EP0960221B1 - Procede de decapage de produits constitues d'un alliage de metaux contenant du fer et de produits realises en titane ou en alliages de titane - Google Patents
Procede de decapage de produits constitues d'un alliage de metaux contenant du fer et de produits realises en titane ou en alliages de titane Download PDFInfo
- Publication number
- EP0960221B1 EP0960221B1 EP97949093A EP97949093A EP0960221B1 EP 0960221 B1 EP0960221 B1 EP 0960221B1 EP 97949093 A EP97949093 A EP 97949093A EP 97949093 A EP97949093 A EP 97949093A EP 0960221 B1 EP0960221 B1 EP 0960221B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pickling
- titanium
- alloys
- products made
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
- C25F1/02—Pickling; Descaling
- C25F1/04—Pickling; Descaling in solution
- C25F1/06—Iron or steel
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/086—Iron or steel solutions containing HF
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/10—Other heavy metals
- C23G1/106—Other heavy metals refractory metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/36—Regeneration of waste pickling liquors
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
- C25F1/02—Pickling; Descaling
- C25F1/04—Pickling; Descaling in solution
- C25F1/08—Refractory metals
Definitions
- the present invention relates to a method for pickling products made of stainless steel, which avoids the use of nitric acid as an oxidising agent.
- the present invention can also be applied for pickling of titanium and alloys thereof.
- pickling is the process used to remove the layer of oxidation that forms as a result of heat treating of steel.
- nitric acid HNO 3
- hydrofluoric acid HF
- a method exists that foresees a reduction in the amount of nitrogen oxides NO x that are developed by the bath.
- Said method is generally based on the use of hydrogen peroxide, which not only makes it possible, if necessary, to reduce the total amount of nitric acid in the bath and required for the process, but also to oxidise the nitrogen oxides to the highest state of oxidation.
- Another method is known, the purpose of which is to eliminate the presence of nitric acid altogether, using sulphuric acid, ferric sulphate and hydrogen peroxide alongside the hydrofluoric acid, the presence of which remains practically unchanged in the processes examined here.
- the aim of the present invention is therefore to solve the above mentioned problems, providing a method for pickling products made of stainless steel, and products made of titanium and alloys thereof, in the absence of nitric acid as an oxidising agent, wherein the product to be pickled is submerged in the pickling solution which forms the anolyte of an electrolytic cell in which the anolyte is made up of an aqueous solution of sulphuric acid, of hydrofluoric acid and optionally of phosphoric acid and hydrochloric acid, and with the catholyte made up of an aqueous solution of sulphuric acid, the oxidising agent in the pickling solution being the ferric ion, or the ions titanium(III) and titanium(IV), formed in the anode by oxidation of the ferrous ion, or of the ion titanium(II), resulting from dissolution of the surface layers of the product to be pickled, and the anodic reaction being potentiostatically controlled.
- the catholyte of the cell is preferably made up of an aqueous solution of sulphuric acid and is send out of the cathodic compartment into the pickling solution, to reintegrate the H 2 SO 4 that is consumed during the pickling reaction.
- the pickling bath forms the anolyte of the cell, and is maintained at a temperature preferably comprised between 45 and 85°C, and it is made up of an aqueous solution of sulphuric acid, of hydrofluoric acid and optionally of hydrochloric and phosphoric acid, with the following composition expressed as a percentage by weight:
- products containing iron for which the method according to the present invention is applicable are selected from the group comprising:
- products containing titanium for which the method according to the present invention is applicable are selected from the group comprising:
- the method object of the present invention is based on the replacement of nitric acid and on the theory that this acid performs two basic operations:
- the overall action of the nitric acid can thus be obtained using various reagents capable of guaranteeing these two specific actions, even separately.
- the reagents selected to control the total acidity are therefore mineral acids and oxidising agents.
- the method according to the present invention does not resort to direct addition of reagents into the bath, but uses electro-chemical treatment of the solution which generates the desired oxidising agent directly in the pickling bath.
- the method object of the present invention is based on the used of a pickling bath that does not contain nitric acid, but contains in its place a mineral acid (for example sulphuric acid) and as an oxidant contains only the ferric ion Fe 3+ (or, in the case of titanium, the ions Ti 3+ and Ti 4+ ).
- the ferric ion is not added in the form of a reagent, but is obtained directly in the pickling solution by anodic oxidation in an electrolytic cell of the ions Fe 2+ that are generated during the pickling process itself (dissolution of the steel).
- anodic oxidation of the Ti 2+ ions to Ti 3+ and Ti 4+ ions is carried out in the cell.
- FIG. 1 A diagram of a preferred embodiment of the method according to the invention is illustrated in figure 1.
- an electro-chemical cell of the membrane type is used, worked by controlling the anodic potential or using a galvanostatic control.
