EP0750595A1 - Composition pour revetement routier et procede - Google Patents
Composition pour revetement routier et procedeInfo
- Publication number
- EP0750595A1 EP0750595A1 EP19950913219 EP95913219A EP0750595A1 EP 0750595 A1 EP0750595 A1 EP 0750595A1 EP 19950913219 EP19950913219 EP 19950913219 EP 95913219 A EP95913219 A EP 95913219A EP 0750595 A1 EP0750595 A1 EP 0750595A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- weight
- composition according
- rubber
- sand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 125
- 238000000034 method Methods 0.000 title claims description 19
- 230000008569 process Effects 0.000 title description 9
- 229920001971 elastomer Polymers 0.000 claims abstract description 60
- 239000005060 rubber Substances 0.000 claims abstract description 60
- 239000004814 polyurethane Substances 0.000 claims abstract description 52
- 229920002635 polyurethane Polymers 0.000 claims abstract description 51
- 239000010426 asphalt Substances 0.000 claims abstract description 48
- 239000011230 binding agent Substances 0.000 claims abstract description 47
- 239000004576 sand Substances 0.000 claims abstract description 43
- 239000011435 rock Substances 0.000 claims abstract description 28
- 238000002156 mixing Methods 0.000 claims abstract description 25
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000013008 moisture curing Methods 0.000 claims abstract description 5
- 230000009471 action Effects 0.000 claims abstract description 3
- 239000003054 catalyst Substances 0.000 claims description 25
- 239000008187 granular material Substances 0.000 claims description 23
- 239000000654 additive Substances 0.000 claims description 20
- 238000001723 curing Methods 0.000 claims description 16
- -1 tin carboxylate Chemical class 0.000 claims description 12
- 239000004575 stone Substances 0.000 claims description 11
- 238000005056 compaction Methods 0.000 claims description 6
- 238000003892 spreading Methods 0.000 claims description 6
- 230000007480 spreading Effects 0.000 claims description 6
- PYBNTRWJKQJDRE-UHFFFAOYSA-L dodecanoate;tin(2+) Chemical group [Sn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O PYBNTRWJKQJDRE-UHFFFAOYSA-L 0.000 claims description 5
- 229920005862 polyol Polymers 0.000 claims description 5
- 150000003077 polyols Chemical class 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 229920001451 polypropylene glycol Polymers 0.000 claims description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 229910000077 silane Inorganic materials 0.000 claims description 3
- 229920002943 EPDM rubber Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 239000002685 polymerization catalyst Substances 0.000 claims description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims 2
- 239000002245 particle Substances 0.000 abstract description 10
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000013467 fragmentation Methods 0.000 abstract description 3
- 238000006062 fragmentation reaction Methods 0.000 abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 230000000996 additive effect Effects 0.000 description 11
- 239000004567 concrete Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 239000007787 solid Substances 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 5
- 239000012975 dibutyltin dilaurate Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 150000001282 organosilanes Chemical class 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000002352 surface water Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011928 denatured alcohol Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000010438 granite Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000010690 paraffinic oil Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical compound N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012973 diazabicyclooctane Substances 0.000 description 1
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011387 rubberized asphalt concrete Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/16—Polyurethanes
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/30—Coherent pavings made in situ made of road-metal and binders of road-metal and other binders, e.g. synthetic material, i.e. resin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the invention relates to novel road surfacing compositions incorporating rubber crumb, and to processes in which they are used to surface or resurface roads.
- roads is used in this Specification to include highways, tracks, bridges, car parks and any other ground areas which may be subjected to vehicular or other heavy use traffic.
- the compositions of the invention can also be used to cover concrete paving slabs, and the invention therefore also relates to a process for producing the surface-covered slabs and to the resulting covered slabs.
- Asphalt is the most widely used modern surfacing composition for roads.
- asphalt consists of stone chippings bound together by bitumen.
- the size of the chippings can be varied, down to a coarse sand, to control the surface texture of the laid asphalt.
- the aggregate, whether it is stone or sand, is preheated in an asphalt plant, mixed thoroughly with molten bitumen, and then transported to site where it is spread and rolled. From the asphalt plant, the hot asphalt generally has a workable life of from six to ten hours before it becomes too cool and stiff to lay.
