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EP0819752B1 - Process and apparatus for the conversion of a hydrocarbon feedstock using two hydrotreatment reactors and one single fractionnation unit - Google Patents

Process and apparatus for the conversion of a hydrocarbon feedstock using two hydrotreatment reactors and one single fractionnation unit Download PDF

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Publication number
EP0819752B1
EP0819752B1 EP97401730A EP97401730A EP0819752B1 EP 0819752 B1 EP0819752 B1 EP 0819752B1 EP 97401730 A EP97401730 A EP 97401730A EP 97401730 A EP97401730 A EP 97401730A EP 0819752 B1 EP0819752 B1 EP 0819752B1
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EP
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Prior art keywords
reactor
reactors
effluents
fractionating unit
zone
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EP97401730A
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German (de)
French (fr)
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EP0819752A1 (en
Inventor
Pierre Crespin
Laurent Mariette
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TotalEnergies Marketing Services SA
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Total Raffinage Distribution SA
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
    • C10G65/10Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only cracking steps
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
    • C10G65/12Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps

Definitions

  • the present invention relates to a method and a improved charge conversion device of hydrocarbons, by hydrotreating in the presence of a catalyst, using two reactors and one fractionation unit.
  • the first reactor contains a catalyst preferably selected for its resistance qualities, which, while carrying out a first conversion step, eliminates some of these pollutants, such as sulfur and nitrogen.
  • the second reactor contains a catalyst more sensitive to pollutants, but also much more active and therefore more "converting".
  • one solution consists in providing a intermediate fractionation between the two units of conversion.
  • the effluents from the first reactor are directed to an intermediate fractionation unit, where the lighter components formed by cracking in this first reactor are separated, while the heavy part not converted from the charge is led to a second reactor hydrocracking known as "more converting".
  • the effluents from this second stage can then either be fractionated by distillation in a second unit of fractionation, or much more economically (since we only use one area of fractionation instead of two), be recycled to the unit fractionation located between the two reactors.
  • the present invention aims to provide a method of conversion to overcome the disadvantages cited above.
  • the process according to the invention makes it possible to avoid the mixture between the distillation residues of the effluents of the first reactor and the distillation residues of second reactor effluents, which come from a much more conversion and therefore contain the most refractory compounds.
  • vaporized fractions from two areas of a common fractionation unit can then either be directed to treatments such as isomerization or the reforming of the essences, either still constituting jet fuel or diesel cuts.
  • the distillation residues from the fractionation unit after having been purged, can be recycled to the second reactor and, according to a characteristic of the invention, the purge can advantageously be constituted mainly by the withdrawal of residues from the distillation of effluents of the second reactor.
  • fraction recycled to the second reactor and the purge obtained are thus of improved quality, insofar as they consist mainly of residues of distillation which have been treated in two successive passes, without using fractionation units multiple.
  • the purging of effluent distillation residues from the second reactor can be performed directly on a tray of distillation of the fractionation unit located above the effluent introduction zone of the first reactor.
  • the distillation residues from said zones can be separated from each other a vertical partitioning arranged inside the fractionation unit.
  • the invention also aims to propose a device for the implementation of the method described above.
  • the conversion assembly by hydrotreating a hydrocarbon charge includes a first reactor 10, a fractionation unit 12 and a second reactor 14.
  • the load is brought first by a line 2 to the within reactor 10, where it undergoes a first conversion.
  • the effluent which results therefrom is then discharged towards the unit of fractionation 12, via line 16.
  • the corresponding distillation residue is extracted from the unit 12 by racking in 18, then is led by line 8 to the second reactor 14.
  • the effluent from the latter is recycled through line 20 to the fractionation unit 12.
  • separation means 22 which will be described in more detail below, delimit two separate zones 24, 26 of the fractionation unit 12.
  • the supply lines 16,20 of this unit lead on either side of the separation means 22, so as to isolate distillation residues from effluents from of each reactor 10.14.
  • the residue of distillation of the effluent from the second reactor is extracted at racking level 28, the location of which is different from that of racking 18.
  • This residue is then partly recycled to the second reactor 14 via line 30 and line 8, and partly evacuated from the conversion assembly via line 32, in order to constitute a purge of improved quality.
  • the vaporized fractions of the effluents from each reactor 10,14 are recondensed at level of a common area 34 and extracted from the unit of fractionation 12 by various common withdrawals 36
  • FIGS 2, 3 and 4 show more precisely various types of separation means, in the unit of fractionation 12, admission zones 24 and 26 of effluents from the two reactors.
  • the means of separation can be constituted by a partitioning vertical, respectively 22 or 38, which extends from the bottom 40 of the fractionation unit 12.
  • the partition 22 can be arranged in a plane transverse vertical in unit 10 of fractionation 12 and, in particular, along a plane passing through the axis of this one (see figure 2).
  • the pipes inlet 16, 20, effluents from each reactor lead respectively into separate zones 24, 26, located on either side of this partitioning 22.
  • withdrawals 18, 28 from each of the distillation residues are arranged, at the bottom 40 of the unit 12, on either side partitioning 22.
  • the partition 38 can alternatively form a chimney concentric with the vertical wall 42 of the fractionation (see Figure 3).
  • the pipes 16.20 of the effluents end up respectively in separate areas 44,46, located inside and outside outside the chimney 38.
  • the racking 48, 50 of each of the residues are disposed at the bottom 40 of the reactor 12, inside and outside respectively from the chimney 38.
  • the vertical partitions 22, 38 extend only over a small part of the height of the fractionation unit 12, so as to leave an area 34 of common vaporization for each of the effluents, which additionally includes common racking 36 of fractions vaporized recondensed.
  • the separation means can be constituted by a horizontal plate 52, on either side of which lead to different heights, in the unit of fractionation 12, the effluents from each reactor.
  • the plate 52 is dimensioned so as to cover the entire cross section of the unit, in order to collect the distillation residue 54 from the effluent coming from the upper pipe 20.
  • the residue 56 of the effluent from the lower pipe 16 is collected, as usual, at the bottom 40 of unit 12.
  • the distillation residues 54, 56 are extracted at different racking levels, 58 and 60 respectively.
  • the plate 52 is provided with a chimney 64, surmounted by a cap 66, allowing the passage of fractions sprayed with effluent from the lower zone, towards the top of the unit 12.
  • the cap 66 has a shape substantially conical, which directs the effluents liquids from upper line 20 on the separation plate 52, for perfect segregation residues 54, 56.
  • Figure 5 shows another conversion set according to the invention. This set is similar to that shown in Figure 1, except that the unit of fractionation includes two distillation columns 72, 74.
  • the load is brought first by line 112 to reactor 110, where it undergoes a first conversion.
  • the resulting effluent is then directed to the first fractionation column 72 through line 76.
  • the residue corresponding distillation is extracted at the racking 78, then leads to the second column of fractionation 74 through line 80.
  • the distillation residue obtained in this second column is extracted at rack 82, then evacuated via line 112 to the second reactor 114.
  • the effluent from the latter is recycled through line 84 to the first fractionation column 72.
  • the first column 72 is provided with a tray of separation 52 similar to that shown in FIG. 4, of so that the respective supply lines 76, 84 (i.e. the effluents coming respectively from the first and second reactor) open on both sides of this tray, in order to isolate from each other the residues distillation correspondents.
  • the respective supply lines 76, 84 i.e. the effluents coming respectively from the first and second reactor
  • the distillation residue from the second effluent reactor 114 is extracted by racking 90, then directed to the second column 74 via line 92.
  • This column 74 is also provided with a horizontal plate 152 of separation, on either side from which the lines 80.92, respectively bringing the residue of distillation, in the first column 72, of the effluent from the first reactor 110, and the residue from distillation, in the first column, of the effluent from the second reactor, in order to isolate these residues the each other.
  • the residue from the second column 74, from the distillation effluent from the second reactor 114 is then extract at rack 98, placed immediately above the separation plate 152.
  • This residue is then partly recycled to the second reactor via line 100, and partly directed outside the conversion assembly via line 102, in order to constitute a purge of improved quality.
  • the device described above is applicable to a fractionation unit including any number of columns, atmospheric or vacuum, keeping in each column the segregation between the effluents from of each reactor.
  • the effluent from the first reactor is then directed to a fractionation unit, where it is separated into a fraction of gas, a fraction of gasoline, a fraction of diesel, and a residual fraction distilling above the range of diesel distillation and representing approximately 40% by weight total effluent.
  • the effluent from the second reactor is then returned to the fractionation unit.
  • a purge is also drawn off at from the residual fraction from the splitting.
  • the residual fraction from this fractionation is sent to a hydrocracking reactor, the operating conditions are the same as in the first experience.
  • the effluent from this second reactor is directed towards fractionation, where its residual fraction is isolated so as to constitute the purge.
  • the process conforms the invention allows, with equal severity, to obtain higher quality products (higher cetane number for diesel, lower viscosity and higher VI index for purging).
  • the effluent from the first reactor is then directed to a fractionation unit, where it is separated into a fraction of gas, a fraction of gasoline, a fraction of diesel, and a residual fraction distilling above the range of diesel distillation and representing approximately 40% by weight total effluent.
  • the effluent from the second reactor is then returned to the splitting.
  • a purge is also drawn off from the residual fraction from the fractionation.
  • This purge has the following properties: Purge Without segregation According to the invention PI 375 ° C 375 ° C Point 95% 600 ° C 600 ° C Viscosity at 100 ° C (in mm 2 / s or cst) - before dewaxing 5.2 5 - after dewaxing 5.4 5.2 Index VI - before dewaxing 140 145 - after dewaxing 120 125