- the cell anolyte (in which the reaction generating Fe 3+ ions takes place) is made of the same solution as the pickling bath, whereas the catholyte used is a solution of sulphuric acid that is destined to be sent to the pickling bath.
- the mineral acids used as anolyte are mixtures of hydrofluoric, sulphuric, hydrochloric and phosphoric acid.
- the method provides a self-balancing system, that is to say one that is capable of controlling the process kinetics and the final quality of the product.
- the pickling kinetics are in fact directly controllable according to the speed of production of Fe 3+ ions in the cell.
- Control of the concentration of Fe 3+ ions in the pickling bath also allows close control of the most critical process parameter (that is to say the redox potential value of the system), also giving obvious advantages for the final quality of the product.
- the pickling bath can conveniently use the following reagents:
- the method object of the invention foresees electro-chemical treatment of the solution, by which it is possible to obtain direct formation of the oxidising agent and control of the correct concentration levels directly within the bath.
- the same pickling solution is used, and is continuously circulated (but discontinuous treatment can also be foreseen) from the bath by pumping;
- This reaction produces the Fe 3+ that serves to maintain the concentration of the oxidising agent Fe 3+ in the pickling bath constant.
- the pickling mechanism in the presence of Fe 3+ as an oxidant takes place using the following reactions: (1) Fe ⁇ Fe 2+ + 2e (primary oxidation semi-reaction to dissolve the metallic iron); (2) Fe 3+ + e ⁇ Fe 2+ (reduction semi-reaction).
- reaction (4) is the inverse reaction to (2).
- the ion Fe 3+ reduces to Fe 2+ during (2) in the bath and oxidises again in the cell from Fe 2+ in (4).
- the oxidising capacity of the system is thus guaranteed by passage of the anodic current in the cell in reaction (4), in which the ion Fe 3+ is a go-between and, according to the present method, no other reagents are added as oxidants.
- reaction (7) and (4) would, in fact, decrease the efficiency of the cell, attenuating the undesired water hydrolysis reaction by developing oxygen.
- the chosen potential E is thus in the range of between 771 and 1229 mV SHE.
- chrome with valence 6 often toxic
- the cell is provided with a suitable membrane. It is possible to use membranes of different effectiveness, working temperature and duration.
- the electro-chemical cell in reference when tested in the system has provided the following performance levels, which are given below in the form of an example:
- the anodic cell potential in this case is selected within the range of between -368 mV SHE (oxidation of Ti 2+ to Ti 4+ ) and 1229 mV SHE (development of oxygen).
- the method according to a second embodiment of the invention foresees, for pickling of titanium and alloys thereof, the use of the same baths and acid solutions containing Fe 3+ that are used for pickling of stainless steel. This method is very convenient, because the majority of titanium coil manufacturers process these coils on the same lines used for stainless steel.
- the ion Fe 3+ (and the ion Fe 2+ from which it is formed) does not participate in the overall reaction balance, so there is no consumption of the quantity of iron ions contained in the bath, whereas the oxidising capacity, in terms of electron transfer, is ensured by the passage of current to the cell anode.
- the example of a pickling process refers to a coil of hot laminated and peened AISI 304 steel.
- the initial pickling solution is made up of:
- the pickling process commences (tape sent into the pickling bath) at the line speed foreseen.
- the line speed, the thickness and the width of the treated tape obviously define the production level per hour, expressed in t/h of pickled tape (e.g. at a speed of 18 metres/minute, tape thickness 3.2 mm and width 1500 mm the production of pickled tape will be approximately 40 t/h).
- the tape is 3.2 mm thick (typical average thickness of hot-laminated products).
- the pickling bath can be made up of the anodic part of the cell, without the need to create external circulation of the anolyte between the bath and the cell.
- the catholyte it is not necessarily essential to resort to solutions using sulphuric acid, as different electrolytes can be chosen (e.g. HCl, mixtures of HCl/H 2 SO 4 or others), including the pickling solution itself which is eliminated as waste. Input of the catholyte into the bath may also not be necessary, in particular when electrolytes other than those used in the pickling bath are chosen. All the above variations are alternatives to the one described and illustrated as the preferred embodiment, and are understood to fall within the scope of the present invention.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Electrolytic Production Of Metals (AREA)
Claims (11)
- Procédé pour le décapage de produits réalisés à partir d'acier inoxydable ou de produits réalisés en titane ou en alliages de titane, en l'absence d'acide nitrique en tant qu'agent oxydant, dans lequel le produit à décaper est immergé dans la solution de décapage qui forme l'anolyte d'une cellule électrolytique, dans laquelle l'anolyte consiste en une solution aqueuse d'acide sulfurique, d'acide fluorhydrique et facultativement d'acide phosphorique et d'acide chlorhydrique, et avec le catholyte consistant en une solution aqueuse d'acide sulfurique, l'agent oxydant dans la solution de décapage étant l'ion ferrique, ou les ions titane (III) et titane (IV), formés dans la cathode par oxydation de l'ion ferreux, ou de l'ion titane (II), résultant de la dissolution des couches de surface du produit à décaper, et la réaction anodique étant contrôlée potentiostatiquement.