- Modified asphalts have been proposed in which some of the aggregate is replaced by rubber crumb obtained from recycled comminuted automobile tyres. Other modified asphalts have been proposed in which the softening temperature of the bitumen binder has been modified.
- polymer modified asphalts utilize bitumen which has had blended therein an appropriate amount of a polymer, which is generally an ethylene vinyl acetate copoly er (EVA) or a styrene butadiene styrene copolymer (SBS).
- EVA ethylene vinyl acetate copoly er
- SBS styrene butadiene styrene copolymer
- rubberized asphalt has a proportion of rubber dissolved in the bitumen. That increases the softening point of the bitumen as well as acting as a filler. The product is, however, very expensive.
- bitumen contains aromatic oils, which are known carcinogens; and that the asphalt softens in hot weather with a resulting tendency to lose the accuracy of an initially level surface. Also there is a loss of traction or "grip" in hot weather. In cold weather conditions asphalt hardens to an extent such that it may become brittle. In cold weather it also loses its water repellency, and so offers little resistance to ice formation. In all temperature conditions, asphalt affords relatively little adhesion to the sub-base, and is prone to so-called reflective cracking when subject to traffic loads, and thermal base movement. The need for repairs or resurfacing is therefore frequent.
- the laying of asphalt must be completed while the bitumen is soft enough for the asphalt to be workable. This means that the mix has a finite working life, generally from 6 to 10 hours, as it is transported from the asphalt plant, where it is mixed hot, to the final site. It cannot generally be laid in very cold conditions.
- Bitumen-free surface materials are known. Bare concrete is the most obvious example, used in road construction. Rubber/rubber crumb compositions have also been proposed, however, for specialized applications other than road construction. Running tracks and sports arenas., for example, have been surfaced with compositions in which rubber crumb is bound together with a thermosetting or chemical curing rubber composition. This surface composition is unsuitable for road surfacing because the application process involves on-site mixing in small batches in a blade or paddle mixer, followed by a rapid spreading and levelling because of the characteristics of the binder curing process. Also the material components are particularly weather sensitive. In any case, the expense of the composition would make it entirely unsuitable for use in road construction.
- a road surfacing composition which is economically viable, which can be delivered premixed to a site or mixed on site and laid using techniques familiar to those used to laying asphalt, which has improved wear characteristics as compared with asphalt, and which is bitumen-free.
- a road surfacing composition which avoids as far as possible problems associated with the formation of surface ice or packed snow.
- An elastic or resiliently deformable surfacing composition is potentially advantageous in this regard because deformation of the road surface under traffic loads will be accompanied by fragmentation of any surface ice or packed snow. The ice or snow will then be more easily dispersible.
- the invention provides a road surfacing composition
- a road surfacing composition comprising crushed stone or rock, small rubber pieces (rubber dust to rubber crumb) and sand bonded together with a single component, moisture-hardening polyurethane.
- the composition has elastic and water-repellant properties even in freezing conditions, and the surface elasticity under traffic loads causes fragmentation of any surface ice that may have formed.
- the weight ratio of rock : rubber pieces : sand : polyurethane ' is preferably substantially 1 :1:1:1.
- the rubber pieces preferably include both pieces of 1 mm and less, and pieces of 2 mm and more.
- the invention provides a road surfacing composition comprising:
- [E] from 8% to 30% by weight of a single component, moisture curing polyurethane binder comprising: a polyol in admixture with a di-isocyanate , or a prepolymer obtained therefrom, optionally in combination with one or more polymerization catalysts and/or additives.
- the larger sized granules are preferably in the size range of 2 mm to 4 mm, and advantageously comprise from 10% to 25% by weight of the composition.
- the smaller sized granules, from dust to 2 mm mesh size, may be omitted entirely (the 0% lower limit) but preferably comprise from 2% to 10% by weight of the composition.
- the rubber granules may be recycled rubber crumb for example from comminuted automobile tyres, or may be granules or EPDM rubber. The latter permits the final road surfacing to be self- -coloured in colours other than black. Crushed Rock
- Hard aggregate of crushed granite or similar hard rock having ah angular or subangular shape is preferred.