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

A process for the conversion by hydrotreatment of a hydrocarbon charge is carried out in conversion reactions (10, 110, 104, 114) and a single fractionation unit (12) arranged between them, in which both effluents of the two reactors are fractionated. The effluents of both reactors (10, 14) are recovered within two separate zones (24, 26) of the fractionator. The fractions of the effluents vapourised in (12) are re-condensed and withdrawn from a common zone (34) of the unit. Two separate withdrawals (18, 28) are effected on the distillation residues from the zones (24, 26) of the fractionation unit in which the effluents from (10, 14) are treated. The effluent from the first reactor (10) is collected in a zone (24) whilst the withdrawal (18) of distillation residues from this zone are directed to the inlet of the second reactor (14). Also claimed is the installation for effecting this process.

Description

La présente invention concerne un procédé et un dispositif améliorés de conversion d'une charge d'hydrocarbures, par hydrotraitement en présence d'un catalyseur, mettant en oeuvre deux réacteurs et une seule unité de fractionnement.The present invention relates to a method and a improved charge conversion device of hydrocarbons, by hydrotreating in the presence of a catalyst, using two reactors and one fractionation unit.

De manière générale, les procédés de conversion par hydrotraitement visent à convertir des charges d'hydrocarbures à haut point d'ébullition et relativement bon marché en charges plus légères, beaucoup mieux valorisables.Generally speaking, the methods of conversion by hydrotreating aim to convert charges of high boiling point hydrocarbons and relatively cheap in lighter loads, much better recoverable.

A cet effet, il est courant de mettre en série deux unités ou réacteurs de conversion : on sait, en effet, que les charges à haut point d'ébullition contiennent un certain nombre de polluants, en particulier pour les catalyseurs. En conséquence, le premier réacteur contient un catalyseur sélectionné de préférence pour ses qualités de résistance, qui, tout en réalisant une première étape de conversion, permet d'éliminer certains de ces polluants, comme le soufre et l'azote. Le second réacteur contient en revanche un catalyseur plus sensible aux polluants, mais également beaucoup plus actif et donc plus "convertissant".For this purpose, it is common to put two in series conversion units or reactors: we know that high boiling charges contain some number of pollutants, especially for catalysts. In consequence, the first reactor contains a catalyst preferably selected for its resistance qualities, which, while carrying out a first conversion step, eliminates some of these pollutants, such as sulfur and nitrogen. The second reactor, on the other hand, contains a catalyst more sensitive to pollutants, but also much more active and therefore more "converting".

Les effluents issus du second réacteur sont alors dirigés vers un fractionnement final, dont la partie la plus lourde est partiellement recyclée, en vue d'améliorer sa conversion. Ce procédé présente néanmoins un inconvénient: en effet, les produits déjà convertis au sein de la première unité ne constituent pas une charge intéressante pour le second réacteur.The effluents from the second reactor are then directed to a final split, the most of which heavy is partially recycled, in order to improve its conversion. This method nevertheless has a drawback: indeed, products already converted within the first unit is not an attractive expense for the second reactor.

Afin d'y remédier, une solution consiste à prévoir un fractionnement intermédiaire entre les deux unités de conversion.In order to remedy this, one solution consists in providing a intermediate fractionation between the two units of conversion.

On citera à cet égard le brevet américain US-A-4.713.167, selon lequel une charge hydrocarbonée lourde est tout d'abord envoyée vers un premier réacteur d'hydrotraitement, où elle se trouve purifiée de ses impuretés.In this regard, the American patent will be cited US-A-4,713,167, according to which a heavy hydrocarbon charge is first sent to a first reactor hydrotreatment, where it is purified of its impurities.

Les effluents issus du premier réacteur sont dirigés vers une unité de fractionnement intermédiaire, où les composants plus légers formés par craquage dans ce premier réacteur sont séparés, tandis que la partie lourde non convertie de la charge est conduite vers un second réacteur d'hydrocraquage dit "plus convertissant".The effluents from the first reactor are directed to an intermediate fractionation unit, where the lighter components formed by cracking in this first reactor are separated, while the heavy part not converted from the charge is led to a second reactor hydrocracking known as "more converting".

Les effluents de cette seconde étape peuvent alors soit être fractionnés par distillation dans une seconde unité de fractionnement, soit, de façon beaucoup plus économique (puisque l'on n'utilise alors qu'une seule zone de fractionnement au lieu de deux), être recyclés vers l'unité de fractionnement située entre les deux réacteurs.The effluents from this second stage can then either be fractionated by distillation in a second unit of fractionation, or much more economically (since we only use one area of fractionation instead of two), be recycled to the unit fractionation located between the two reactors.

On sait que, dans ce dernier cas, il convient d'effectuer une purge sur la ligne de recycle, afin de ne pas accumuler, dans cette dernière, les hydrocarbures aromatiques condensés lourds les plus réfractaires à la conversion, de manière à préserver de bonnes performances au sein du second réacteur.We know that, in the latter case, it is appropriate perform a purge on the recycle line, so as not to not accumulate, in the latter, hydrocarbons heavy condensed aromatics most refractory to conversion, so as to preserve good performance at within the second reactor.