- Procédé pour le décapage de produits réalisés à partir d'acier inoxydable selon la revendication 1, dans lequel le potentiel électrochimique de travail de l'anode de cellule se situe entre 771 et 1299 mV SHE (Electrode d'hydrogène étalon).
- Procédé pour le décapage de produits réalisés en titane et en alliages de titane selon la revendication 1, dans lequel le potentiel électrochimique de travail de l'anode de cellule se situe entre -368 et 1229 mV SHE (Electrode d'hydrogène étalon).
- Procédé pour le décapage de produits réalisés en acier inoxydable, et de produits réalisés en titane et alliages de titane selon l'une quelconque des revendications précédentes, dans lequel les opérations de décapage sont exécutées d'une manière continue ou discontinue au moyen de la circulation continue ou discontinue de l'anolyte.
- procédé pour le décapage de produits réalisés en acier inoxydable, et de produits réalisés en titane et en alliages de titane selon la revendication précédente, dans lequel le bain de décapage contenant l'anolyte forme le compartiment anodique dans la cellule électrochimique.
- Procédé pour le décapage de produits réalisés en acier inoxydable, et de produits réalisés en titane et en alliages de titane selon l'une quelconque des revendications précédentes, dans lequel le catholyte de la cellule électrolytique consiste en une solution d'acide sulfurique et est envoyée, après avoir quitté le compartiment cathodique, dans la solution de décapage en tant qu'anolyte.
- Procédé selon la revendication précédente, dans lequel la solution de catholyte consiste en tout électrolyte pouvant être envoyé ou non dans l'anolyte.
- Procédé selon l'une quelconque des revendications précédentes, dans lequel le catholyte consiste en une solution de décapage et elle est consécutivement déchargée de la zone cathodique comme matière de déchet.
- Procédé pour le décapage de produits réalisés à partir d'acier inoxydable, et de produits réalisés en titane et en alliages de titane selon l'une quelconque des revendications précédentes, dans lequel le bain de décapage a une température entre 40 et 90 °C et consiste en une solution aqueuse contenant les composants suivants :et en variante, pour des produits en titane et alliages de titane, Titot en solution > 50 g/l.HCL libre entre 0 et 50 g/lH3PO4 entre 0 et 200 g/lH2SO4 de 50 à 250 g/lHF libre de 5 à 50 g/lFetot dans la solution > 50 g/l
- Procédé pour le décapage de produits réalisés à partir d'acier inoxydable selon l'une quelconque des revendications 1,2 et 4-9, dans lequel lesdits produits réalisés en acier inoxydable sont choisis à partir du groupe comprenant :l'acier inoxydable, laminé ou en tout cas travaillé à chaud et/ou à froid; etdes super alliages à base de Ni.
- Procédé pour le décapage de produits réalisés à partir du titane et en alliages de titane selon l'une quelconque des revendications 1,3 et 4-10, dans lequel lesdits produits contenant le titane et les alliages de titane sont choisis à partir du groupe comprenant :du Titane PC (pureté commerciale) de différentes qualités;des alliages de titane.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITRM960849 | 1996-12-09 | ||
| IT96RM000849A IT1288407B1 (it) | 1996-12-09 | 1996-12-09 | Metodo per il decapaggio di prodotti in lega metallica contenente ferro e di titanio e sue leghe |
| PCT/IT1997/000300 WO1998026111A1 (fr) | 1996-12-09 | 1997-12-05 | Procede de decapage de produits constitues d'un alliage de metaux contenant du fer et de produits realises en titane ou en alliages de titane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0960221A1 EP0960221A1 (fr) | 1999-12-01 |
| EP0960221B1 true EP0960221B1 (fr) | 2002-03-13 |
Family
ID=11404582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97949093A Expired - Lifetime EP0960221B1 (fr) | 1996-12-09 | 1997-12-05 | Procede de decapage de produits constitues d'un alliage de metaux contenant du fer et de produits realises en titane ou en alliages de titane |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP0960221B1 (fr) |