- the particle size is preferably from 2 mm to 13 mm mesh size, more preferably from 2 mm to 6 mm mesh size.
- the polyurethane binder contributes very significantly to the oustanding strength of the final road covering, the interlocking action of angular stone particles under compaction adds substantial further structure strength and stability.
- the crushed rock preferably comprises from 15% to 35%, more preferably from 20% to 31%, by weight of the composition.
- the sand used should preferably be relatively clean, uniform in composition and with a high silica content. Sand with a low iron content is preferred, so as to avoid redox reactions.
- the type of sand by way of its composition and surface area, determines the optimum proportion of polyurethane binder that is used.
- the sand preferably has a mesh size of less than 2 mm, and preferably comprises from 25% to 40% by weight of the composition.
- the optimum amount of polyurethane binder composition used, within the stated limits, is such that all particles in the composition are evenly covered with the binder. In that way the polyurethane binder acts as a bridge within the construction between all particles. Free or surplus polyurethane in excess of the amount needed to encapsulate the particulate ingredients of the composition is preferably kept to a minimum.
- the polyurethane binder may be, for example, a mixture or prepolymer of a polypropylene glycol and diphenylmethane di-isocyanate , together with optional additives and/or catalysts as discussed below.
- a mixture is moisture- -curing, and yet has a high tolerance of excess water. Therefore it can be laid on road surfaces which are not totally dry, although very wet surfaces should be avoided. Similarly laying in rain should be avoided, as the curing process involves the release of carbon dioxide which could become trapped under a cured surface skin, causing blistering, if the surface were to be exposed to excessive moisture immediately after laying.
- the polyol component of the polyurethane binder may be a polyester based polyol, although that would tend to be more viscous at room temperature .
- Additives in the mixture are important to control the chemical reaction, to desensitize the components of the mixture, and to improve bonding and adhesion. In ideal conditions of temperature and moisture the additive may be reduced significantly in amount or even omitted.
- a very small amount of an amine-terminated silane (preferably less than 0.5% by weight and advantageously less than 0.14% by weight of the polyurethane binder) is advantageous for a number of reasons. In the first place it accelerates the curing process. Secondly it acts as an adhesion agent which helps the chemical bonding that takes place between the stone and sand on the one hand and the polyurethane binder on the other.
- Ionic bonds are formed, both between the stone and sand in the composition and the polyurethane and in many cases between the polyurethane and the ground surface (scraped or worn asphalt or concrete) on which the composition of the invention is laid.
- the additive reduces the amount of carbon dioxide given off during curing, by acting as a water-scavenger and offering extra amino groups for the cross-linking.
- a suitable amine-terminated silane is that sold by Union Carbide Inc under the Trade Mark UNION CARBIDE ISO-A1100.
- a catalyst to the polyurethane binder, to assist curing, may be advantageous.
- a tin carboxylate such as tin dilaurate
- Dibutyltin dilaurate for example, is sold under the Trade Mark DABCO T12CL by Air Products and Chemicals, Inc.
- the amount of catalyst needed is not large; less than 0.1% by weight of the polyurethane binder is generally sufficient.
- the catalyst accelerates the curing process very considerably, and the optimum amount of catalyst varies depending on the laying conditions, and in particular the ambient temperature and relative humidity of the weather. On a very hot, humid day for example it may be preferred to avoid the use of a catalyst altogether so as to counteract a naturally shortened curing period.
- a catalyst containing no metal in which case an oligomeric diamine such as polytetramethyleneoxide-di-p-aminobenzoate is suitable.
- an oligomeric diamine such as polytetramethyleneoxide-di-p-aminobenzoate is suitable.
- a diamine is sold under the Trade Mark VERSALINK P1000 by Air Products and Chemicals Inc.
- the ingredients of the composition are preferably premixed in a pug mill type asphalt batch plant, but could if desired be mixed cold at the laying site. Prior to mixing the asphalt plant should be cleaned as far as possible with hot, dry, abrasive aggregate mixed for several minutes. The residue should be examined and further mixings take place until it can be osberved that there is not any significant levels of bitumen.