Cette dernière solution, n'utilisant qu'une seule zone de fractionnement, présente néanmoins des inconvénients. En effet, la purge effectuée sur la ligne de recycle contient nécessairement une partie importante d'effluents issus du premier réacteur, ce qui en altère la qualité, alors qu'elle est utilisée, entre autre, pour constituer des huiles de base. En outre, si l'on veut compenser au moins partiellement ce phénomène, il devient nécessaire d'augmenter de manière notable la sévérité des conditions opératoires régnant au sein du premier réacteur, avec pour conséquence une hausse de la pression, ce qui nécessite des réacteurs plus robustes et donc beaucoup plus onéreux.The latter solution, using only one area fractionation, nevertheless has drawbacks. In indeed, the purge performed on the recycle line contains necessarily a significant part of effluents from the first reactor, which affects its quality, whereas it is used, inter alia, to constitute oils of based. In addition, if we want to compensate at least partially this phenomenon it becomes necessary significantly increase the severity of conditions operating in the first reactor, with for pressure increases, which requires more robust reactors and therefore much more expensive.

Il est en outre connu, par le brevet US 3 437 584, d'utiliser un procédé de conversion d'une charge hydrocarbonée relativement lourde telle qu'un résidu de distillation sous vide du type goudron, comprenant l'introduction de cette charge dans une première zone de fond d'une colonne de distillation et de fractionnement munie d'une partition verticale à partir du fond, puis le soutirage du résidu de distillation de la charge issu de cette zone et son envoi à un réacteur d'hydroconversion. Les effluents liquides de celui-ci, après séparation, sont introduits dans une deuxième zone de fond distincte de cette colonne de distillation. Un résidu de distillation est soutiré séparément de cette deuxième zone de fond. Il n'est pas prévu de traiter dans un réacteur de conversion la charge hydrocarbonée lourde avant son introduction dans la colonne de distillation, et le problème du mélange des résidus de distillation provenant de deux réacteurs de conversion en série n'est donc pas abordé.It is also known, from US Pat. No. 3,437,584, to use a charge conversion process relatively heavy hydrocarbon such as a residue of tar type vacuum distillation comprising the introduction of this charge in a first zone of bottom of a distillation and fractionation column fitted with a vertical partition from the bottom, then the withdrawal of the charge distillation residue from this zone and its dispatch to a hydroconversion reactor. The liquid effluents from it, after separation, are introduced into a second bottom area separate from this distillation column. A distillation residue is withdrawn separately from this second bottom zone. It is not not planned to treat in a conversion reactor the heavy hydrocarbon charge before its introduction into the distillation column, and the problem of mixing distillation residues from two reactors conversion to series is therefore not addressed.

La présente invention vise à proposer un procédé de conversion permettant de s'affranchir des inconvénients précités.The present invention aims to provide a method of conversion to overcome the disadvantages cited above.

A cet effet, la présente invention a pour objet un procédé de conversion par hydrotraitement d'une charge hydrocarbonée, mettant en oeuvre au moins deux réacteurs de conversion et une seule unité de fractionnement, disposée entre ceux-ci, dans laquelle on fractionne l'ensemble des effluents des deux réacteurs, ledit procédé étant caractérisé en ce que :

  • les effluents des deux réacteurs sont recueillis au sein d'au moins deux zones distinctes de ladite unité de fractionnement ;
  • les fractions des effluents des deux réacteurs vaporisées dans l'unité de fractionnement sont recondensées et soutirées au sein d'au moins une zone commune de cette unité ;
  • des soutirages distincts sont effectués sur les résidus de distillation issus des deux zones de l'unité de fractionnement dans lesquelles les effluents des réacteurs sont traités ;
  • l'effluent du premier réacteur est recueilli au sein d'une première zone de l'unité de fractionnement, tandis que le soutirage des résidus de distillation issus de ladite zone est envoyé à l'entrée du deuxième réacteur.
To this end, the subject of the present invention is a process for the conversion by hydrotreating of a hydrocarbon feedstock, using at least two conversion reactors and a single fractionation unit, disposed between them, in which the all the effluents from the two reactors, said process being characterized in that:
  • the effluents from the two reactors are collected in at least two distinct zones of said fractionation unit;
  • the fractions of the effluents from the two reactors vaporized in the fractionation unit are recondensed and drawn off within at least one common zone of this unit;
  • separate withdrawals are carried out on the distillation residues from the two zones of the fractionation unit in which the reactor effluents are treated;
  • the effluent from the first reactor is collected within a first zone of the fractionation unit, while the withdrawal of the distillation residues from said zone is sent to the inlet of the second reactor.

Le procédé conforme à l'invention permet d'éviter le mélange entre les résidus de distillation des effluents du premier réacteur et les résidus de distillation des effluents du second réacteur, qui sont issus d'une conversion beaucoup plus poussée et contiennent donc les composés les plus réfractaires.The process according to the invention makes it possible to avoid the mixture between the distillation residues of the effluents of the first reactor and the distillation residues of second reactor effluents, which come from a much more conversion and therefore contain the most refractory compounds.

En outre, les fractions vaporisées, issues de deux zones d'une unité de fractionnement commune, peuvent alors soit être dirigées vers des traitements tels que l'isomérisation ou le réformage des essences, soit encore constituer des coupes carburéacteurs ou gazole.In addition, vaporized fractions from two areas of a common fractionation unit, can then either be directed to treatments such as isomerization or the reforming of the essences, either still constituting jet fuel or diesel cuts.

De façon usuelle, les résidus de distillation issus de l'unité de fractionnement, après avoir subi une purge, peuvent être recyclés au second réacteur et, selon une caractéristique de l'invention, la purge peut avantageusement être constituée majoritairement par le soutirage des résidus issus de la distillation des effluents du second réacteur.Usually, the distillation residues from the fractionation unit, after having been purged, can be recycled to the second reactor and, according to a characteristic of the invention, the purge can advantageously be constituted mainly by the withdrawal of residues from the distillation of effluents of the second reactor.

La fraction recyclée au second réacteur et la purge obtenue sont ainsi de qualité améliorée, dans la mesure où elles sont constituées en majorité de résidus de distillation qui ont été traités en deux passes successives, sans pour autant faire appel à des unités de fractionnement multiples.The fraction recycled to the second reactor and the purge obtained are thus of improved quality, insofar as they consist mainly of residues of distillation which have been treated in two successive passes, without using fractionation units multiple.

Il y a en outre une augmentation de la conversion, puisque les résidus de distillation des effluents provenant du premier réacteur sont en grande partie dirigés vers le second réacteur et y subissent une conversion supplémentaire.There is also an increase in conversion, since the distillation residues of effluents from from the first reactor are largely directed to the second reactor and undergo conversion there additional.

De plus, dans le cas où l'on veut conférer à la fraction recyclée au second réacteur des propriétés données, il est possible, grâce à l'invention, de travailler à des conditions opératoires différentes dans les deux réacteurs et, en particulier, à des conditions de pression moins sévères au niveau du premier réacteur que celles imposées par un procédé classique utilisant un seul fractionnement.In addition, in the case where we want to give the fraction recycled to the second reactor of the given properties, it is thanks to the invention, it is possible to work on different operating conditions in the two reactors and, in particular, at less pressure conditions severe at the level of the first reactor than those imposed by a conventional method using a single fractionation.

Cette "désévérisation", qui se traduit notamment par une baisse de la pression, permet d'abaisser sensiblement le coût du traitement dans le premier réacteur.This "desperation", which results in particular in a pressure drop, significantly lowers the cost of treatment in the first reactor.

Selon une caractéristique de l'invention, la purge des résidus de distillation des effluents issus du second réacteur peut être effectuée directement sur un plateau de distillation de l'unité de fractionnement situé au-dessus de la zone d'introduction des effluents du premier réacteur.According to a characteristic of the invention, the purging of effluent distillation residues from the second reactor can be performed directly on a tray of distillation of the fractionation unit located above the effluent introduction zone of the first reactor.

