EP0838501B1 - Method and compositions for toughening polyester resins - Google Patents
Method and compositions for toughening polyester resins Download PDFInfo
- Publication number
- EP0838501B1 EP0838501B1 EP97117911A EP97117911A EP0838501B1 EP 0838501 B1 EP0838501 B1 EP 0838501B1 EP 97117911 A EP97117911 A EP 97117911A EP 97117911 A EP97117911 A EP 97117911A EP 0838501 B1 EP0838501 B1 EP 0838501B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- weight
- ethylene
- alkyl
- acrylate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims description 238
- 229920001225 polyester resin Polymers 0.000 title claims description 28
- 239000004645 polyester resin Substances 0.000 title claims description 27
- 238000000034 method Methods 0.000 title claims description 15
- 229920000728 polyester Polymers 0.000 claims description 92
- 239000005977 Ethylene Substances 0.000 claims description 70
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 63
- 229920001577 copolymer Polymers 0.000 claims description 36
- BAPJBEWLBFYGME-UHFFFAOYSA-N acrylic acid methyl ester Natural products COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 33
- 239000003607 modifier Substances 0.000 claims description 32
- 229920001897 terpolymer Polymers 0.000 claims description 32
- -1 alkyl methacrylate Chemical compound 0.000 claims description 31
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 30
- 239000012744 reinforcing agent Substances 0.000 claims description 23
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 22
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 22
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 21
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 claims description 19
- 239000000654 additive Substances 0.000 claims description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 16
- 239000003063 flame retardant Substances 0.000 claims description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 10
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 10
- 239000011152 fibreglass Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 229920000800 acrylic rubber Polymers 0.000 claims description 7
- 239000011521 glass Substances 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000010445 mica Substances 0.000 claims description 4
- 229910052618 mica group Inorganic materials 0.000 claims description 4
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 4
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 4
- 239000003381 stabilizer Substances 0.000 claims description 4
- 239000003963 antioxidant agent Substances 0.000 claims description 3
- 239000010425 asbestos Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- 239000002667 nucleating agent Substances 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims description 2
- 239000011872 intimate mixture Substances 0.000 claims description 2
- 239000004611 light stabiliser Substances 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000006082 mold release agent Substances 0.000 claims description 2
- 239000008247 solid mixture Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000011324 bead Substances 0.000 claims 1
- 239000010962 carbon steel Substances 0.000 claims 1
- 239000004609 Impact Modifier Substances 0.000 description 39
- 238000000465 moulding Methods 0.000 description 10
- 238000001878 scanning electron micrograph Methods 0.000 description 10
- 238000005259 measurement Methods 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 8
- 239000000945 filler Substances 0.000 description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 6
- 239000012783 reinforcing fiber Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000012763 reinforcing filler Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- CGPRUXZTHGTMKW-UHFFFAOYSA-N ethene;ethyl prop-2-enoate Chemical compound C=C.CCOC(=O)C=C CGPRUXZTHGTMKW-UHFFFAOYSA-N 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- QLZJUIZVJLSNDD-UHFFFAOYSA-N 2-(2-methylidenebutanoyloxy)ethyl 2-methylidenebutanoate Chemical group CCC(=C)C(=O)OCCOC(=O)C(=C)CC QLZJUIZVJLSNDD-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 229920003298 Nucrel® Polymers 0.000 description 1
- 229920003302 Optema™ Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- NXDJCCBHUGWQPG-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol;terephthalic acid Chemical compound OCC1CCC(CO)CC1.OC(=O)C1=CC=C(C(O)=O)C=C1 NXDJCCBHUGWQPG-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- HJJVPARKXDDIQD-UHFFFAOYSA-N bromuconazole Chemical compound ClC1=CC(Cl)=CC=C1C1(CN2N=CN=C2)OCC(Br)C1 HJJVPARKXDDIQD-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011258 core-shell material Substances 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 1
- 239000005043 ethylene-methyl acrylate Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- PZRHRDRVRGEVNW-UHFFFAOYSA-N milrinone Chemical compound N1C(=O)C(C#N)=CC(C=2C=CN=CC=2)=C1C PZRHRDRVRGEVNW-UHFFFAOYSA-N 0.000 description 1
- 229960003574 milrinone Drugs 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 229910052628 phlogopite Inorganic materials 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/83—Heating or cooling the cylinders
- B29C48/832—Heating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
Definitions
- the present invention relates generally to a polyester resins, and specifically to compositions, additives and methods of making such resins, for providing resins with desirable qualities.
- 4,753,980 refers to polyester compositions comprising 60-97 weight percent of a polyester matrix (e.g., PBT and/or PET) and 3 to 40 weight percent of an ethylene copolymer of the formula E/X/Y, where E is a radical formed from ethylene; Y is selected from the group consisting of glycidyl methacrylate and glycidyl acrylate and X is a radical formed from where R 1 is alkyl of 2 to 8 C, and R 2 is H, CH 3 or C 2 H 5 .
- These compositions contain an ethylene/acrylic polymer where R 1 of radical X is methyl.
- This patent refers to ethylene/butylacrylate/glycidyl methacrylate modifiers as superior to ethylene/methacrylate/glycidyl methacrylate modifiers at lower temperatures.
- US Patent No. 5,175,204 refers to thermoplastic resin compositions which comprise an aromatic polyester and 1 to 50% by weight of a multi-phase structure thermoplastic polyester which is a graft copolymer of 5 to 95% by weight of epoxy group-containing ethylene copolymer and 95-5% by weight of a vinyl polymer or copolymer obtained from at least one vinyl monomer.
- compositions of the prior art are used as materials for industrial parts, electrical and electronic machine parts, automobiles parts and the like. See, also, U. S. Patent Nos. 4,140,670; 3,368,995; Re. 32,334; 4,499,239; 4,694,042; 5,407,706 and 5,543,464, among others.
- polyester based resins which have the improved qualities of toughness, i.e., resistance to impact, as well as melt flow properties enabling the use thereof in molded forms.
- the present invention provides a polyester composition having improved characteristics of impact resistance comprising:
- the invention provides the acrylic modifier composition comprising:
- the invention provides an article of manufacture molded from the polyester composition above-described.
- the invention provides a method for increasing the strength and impact resistance of polyester resins comprising adding to a polyester resin a modifier composition as described above.
- the method includes the steps of
- the final step involves physically reducing the size of the solid polyester composition, i.e., pelletization.
- the present invention provides a novel impact modifier composition which, when added to certain polyester compositions which can be molded into articles such as automobile parts, etc., increases the impact resistance of such articles, i.e., toughens such compositions.
- the modifier compositions of this invention enable the provision of a polyester composition or resin characterized by increased impact resistance with minimal effect upon the solvent resistance of polyester compositions.
- the resulting molded article from the polyester compositions of this invention also have relatively high elongation at break and a good flex modulus.
- acrylic modifier composition or “impact modifier composition” refers to a copolymer/terpolymer two-component composition described in detail below.
- polyester resin refers to a polyester, or blend thereof with a minor amount of additives, not including the flame retardant composition or reinforcing agents or fillers, as defined below.
- polyester composition or “total composition” refers to a novel composition of the invention which contains a polyester resin, the impact modifier composition of this invention, and optionally includes flame retardants and reinforcing agents or fillers, as described in detail below.
- One aspect of this invention is a novel impact modifier composition for addition to polyester resins or compositions, which are intended to be molded at high temperatures into industrially desired, impact resistant and hydrolysis resistant articles.
- Such novel impact modifier compositions are formulated to contain two components, a copolymer and a terpolymer. Each component may form between 10 to about 90% of the modifier composition.