- Sand and aggregate can be fed into the mixer at temperatures up to 150°C, subject to the degree of moisture content of the aggregate. Predried aggregate or aggregate with a moisture content below 5% would require relatively low feed-in temperatures. The rubber crumb and rubber dust is fed in at ambient temperature.
- the liquid additive or additives and the catalyst are first intimately mixed with a small quantity (preferably a few kilograms) of dry sand and rubber dust.
- the quantity of liquid so added does not noticeably affect the free-flowing behaviour of the sand and rubber dust premixture , which is then introduced into the mixing box of the pug mill and distributed, together with the additive(s) and catalyst, throughout the mix.
- Catalyst and additive free polyurethane, already premixed to the required formulation is free flowing and is fed into the mixing box without any preheating or need to be maintained at other than ambient temperature.
- the polyurethane is initially very fluid and of low viscosity. It has good coating ability but preliminary cure reactions will become apparent as a result of the moisture content within the other ingredients and general humidity. The viscosity will increase as a result and thorough mixing should continue to ensure homogeneity.
- Trial batches can determine the optimum mix time, which will again be dependent upon the ingredient proportions affected by the sand type and- the general efficiency of the plant being used and, of course, the size of the batch. Generally a brief mix of up to 2 to 3 minutes will be required.
- the manufactured material should be dropped onto a clean, flat storage platform or delivery vehicle, the deck of which may be lightly coated with a solvent or paraffinic oil to prevent excessive adhesion.
- a solvent or paraffinic oil to prevent excessive adhesion.
- the material can be loaded into a standard or mini paving machine with the screed bars set to the required depth.
- the minimum permitted depth may be dictated by the paving machine or by the size of stone particles used in the composition, and the maximum permitted depth may be dictated by the need for atmospheric moisture to permeat all through the laid composition to effect curing. That in turn will be affected by the ambient relative humidity and by the degree of compaction after spreading.
- laid depths of 10 mm to over 30 mm are easily attainable, with about 30 mm providing a reasonable general purpose covering. It is of course not necessary to spread the composition by a paving machine: it could alternatively be raked flat by hand.
- the road surface Whilst it is not essential for the road surface to be completely dry, there should not be standing water or water of any measurable quantity. A small degree of moisture, however, will enhance the bottom layer cure and promote steadfast adhesion.
- the road surface is preferably pre-coated with a . primer of a polyurethane or epoxy resin adhesive.
- Damaged road areas should be repaired to level prior to laying.
- Road surface planing can take place to level in preparation for laying operations as required.
- Edge detail may be manipulated by hand manually if required.
- the composition may be laid as a porous, water-permeable surface covering or as an impermeable surface covering.
- a good proportion of larger sized crushed rock (component [C] ) and the omission of the smaller sized rubber granules (component [B] ) can produce a suitable porous texture.
- the resulting road covering rapidly drains and disperses surface water leaving the road clear of standing water even in very heavy rainfall. It minimizes splashback even in torrential rain.
- the surface is applied on top of a porous or impermeable base constructed to a crossfall to allow accumulated water to drain to the edge.
- composition will be laid as a water- -impermeable road covering, in which case reasonable cross falls should always be recognized given the impermeability and high water repellancy of the finished surface material. As such, good drainage and soakaways are important to prevent back-ups of standing water.
- Rolling of the surface with a roller but avoiding waving effects will assist in providing mechanical interlocking of the aggregate and rubber components within the binder, and assist surface bonding.
- the high proportions of larger size aggregate and rubber crumb help to give a surface texture to reduce wet weather skid.
- the asperities of the texture can be supplemented by further texturing operations. Brush techniques may be possible which will be across the road from crown to edge and generally in accordance with the water run off gradient.
- surface dressings can be applied if required, with a thin coating of binder (bituminous or polymeric) and broadcast with stone chips.
- the surface itself creates a different road noise to standard asphalt and this is further enhanced by any surface texturing operations.
- the road noise can thus assist in alerting drivers of dan-gers areas, junctions, etc.
- the noise and vibration absorbing features of the surface provide further benefits.
- the surface is moderately load bearing and can be walked upon for further work operations to take place, such as road marking operations.
- the material will generally be cured after 24 hours and capable of withstanding vehicular traffic, subject to suitable curing conditions of temperature, humidity and correct mixing.