Selon une autre caractéristique de l'invention, les résidus de distillation issus desdites zones peuvent être séparés les uns des autres un cloisonnement vertical disposé à l'intérieur de l'unité de fractionnement.According to another characteristic of the invention, the distillation residues from said zones can be separated from each other a vertical partitioning arranged inside the fractionation unit.

L'invention vise également à proposer un dispositif pour la mise en oeuvre du procédé décrit ci-dessus.The invention also aims to propose a device for the implementation of the method described above.

Un autre objet de l'invention est donc constitué par un ensemble de conversion par hydrotraitement d'une charge hydrocarbonée, incluant deux réacteurs disposés en série, une unité de fractionnement disposée entre ces deux réacteurs, ainsi que des conduites d'amenée des effluents des réacteurs à l'unité de fractionnement,
   ledit ensemble étant caractérisé en ce que :

  • l'unité de fractionnement présente des moyens de séparation délimitant deux zones distinctes, de part et d'autre desquels débouchent respectivement les conduites d'amenée des effluents des deux réacteurs,
  • l'unité de fractionnement présente deux soutirages différents, par lesquels sont extraits respectivement les résidus de distillation des effluents des deux réacteurs, et
  • la conduite d'amenée de l'effluent du premier réacteur débouche dans la première zone de l'unité de fractionnement, et de cette zone sort le soutirage du résidu de distillation qui est envoyé au deuxième réacteur.
Another object of the invention therefore consists of an assembly for hydrotreating conversion of a hydrocarbon feedstock, including two reactors arranged in series, a fractionation unit disposed between these two reactors, as well as supply lines for the effluents from the reactors at the fractionation unit,
said assembly being characterized in that:
  • the fractionation unit has separation means delimiting two distinct zones, on either side of which lead respectively the effluent supply pipes of the two reactors,
  • the fractionation unit has two different withdrawals, by which the distillation residues of the effluents from the two reactors are extracted respectively, and
  • the effluent supply line from the first reactor opens into the first zone of the fractionation unit, and from this zone withdraws the distillation residue which is sent to the second reactor.

D'autres caractéristiques et avantages de l'invention apparaítront dans la description détaillée qui va suivre de différents modes de réalisation. Dans cette description, on se réfèrera aux dessins annexés, dans lesquels :

  • la figure 1 est une vue schématique d'un ensemble de conversion conforme à l'invention;
  • les figures 2, 3 et 4 sont des vues schématiques représentant différents moyens de séparation, dans l'unité de fractionnement, des effluents des réacteurs ;
  • la figure 5 est une vue schématique d'un autre ensemble de conversion conforme à l'invention.
Other characteristics and advantages of the invention will appear in the detailed description which follows of various embodiments. In this description, reference will be made to the appended drawings, in which:
  • Figure 1 is a schematic view of a conversion assembly according to the invention;
  • Figures 2, 3 and 4 are schematic views showing different means of separation, in the fractionation unit, of the reactor effluents;
  • Figure 5 is a schematic view of another conversion assembly according to the invention.

Comme le montre la figure 1, l'ensemble de conversion par hydrotraitement d'une charge d'hydrocarbures, permettant la mise en oeuvre du procédé conforme à l'invention, comprend un premier réacteur 10, une unité de fractionnement 12 et un second réacteur 14.As shown in Figure 1, the conversion assembly by hydrotreating a hydrocarbon charge, allowing the implementation of the process according to the invention, includes a first reactor 10, a fractionation unit 12 and a second reactor 14.

La charge est amenée tout d'abord par une ligne 2 au sein du réacteur 10, où elle subit une première conversion. L'effluent qui en est issu est alors évacué vers l'unité de fractionnement 12, par l'intermédiaire de la conduite 16. Le résidu de distillation correspondant est extrait de l'unité 12 par soutirage en 18, puis est conduit par la ligne 8 vers le second réacteur 14. L'effluent issu de ce dernier est recyclé par la conduite 20 vers l'unité de fractionnement 12.The load is brought first by a line 2 to the within reactor 10, where it undergoes a first conversion. The effluent which results therefrom is then discharged towards the unit of fractionation 12, via line 16. The corresponding distillation residue is extracted from the unit 12 by racking in 18, then is led by line 8 to the second reactor 14. The effluent from the latter is recycled through line 20 to the fractionation unit 12.

Conformément à l'invention, des moyens de séparation 22 qui seront décrits plus en détail par la suite, délimitent deux zones distinctes 24,26 de l'unité de fractionnement 12. Les conduites 16,20 d'alimentation de cette unité débouchent de part et d'autre des moyens de séparation 22, de manière à isoler les résidus de distillation des effluents provenant de chaque réacteur 10,14. En particulier, le résidu de distillation de l'effluent du second réacteur est extrait au niveau du soutirage 28, dont l'emplacement est différent de celui du soutirage 18.In accordance with the invention, separation means 22 which will be described in more detail below, delimit two separate zones 24, 26 of the fractionation unit 12. The supply lines 16,20 of this unit lead on either side of the separation means 22, so as to isolate distillation residues from effluents from of each reactor 10.14. In particular, the residue of distillation of the effluent from the second reactor is extracted at racking level 28, the location of which is different from that of racking 18.

Ce résidu est alors pour partie recyclé vers le second réacteur 14 par la conduite 30 et la ligne 8, et pour partie évacué hors de l'ensemble de conversion par la conduite 32, afin de constituer une purge de qualité améliorée.This residue is then partly recycled to the second reactor 14 via line 30 and line 8, and partly evacuated from the conversion assembly via line 32, in order to constitute a purge of improved quality.

En revanche, les fractions vaporisées des effluents provenant de chaque réacteur 10,14, sont recondensées au niveau d'une zone commune 34 et extraites de l'unité de fractionnement 12 par divers soutirages communs 36On the other hand, the vaporized fractions of the effluents from each reactor 10,14, are recondensed at level of a common area 34 and extracted from the unit of fractionation 12 by various common withdrawals 36

Les figures 2, 3 et 4, montrent de manière plus précise divers types de moyens de séparation, dans l'unité de fractionnement 12, des zones d'admission 24 et 26 des effluents des deux réacteurs.Figures 2, 3 and 4 show more precisely various types of separation means, in the unit of fractionation 12, admission zones 24 and 26 of effluents from the two reactors.

Ainsi, comme représenté aux figures 2 et 3, les moyens de séparation peuvent être constitués par un cloisonnement vertical, respectivement 22 ou 38, qui s'étend à partir du fond 40 de l'unité de fractionnement 12.Thus, as shown in Figures 2 and 3, the means of separation can be constituted by a partitioning vertical, respectively 22 or 38, which extends from the bottom 40 of the fractionation unit 12.

Le cloisonnement 22 peut être disposé suivant un plan vertical transversal dans l'unité 10 du fractionnement 12 et, en particulier, selon un plan passant par l'axe de celle-ci (voir figure 2). Dans ce cas, les conduites d'arrivée 16, 20, des effluents provenant de chaque réacteur débouchent respectivement dans des zones séparées 24, 26, situées de part et d'autre de ce cloisonnement 22. De même, les soutirages 18, 28 de chacun des résidus de distillation, sont disposés, au fond 40 de l'unité 12, de part et d'autre du cloisonnement 22.The partition 22 can be arranged in a plane transverse vertical in unit 10 of fractionation 12 and, in particular, along a plane passing through the axis of this one (see figure 2). In this case, the pipes inlet 16, 20, effluents from each reactor lead respectively into separate zones 24, 26, located on either side of this partitioning 22. Similarly, withdrawals 18, 28 from each of the distillation residues, are arranged, at the bottom 40 of the unit 12, on either side partitioning 22.