- the copolymer component is either an ethylene/alkyl acrylate co-polymer or an ethylene/alkyl methacrylate copolymer.
- the alkyl component of the ' acrylate or methacrylate polymer in either copolymer has desirably between 1 to 10 carbon atoms.
- the alkyl acrylate or methacrylate polymer of the copolymer is a methyl acrylate or methyl methacrylate.
- the copolymer comprises at least about 30% by weight of the alkyl acrylate or alkyl methacrylate, with the balance being the ethylene polymer.
- Suitable commercially available copolymers are ethylene/methyl acrylate copolymers sold under the tradenames LOTRYL 29MA03 [Elf Atochem]; and other copolymers sold as PRIMACOR 1420, 1430, 1410-XT or 5980 [Dow Chemical]; EMAC SP 2205 and 2207 [Chevron Chemical Co.]; the NUCREL product line [DuPont]; and OPTEMA TC-111 [Exxon Chemical], among others.
- the terpolymer component of the modifier composition is selected from an ethylene/alkylacrylate/glycidyl methacrylate; an ethylene/alkyl acrylate/glycidyl acrylate; an ethylene/alkyl methacrylate/glycidyl acrylate; and an ethylene/alkyl methacrylate/glycidyl methacrylate.
- the alkyl component of the acrylate or methacrylate polymer in the terpolymer desirably contains between 1 to 10 carbon atoms.
- the alkyl acrylate or methacrylate polymer of the terpolymer is a methyl acrylate or methyl methacrylate.
- the terpolymer comprises between about 1 to about 15% by weight of the glycidyl acrylate or glycidyl methacrylate, and between about 1% to about 40% by weight of the alkyl acrylate or alkyl methacrylate, with the balance being the ethylene units.
- M n - 10,000 to - 70,000
- Suitable, commercially available terpolymers include an ethylene/methyl acrylate/glycidyl methacrylate terpolymer sold under the tradenames LOTADER AX8900, AX8920, AX8660, AX8850, AX8870, AX8840 [Elf Atochem],
- the copolymer and terpolymer components of the modifier composition are characterized by a uniform structure (see Figs. 1A and 1B). Unlike other impact modifiers of the art, these elastomers have no multi-phase structure.
- the total amount of an impact modifier composition as defined above forms at least 10% of the total composition.
- the impact modifier compositions may form 20% of the total composition in other embodiments and in certain applications, may form up to 50% by weight of the total polyester compositions.
- Advantages of the modifier compositions of this invention include providing an acceptable melt viscosity to the total polyester composition. In practical terms, such modifier compositions are also cost-effective compared to other modifiers of the prior art.
- polyester compositions are thus provided which incorporate the impact modifier compositions described above.
- such polyester compositions are defined as a polyester composition having improved characteristics of impact resistance and containing the following components:
- the components (b) and (c) of the polyester composition form the impact modifier composition of the invention.
- the total amount of the impact modifier composition in the total composition i.e., components (b) and (c)
- the total amount of the impact modifier composition in the polyester composition does not exceed 40% by weight of the total weight of the composition described above.
- the total amount of the impact modifier composition in the polyester composition does not exceed 30% by weight of the total weight of the polyester composition.
- the total amount of the impact modifier composition in the polyester composition does not exceed 20% by weight of the total weight of the polyester composition.
- the polyester composition can employ any number of thermoplastic polyesters known to be amenable to molding to prepare parts. Such polymers should have a suitable stability to the molding conditions as is well known to those of skill in the art.
- a suitable polyester may be selected from polyethylene terephthalate (PET), polybutylene terephthalate (PBT), poly(ethylene-2,6-naphthalate) (PEN), polyethylene naphthalate bibenzoate (PENBB), poly (1,4-cyclohexanedimethanol terephthalate) (PCT), polypropylene terephthalate (PPT), polybutylene naphthalate (PBN), and liquid crystal polymers (LCPs) such as, for example the VECTRA® brand LCP (Hoechst Celanese Corporation, Somerville, NJ).
- VECTRA® brand LCP Hoechst Celanese Corporation, Somerville, NJ.
- polyesters are copolyesters, for example, poly(1,4-cyclohexylene dimethylene terephthalate-coisophthalate), poly(ethylene terephthalate-co-ethylene naphthalate (PETN), and the like.
- PET and PBT are the most preferred due to their large availability as well as the fact that molding of such resins are well-known in the industry.
- Blends of the above-listed polyesters may also be suitable for polyester compositions of this invention, including preferably blends of two of such polyesters. Blends of three or more polyesters can be used. Such two component blends are formed by a ratio of between about 5 to 50 % by weight of the total blend. For example, a preferred blend useful in this invention is a ratio of between 5 to about 25% PET and about 75 to about 95% PBT, absent other ingredients.
- polyester resins or resin blends can contain minor amounts of other polymeric materials, such as polycarbonates, polyphenylene sulfide, polyarylate, polyamide and the like and mixtures thereof.
- polyesters or co-polyesters are characterized by inherent viscosities of at least 0.4 as measured by ASTM D-2857, and no higher than about 1.4.
- the modifier composition components (b) and (c) of this invention are very useful with PET alone.
- additives known to the art. Some of them include, for example, antioxidants, stabilizers, lubricants, nucleating agents, colorants, mold release agents, ultraviolet light stabilizers, and the like. Examples of suitable antioxidants include phosphites. Examples of suitable stabilizers include bis-phenol A based epoxy. Examples of suitable lubricants include olefinic waxes. Examples of suitable nucleating agents include sodium salts. Additives which improve physical properties can also be employed including those which improve tensile strength or the other physical characteristics desirable in such resins. Some of these characteristics are listed in Table 1 below. These additives are present in relatively minor amounts and do not unduly affect the desired characteristics of the finished products. Generally, the additives are present in an amount of between about 1 to about 5% of the total composition.
- a separate and optional component of the polyester composition is a flame retardant composition or package used at a conventional level.
- flame retardant compositions include a bromine containing compound (such as brominated polycarbonate, decabromodiphenyloxide, brominated acrylic, brominated polystyrene, etc.).
- a bromine containing compound such as brominated polycarbonate, decabromodiphenyloxide, brominated acrylic, brominated polystyrene, etc.
- Such compounds are available commercially, such as from Ethyl Chemical Corp., Great Lakes Chemical Corp., Dead Sea Bromine Co., etc.
- a synergist typically e.g., antimony oxide, zinc oxide, and sodium antimonate, among others known to the art.
- a third component of the flame retardant composition is a drip suppressant, such as asbestos, teflon and the like.
- Suitable flame retardant compositions are known to the art and the selection of the components thereof does not limit the present invention. If a flame retardant composition is present in the polyester composition of this invention, it is present in a percentage by weight of the total composition of between 0 to about 20%.
- the total polyester composition may include reinforcing agents or fillers.
- such reinforcing agents or fillers may be present in the total composition between about 0 to about 50% by weight of the total composition.
- Thermally stable reinforcing agents or reinforcing fibers used in the invention may be any such agents or fibers which are thermally stable at the conditions normally used in the production of products from polyester molding compositions.
- Suitable reinforcing agents include, for example, glass fiber, asbestos fiber, carbon fiber, ceramic fiber, fibrous potassium titanate, iron whiskers, and the like. Glass is the most preferred. While fiber is the most preferred form for the reinforcing agent, other suitable forms may also be employed in the practice of the invention. Where reinforcing fibers are used, such fibers should normally have diameters between about 5 and about 30 microns, typically from 10-21 ⁇ m, and preferably from 11-16 ⁇ m. Aspect ratios (ratio of length of fiber to diameter of fiber) are desirably at least about 5.