- T e composition of the invention when laid and cured, provides a very durable road surface which has a high inherent structural strength, bonds well to the surface on which it is laid (particularly to concrete) and has an outstanding stability through extremes of temperatures.
- composition of the invention Another potential use for the composition of the invention is in the manufacture of surface-coated paving slabs which can be pre-coated with the composition of the invention and then handled and laid as conventional concrete paving slabs.
- a composition according to the invention had the following content by weight:
- the rubber was recycled rubber crumb obtained from the comminution of automobile tyres.
- the crushed rock was granite.
- the sand was a clean sharp silica sand with a high silica content • and a low iron content.
- the polyurethane was a polypropylene glycol/diphenylmethane di-isocyanate prepolymer, which is a single component, moisture curing rubber.
- the composition was mixed in a pug mill type asphalt plant which had previously been thoroughly cleaned to remove bitumen residues.
- the sand and crushed rock had been pre-dried and stored outside, and were cold-mixed with the rubber crumb in 2000 kg (approx.) batches.
- a few kilograms of the sand and rubber crumb dust were separately mixed together, and about 1.4 grams of dibutyltin dilaurate and about 3-0 grams of an organo aminosilane were added to that mixture and thoroughly dispersed through the mixture by mixing.
- the resulting premixture was added to each 2000 kg batch of solids, to obtain a substantially uniform distribution of the catalyst (0.07% by weight) and additive (0.15% by weight) over the surface of the solids in the mill.
- the polyurethane binder was then added at ambient temperature and mixed with the solids in the mill for a total mixing time of about 90 seconds. No catalysts or additives were added to the polyurethane binder, other than those already added to the batch of solids in the mill.
- the composition was transported to the intended laying site, which was an asphalt-covered road the surface of which had been planed. On site, the ground temperature was about 0°C. The surface had been primed with concentrated polyurethane.
- the composition was transferred to a mini paving machine.
- the composition was then immediately spread by the paving machine to a depth of 15 mm, and rolled to a compact finish.
- the polyurethane binder and mixing sequence was the same as in Example 1.
- the mix was transported to site and then spread on an asphalt-covered road, the surface of which had been planed and primed with polyurethane.
- the mixture was spread manually by raking and looting.
- the material was then rolled to a compact finish.
- Example 2 was repeated but using the following formulation for the composition : 3 mm to 8 mm rubber granules 12% by weight
- Example 2 The performance characteristics of the road coverings of Examples 2 and 3 were equal to those of Example 1. In particular, excellent adhesion was noted between the polyurethane binder and the crushed rock of the aggregate, and a better interlocking of the crushed rock particles due to their larger particle size.
- a porous road surface was prepared as follows.
- Example 2 Mixing and laying techniques of Example 1 were used to create a mix with the following composition:
- the road covering after laying was found to give a good water permeability, draining and dispersing rainwater even in heavy rain.
- the subsurface on which the road covering was laid had itself a good crossfall to assist the water dispersal. After several weeks of vehicular traffic, the surface was examined and was seen to be generally good.
- the site was first prepared by roughly cleaning the old surface of moss and dirt by scraping and brushing, using a spade and a wire brush.
- a primer was then applied over the surface at a coverage rate of 50 grams per square metre.
- the primer consisted of 93% by weight methylated spirit, 2% by weight of water and 5% by weight of an organo aminosilane. The primer dried rapidly in the cold (3°C) but windy conditions.
- the surface composition was mixed in three batches in a large polypropylene drum.
- the ratio of components was as follows :
- the rubber crumb was predominately in the size range of 2 mm to 6 mm, although they contained a small amount (less than 10% by weight) of smaller particles, down to dust.
- the rubber crumb and 2 mm and 5-6 mm crushed rock was fed into the drum.
- the sand was added at about 150°C, and the contents of the drum were rapidly mixed with an electric spiral mixing rod.
- the organo aminosilane was added, and a slight haze or smoke was observed over the drum as the additive contacted the hot sand.
- the tin dilaurate catalyst was then added, by which time the temperature of the mix had fallen to 50°C. During mixing, care was taken continually to bring the sand to the top of the drum from the bottom.