Le cloisonnement 38 peut alternativement former une cheminée concentrique à la paroi verticale 42 de l'unité de fractionnement (voir figure 3). Dans ce cas, les conduites d'arrivée 16,20 des effluents débouchent respectivement dans des zones séparées 44,46, situées à l'intérieur et à l'extérieur de la cheminée 38. De même, les soutirages 48, 50 de chacun des résidus sont disposés au fond 40 du réacteur 12, respectivement à l'intérieur et à l'extérieur de la cheminée 38.The partition 38 can alternatively form a chimney concentric with the vertical wall 42 of the fractionation (see Figure 3). In this case, the pipes 16.20 of the effluents end up respectively in separate areas 44,46, located inside and outside outside the chimney 38. Similarly, the racking 48, 50 of each of the residues are disposed at the bottom 40 of the reactor 12, inside and outside respectively from the chimney 38.

Il est à noter que les cloisonnements verticaux 22, 38, ne s'étendent que sur une faible partie de la hauteur de l'unité de fractionnement 12, de manière à laisser une zone 34 de vaporisation commune pour chacun des effluents, qui inclut en outre des soutirages communs 36 des fractions vaporisées recondensées.It should be noted that the vertical partitions 22, 38, extend only over a small part of the height of the fractionation unit 12, so as to leave an area 34 of common vaporization for each of the effluents, which additionally includes common racking 36 of fractions vaporized recondensed.

Selon un autre mode de réalisation illustré par la figure 4, les moyens de séparation peuvent être constitués par un plateau horizontal 52, de part et d'autre duquel débouchent à des hauteurs différentes, dans l'unité de fractionnement 12, les effluents provenant de chaque réacteur.According to another embodiment illustrated by the Figure 4, the separation means can be constituted by a horizontal plate 52, on either side of which lead to different heights, in the unit of fractionation 12, the effluents from each reactor.

Le plateau 52 est dimensionné de manière à recouvrir la totalité de la section transversale de l'unité, afin de recueillir le résidu de distillation 54 de l'effluent provenant de la conduite supérieure 20. Pour sa part, le résidu 56 de l'effluent provenant de la conduite inférieure 16 est recueilli, de manière habituelle, au fond 40 de l'unité 12. En outre, les résidus de distillation 54, 56, sont extraits au niveau de soutirages différents, respectivement 58 et 60.The plate 52 is dimensioned so as to cover the entire cross section of the unit, in order to collect the distillation residue 54 from the effluent coming from the upper pipe 20. For its part, the residue 56 of the effluent from the lower pipe 16 is collected, as usual, at the bottom 40 of unit 12. In addition, the distillation residues 54, 56, are extracted at different racking levels, 58 and 60 respectively.

Le plateau 52 est pourvu d'une cheminée 64, surmontée par une coiffe 66, permettant le passage des fractions vaporisées de l'effluent provenant de la zone inférieure, vers le haut de l'unité 12. La coiffe 66 a une forme sensiblement conique, qui permet de diriger les effluents liquides provenant de la conduite supérieure 20 sur le plateau de séparation 52, en vue d'une parfaite ségrégation des résidus 54, 56.The plate 52 is provided with a chimney 64, surmounted by a cap 66, allowing the passage of fractions sprayed with effluent from the lower zone, towards the top of the unit 12. The cap 66 has a shape substantially conical, which directs the effluents liquids from upper line 20 on the separation plate 52, for perfect segregation residues 54, 56.

Il existe ainsi, au sein de l'unité de fractionnement 12, une zone 68 de vaporisation commune des effluents issus de chaque réacteur 10, 14, ainsi que des soutirages latéraux communs 70 des fractions vaporisées recondensées.There is thus, within the fractionation unit 12, a zone 68 for common vaporization of the effluents from of each reactor 10, 14, as well as lateral withdrawals common 70 recondensed vaporized fractions.

La figure 5 représente-un autre ensemble de conversion conforme à l'invention. Cet ensemble est analogue à celui montré à la figure 1, excepté le fait que l'unité de fractionnement inclut deux colonnes de distillation 72, 74.Figure 5 shows another conversion set according to the invention. This set is similar to that shown in Figure 1, except that the unit of fractionation includes two distillation columns 72, 74.

La charge est amenée tout d'abord par la ligne 112 au réacteur 110, où elle subit une première conversion. L'effluent qui en est issu est alors dirigé vers la première colonne de fractionnement 72 par la conduite 76. Le résidu de distillation correspondant est extrait au niveau du soutirage 78, puis conduit vers la seconde colonne de fractionnement 74 par la conduite 80.The load is brought first by line 112 to reactor 110, where it undergoes a first conversion. The resulting effluent is then directed to the first fractionation column 72 through line 76. The residue corresponding distillation is extracted at the racking 78, then leads to the second column of fractionation 74 through line 80.

Le résidu de distillation obtenu dans cette seconde colonne est extrait au niveau du soutirage 82, puis évacué par la conduite 112 vers le second réacteur 114. L'effluent issu de ce dernier est recyclé par la conduite 84 vers la première colonne de fractionnement 72.The distillation residue obtained in this second column is extracted at rack 82, then evacuated via line 112 to the second reactor 114. The effluent from the latter is recycled through line 84 to the first fractionation column 72.

La première colonne 72 est pourvue d'un plateau de séparation 52 analogue à celui représenté à la figure 4, de sorte que les conduites d'alimentation respectives 76, 84 (c'est-à-dire les effluents provenant respectivement du premier et du second réacteur) débouchent de part et d'autre de ce plateau, afin d'isoler les uns des autres les résidus correspondants de distillation.The first column 72 is provided with a tray of separation 52 similar to that shown in FIG. 4, of so that the respective supply lines 76, 84 (i.e. the effluents coming respectively from the first and second reactor) open on both sides of this tray, in order to isolate from each other the residues distillation correspondents.

Il est à noter que les effluents provenant de ces conduites 76, 84 se vaporisent au sein d'une zone commune 86 de la colonne 72, puis sont recondensés et enfin extraits au niveau de soutirages latéraux 88 communs.It should be noted that the effluents from these pipes 76, 84 vaporize within a common area 86 from column 72, then are recondensed and finally extracted at level of lateral racking 88 common.

Le résidu de distillation de l'effluent du second réacteur 114 est extrait par le soutirage 90, puis dirigé vers la seconde colonne 74 par la conduite 92. Cette colonne 74 est également pourvue d'un plateau 152 horizontal de séparation, de part et d'autre duquel débouchent les conduites 80,92, amenant respectivement le résidu de distillation, dans la première colonne 72, de l'effluent provenant du premier réacteur 110, et le résidu de distillation, dans la première colonne, de l'effluent provenant du second réacteur, afin d'isoler ces résidus les uns des autres.The distillation residue from the second effluent reactor 114 is extracted by racking 90, then directed to the second column 74 via line 92. This column 74 is also provided with a horizontal plate 152 of separation, on either side from which the lines 80.92, respectively bringing the residue of distillation, in the first column 72, of the effluent from the first reactor 110, and the residue from distillation, in the first column, of the effluent from the second reactor, in order to isolate these residues the each other.