- the reinforcing fiber typically has a length of generally from 1-10 mm, preferably from 2-6 mm and more preferably from 3-5 mm. Glass fibers, where used, preferably have diameters between about 10 and about 15 microns and aspect ratios of at least about 20.
- the reinforcing agent/fiber is employed in the polyester composition generally in the range of about 3 to about 50 weight percent based on total weight of the total polyester composition, typically 10-35 weight percent, and preferably 10-30 weight percent.
- the use of such reinforcing agents/fibers improves substantially such physical properties as tensile strength, flexural strength, flexural modulus and heat distortion temperature of the polyester composition.
- Glass or other fibers/agents for use in the invention may be manufactured and incorporated into the composition in any suitable manner, such as by separate extrusion blending with the polyester resin, extrusion blending with other ingredients of the compositions of the invention or incorporating into the resin or polyester composition during injection molding of products from the polyester composition.
- Suitable fillers include, but are not limited to, mica, talcum, clay, titanium dioxide and the like. There may be variants within the same filler type such as, for example, the muscovite type mica (supplied by KMG, Inc.), the phlogopite type mica (Suzorite, Inc.) and the like.
- the size of the filler particles is in the general range of 20-500 ⁇ m, typically in the range 30-100 ⁇ m and preferably 40-60 ⁇ m.
- the filler is employed in the polyester composition, generally in the range 5-35 weight percent, typically 7-25 weight percent, and preferably 10-20 weight percent.
- a polyester composition of the present invention contains about 61.5% by weight of the total composition of PET with about 3.5% additives. About 16% by weight of the total composition is the copolymer ethylene/methyl acrylate. About 4% by weight of the total composition is the terpolymer ethylene/methyl acrylate/glycidyl methacrylate. Finally, about 15% by weight of the total composition is fiberglass. This composition is characterized by a notched Izod impact strength of about 186.8 J/m (3.5 ft-lb/in).
- polyester compositions falling within this description can be readily prepared by resort to the teachings herein.
- Useful compositions may have a variety of characteristics, depending on the use to which the molding polyester composition is put.
- the primary characteristic of the composition is a good notched or unnotched Izod impact strength (ASTM D-256). Generally, the higher the Izod measurement, the better.
- polyester compositions of this invention are useful in the preparation of molded articles of manufacture, including without limitation, automobile panels, automobile parts, industrial plumbing and other construction parts.
- the polyester compositions of this invention are prepared by resorting to conventional methods.
- the impact modifier composition may be prepared by first dry mixing the components.
- the co-polymers and terpolymers may simply be blended or dry mixed at any convenient speeds and at room temperature.
- the impact modifier composition components may be combined and sold as a physical or mechanical blend for addition to the polyester resin during manufacture of the polyester composition.
- the individual components of the modifier composition may be dry mixed directly with the components of the polyester resin.
- the other ingredients of the polyester composition may also be added.
- the reinforcing fibers may be intimately blended into the polyester resin by any suitable means such as by dry blending or melt blending, blending in extruders, heated rolls or other types of mixers, etc. Conventional master batching techniques may also be used. The same considerations apply to addition of the other essential or optional ingredients of the composition of the invention, including specifically an inert filler of low aspect ratio, the reinforcing agents, the polyester compositions, etc. Suitable blending and molding techniques are well known in the art and need not be described in detail herein.
- the extrusion may be carried out in a suitable extruder such as for example a twin screw extruder with down-stream feeding capability.
- a suitable extruder such as for example a twin screw extruder with down-stream feeding capability.
- Many such extruders are commercially available such as, for example, the 40 mm Werner Pleiderer twin screw extruder.
- the extruder may be fed with the resin and additives stated above at the main feeder while the glass is fed downstream.
- the machine temperature is kept at a suitable level above the melting point of the selected polyester(s). For PET, for example, the temperature may range 260-300°C.
- the material is compounded and then extruded into a suitable shape such as, for example, pellets. The pellets may then be injection molded into suitable parts.
- the polyester composition of the invention is compounded by dry blending the polyester resin, the reinforcing agent and/or filler and the impact modifier composition, followed by melt mixing in an extruder at a temperature which exceeds the melting point of the polyester resin, i.e., with barrel temperatures between about 260 and about 300°C.
- injection molding is preferred.
- barrel temperatures between about 260 and 290°C are preferred.
- the molding polyester composition of the invention is formed by extrusion and pelletized. Products of the invention are then produced by injection molding the pelletized extrudate.
- the individual components of the modifier composition may be added to the extruder separately from the polyester resin and other components of the polyester composition.
- the components may be blended into the molten mixture prior to cooling.
- polyester compositions of this invention containing the impact modifier compositions when obtained by the end user, may be dried by any convenient method, remelted and molded into a number of industrially useful products, as described above.
- COMPONENT A represents a commercial composition of ethylene ethylacrylate (Union Carbide).
- COMPONENT B represents a terpolymer of ethylene/methyl methacrylate /glycidyl methacrylate with a high (i.e., greater than 5% by weight) epoxy (glycidyl) level (Elf Atochem).
- COMPONENT C is a terpolymer of ethylene/methyl methacrylate /glycidyl methacrylate with a low (i.e., less than 5% by weight) epoxy (glycidyl) level (Elf Atochem).
- COMPONENT D is a 70%/30% ethylene/methyl acrylate copolymer with a melt index lower than 5. Suitable copolymers are marketed by Elf Atochem.
- Component C when raised from 5% (Table 1) to 20% by weight (Table 2) as the impact modifier, produced an increase in notched Izod measurement from 75.8 to 144.2 J/m (1.42 to 2.70 ft-lb/n), and in unnotched Izod from 363 to 769 J/m (6.8 to 14.4 ft-lb/n).
- Component D alone as impact modifier when raised from 5% (Table 1) to 20% by weight (Table 2) in the composition produced no or little appreciable change in notched Izod (66.7 to 69.4 J/m) (1.25 to 1.3 ft-lb/in) or unnotched Izod measurement (347 to 427 J/m) (6.5 to 8.0 ft-lb/in).
- Components B and C are good impact modifiers when used alone, but Component D is not an effective impact modifier when used alone in polyester.
- an impact modifier composition containing Component B and Component D produced the best results in the PET composition of the experiment.
- the good results appear independent of the ratio of the two components to each other (see Table 2).
- the best overall results are provided by the impact modifier composition containing 4% terpolymer B and 16% copolymer D.
- Another good impact modifier composition contains 14% by weight terpolymer B and 6% by weight co-polymer D.
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Description
- The present invention relates generally to a polyester resins, and specifically to compositions, additives and methods of making such resins, for providing resins with desirable qualities.
- In general, the use of olefinic impact modifiers in polyester compositions to provide molded articles having improved mechanical properties, particularly improved impact resistance has been well known. US Patent No. 4,172,859 claims polyester blends including ethylene/methyl acrylate/glycidyl acrylate polymers. US Patent No. 4,753,980 refers to polyester compositions comprising 60-97 weight percent of a polyester matrix (e.g., PBT and/or PET) and 3 to 40 weight percent of an ethylene copolymer of the formula E/X/Y, where E is a radical formed from ethylene; Y is selected from the group consisting of glycidyl methacrylate and glycidyl acrylate and X is a radical formed from where R1 is alkyl of 2 to 8 C, and R2 is H, CH3 or C2H5. These compositions contain an ethylene/acrylic polymer where R1 of radical X is methyl. This patent refers to ethylene/butylacrylate/glycidyl methacrylate modifiers as superior to ethylene/methacrylate/glycidyl methacrylate modifiers at lower temperatures.
