément en forme de coin étant également enrobé d'un revêtement en diborure de titane mouillable par l'aluminium.
- Cellule à cathode drainée de la revendication 12, dans laquelle l'élément en forme de coin est plein.
- Cellule à cathode drainée de la revendication 12, dans laquelle l'élément en forme de coin est réalisé en plaques espacées les unes des autres.
- Cellule à cathode drainée de la revendication 1, dans laquelle l'anode est réalisée à partir d'un ensemble de plaques inclinées en configuration parallèle espacée, supporté par au moins un élément de distribution du courant transversalement aux plaques inclinées.
- Cellule à cathode drainée de la revendication 1, dans laquelle l'anode à dégagement d'oxygène sans carbone est une structure ouverte à double face ayant des ouies ou d'autres ouvertures dans sa surface pour diriger le gaz produit de façon anodique à l'intérieur de la structure de l'anode.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle l'anode a une coupe transversale pour favoriser l'évacuation du gaz produit de façon anodique et la circulation de l'électrolyte.
- Cellule à cathode drainée de la revendication 17, dans laquelle l'anode ou chaque anode comprend une surface fonctionnelle inclinée et une partie supérieure sensiblement verticale ayant dans celle-ci des ouvertures pour la circulation de l'électrolyte.
- Cellule à cathode drainée de la revendication 9, dans laquelle la base des parois latérales se joint aux bords du fond de la cellule sans un quelconque coin de pâte de pisé entre eux, grâce à quoi les anodes sont proches des parois latérales de la cellule qui fonctionnent comme cathodes faisant face à une partie verticale des anodes.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la paroi latérale de la cellule est munie d'une isolation thermique interne et/ou externe suffisante de sorte que la cellule fonctionne sans la formation d'une croûte d'électrolyte solidifié.
- Cellule à cathode drainée d'une quelconque revendication précédente, dans laquelle la cathode comprend une masse cathodique réalisée principalement en un matériau électriquement conducteur sans carbone.
- Cellule à cathode drainée de la revendication 21, dans laquelle la masse cathodique est réalisée en un matériau composite fabriqué à partir d'un matériau électriquement conducteur et d'un matériau électriquement non conducteur.
- Cellule à cathode drainée de la revendication 22, dans laquelle le matériau composite est une masse réalisée en alumine et en diborure de titane liée à de l'aluminium pouvant être obtenu par réaction dans laquelle les réactifs sont TiB2, B2O3 et Al.
- Cellule à cathode drainée d'une quelconque revendication précédente, comprenant un couvercle à isolation thermique amovible juste au dessus du niveau de l'électrolyte fondu.
- Cellule à cathode drainée de la revendication 24, dans laquelle le couvercle à isolation thermique est amovible avec au moins une anode.
- Cellule à cathode drainée d'une quelconque revendication précédente, comprenant un espace d'air ou de gaz entre la cathode et une masse à isolation thermique et électrique formant un garnissage de la cellule.
- Procédé de production d'aluminium dans une cellule d'une quelconque revendication précédente, consistant à faire passer un courant d'électrolyse sous une densité de courant de 0,5 à 2 A/cm2 par zone en saillie de l'anode pour induire une circulation vers le haut de l'électrolyte dans l'écartement anode-cathode par la libération du gaz.
- Procédé de la revendication 27, consistant de plus à fournir une masse en fusion riche en alumine au niveau de l'extrémité inférieure de l'écartement anode-cathode.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US89096397A | 1997-07-08 | 1997-07-08 | |
| US890963 | 1997-07-08 | ||
| PCT/IB1998/001045 WO1999002764A1 (fr) | 1997-07-08 | 1998-07-07 | Cellule a cathode drainee pour la production d'aluminium |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0996773A1 EP0996773A1 (fr) | 2000-05-03 |
| EP0996773B1 true EP0996773B1 (fr) | 2007-06-20 |
Family
ID=25397393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98928496A Expired - Lifetime EP0996773B1 (fr) | 1997-07-08 | 1998-07-07 | Cellule a cathode drainee pour la production d'aluminium |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0996773B1 (fr) |
| AU (1) | AU8031398A (fr) |
| CA (1) | CA2295495C (fr) |
| DE (1) | DE69837966T2 (fr) |
| NO (1) | NO321787B1 (fr) |
| WO (1) | WO1999002764A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013170299A1 (fr) * | 2012-05-16 | 2013-11-21 | Lynas Services Pty Ltd | Cellule électrolytique pour la production de métaux des terres rares |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5938914A (en) * | 1997-09-19 | 1999-08-17 | Aluminum Company Of America | Molten salt bath circulation design for an electrolytic cell |
| DE60016921T2 (de) * | 1999-04-16 | 2005-12-22 | Moltech Invent S.A. | Elektrolytische zelle mit verbesserter tonerdezufuhrvorrichtung |
| RU2220228C2 (ru) * | 1999-04-28 | 2003-12-27 | Алкоа Инк. | Устройство для циркуляции ванны расплава солей в электролизере |
| DE60013886T2 (de) * | 1999-10-26 | 2005-09-29 | Moltech Invent S.A. | Bei niedriger temperatur betriebene elektrolysezelle zur herstellung von aluminium |