De manière analogue à ce qui se produit dans la première colonne, les résidus provenant de ces conduites 80,92 se vaporisent au sein d'une zone commune 94 de la colonne 74, et sont recondensés, puis extraits au niveau de soutirages latéraux 96 communs.Analogously to what happens in the first column, the residues from these lines 80.92 are spray within a common area 94 of column 74, and are recondensed, then extracted at the racking level side 96 common.

Le résidu de la seconde colonne 74, de la distillation de l'effluent provenant du second réacteur 114 est ensuite extrait au soutirage 98, disposé immédiatement au-dessus du plateau de séparation 152.The residue from the second column 74, from the distillation effluent from the second reactor 114 is then extract at rack 98, placed immediately above the separation plate 152.

Ce résidu est alors pour partie recyclé vers le second réacteur par la conduite 100, et pour partie dirigé hors de l'ensemble de conversion par la conduite 102, afin de constituer une purge de qualité améliorée.This residue is then partly recycled to the second reactor via line 100, and partly directed outside the conversion assembly via line 102, in order to constitute a purge of improved quality.

Le dispositif décrit ci-dessus est applicable à une unité de fractionnement incluant un nombre quelconque de colonnes, atmosphériques ou sous vide, en conservant dans chaque colonne la ségrégation entre les effluents provenant de chaque réacteur.The device described above is applicable to a fractionation unit including any number of columns, atmospheric or vacuum, keeping in each column the segregation between the effluents from of each reactor.

A cet effet,chaque colonne présente:

  • des moyens de séparation délimitant deux zones distinctes, dans lesquelles débouchent respectivement les effluents des deux réacteur,
  • deux soutirages différents, pour extraire respectivement les fractions liquides résiduelles provenant de la distillation des effluents des deux unités réactionnelles,
  • et une zone de vaporisation commune des effluents issus de chaque unité réactionnelle.
For this purpose, each column presents:
  • separation means delimiting two distinct zones, into which the effluents from the two reactors emerge respectively,
  • two different withdrawals, for respectively extracting the residual liquid fractions originating from the distillation of the effluents from the two reaction units,
  • and a common vaporization zone for the effluents from each reaction unit.

Les exemples ci-après, qui n'ont pas de caractère limitatif, sont destinés à illustrer la mise en oeuvre de l'invention et les avantages de celle-ci.The following examples, which have no character are intended to illustrate the implementation of the invention and the advantages thereof.

Exemple 1Example 1

Une coupe distillat a les propriétés suivantes:

  • point initial de distillation: 325°C,
  • point 95 % de distillation: 640°C,
  • teneur en soufre: 2,9 % en poids,
  • teneur en azote: 1600 ppm,
  • teneurs en nickel et en vanadium : inférieures à 2 ppm,
  • teneur en asphaltènes : inférieure à 200 ppm.
A distillate cut has the following properties:
  • initial point of distillation: 325 ° C,
  • 95% distillation point: 640 ° C,
  • sulfur content: 2.9% by weight,
  • nitrogen content: 1600 ppm,
  • nickel and vanadium contents: less than 2 ppm,
  • asphaltenes content: less than 200 ppm.

Ce distillat est envoyé vers un réacteur d'hydroraffinage poussé dont les conditions opératoires sont les suivantes:

  • température: 395°C,
  • pression: 190.105 Pa (190 bars) à l'entrée,
  • vitesse volumique horaire : 0,5 h-1,
  • catalyseur : constitué par une alumine supportant du nickel et du molybdène, du type commercialisé par Procatalyse sous la référence HR 360.
This distillate is sent to an advanced hydrorefining reactor, the operating conditions of which are as follows:
  • temperature: 395 ° C,
  • pressure: 190.10 5 Pa (190 bars) at the inlet,
  • hourly volume speed: 0.5 h -1 ,
  • catalyst: consisting of an alumina supporting nickel and molybdenum, of the type marketed by Procatalyse under the reference HR 360.

L'effluent du premier réacteur est alors dirigé vers une unité de fractionnement, où il est séparé en une fraction de gaz, une fraction d'essence, une fraction de gazole, et une fraction résiduelle distillant au-dessus de l'intervalle de distillation du gazole et représentant environ 40 % du poids total de l'effluent.The effluent from the first reactor is then directed to a fractionation unit, where it is separated into a fraction of gas, a fraction of gasoline, a fraction of diesel, and a residual fraction distilling above the range of diesel distillation and representing approximately 40% by weight total effluent.

Cette dernière fraction est envoyée vers un second réacteur d'hydrocraquage, dont les conditions opératoires sont les suivantes :

  • température: 350°C,
  • pression: 180.105 Pa (180 bars) à l'entrée,
  • vitesse volumique horaire: 1 h-1,
  • catalyseur comprenant une fonction acide optimisée combinée à un support zéolithique du type Y, et une fonction hydrogénante, du type commercialisé par Procatalyse sous la référence HYC 642.
This last fraction is sent to a second hydrocracking reactor, the operating conditions of which are as follows:
  • temperature: 350 ° C,
  • pressure: 180.10 5 Pa (180 bars) at the inlet,
  • hourly volume speed: 1 h -1 ,
  • catalyst comprising an optimized acid function combined with a zeolitic support of the Y type, and a hydrogenating function of the type marketed by Procatalyse under the reference HYC 642.

L'effluent du second réacteur est alors renvoyé vers l'unité de fractionnement. Une purge est en outre soutirée à partir de la fraction résiduelle provenant du fractionnement.The effluent from the second reactor is then returned to the fractionation unit. A purge is also drawn off at from the residual fraction from the splitting.

Parallèlement, le même distillat de départ que dans l'expérience ci-dessus, est converti par un procédé conforme à l'invention.At the same time, the same starting distillate as in the above experience, is converted by a conforming process to the invention.

Il est donc dirigé vers un premier réacteur d'hydrotraitement dont les conditions opératoires sont les mêmes que ci-dessus. L'effluent qui en est issu est dirigé vers une unité de fractionnement possédant des moyens de séparation conformes à l'invention.It is therefore directed to a first reactor hydrotreatment whose operating conditions are same as above. The resulting effluent is directed to a fractionation unit with means for separation according to the invention.

La fraction résiduelle provenant de ce fractionnement est envoyée vers un réacteur d'hydrocraquage, dont les conditions opératoires sont les mêmes que dans la première expérience. L'effluent issu de ce second réacteur est dirigé vers le fractionnement, où sa fraction résiduelle est isolée de manière à constituer la purge.The residual fraction from this fractionation is sent to a hydrocracking reactor, the operating conditions are the same as in the first experience. The effluent from this second reactor is directed towards fractionation, where its residual fraction is isolated so as to constitute the purge.

Le tableau ci-après rassemble les propriétés du gazole et de la purge obtenus conformément à l'invention d'une part, et sans ségrégation des résidus de fractionnement d'autre part. Gazole Sans ségrégation Selon l'invention Point initial de distillation (PI) 250°C 250°C Point final de distillation (PF) 375°C 375°C Teneur en soufre 15 ppm 15 ppm Indice de cétane 52 56 Purge Sans ségrégation Selon l'invention PI 375°C 375°C Point 95 % 600°C 600°C Viscosité à 100°C (en mm2/s ou cst) : - avant déparaffinage 5,2 5 - après déparaffinage 5,4 5,2 Indice de Viscosité (VI) : - avant déparaffinage 140 145 - après déparaffinage 120 125 The table below brings together the properties of the diesel and the purge obtained in accordance with the invention on the one hand, and without segregation of the fractionation residues on the other hand. Diesel Without segregation According to the invention Initial distillation point (PI) 250 ° C 250 ° C Final distillation point (PF) 375 ° C 375 ° C Sulfur content 15 ppm 15 ppm Cetane number 52 56 Purge Without segregation According to the invention PI 375 ° C 375 ° C Point 95% 600 ° C 600 ° C Viscosity at 100 ° C (in mm 2 / s or cst): - before dewaxing 5.2 5 - after dewaxing 5.4 5.2 Viscosity Index (VI) : - before dewaxing 140 145 - after dewaxing 120 125

Comme le montre le tableau ci-dessus, le procédé conforme à l'invention permet, à sévérité égale, d'obtenir des produits de qualité supérieure (indice de cétane plus élevé pour le gazole, viscosité inférieure et indice VI supérieur pour la purge).As shown in the table above, the process conforms the invention allows, with equal severity, to obtain higher quality products (higher cetane number for diesel, lower viscosity and higher VI index for purging).