- US Patent No. 5,175,204 refers to thermoplastic resin compositions which comprise an aromatic polyester and 1 to 50% by weight of a multi-phase structure thermoplastic polyester which is a graft copolymer of 5 to 95% by weight of epoxy group-containing ethylene copolymer and 95-5% by weight of a vinyl polymer or copolymer obtained from at least one vinyl monomer.
- These, and other compositions of the prior art are used as materials for industrial parts, electrical and electronic machine parts, automobiles parts and the like. See, also, U. S. Patent Nos. 4,140,670; 3,368,995; Re. 32,334; 4,499,239; 4,694,042; 5,407,706 and 5,543,464, among others.
- There remains a need in the art for polyester based resins which have the improved qualities of toughness, i.e., resistance to impact, as well as melt flow properties enabling the use thereof in molded forms.
- In one aspect, the present invention provides a polyester composition having improved characteristics of impact resistance comprising:
- (a) between 40% and 90% by weight of the total composition of a polyester resin containing a polyester and between 1% and 5% by weight of the total composition of additives;
- (b) between 5% to 25% by weight of the total composition of a component selected from the group consisting of an ethylene alkyl acrylate copolymer and ethylene alkyl methacrylate copolymer, wherein said alkyl is C1 to C10;
- (c) between 5% to 25% by weight of the total composition of a component selected from the terpolymer group consisting of ethylene/alkylacrylate/glycidyl methacrylate; ethylene/alkyi acrylate/glycidyl acrylate; ethylene/alkyl methacrylate/glycidyl acrylate; and ethylene/alkyl methacrylate/glycidyl methacrylate, wherein said alkyl is C1 to C10;
- (d) from 3% to 50% by weight of the total composition of a reinforcing agent; and
- (e) from 0% to 20% by weight of the total composition of a flame retardant composition.
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- In another aspect, the invention provides the acrylic modifier composition comprising:
- (a) between 10% to 90% by weight of a first component selected from the group consisting of an ethylene alkyl acrylate co-polymer and ethylene alkyl methacrylate copolymer, wherein said alkyl is C1 to C10; and
- (b) between 10% to 90% by weight of a second component selected from the terpolymer group consisting of ethylene/alkylacrylate/ glycidyl methacrylate; ethylene/alkyl acrylate/glycidyl acrylate; ethylene/alkyl methacrylate/glycidyl acrylate; and ethylene/alkyl methacrylate/glycidyl methacrylate, wherein said alkyl is C1 to C10; for improving impact resistance of reinforced polyester compositions.
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- In still another aspect, the invention provides an article of manufacture molded from the polyester composition above-described.
- In yet a further aspect, the invention provides a method for increasing the strength and impact resistance of polyester resins comprising adding to a polyester resin a modifier composition as described above.
- In still a further aspect, the method includes the steps of
- (a) melting between 40% and 90% by weight of the total composition of a polyester resin and between 1% and 5% by weight of the total composition of additives at a temperature in excess of the melting temperature of said polyester in an extruder;
- (b) adding to the composition of step (a) a modifier composition comprising between 10% to 90% by weight of a first component selected from the group consisting of an ethylene alkyl acrylate copolymer and ethylene alkyl methacrylate copolymer, wherein said alkyl is C1 to C10; and between 10% to 90% by weight of a second component selected from the terpolymer group consisting of ethylene/alkylacrylate/glycidyl methacrylate; ethylene/alkyl acrylate/glycidyl acrylate; ethylene/alkyl methacrylate/glycidyl acrylate; and ethylene/alkyl methacrylate/glycidyl methacrylate, wherein said alkyl is C1 to C10;
- (c) adding to the composition of step (b) a reinforcing agent; and/or
- (d) adding to the composition of step (c) a reinforcing agent;
- (e) extruding the molten composition resulting from steps (a) through (d) from said extruding apparatus, wherein said composition extrudes as an intimate mixture;
- (f) subjecting said mixture of step (e) to means to decrease the temperature thereof and solidify said mixture; and
- (g) subjecting said solid composition of step (f) to means to reduce its size.
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- The final step involves physically reducing the size of the solid polyester composition, i.e., pelletization.
- Other aspects and advantages of the present invention are described in the detailed description below and in the claims.
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- Fig. 1A is a scanning electron micrograph (SEM) of a terpolymer useful in this invention, i.e., an ethylene/methylacrylate/glycidylmethacrylate terpolymer. Magnification is 2000x. This terpolymer is a homogeneous composition. It is not multi-phase, nor particulate.
- Fig. 1B is a SEM of an ethylene/methylacrylate copolymer useful in this invention. Magnification is 2000x. This copolymer is a homogeneous composition. It is not multi-phase, nor particulate.
- Fig. 2 is a SEM of a polyester composition containing PET with fiberglass and 5% by weight of an ethylene/ethylacrylate (EEA) copolymer. This composition demonstrates poor adhesion of impact modifier (EEA copolymer) used to the PET matrix, and an average particle size greater than 1 micron.
- Fig. 3 is a SEM of a polyester composition containing PET with fiberglass and 20% by weight of an ethylene/methylacrylate/glycidylmethacrylate terpolymer. This SEM demonstrates good adhesion to the PET matrix, and an average particle size of less than one micron.
- Fig. 4 is a SEM of a polyester composition of PET with fiberglass and 20% by weight of an ethylene/methylacrylate copolymer. This SEM shows elongated particles with a size greater than one micron, and poor adhesion to PET.
- Fig. 5 is a SEM of a polyester composition according to the invention containing PET with fiberglass and an impact modifier of 4% by weight of an ethylene/methylacrylate/glycidylmethacrylate terpolymer and 16% by weight of an ethylene/methylacrylate copolymer. This SEM shows an average particle size of about 1 micron, a spherical particle shape and good adhesion to the polyester.
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- The present invention provides a novel impact modifier composition which, when added to certain polyester compositions which can be molded into articles such as automobile parts, etc., increases the impact resistance of such articles, i.e., toughens such compositions. Particularly the modifier compositions of this invention enable the provision of a polyester composition or resin characterized by increased impact resistance with minimal effect upon the solvent resistance of polyester compositions. The resulting molded article from the polyester compositions of this invention also have relatively high elongation at break and a good flex modulus.
- As used herein, the term "acrylic modifier composition" or "impact modifier composition" refers to a copolymer/terpolymer two-component composition described in detail below.
- As used herein, the term "polyester resin", refers to a polyester, or blend thereof with a minor amount of additives, not including the flame retardant composition or reinforcing agents or fillers, as defined below.
- As used herein, the term "polyester composition" or "total composition" refers to a novel composition of the invention which contains a polyester resin, the impact modifier composition of this invention, and optionally includes flame retardants and reinforcing agents or fillers, as described in detail below.
- One aspect of this invention is a novel impact modifier composition for addition to polyester resins or compositions, which are intended to be molded at high temperatures into industrially desired, impact resistant and hydrolysis resistant articles. Such novel impact modifier compositions are formulated to contain two components, a copolymer and a terpolymer. Each component may form between 10 to about 90% of the modifier composition.
- The copolymer component is either an ethylene/alkyl acrylate co-polymer or an ethylene/alkyl methacrylate copolymer. The alkyl component of the ' acrylate or methacrylate polymer in either copolymer has desirably between 1 to 10 carbon atoms. Preferably, the alkyl acrylate or methacrylate polymer of the copolymer is a methyl acrylate or methyl methacrylate. Preferably, the copolymer comprises at least about 30% by weight of the alkyl acrylate or alkyl methacrylate, with the balance being the ethylene polymer. A variety of such copolymers having suitable molecular weight ranges (Mn = -15,000 to -50,000) or suitable viscosities (melt index of 1-300 g/10 minutes at 190°C/2.16 kg) are commercially available. Suitable commercially available copolymers are ethylene/methyl acrylate copolymers sold under the tradenames LOTRYL 29MA03 [Elf Atochem]; and other copolymers sold as PRIMACOR 1420, 1430, 1410-XT or 5980 [Dow Chemical]; EMAC SP 2205 and 2207 [Chevron Chemical Co.]; the NUCREL product line [DuPont]; and OPTEMA TC-111 [Exxon Chemical], among others.