| WO2007105124A2 (fr) * | 2006-03-10 | 2007-09-20 | Moltech Invent S.A. | Cellule d'extraction electrolytique d'aluminium avec pertes de chaleur réduites |
| CN100478500C (zh) | 2007-03-02 | 2009-04-15 | 冯乃祥 | 一种异形阴极碳块结构铝电解槽 |
| DE102010039638B4 (de) * | 2010-08-23 | 2015-11-19 | Sgl Carbon Se | Kathode, Vorrichtung zur Aluminiumgewinnung und Verwendung der Kathode bei der Aluminiumgewinnung |
| DE102011086040A1 (de) * | 2011-11-09 | 2013-05-16 | Sgl Carbon Se | Elektrolysezelle, insbesondere zur Herstellung von Aluminium, mit einer wannenförmigen Kathode |
| WO2014060422A2 (fr) * | 2012-10-17 | 2014-04-24 | Sgl Carbon Se | Bloc cathodique présentant une section transversale trapézoïdale |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1251962B (de) * | 1963-11-21 | 1967-10-12 | The British Aluminium Company Limited, London | Kathode fur eine Elektrolysezelle zur Herstellung von Aluminium und Verfahren zur Herstellung derselben |
| DE69114511D1 (de) * | 1990-08-20 | 1995-12-14 | Comalco Alu | Verbesserte aluminium-schmelzzelle. |
| DE69327095T2 (de) * | 1992-04-01 | 2000-04-27 | Moltech Invent S.A., Luxemburg/Luxembourg | Verhinderung der oxydation von kohlenstoffhaltigem material bei hohen temperaturen |
| DE69526264T2 (de) * | 1994-09-08 | 2002-10-24 | Moltech Invent S.A., Luxemburg/Luxembourg | Aluminium Elektrolysezelle mit drainierfähige Kathode |
-
1998
- 1998-07-07 WO PCT/IB1998/001045 patent/WO1999002764A1/fr not_active Ceased
- 1998-07-07 EP EP98928496A patent/EP0996773B1/fr not_active Expired - Lifetime
- 1998-07-07 AU AU80313/98A patent/AU8031398A/en not_active Abandoned
- 1998-07-07 CA CA002295495A patent/CA2295495C/fr not_active Expired - Fee Related
- 1998-07-07 DE DE69837966T patent/DE69837966T2/de not_active Expired - Fee Related
-
2000
- 2000-01-07 NO NO20000095A patent/NO321787B1/no unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013170299A1 (fr) * | 2012-05-16 | 2013-11-21 | Lynas Services Pty Ltd | Cellule électrolytique pour la production de métaux des terres rares |
| CN104520476A (zh) * | 2012-05-16 | 2015-04-15 | 莱纳服务有限公司 | 用于稀土金属的生产的电解池 |
| CN104520476B (zh) * | 2012-05-16 | 2017-12-12 | 莱纳服务有限公司 | 用于稀土金属的生产的电解池 |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2295495A1 (fr) | 1999-01-21 |
| NO20000095L (no) | 2000-03-06 |
| AU8031398A (en) | 1999-02-08 |
| DE69837966D1 (de) | 2007-08-02 |
| WO1999002764A1 (fr) | 1999-01-21 |
| DE69837966T2 (de) | 2008-02-28 |
| CA2295495C (fr) | 2007-11-20 |
| NO321787B1 (no) | 2006-07-03 |
| EP0996773A1 (fr) | 2000-05-03 |
| NO20000095D0 (no) | 2000-01-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP0970264B1 (fr) | Cellule de production d'aluminium et cathode | |
| US6656340B2 (en) | Aluminium production cell design | |
| US6692620B2 (en) | Aluminium electrowinning cell with sidewalls resistant to molten electrolyte | |
| US5368702A (en) | Electrode assemblies and mutimonopolar cells for aluminium electrowinning | |
| US5362366A (en) | Anode-cathode arrangement for aluminum production cells | |
| EP0996773B1 (fr) | Cellule a cathode drainee pour la production d'aluminium | |
| AU2002321778B2 (en) | Aluminium electrowinning cells with inclined cathodes | |
| AU2002321778A1 (en) | Aluminium electrowinning cells with inclined cathodes | |
| US6258246B1 (en) | Aluminium electrowinning cell with sidewalls resistant to molten electrolyte | |
| EP1185724B1 (fr) | Cellules d'extraction electrolytique de l'aluminium pourvues d'un fond cathodique en forme de v | |
| WO2007105124A2 (fr) | Cellule d'extraction electrolytique d'aluminium avec pertes de chaleur réduites | |
| EP1230436B1 (fr) | Cellule d'extraction electrolytique d'aluminium, dotee de parois resistantes a un electrolyte liquide | |
| US20040084324A1 (en) | Aluminium electrowinning cells having a V-shaped cathode bottom |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20000120 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE ES FR GB IT NL |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: MOLTECH INVENT S.A. |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
| GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
| GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
| AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE ES FR GB IT NL |
|
| REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20070704 Year of fee payment: 10 |
|
| REF | Corresponds to: |
Ref document number: 69837966 Country of ref document: DE Date of ref document: 20070802 Kind code of ref document: P |
|
| ET | Fr: translation filed | ||
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20071001 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 20070627 Year of fee payment: 10 |
|
| PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20070620 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20070730 Year of fee payment: 10 |
|
| 26N | No opposition filed |
Effective date: 20080325 |
|
| GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20070920 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20070920 |
|
| NLV4 | Nl: lapsed or anulled due to non-payment of the annual fee |
Effective date: 20090201 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20090203 |
|
| REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST Effective date: 20090331 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20090201 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20080731 |