- the polyurethane binder was added while the mixed solids were still warm, and the mixture was warm and fluid and mixed easily. It took about 2 to 3 minutes for the polyurethane binder to become distributed through the entire mix.
- the first mixed batch was poured over the prepared asphalt surface and roughly raked and looted, and left for an hour to settle, to cool and to be exposed to the atmosphere.
- the second and third batches were similarly prepared and spread in adjacent bays.
- the coverage rate was about 17 kg per square metre at a minimum depth of 10 mm and an average depth significantly higher.
- the material was trowelled smooth with a minimal degree of compaction. It was stiff and rather difficult to work manually due in part to the low air temperatures (2 to 3°C) and in part to the fact that it was raining slightly. After a further 3 hours there were signs of gas evolution with slight surface blistering. At this stage the covering was compacted by rolling using a hand roller the surface of which had been smeared lightly with a paraffinic oil to reduce sticking. The weather deteriorated into steady rain, and about 5 hours from the first mixing the surface was therefore covered with polythene sheeting to avoid too rapid a cure.
- a composition was prepared on a small batch scale from the components: rubber crumb 25% by weight sand and small aggregate 55% by weight polyurethane binder 20% by weight
- organotin catalyst 0.08% by weight amine-terminated organosilane 0.14% by weight
- the rubber crumb was primarily from 2 mm to 4 mm mesh size with a small proportion (no more than 10% by weight) of 2 mm to dust content.
- the sand and aggregate mixture contained about 50% by weight of 2 mm to 6 mm particles.
- the additive and catalyst were premixed with a small quantity of the sand/aggregate before being uniformly dispersed through the mixture. After mixing, the composition could easily be spread over concrete paving slabs to a depth of 5 mm to 10 mm after compaction.
- the paving was first primed, however, to aid adhesion. The following four primers were used, all giving excellent results.
- Polyurethane binder 18.7% by weight
- the rubber, sand and aggregate were heated to 150°C in a clean asphalt mixer and thoroughly dried, and then the additive and catalyst mixed in, after prior distribution through a small quantity of dry sand. There was some smoking on the addition of the additive and catalyst, with evolution of a small amount of carbon monoxide and carbon dioxide. Then the polyurethane binder was added and the composition thoroughly mixed, before being discharged into a pile.
- Example 7 The mixing procedure of Example 7 was repeated using the same components and proportions except that the catalyst was 0.02% by weight of tin carboxylate and 0.03% by weight of tin dilaurate, and 0.14% by weight of amine- -terminated organosilane. Thorough drying of the solid components of the mixture was ensured by maintaining the temperature in the asphalt mixer at 150°C for seven minutes longer than in Example 7.
- composition was delivered into dry polythene bags which were immediately sealed. Samples were used at intervals over a period of 30 days, at the end of which period the composition was still easily workable. Each sample was spread, moistened with a fine mist spray of water and then rolled. In each case the sample cured quickly, achieving a strength sufficient to take pedestrian and light vehicular traffic after 15 hours at 15°C
- This Example illustrates the highly advantageous properties of the composition of the invention in conditions of snow and ice.
- a road surface was resurfaced in strips according to the techniques of Example 2, with the exposed wear surface of the finished road alternating between strips of original asphalt about 300 mm wide and strips of the composition of the invention of similar width.
- the strips ran transversely to the road direction, so that vehicular traffic passed sequentially over the alternating asphalt and polyurethane-bound surfaces.
- the trial showed that when subjected to identical conditions of temperature, snow fall and subsequent traffic, the surface composition of the invention provided by far the superior road surface which showed relatively little adhesion to snow and-ice.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
L'invention concerne une nouvelle composition de revêtement s'appliquant sur des surfaces du sol qui peuvent être soumises à un trafic routier ou un autre type de trafic dense. La composition comprend des petits fragments de caoutchouc (de préférence allant de la taille de grains de poussière à celle de petites particules), de la roche broyée et du sable agglomérés par un liant pour former un composant unique, et du polyuréthane durcissant à l'humidité. La composition est élastique, peut être appliquée dans des conditions climatiques diverses, présente une bonne adhérence à la friction, génère un faible bruit de surface, peut être perméable ou imperméable à l'eau, et a une action de fragmentation extrêmement importante sur le verglas et la neige tassée, lorsqu'elle est soumise au trafic routier. L'avantage particulier de cette composition est qu'elle peut être mélangée dans un équipement traditionnel, par exemple dans un dispositif traditionnel de mélange d'asphalte, et peut être appliquée au moyen des équipements de revêtement routier utilisé de manière traditionnelle dans l'asphaltage.