- The terpolymer component of the modifier composition is selected from an ethylene/alkylacrylate/glycidyl methacrylate; an ethylene/alkyl acrylate/glycidyl acrylate; an ethylene/alkyl methacrylate/glycidyl acrylate; and an ethylene/alkyl methacrylate/glycidyl methacrylate. The alkyl component of the acrylate or methacrylate polymer in the terpolymer desirably contains between 1 to 10 carbon atoms. Preferably, the alkyl acrylate or methacrylate polymer of the terpolymer is a methyl acrylate or methyl methacrylate. Preferably the terpolymer comprises between about 1 to about 15% by weight of the glycidyl acrylate or glycidyl methacrylate, and between about 1% to about 40% by weight of the alkyl acrylate or alkyl methacrylate, with the balance being the ethylene units. A variety of such terpolymers having suitable molecular weight ranges (Mn = -10,000 to -70,000) are commercially available. Suitable, commercially available terpolymers include an ethylene/methyl acrylate/glycidyl methacrylate terpolymer sold under the tradenames LOTADER AX8900, AX8920, AX8660, AX8850, AX8870, AX8840 [Elf Atochem],
- The copolymer and terpolymer components of the modifier composition are characterized by a uniform structure (see Figs. 1A and 1B). Unlike other impact modifiers of the art, these elastomers have no multi-phase structure.
- As will be clear to one of skill in the art, from a review of this specification and particularly the examples hereof, a variety of such modifier compositions can be designed to fall within the parameters of this disclosure.
- In polyester compositions of this invention, the total amount of an impact modifier composition as defined above forms at least 10% of the total composition. The impact modifier compositions may form 20% of the total composition in other embodiments and in certain applications, may form up to 50% by weight of the total polyester compositions. Advantages of the modifier compositions of this invention include providing an acceptable melt viscosity to the total polyester composition. In practical terms, such modifier compositions are also cost-effective compared to other modifiers of the prior art.
- Polyester compositions are thus provided which incorporate the impact modifier compositions described above. In general, such polyester compositions are defined as a polyester composition having improved characteristics of impact resistance and containing the following components:
- (a) between about 40 and about 90% by weight of the total composition of a polyester resin containing a polyester and minor amounts of additives;
- (b) between about 5 to about 25% by weight of the total composition of a component selected from the group consisting of the co-polymers described above;
- (c) between about 5 to about 25% by weight of the total composition of a terpolymer as defined above,
- (d) from 0 to about 50% by weight of the total composition of a reinforcing agent; and
- (e) from 0 to about 20% by weight of the total composition of a flame retardant composition.
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- As is clear from the above description of the impact modifier composition, the components (b) and (c) of the polyester composition form the impact modifier composition of the invention. Desirably, then, the total amount of the impact modifier composition in the total composition (i.e., components (b) and (c)) does not exceed 40% by weight of the total weight of the composition described above. Also preferably the total amount of the impact modifier composition in the polyester composition does not exceed 30% by weight of the total weight of the polyester composition. In another embodiment, the total amount of the impact modifier composition in the polyester composition does not exceed 20% by weight of the total weight of the polyester composition.
- According to this embodiment of the invention, the polyester composition can employ any number of thermoplastic polyesters known to be amenable to molding to prepare parts. Such polymers should have a suitable stability to the molding conditions as is well known to those of skill in the art. A suitable polyester may be selected from polyethylene terephthalate (PET), polybutylene terephthalate (PBT), poly(ethylene-2,6-naphthalate) (PEN), polyethylene naphthalate bibenzoate (PENBB), poly (1,4-cyclohexanedimethanol terephthalate) (PCT), polypropylene terephthalate (PPT), polybutylene naphthalate (PBN), and liquid crystal polymers (LCPs) such as, for example the VECTRA® brand LCP (Hoechst Celanese Corporation, Somerville, NJ). Still other suitable polyesters are copolyesters, for example, poly(1,4-cyclohexylene dimethylene terephthalate-coisophthalate), poly(ethylene terephthalate-co-ethylene naphthalate (PETN), and the like. PET and PBT are the most preferred due to their large availability as well as the fact that molding of such resins are well-known in the industry.
- Blends of the above-listed polyesters may also be suitable for polyester compositions of this invention, including preferably blends of two of such polyesters. Blends of three or more polyesters can be used. Such two component blends are formed by a ratio of between about 5 to 50 % by weight of the total blend. For example, a preferred blend useful in this invention is a ratio of between 5 to about 25% PET and about 75 to about 95% PBT, absent other ingredients.
- Additionally, such polyester resins or resin blends can contain minor amounts of other polymeric materials, such as polycarbonates, polyphenylene sulfide, polyarylate, polyamide and the like and mixtures thereof.
- Preferably these polyesters or co-polyesters are characterized by inherent viscosities of at least 0.4 as measured by ASTM D-2857, and no higher than about 1.4. The modifier composition components (b) and (c) of this invention are very useful with PET alone.
- Also as part of the polyester resin of the polyester composition are conventional additives known to the art. Some of them include, for example, antioxidants, stabilizers, lubricants, nucleating agents, colorants, mold release agents, ultraviolet light stabilizers, and the like. Examples of suitable antioxidants include phosphites. Examples of suitable stabilizers include bis-phenol A based epoxy. Examples of suitable lubricants include olefinic waxes. Examples of suitable nucleating agents include sodium salts. Additives which improve physical properties can also be employed including those which improve tensile strength or the other physical characteristics desirable in such resins. Some of these characteristics are listed in Table 1 below. These additives are present in relatively minor amounts and do not unduly affect the desired characteristics of the finished products. Generally, the additives are present in an amount of between about 1 to about 5% of the total composition.
- A separate and optional component of the polyester composition is a flame retardant composition or package used at a conventional level. Generally, such flame retardant compositions include a bromine containing compound (such as brominated polycarbonate, decabromodiphenyloxide, brominated acrylic, brominated polystyrene, etc.). Such compounds are available commercially, such as from Ethyl Chemical Corp., Great Lakes Chemical Corp., Dead Sea Bromine Co., etc. Also part of the flame retardant package is a synergist, typically e.g., antimony oxide, zinc oxide, and sodium antimonate, among others known to the art. Still a third component of the flame retardant composition is a drip suppressant, such as asbestos, teflon and the like. Suitable flame retardant compositions are known to the art and the selection of the components thereof does not limit the present invention. If a flame retardant composition is present in the polyester composition of this invention, it is present in a percentage by weight of the total composition of between 0 to about 20%.
- In addition to the impact modifier composition components which are discussed in detail above, the total polyester composition may include reinforcing agents or fillers. Generally, such reinforcing agents or fillers may be present in the total composition between about 0 to about 50% by weight of the total composition.