Exemple 2Example 2

Une coupe de distillats a les propriétés suivantes :

  • point initial de distillation : 325°C,
  • point 95 % de distillation : 640°C,
  • teneur en soufre : 2,9 % en poids,
  • teneur en azote : 1600 ppm,
  • teneurs en nickel et en vanadium : inférieures à 2 ppm,
  • teneur en asphaltènes : inférieure à 200 ppm.
A distillate cut has the following properties:
  • initial point of distillation: 325 ° C,
  • 95% distillation point: 640 ° C,
  • sulfur content: 2.9% by weight,
  • nitrogen content: 1600 ppm,
  • nickel and vanadium contents: less than 2 ppm,
  • asphaltenes content: less than 200 ppm.

Ce distillat est traité vers un premier réacteur d'hydrotraitement dans les conditions opératoires suivantes :

  • température : 395°C,
  • pression: 190.105 Pa (190 bars) à l'entrée,
  • vitesse volumique horaire : 0.5 h-1,
  • catalyseur : constitué par une alumine supportant du nickel et du molybdène, tel que commercialisé par Procatalyse sous la référence HR 360.
This distillate is treated towards a first hydrotreatment reactor under the following operating conditions:
  • temperature: 395 ° C,
  • pressure: 190.10 5 Pa (190 bars) at the inlet,
  • hourly volume speed: 0.5 h -1 ,
  • catalyst: consisting of an alumina supporting nickel and molybdenum, as marketed by Procatalyse under the reference HR 360.

L'effluent du premier réacteur est alors dirigé vers une unité de fractionnement, où il est séparé en une fraction de gaz, une fraction d'essence, une fraction de gazole, et une fraction résiduelle distillant au-dessus de l'intervalle de distillation du gazole et représentant environ 40 % du poids total de l'effluent.The effluent from the first reactor is then directed to a fractionation unit, where it is separated into a fraction of gas, a fraction of gasoline, a fraction of diesel, and a residual fraction distilling above the range of diesel distillation and representing approximately 40% by weight total effluent.

Cette dernière fraction est envoyée vers un hydrocraqueur dont les conditions opératoires sont les suivantes :

  • température : 350°C,
  • pression : 180.105 Pa (180 bars) à l'entrée,
  • vitesse volumique horaire : 1 h-1,
  • catalyseur comprenant une fonction acide optimisée combinée à un support zéolithique du type Y, et une fonction hydrogénante, du type commercialisé par Procatalyse sous la référence HYC 642.
This last fraction is sent to a hydrocracker, the operating conditions of which are as follows:
  • temperature: 350 ° C,
  • pressure: 180.10 5 Pa (180 bars) at the inlet,
  • hourly volume speed: 1 h -1 ,
  • catalyst comprising an optimized acid function combined with a zeolitic support of the Y type, and a hydrogenating function of the type marketed by Procatalyse under the reference HYC 642.

L'effluent du second réacteur est alors renvoyé vers le fractionnement. Une purge est en outre soutirée à partir de la fraction résiduelle provenant du fractionnement. The effluent from the second reactor is then returned to the splitting. A purge is also drawn off from the residual fraction from the fractionation.

Cette purge possède les propriétés suivantes : Purge Sans ségrégation Selon l'invention PI 375°C 375°C Point 95 % 600°C 600°C Viscosité à 100°C (en mm2/s ou cst) - avant déparaffinage 5,2 5 - après déparaffinage 5,4 5,2 Indice VI - avant déparaffinage 140 145 - après déparaffinage 120 125 This purge has the following properties: Purge Without segregation According to the invention PI 375 ° C 375 ° C Point 95% 600 ° C 600 ° C Viscosity at 100 ° C (in mm 2 / s or cst) - before dewaxing 5.2 5 - after dewaxing 5.4 5.2 Index VI - before dewaxing 140 145 - after dewaxing 120 125

Parallèlement, le même distillat de départ que dans le procédé usuel ci-dessus est soumis au procédé conforme à l'invention.At the same time, the same starting distillate as in the usual process above is subject to the process according to the invention.

On ajuste les conditions opératoires dans le premier réacteur de façon à ce que la purge obtenue présente les mêmes propriétés que dans l'expérience ci-dessusWe adjust the operating conditions in the first reactor so that the purge obtained has the same properties as in the above experiment

Les conditions opératoires sont alors les suivantes:

  • température : 395°C,
  • pression : 140.105 Pa (140 bars) à l'entrée,
  • vitesse volumique horaire : 0.5 h-1.
The operating conditions are then as follows:
  • temperature: 395 ° C,
  • pressure: 140.10 5 Pa (140 bar) at the inlet,
  • hourly volume speed: 0.5 h -1 .

Ce second exemple montre qu'à qualités de produits équivalentes, la sévérité du procédé conforme à l'invention est nettement inférieure à celle de l'art antérieur. Ainsi, la pression régnant au sein du premier réacteur est inférieure de 50.105 Pa (50 bars), ce qui se traduit par une diminution de coût très sensible.This second example shows that, with equivalent product qualities, the severity of the process according to the invention is much lower than that of the prior art. Thus, the pressure prevailing in the first reactor is 50.10 5 Pa (50 bar) lower, which results in a very significant reduction in cost.

Claims (15)