Applications Claiming Priority (11)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6085204A JP2920814B2 (ja) | 1994-03-17 | 1994-03-17 | 弾性路面舗装 |
| JP85204/94 | 1994-03-17 | ||
| JP6165728A JP2920815B2 (ja) | 1994-06-14 | 1994-06-14 | 弾性多孔路面舗装 |
| JP165728/94 | 1994-06-14 | ||
| JP198903/94 | 1994-07-20 | ||
| JP198902/94 | 1994-07-20 | ||
| JP19890294A JPH0827707A (ja) | 1994-07-20 | 1994-07-20 | 弾性舗装材及び弾性舗装方法 |
| JP6198903A JP2920816B2 (ja) | 1994-07-20 | 1994-07-20 | 弾性舗装方法及び弾性表面層の製法 |
| GBGB9501115.1A GB9501115D0 (en) | 1995-01-20 | 1995-01-20 | Road surfacing composition and process |
| GB9501115 | 1995-01-20 | ||
| PCT/GB1995/000581 WO1995025076A1 (fr) | 1994-03-17 | 1995-03-17 | Composition pour revêtement routier et procede |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0750595A1 true EP0750595A1 (fr) | 1997-01-02 |
Family
ID=27517278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19950913219 Withdrawn EP0750595A1 (fr) | 1994-03-17 | 1995-03-17 | Composition pour revetement routier et procede |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0750595A1 (fr) |
| AU (1) | AU2076495A (fr) |
| CA (1) | CA2185676A1 (fr) |
| WO (1) | WO1995025076A1 (fr) |
Families Citing this family (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1287815B1 (it) * | 1996-07-09 | 1998-08-19 | Pescale Spa | Miscele per smorzare vibrazioni e suoni via solido nel terreno ed in edifici |
| EP0999193A1 (fr) * | 1998-11-03 | 2000-05-10 | Horst Wustinger | Masse à base de ciment et élément de construction en béton à partir de cette masse |
| JP4357029B2 (ja) * | 1999-05-11 | 2009-11-04 | 大成ロテック株式会社 | 低騒音用弾性舗装材及び低騒音用弾性舗装施工法 |
| DE19941527B4 (de) * | 1999-09-01 | 2006-02-09 | Heidelberger Bauchemie Gmbh Marke Deitermann | Zweikomponenten-Baustoffsystem |
| FR2829487B1 (fr) * | 2001-09-11 | 2004-08-20 | Rincent Btp Services Materiaux | Materiau a base de granulats de caoutchouc, procede de fabrication et utilisations associees |
| DE202008004886U1 (de) * | 2008-04-08 | 2008-06-05 | Denso-Holding Gmbh & Co. | Aushärtbare Mischung für den Kanal- und Straßenbau |
| DE102013007449A1 (de) * | 2013-05-02 | 2014-11-06 | Denso-Holding Gmbh & Co. | Verkehrsflächenaufbau mit mindestens einer Zwischenschicht |
| GB2514847A (en) * | 2013-06-07 | 2014-12-10 | Enviromate Ltd | Construction material |
| US9663902B2 (en) | 2014-09-19 | 2017-05-30 | Quality Mat Company | Environmentally resistant encapsulated mat construction |
| US9714487B2 (en) | 2014-09-23 | 2017-07-25 | Quality Mat Company | Industrial mats with lifting elements |
| US9476164B2 (en) | 2014-09-19 | 2016-10-25 | Quality Mat Company | Industrial mat having side bumpers and lifting elements |
| US9822493B2 (en) | 2014-09-19 | 2017-11-21 | Quality Mat Company | Industrial mats having side protection |
| US9863098B2 (en) | 2014-09-23 | 2018-01-09 | Quality Mat Company | Hybrid crane mat with lifting elements |
| US9447547B2 (en) | 2014-09-23 | 2016-09-20 | Joe Penland, Jr. | Mat construction with environmentally resistant core |