- Thermally stable reinforcing agents or reinforcing fibers used in the invention may be any such agents or fibers which are thermally stable at the conditions normally used in the production of products from polyester molding compositions. Suitable reinforcing agents include, for example, glass fiber, asbestos fiber, carbon fiber, ceramic fiber, fibrous potassium titanate, iron whiskers, and the like. Glass is the most preferred. While fiber is the most preferred form for the reinforcing agent, other suitable forms may also be employed in the practice of the invention. Where reinforcing fibers are used, such fibers should normally have diameters between about 5 and about 30 microns, typically from 10-21 µm, and preferably from 11-16 µm. Aspect ratios (ratio of length of fiber to diameter of fiber) are desirably at least about 5. The reinforcing fiber typically has a length of generally from 1-10 mm, preferably from 2-6 mm and more preferably from 3-5 mm. Glass fibers, where used, preferably have diameters between about 10 and about 15 microns and aspect ratios of at least about 20.
- The reinforcing agent/fiber is employed in the polyester composition generally in the range of about 3 to about 50 weight percent based on total weight of the total polyester composition, typically 10-35 weight percent, and preferably 10-30 weight percent. As is commonly recognized, the use of such reinforcing agents/fibers improves substantially such physical properties as tensile strength, flexural strength, flexural modulus and heat distortion temperature of the polyester composition.
- Glass or other fibers/agents for use in the invention may be manufactured and incorporated into the composition in any suitable manner, such as by separate extrusion blending with the polyester resin, extrusion blending with other ingredients of the compositions of the invention or incorporating into the resin or polyester composition during injection molding of products from the polyester composition.
- Suitable fillers include, but are not limited to, mica, talcum, clay, titanium dioxide and the like. There may be variants within the same filler type such as, for example, the muscovite type mica (supplied by KMG, Inc.), the phlogopite type mica (Suzorite, Inc.) and the like. The size of the filler particles is in the general range of 20-500 µm, typically in the range 30-100 µm and preferably 40-60 µm. The filler is employed in the polyester composition, generally in the range 5-35 weight percent, typically 7-25 weight percent, and preferably 10-20 weight percent.
- In one presently preferred embodiment, a polyester composition of the present invention contains about 61.5% by weight of the total composition of PET with about 3.5% additives. About 16% by weight of the total composition is the copolymer ethylene/methyl acrylate. About 4% by weight of the total composition is the terpolymer ethylene/methyl acrylate/glycidyl methacrylate. Finally, about 15% by weight of the total composition is fiberglass. This composition is characterized by a notched Izod impact strength of about 186.8 J/m (3.5 ft-lb/in).
- As will be obvious to those of skill in the art, other polyester compositions falling within this description can be readily prepared by resort to the teachings herein. Useful compositions may have a variety of characteristics, depending on the use to which the molding polyester composition is put. The primary characteristic of the composition is a good notched or unnotched Izod impact strength (ASTM D-256). Generally, the higher the Izod measurement, the better. However, other characteristics which are important in the use of these molding compositions are tensile strength, break elongation and tensile modulus, as measured by ASTM D-638; viscosity measured in shear rate of 1000 sec-1 at 280°C, flex stress and flex modulus (ASTM D-790) and heat deflection temperature (ASTM D-648). Such characteristics are conventional in the art.
- Generally, the polyester compositions of this invention are useful in the preparation of molded articles of manufacture, including without limitation, automobile panels, automobile parts, industrial plumbing and other construction parts.
- The polyester compositions of this invention are prepared by resorting to conventional methods. The impact modifier composition may be prepared by first dry mixing the components. For example, with regard to the impact modifier composition itself, the co-polymers and terpolymers may simply be blended or dry mixed at any convenient speeds and at room temperature.
- Thus, the impact modifier composition components may be combined and sold as a physical or mechanical blend for addition to the polyester resin during manufacture of the polyester composition.
- Alternatively, the individual components of the modifier composition may be dry mixed directly with the components of the polyester resin. The other ingredients of the polyester composition may also be added.
- In preparing molded compositions of the invention, the reinforcing fibers may be intimately blended into the polyester resin by any suitable means such as by dry blending or melt blending, blending in extruders, heated rolls or other types of mixers, etc. Conventional master batching techniques may also be used. The same considerations apply to addition of the other essential or optional ingredients of the composition of the invention, including specifically an inert filler of low aspect ratio, the reinforcing agents, the polyester compositions, etc. Suitable blending and molding techniques are well known in the art and need not be described in detail herein.
- The extrusion may be carried out in a suitable extruder such as for example a twin screw extruder with down-stream feeding capability. Many such extruders are commercially available such as, for example, the 40 mm Werner Pleiderer twin screw extruder. The extruder may be fed with the resin and additives stated above at the main feeder while the glass is fed downstream. The machine temperature is kept at a suitable level above the melting point of the selected polyester(s). For PET, for example, the temperature may range 260-300°C. The material is compounded and then extruded into a suitable shape such as, for example, pellets. The pellets may then be injection molded into suitable parts.
- In a preferred embodiment of the invention, the polyester composition of the invention is compounded by dry blending the polyester resin, the reinforcing agent and/or filler and the impact modifier composition, followed by melt mixing in an extruder at a temperature which exceeds the melting point of the polyester resin, i.e., with barrel temperatures between about 260 and about 300°C. Likewise, in molding products of the invention from molding polyester compositions of the invention; injection molding is preferred. When injection molding is used, barrel temperatures between about 260 and 290°C are preferred. In a preferred embodiment, the molding polyester composition of the invention is formed by extrusion and pelletized. Products of the invention are then produced by injection molding the pelletized extrudate.
- In still another alternative, the individual components of the modifier composition may be added to the extruder separately from the polyester resin and other components of the polyester composition. The components may be blended into the molten mixture prior to cooling. There are a number of alternative manufacturing steps which can be employed with the compositions of this invention. Such manufacturing steps are intended to be encompassed in this invention, as they are routine to one of skill in the art in the preparation of such compositions.
- Finally, the polyester compositions of this invention containing the impact modifier compositions, when obtained by the end user, may be dried by any convenient method, remelted and molded into a number of industrially useful products, as described above.
- The following examples illustrate the preferred compositions and methods of the invention. These examples are illustrative only and do not limit the scope of the invention. All percentages are by weight, unless otherwise indicated.
- In the following studies, a variety of impact modifier compositions or components thereof were studied in a polyester composition which consisted of polyethylene terephthalate and conventional additives, and 15% fiberglass as a reinforcing agent. The indicated modifier composition was incorporated at percentages indicated in column 1 of each of,Table 1 and Table 2.
- For the purposes of the data reported in Tables 1 and 2, standard ASTM tests were conducted on the polyester composition. For example, viscosity was reported at a shear rate of 1000 sec-1; tensile stress and flex stress are reported in MPa (kpsi), break elongation is reported in percentage; tensile modulus and flex modulus are reported in GPa (mpsi), notched Izod and unnotched Izod impact results are reported as J/m (ft-lb/in.), heat deflection temperature (i.e., deflection temperature under load) is reported at 1.818 MPa (264 psi) and reported in °C and at 0.455 MPa (66 psi) reported in °C2. These characteristics are tested using the ASTM test designations identified above.
- The following components are used in the Tables 1-2 below. COMPONENT A represents a commercial composition of ethylene ethylacrylate (Union Carbide). COMPONENT B represents a terpolymer of ethylene/methyl methacrylate /glycidyl methacrylate with a high (i.e., greater than 5% by weight) epoxy (glycidyl) level (Elf Atochem). COMPONENT C is a terpolymer of ethylene/methyl methacrylate /glycidyl methacrylate with a low (i.e., less than 5% by weight) epoxy (glycidyl) level (Elf Atochem). COMPONENT D is a 70%/30% ethylene/methyl acrylate copolymer with a melt index lower than 5. Suitable copolymers are marketed by Elf Atochem.