| AT (1) | ATE214436T1 (fr) |
| AU (1) | AU7847898A (fr) |
| DE (1) | DE69711090T2 (fr) |
| ES (1) | ES2178023T3 (fr) |
| IT (1) | IT1288407B1 (fr) |
| TW (1) | TW451001B (fr) |
| WO (1) | WO1998026111A1 (fr) |
| ZA (1) | ZA9710983B (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7611588B2 (en) | 2004-11-30 | 2009-11-03 | Ecolab Inc. | Methods and compositions for removing metal oxides |
| CN103572303A (zh) * | 2013-10-24 | 2014-02-12 | 奇瑞重工股份有限公司 | 一种钢材化学前处理方法及所用酸洗液 |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1297076B1 (it) * | 1997-11-24 | 1999-08-03 | Acciai Speciali Terni Spa | Metodo per il decapaggio di prodotti in acciaio |
| IT1302202B1 (it) | 1998-09-11 | 2000-07-31 | Henkel Kgaa | Processo di decapaggio elettrolitico con soluzioni esenti da acidonitrico. |
| DE19850524C2 (de) * | 1998-11-03 | 2002-04-04 | Eilenburger Elektrolyse & Umwelttechnik Gmbh | Nitratfreies Recycling-Beizverfahren für Edelstähle |
| AT406486B (de) * | 1998-12-22 | 2000-05-25 | Andritz Patentverwaltung | Verfahren zum beizen von edelstahl |
| IT1312556B1 (it) * | 1999-05-03 | 2002-04-22 | Henkel Kgaa | Processo di decapaggio di acciaio inossidabile in assenza di acidonitrico ed in presenza di ioni cloruro |
| ATE478975T1 (de) | 2002-10-15 | 2010-09-15 | Henkel Ag & Co Kgaa | Lösung und verfahren zum beizen von rostfreiem stahl |
| EP1980650A1 (fr) * | 2007-04-05 | 2008-10-15 | Kerma S.A. | Composition de décapage exempte de nitrates et de peroxydes, et procédé mettant en oeuvre une telle composition |
| CN111057935B (zh) * | 2019-12-25 | 2021-04-02 | 浦项(张家港)不锈钢股份有限公司 | 一种耐热不锈钢的制备方法 |
| CN113788520A (zh) * | 2021-10-08 | 2021-12-14 | 北京首钢吉泰安新材料有限公司 | 一种铁铬铝酸洗的工艺及废水处理方法和废水处理装置 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50133125A (fr) * | 1974-04-10 | 1975-10-22 | ||
| DE3937438C2 (de) * | 1989-02-23 | 1998-01-29 | Wilfried Simmer | Verfahren zum Beizen von Stahl |
| FR2650303B1 (fr) * | 1989-07-26 | 1993-12-10 | Ugine Aciers Chatillon Gueugnon | Procede de decapage en bain acide de produits metalliques contenant du titane ou au moins un element chimique de la famille du titane |
| JPH04362183A (ja) * | 1991-06-07 | 1992-12-15 | Nippon Paint Co Ltd | アルミニウム表面洗浄浴の再生方法 |
| IT1282979B1 (it) * | 1996-05-09 | 1998-04-03 | Novamax Itb S R L | Procedimento per il decapaggio dell'acciaio nel quale la ossidazione dello ione ferroso formatosi viene effettuata per via elettrochimica |
-
1996
- 1996-12-09 IT IT96RM000849A patent/IT1288407B1/it active IP Right Grant
-
1997
- 1997-12-05 AU AU78478/98A patent/AU7847898A/en not_active Abandoned
- 1997-12-05 EP EP97949093A patent/EP0960221B1/fr not_active Expired - Lifetime
- 1997-12-05 AT AT97949093T patent/ATE214436T1/de not_active IP Right Cessation
- 1997-12-05 ES ES97949093T patent/ES2178023T3/es not_active Expired - Lifetime
- 1997-12-05 DE DE69711090T patent/DE69711090T2/de not_active Expired - Fee Related
- 1997-12-05 WO PCT/IT1997/000300 patent/WO1998026111A1/fr not_active Ceased
- 1997-12-08 ZA ZA9710983A patent/ZA9710983B/xx unknown
-
1998
- 1998-03-09 TW TW087103408A patent/TW451001B/zh not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7611588B2 (en) | 2004-11-30 | 2009-11-03 | Ecolab Inc. | Methods and compositions for removing metal oxides |
| CN103572303A (zh) * | 2013-10-24 | 2014-02-12 | 奇瑞重工股份有限公司 | 一种钢材化学前处理方法及所用酸洗液 |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE214436T1 (de) | 2002-03-15 |
| TW451001B (en) | 2001-08-21 |
| DE69711090D1 (de) | 2002-04-18 |
| ITRM960849A0 (it) | 1996-12-09 |
| ITRM960849A1 (it) | 1998-06-09 |
| WO1998026111A1 (fr) | 1998-06-18 |
| IT1288407B1 (it) | 1998-09-22 |
| ZA9710983B (en) | 1998-06-15 |
| ES2178023T3 (es) | 2002-12-16 |
| AU7847898A (en) | 1998-07-03 |
| DE69711090T2 (de) | 2003-07-24 |
| EP0960221A1 (fr) | 1999-12-01 |
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Legal Events
| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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