| US9486976B1 (en) * | 2015-09-15 | 2016-11-08 | Quality Mat Company | Mat construction having environmentally resistant skin |
| US9447548B2 (en) | 2014-09-19 | 2016-09-20 | Joe Penland, Jr. | Industrial mat with molded core and outer abuse surfaces |
| US20160258115A1 (en) | 2014-09-23 | 2016-09-08 | Joe Penland, Jr. | Industrial mats having cost effective core structures |
| US10273639B2 (en) | 2014-09-19 | 2019-04-30 | Quality Mat Company | Hybrid industrial mats having side protection |
| US9617693B1 (en) | 2014-09-23 | 2017-04-11 | Quality Mat Company | Lifting elements for crane mats |
| US9663903B2 (en) | 2014-09-23 | 2017-05-30 | Quality Mat Company | Industrial mats having plastic or elastomeric side members |
| US10753050B2 (en) | 2014-09-23 | 2020-08-25 | Quality Mat Company | Industrial mats having cost effective core structures |
| US9915036B2 (en) | 2014-09-23 | 2018-03-13 | Quality Mat Company | Stackable mat construction |
| US9845576B2 (en) | 2014-09-23 | 2017-12-19 | Quality Mat Company | Hybrid crane mat utilizing various longitudinal members |
| WO2018053250A1 (fr) * | 2016-09-16 | 2018-03-22 | Dow Global Technologies Llc | Particules enrobées de promoteur d'adhérence pour compositions de béton polymère |
| US10273638B1 (en) | 2018-03-26 | 2019-04-30 | Quality Mat Company | Laminated mats with closed and strengthened core layer |
| CN109056447B (zh) * | 2018-09-13 | 2021-05-25 | 中交第一公路勘察设计研究院有限公司 | 自破冰路面铺装层材料及其施工方法 |
| GB201821185D0 (en) * | 2018-12-24 | 2019-02-06 | Potter Roy | Aggregate compositions |
| CN113185188A (zh) * | 2021-04-23 | 2021-07-30 | 广东万合新材料科技有限公司 | 一种用于运动场地基础的材料 |
| CN113338107B (zh) * | 2021-06-28 | 2022-02-25 | 交通运输部公路科学研究所 | 一种增强型复合功能路面结构及其铺设方法 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1531713A (fr) * | 1967-05-26 | 1968-07-05 | P B U Progil Bayer Ugine | Nouveaux enduits à base de polyuréthannes |
| DE1658448A1 (de) * | 1967-06-02 | 1971-12-16 | Deutsch Amerikanische Asphalt | Strassen- oder Bodenbelag |
| DE2821001A1 (de) * | 1978-05-12 | 1979-11-15 | Bayer Ag | Verfahren zur herstellung von schichtstoffen |
| JPS5854106B2 (ja) * | 1979-08-31 | 1983-12-02 | カネボウエヌエスシ−株式会社 | 舗装材組成物 |
| DE3735305A1 (de) * | 1987-10-17 | 1989-04-27 | Voigt Soehne Fa C | Verfahren zur herstellung eines belags und seine verwendung |
| JP2869459B2 (ja) * | 1991-03-29 | 1999-03-10 | 財団法人土木研究センター | 弾性舗装 |
-
1995
- 1995-03-17 EP EP19950913219 patent/EP0750595A1/fr not_active Withdrawn
- 1995-03-17 WO PCT/GB1995/000581 patent/WO1995025076A1/fr not_active Ceased
- 1995-03-17 AU AU20764/95A patent/AU2076495A/en not_active Abandoned
- 1995-03-17 CA CA 2185676 patent/CA2185676A1/fr not_active Abandoned
Non-Patent Citations (3)
| Title |
|---|
| DATABASE WPI Week 9249 Derwent Publications Ltd., London, GB; AN 92-404289 & * |
| JP,A,04 302 604 (DOBOKU KENKYU CENTRE) , 26 October 1992 * |
| See also references of WO9525076A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2185676A1 (fr) | 1995-09-21 |
| AU2076495A (en) | 1995-10-03 |
| WO1995025076A1 (fr) | 1995-09-21 |
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