  1. Process for the conversion by hydrotreatment of a hydrocarbon-containing feedstock, using at least two conversion reactors (10, 110, 14, 114) and a single fractionating unit (12) disposed in-between, in which all the effluents from the two reactors are fractionated, said process being characterised in that:
    the effluents from the two reactors (10, 110, 14, 114) are collected within at least two distinct zones (24, 26) of said fractionating unit (12);
    the effluent fractions from the two reactors (10, 110, 14, 114) vaporised in the fractionating unit (12) are recondensed and tapped within at least one common zone (34) of this unit;
    distinct tappings (18, 28) are carried out on the distillation residues issuing from the two zones (24, 26) of the fractionating unit (12) in which the effluents from the reactors (10, 110, 14, 114) are treated;
    the effluent from the first reactor (10, 110) is collected within a first zone (24) of the fractionating unit, whereas the tapping (18) of the distillation residues issuing from said zone (24) is conveyed to the inlet of the second reactor (14, 114).
  2. Process according to claim 1, characterised in that purging (32) of improved quality, containing the heavy hydrocarbons which are most refractory on conversion, is carried out predominantly on the tapping (28) of the distillation residue issuing from the effluent from the second reactor (14, 114), in the second zone (26) of the fractionating unit (12).
  3. Process according to claim 2, characterised in that a proportion of the distillation residue issuing from the tapping (28), from the second zone (26) of the fractionating unit, is recycled toward the second reactor (14, 114).
  4. Process according to any of claims 1 to 3, characterised in that different operating conditions are employed in the two reactors (10, 110, 14, 114), in particular less stringent pressure conditions in the first reactor (10, 110).
  5. Process according to any of claims 1 to 4, characterised in that the purging of the distillation residues of the effluents issuing from the second reactor (14, 114) is carried out directly on a distillation plate (52) situated above the zone of introduction of the effluents from the first reactor (10, 110).
  6. Process according to any of claims 1 to 4, characterised in that the distillation residues issuing from said zones (24, 26) of the fractionating unit (12) are isolated from one another by means of a vertical partition (22, 38) disposed inside the fractionating unit.
  7. Assembly for the conversion by hydrotreatment of a hydrocarbon-containing feedstock, including two reactors (10, 110, 14, 114) disposed in series, a fractionating unit (12) disposed between these two reactors, as well as effluent feed pipes from the reactors to the fractionating unit,
    said assembly being characterised in that:
    the fractionating unit (12) has separating means (22, 38) delimiting two distinct zones (24, 26), on either side of which there open the respective effluent feed pipes (16, 20) from the two reactors (10, 110, 14, 114),
    the fractionating unit (12) has two different tappings (18, 28) through which the respective distillation residues of the effluents from the two reactors (10, 110, 14, 114) are extracted, and
    the effluent feed pipe from the first reactor (10, 110) opens into the first zone (24) of the fractionating unit, and the tapping (18) of the distillation residue conveyed to the second reactor (14, 114) issues from this zone.
  8. Conversion assembly according to claim 7, characterised in that the separating means consist of a vertical partition (22, 38) extending from the bottom (60) of the fractionating unit (12).
  9. Conversion assembly according to claim 8, characterised in that the partition forms a shaft (38) concentric with the vertical wall (42) of the fractionating unit (12).
  10. Conversion assembly according to claim 8, characterised in that the partition is a wall (22) disposed in a transverse plane of the fractionating unit (12).
  11. Conversion assembly according to claim 7, characterised in that the separating means (52) are horizontal and in that the two effluent feed pipes (16, 20) from the two reactors (10, 110, 14, 114) open at different heights of the fractionating unit (12).
  12. Conversion assembly according to claim 11, characterised in that the horizontal separating means consist of a plate (52) provided with at least one shaft (54).
  13. Conversion assembly according to any of claims 7 to 12, characterised in that the fractionating unit (12) includes a common vaporisation zone (34) for the effluents issuing from each reactor (10, 110, 14, 114).
  14. Conversion assembly according to any of claims 7 to 13, in which the fractionating unit comprises at least two columns (72, 74), at atmospheric pressure or under vacuum, disposed in series,
    characterised in that each column comprises:
    separating means (52, 152) delimiting two distinct zones, on either side of which the effluents from the two reactors (10, 110, 14, 114) emerge,
    two different tapping means (80, 90; 82, 98) through which the respective residual liquid fractions of the effluents from the two reactors are extracted,
    and a common vaporisation zone (86, 94) for the effluents issuing from each reactor.
  15. Conversion assembly according to any of claims 7 to 14, characterised in that the first reactor is a hydrotreatment reactor and in that the second reactor is a hydrocracking reactor.
EP97401730A 1996-07-19 1997-07-17 Process and apparatus for the conversion of a hydrocarbon feedstock using two hydrotreatment reactors and one single fractionnation unit Expired - Lifetime EP0819752B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9609090A FR2751339B1 (en) 1996-07-19 1996-07-19 PROCESS AND DEVICE FOR CONVERTING A HYDROCARBON LOAD, USING TWO HYDROTREATMENT REACTORS AND A SINGLE FRACTIONATION UNIT
FR9609090 1996-07-19

Publications (2)

Publication Number Publication Date
EP0819752A1 EP0819752A1 (en) 1998-01-21
EP0819752B1 true EP0819752B1 (en) 2001-04-11

Family

ID=9494248

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Application Number Title Priority Date Filing Date
EP97401730A Expired - Lifetime EP0819752B1 (en) 1996-07-19 1997-07-17 Process and apparatus for the conversion of a hydrocarbon feedstock using two hydrotreatment reactors and one single fractionnation unit

Country Status (5)

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EP (1) EP0819752B1 (en)
AT (1) ATE200511T1 (en)
DE (1) DE69704519T2 (en)
ES (1) ES2157537T3 (en)
FR (1) FR2751339B1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8591726B2 (en) 2010-06-30 2013-11-26 Exxonmobil Research And Engineering Company Two stage hydroprocessing with divided wall column fractionator
US8647500B2 (en) 2010-06-30 2014-02-11 Exxonmobil Research And Engineering Company Integrated gas and liquid phase processing of biocomponent feedstocks
US8828217B2 (en) 2010-06-30 2014-09-09 Exxonmobil Research And Engineering Company Gas and liquid phase hydroprocessing for biocomponent feedstocks
US8852425B2 (en) 2009-12-01 2014-10-07 Exxonmobil Research And Engineering Company Two stage hydroprocessing with divided wall column fractionator
US9028673B2 (en) 2011-11-09 2015-05-12 Exxonmobil Research And Engineering Company Production of low cloud point distillates
US9290703B2 (en) 2010-04-23 2016-03-22 Exxonmobil Research And Engineering Company Low pressure production of low cloud point diesel
US9493718B2 (en) 2010-06-30 2016-11-15 Exxonmobil Research And Engineering Company Liquid phase distillate dewaxing

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2757872B1 (en) * 1996-12-31 1999-06-25 Total Raffinage Distribution PROCESS FOR HYDROTREATING A HYDROCARBON CHARGE AND DEVICE FOR IMPLEMENTING SAME

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB394858A (en) * 1932-03-08 1933-07-06 Lummus Co Improvements in or relating to methods of and apparatus for dividing petroleum bottoms
US3437584A (en) * 1967-08-09 1969-04-08 Universal Oil Prod Co Method for converting heavy carbonaceous materials
US4713167A (en) * 1986-06-20 1987-12-15 Uop Inc. Multiple single-stage hydrocracking process

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8852425B2 (en) 2009-12-01 2014-10-07 Exxonmobil Research And Engineering Company Two stage hydroprocessing with divided wall column fractionator
US9290703B2 (en) 2010-04-23 2016-03-22 Exxonmobil Research And Engineering Company Low pressure production of low cloud point diesel
US8591726B2 (en) 2010-06-30 2013-11-26 Exxonmobil Research And Engineering Company Two stage hydroprocessing with divided wall column fractionator
US8647500B2 (en) 2010-06-30 2014-02-11 Exxonmobil Research And Engineering Company Integrated gas and liquid phase processing of biocomponent feedstocks
US8828217B2 (en) 2010-06-30 2014-09-09 Exxonmobil Research And Engineering Company Gas and liquid phase hydroprocessing for biocomponent feedstocks
US9493718B2 (en) 2010-06-30 2016-11-15 Exxonmobil Research And Engineering Company Liquid phase distillate dewaxing
US9028673B2 (en) 2011-11-09 2015-05-12 Exxonmobil Research And Engineering Company Production of low cloud point distillates

Also Published As

Publication number Publication date
EP0819752A1 (en) 1998-01-21
DE69704519D1 (en) 2001-05-17
DE69704519T2 (en) 2001-08-09
ES2157537T3 (en) 2001-08-16
FR2751339A1 (en) 1998-01-23
ATE200511T1 (en) 2001-04-15
FR2751339B1 (en) 2003-08-08

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