- As illustrated in the data reported in Table 1 above, individual copolymers (A and D) and terpolymers (B and C) useful in the present invention, when used alone at the 5% level as impact modifiers, produced Izod impacts similar to commercial PETs. For example, for components A through D when used at a level of 5% as impact modifiers in the PET composition, the notched Izod impact measurements ranged between 1.10 to 1.92. The unnotched Izod impact measurements range between 5.0 to 9.3 for these same compositions.
- Comparing results of Tables 1 and 2, Component B, when raised from 5% (Table 1) to 20% by weight (Table 2) as the impact modifier, produced an increase in notched Izod measurement from 102.5 to 263.8 J/m (1.92 to 4.94 ft-lb/n), and in unnotched Izod from 497 to 1084 J/m (9.3 to 20.3 ft-lb/n). Component C, when raised from 5% (Table 1) to 20% by weight (Table 2) as the impact modifier, produced an increase in notched Izod measurement from 75.8 to 144.2 J/m (1.42 to 2.70 ft-lb/n), and in unnotched Izod from 363 to 769 J/m (6.8 to 14.4 ft-lb/n). Component D alone as impact modifier when raised from 5% (Table 1) to 20% by weight (Table 2) in the composition produced no or little appreciable change in notched Izod (66.7 to 69.4 J/m) (1.25 to 1.3 ft-lb/in) or unnotched Izod measurement (347 to 427 J/m) (6.5 to 8.0 ft-lb/in).
- Thus, it appears that Components B and C are good impact modifiers when used alone, but Component D is not an effective impact modifier when used alone in polyester.
- Surprisingly, then, and in accordance with the present invention, an impact modifier composition containing Component B and Component D produced the best results in the PET composition of the experiment. The good results appear independent of the ratio of the two components to each other (see Table 2). In fact the best overall results, taking into account the other test results as well as Izod measurements, are provided by the impact modifier composition containing 4% terpolymer B and 16% copolymer D. Another good impact modifier composition contains 14% by weight terpolymer B and 6% by weight co-polymer D.
- These examples demonstrate the use of another resin in the polyester compositions of the present invention.
- A. The polyester composition tested contained
a polyester resin of about 67.5% PBT and additives, and
7.5% by weight polycarbonate. The other components of
the polyester composition included 12.5% by weight of the
reinforcing agent glass fiber, 2.5 % by weight of the
filler, glass flake and 10% by weight of the indicated
modifier or modifier composition.
The impact modifiers tested included
COMPONENT A of Example 1, the Rohm and Haas core shell
modifier marketed under the trademark EXL2330, and a
modifier composition according to the present invention
comprised of 3.3% COMPONENT B and 6.7% COMPONENT D of
Example 1. Table 3 shows Izod measurements which were
reported in the ISO Izod tests in kilojoules per square
meters.
The results demonstrate that the impact modifier composition of the present invention is effective in a PBT/polycarbonate resin-containing polyester composition.Modifier Notched Izod Unnotched Izod 10% A 7.4 31 10% EXL2330 7.9 33 3.3%B/6.7%D 11.2 45 - B. The polyester composition tested contained
a polyester resin of about 80% by weight PBT and
conventional additives, no filler, no reinforcing agent,
and 20% by weight of the indicated modifier or modifier
composition.
The impact modifier compositions of the
invention tested included 12% COMPONENT B/8% COMPONENT D
of Example 1, and 4% COMPONENT B and 16% COMPONENT D of
Example 1. The ISO Izod measurements are reported in
Table 4 in kilojoules/meter as described immediately
above, but in this case are reported at three different
temperatures, room temperature (RT), -20°C and -40°C.
Room temperature impact of PBT alone would be at most 5.5
(ISO method).
This data also shows that modification of impact occurs similarly in a polyester resin matrix other than PET.Modifier Notched Izod Impact at RT -20°C -40°C 12%B/8%D No break 15 10 4%B/16%D 18 16 10 - C. Various other compositions containing glass reinforcing agent components ranges from 0 to 30% by weight in a PET composition using the 4%B/16%D modifier composition have preliminarily provided data demonstrating good impact in the final polyester composition as measured in the ISO Izod tests.
-
- All references and patents cited above are incorporated herein by reference. Numerous modifications and variations of the present invention are included in the above-identified specification and are expected to be obvious to one of skill in the art. Such modifications and alterations to the compositions and processes of the present invention are believed to be encompassed in the scope of the claims appended hereto.
Claims (23)
- A polyester composition having improved characteristics of impact resistance comprising:(a) between 40% and 90% by weight of the total composition of a polyester resin containing a polyester and between 1% and 5% by weight of the total composition of additives;(b) between 5% to 25% by weight of the total composition of a component selected from the group consisting of an ethylene alkyl acrylate copolymer and ethylene alkyl methacrylate copolymer, wherein said alkyl is C1 to C10;(c) between 5% to 25% by weight of the total composition of a component selected from the terpolymer group consisting of ethylene/alkylacrylate/glycidyl methacrylate; ethylene/alkyl acrylate/glycidyl acrylate; ethylene/alkyl methacrylate/glycidyl acrylate; and ethylene/alkyl methacrylate/glycidyl methacrylate, wherein said alkyl is C1 to C10;(d) from 3% to 50% by weight of the total composition of a reinforcing agent; and(e) from 0% to 20% by weight of the total composition of a flame retardant composition.
- The composition according to claim 1
wherein said polyester resin contains a compound selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polypropylene terephthalate, polyethylene naphthalate; polybutylene naphthalate and blends thereof. - The composition according to claim 1,
wherein the total amount of the components (b) and (c) does not exceed 40% by weight of the total weight of the composition of claim 1. - The composition according to claim 1
wherein said component (b) is an ethylene/methyl acrylate copolymer. - The composition according to claim 1
wherein the component (c) is an ethylene/methyl acrylate/glycidyl methacrylate. - The composition according to claim 1
wherein said reinforcing agent is selected from the group consisting of glass beads; glass flakes; fiberglass, asbestos fibers, mica, talc, carbon fiber, and steel fiber. - The composition according to claim 2
wherein said blends comprise at least two of said polyesters in a weight ratio of between 5% to 50% of the total weight of the combined polyesters. - The composition according to claim 1
wherein the copolymer of component (b) comprises at least 30% by weight of the alkyl acrylate or alkyl methacrylate - The composition according to claim 1
wherein the terpolymer of component (c) comprises between 1 to 15% by weight of the glycidyl acrylate or glycidyl methacrylate and between 1% to 40% by weight of the alkyl acrylate or alkyl methacrylate. - The composition according to claim 1 comprising:(a) about 61.5% by weight of the total composition of a polyethylene terephthalate polyester composition, said composition containing about 3.5 % by weight additives;(b) about 16% by weight of the total composition of ethylene/methyl acrylate;(c) about 4% by weight of the total composition of terpolymer ethylene/methyl acrylate/glycidyl methacrylate; and(d) about 15% by weight of the total composition of fiberglass.
- The composition according to claim 1
wherein said additives comprise lubricants, stabilizers, antioxidants, stabilizers, nucleating agents, colorants, mold release agents, ultraviolet light stabilizers. - An article of manufacture molded from the polyester composition of claim 1.
- Use of an acrylic modifier composition comprising:wherein said alkyl is C1 to C10; for improving impact resistance of reinforced polyester compositions.(a) between 10% to 90% by weight of a first component selected from the group consisting of an ethylene alkyl acrylate co-polymer and ethylene alkyl methacrylate copolymer, wherein said alkyl is C1 to C10; and(b) between 10% to 90% by weight of a second component selected from the terpolymer group consisting of ethylene/alkylacrylate/ glycidyl methacrylate; ethylene/alkyl acrylate/glycidyl acrylate; ethylene/alkyl methacrylate/glycidyl acrylate; and ethylene/alkyl methacrylate/glycidyl methacrylate,
- The use according to claim 13
wherein said component (a) is an ethylene/methyl acrylate copolymer. - The use according to claim 13
wherein the component (b) is an ethylene/methyl acrylate/glycidyl methacrylate. - The use according to claim 13
wherein the copolymer of component (a) comprises at least about 30% by weight of the alkyl acrylate or alkyl methacrylate. - The use according to claim 13
wherein the terpolymer of component (b) comprises between 1 to 15% by weight of the glycidyl acrylate or glycidyl methacrylate and between 1% to 40% by weight of the alkyl acrylate or alkyl methacrylate, with the balance being ethylene. - A reinforced polyester composition containing at least 10% by weight of the composition of the acrylic modifier composition defined in claim 13.
- An article of manufacture molded from the polyester composition of claim 18.
- A method for increasing the strength and impact resistance of polyester compositions comprising adding to a reinforced polyester resin a modifier composition defined in claim 13.
- The method according to claim 20 further comprising the steps of:(a) melting between 40% and 90% by weight of the total composition of a polyester resin and between 1% and 5% by weight of the total composition of additives at a temperature in excess of the melting temperature of said polyester in an extruder;(b) adding to the composition of step (a) a modifier composition comprising between 10% to 90% by weight of a first component selected from the group consisting of an ethylene alkyl acrylate copolymer and ethylene alkyl methacrylate copolymer, wherein said alkyl is C1 to C10; and between 10% to 90% by weight of a second component selected from the terpolymer group consisting of ethylene/alkylacrylate/glycidyl methacrylate; ethylene/alkyl acrylate/glycidyl acrylate; ethylene/alkyl methacrylate/glycidyl acrylate; and ethylene/alkyl methacrylate/glycidyl methacrylate, wherein said alkyl is C1 to C10;(c) adding to the composition of step (b) a reinforcing agent; and/or(d) adding to the composition of step (c) a reinforcing agent;(e) extruding the molten composition resulting from steps (a) through (d) from said extruding apparatus, wherein said composition extrudes as an intimate mixture;(f) subjecting said mixture of step (e) to means to decrease the temperature thereof and solidify said mixture; and(g) subjecting said solid composition of step (f) to means to reduce its size.
- The method according to claim 21 wherein said steps (a) through (d) are performed simultaneously.
- The method according to claim 21 wherein said steps (a) through (d) are performed sequentially.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US740006 | 1991-08-02 | ||
| US08/740,006 US6020414A (en) | 1996-10-23 | 1996-10-23 | Method and compositions for toughening polyester resins |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0838501A2 EP0838501A2 (en) | 1998-04-29 |
| EP0838501A3 EP0838501A3 (en) | 1998-06-17 |
| EP0838501B1 true EP0838501B1 (en) | 2002-12-04 |
Family
ID=24974676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97117911A Expired - Lifetime EP0838501B1 (en) | 1996-10-23 | 1997-10-16 | Method and compositions for toughening polyester resins |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US6020414A (en) |
| EP (1) | EP0838501B1 (en) |
| JP (1) | JPH10152607A (en) |
| KR (1) | KR19980033011A (en) |
| CN (1) | CN1182101A (en) |
| CA (1) | CA2218856A1 (en) |
| DE (1) | DE69717584T2 (en) |
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| JPH01247454A (en) * | 1988-03-29 | 1989-10-03 | Nippon Petrochem Co Ltd | polyester resin composition |
| US5483001A (en) * | 1988-03-30 | 1996-01-09 | Norsolor | Thermoplastic compositions based on ethylene polymer and polyester |
| FR2629465B1 (en) * | 1988-03-30 | 1992-02-21 | Norsolor Sa | FLEXIBLE THERMOPLASTIC COMPOSITIONS BASED ON ETHYLENE COPOLYMER AND SATURED POLYESTER AND ARTICLES CONTAINING THEM |
| JPH0660246B2 (en) * | 1988-10-07 | 1994-08-10 | 住友電装株式会社 | Resin molding method and molded body |
| JPH03122158A (en) * | 1989-10-06 | 1991-05-24 | Nippon Petrochem Co Ltd | Polyester resin compositon |
| JP2886951B2 (en) * | 1990-07-30 | 1999-04-26 | 三井化学株式会社 | Dry toner binder |
| JP2914745B2 (en) * | 1990-10-12 | 1999-07-05 | 三井化学株式会社 | Resin composition for powder coating |
| IT1243744B (en) * | 1990-10-16 | 1994-06-21 | Enichem Spa | POLYMERIC ALLOYS BASED ON POLYETHYLENE TEREPHALATE AND HIGH DENSITY POLYETHYLENE WITH HIGH IMPACT RESISTANCE. |
| JPH05112703A (en) * | 1991-03-08 | 1993-05-07 | Nippon Petrochem Co Ltd | Polyester resin composition |
| IT1250738B (en) * | 1991-08-02 | 1995-04-21 | Donegani Guido Ist | THERMOPLASTIC COMPOSITIONS WITH HIGH TENACITY AND IMPACT RESISTANCE |
| US5344912A (en) * | 1992-02-03 | 1994-09-06 | Therma-Plate Corporation | Elevated temperature dimensionally stable polyester with low gas permeability |
| US5321056A (en) * | 1992-06-19 | 1994-06-14 | Rohm And Haas Company | Amorphous, aromatic polyester containing impact modifier |
| JP3366750B2 (en) * | 1993-11-18 | 2003-01-14 | 帝人株式会社 | Polyester resin composition |
| AU663661B1 (en) * | 1994-06-03 | 1995-10-12 | Morton International, Inc. | Impact-resistant acrylic powder coatings |
| US5554120A (en) * | 1994-07-25 | 1996-09-10 | Advanced Cardiovascular Systems, Inc. | Polymer blends for use in making medical devices including catheters and balloons for dilatation catheters |
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| US5510454A (en) * | 1995-01-20 | 1996-04-23 | E. I. Du Pont De Nemours And Company | Production of poly(ethylene terephthalate) |
-
1996
- 1996-10-23 US US08/740,006 patent/US6020414A/en not_active Expired - Fee Related
-
1997
- 1997-10-16 EP EP97117911A patent/EP0838501B1/en not_active Expired - Lifetime
- 1997-10-16 DE DE69717584T patent/DE69717584T2/en not_active Expired - Fee Related
- 1997-10-21 KR KR1019970053932A patent/KR19980033011A/en not_active Withdrawn
- 1997-10-21 CA CA002218856A patent/CA2218856A1/en not_active Abandoned
- 1997-10-22 CN CN97121161A patent/CN1182101A/en active Pending
- 1997-10-23 JP JP9309229A patent/JPH10152607A/en not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4172859A (en) * | 1975-05-23 | 1979-10-30 | E. I. Du Pont De Nemours And Company | Tough thermoplastic polyester compositions |
Non-Patent Citations (1)
| Title |
|---|
| English translation of JP-A-1247454 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10152607A (en) | 1998-06-09 |
| EP0838501A3 (en) | 1998-06-17 |
| DE69717584T2 (en) | 2003-09-25 |
| KR19980033011A (en) | 1998-07-25 |
| EP0838501A2 (en) | 1998-04-29 |
| MX9708125A (en) | 1998-08-30 |
| US6020414A (en) | 2000-02-01 |
| DE69717584D1 (en) | 2003-01-16 |
| CA2218856A1 (en) | 1998-04-23 |
| CN1182101A (en) | 1998-05-20 |
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