EP0625219B1 - Hollow trilobal cross section fiber - Google Patents
Hollow trilobal cross section fiber Download PDFInfo
- Publication number
- EP0625219B1 EP0625219B1 EP94901939A EP94901939A EP0625219B1 EP 0625219 B1 EP0625219 B1 EP 0625219B1 EP 94901939 A EP94901939 A EP 94901939A EP 94901939 A EP94901939 A EP 94901939A EP 0625219 B1 EP0625219 B1 EP 0625219B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber
- void
- fibers
- carpet
- percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 57
- 239000011800 void material Substances 0.000 claims abstract description 27
- 238000012986 modification Methods 0.000 claims abstract description 11
- 230000004048 modification Effects 0.000 claims abstract description 11
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 3
- 238000010791 quenching Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 238000009987 spinning Methods 0.000 description 8
- 238000011084 recovery Methods 0.000 description 6
- 229920002292 Nylon 6 Polymers 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000002788 crimping Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- -1 poly(hexamethylene adipamide) Polymers 0.000 description 4
- 238000009732 tufting Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 241001455273 Tetrapoda Species 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000008241 heterogeneous mixture Substances 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/253—Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
Definitions
- This invention relates generally to synthetic polymeric fibrous materials. More specifically, this invention relates to hollow trilobal cross-section fibers.
- fiber as used herein includes fibers of extreme or indefinite length (i.e., filaments) and fibers of short length (i.e., staple).
- fibers of extreme or indefinite length i.e., filaments
- fibers of short length i.e., staple
- bond as used herein means a continuous strand of fibers.
- Trilobal fibers are known to provide cover superior to round cross-sections and it is known to make trilobal and pseudo-trilobal fibers (e.g., deltas, T-shapes).
- Exemplary are U.S. Patent No. 3,981,948 to Phillips, U.S. Patent No. 3,194,002 to Raynolds et al., U.S. Patent No. 2,939,201 to Holland, U.S. Patent No. 4,492,731 to Bankar et al. and Japanese Kokai 42-22574.
- U.S. Patent No. 4,648,830 to Peterson et al. discloses a spinneret for manufacturing hollow trilobal cross-section fibers.
- the fibers disclosed therein have one axially extending hole in each lobe.
- the present invention concerns a trilobal synthetic polymeric thermoplastic fiber having a single void extending approximately axially central, a total cross-section void area between greater than about 10 and 20 percent void, a modification ratio between about 2 and about 6, and an arm angle between about 5° and about 50°.
- Fig. 1 is a cross-sectional plan view of a fiber according to the present invention.
- Fig. 2 is a plan view of a spinneret useful to prepare the fiber of Fig. 1.
- Modification ratio means the ratio of the radius R 2 of the circumscribed circle to the radius R 1 of the inscribed circle as shown in Fig. 1.
- arm angle is the angle formed by extension of sides of an arm as shown in Fig. 1.
- FIG. 1 Depicted in Fig. 1 is an enlarged view of fiber 10 which is representative of the present invention.
- Fiber 10 is trilobal having three (3) lobes, 11, 12 and 13 and axially extending, more or less central, void 15.
- fiber 10 preferably has a modification ratio of between about 2 to about 6, more preferably about 2.0 to about 3.5 and an arm-angle between about 5° and about 50°, preferably from 7° to 40°.
- the single approximately central void represents greater than about 10 to about 20 percent, preferably 11 to 20 percent, in particular 12-20 and particularly preferably 12 to 15 percent, of the total fiber volume measured including the volume of the void.
- Fig. 2 illustrates a spinneret useful for preparing the fiber of the present invention.
- Fibers of the present invention may be prepared from synthetic thermoplastic polymers which are melt spinnable.
- exemplary polymers are polyamides such as poly(hexamethylene adipamide), polycaprolactam and polyamides of bis(4-aminocyclohexyl)methane and linear aliphatic dicarboxylic acids containing 9, 10 and 12 carbon atoms; copolyamides; polyester such as poly(ethylene)terephthalate and copolymers thereof; and polyolefins such as polyethylene and polypropylene. Both heterogeneous and homogeneous mixtures of such polymers may also be used.
- the fibers can be prepared by known methods of spinning fibers. Molten polymer is spun through spinneret orifices shaped to provide the desired void volume and fiber cross-sections under spinning conditions which give the desired denier. Specific spinning conditions and spinneret orifices, shapes and dimensions will vary depending upon the particular polymer and fiber product being spun.
- the spinning and quenching conditions are modified appropriately.
- the percent void can generally be increased by more rapid quenching of the molten fibers or by increasing the polymer melt viscosity.
- the present invention provides a carpet fiber having low streak potential without sacrificing wear qualities.
- the void-to-fiber ratio for hollow fibers is obtained by measuring the size of the hole within the fiber and comparing it to the size of the fiber as if no hole existed. This comparison is performed via computer analysis of the image of a fiber as projected on a television-type monitor.
- the yarn Before an image analysis is performed, the yarn must be dyed. If the yarn provided is bright or semi-dull, it is dyed with a disperse green stock solution, but the color is not particularly important. When the yarn must be dyed, it is placed in 400 ml of water with 50 ml of disperse green stock solution and 50 ml of disperse green additives and heated to approximately 95°C. A section of the sample approximately 7 inches long is placed into the solution for five minutes, then removed, washed with cold water, and dried.
- a Leitz TAS Plus Image Analyzer and associated equipment is used and operated according to the instructions.
- the analyzer integrates void area and total cross-sectional area. The ratio of these two integrals times 100 equals percent void.
- Fiber cross sections are magnified (200X) to determine the arm angle. Two tangent straight lines are drawn for each arm and the angle formed from the two straight lines is measured. The reported arm angle represents the average of ten measurements.
- Streak potential is evaluated by visual comparison. Results are reported as vivid streaking , moderate streaking or essentially streak free.
- Static compression testing is performed using a standard static compression apparatus with air pressure adjusted to 50 psi (351,000 Pa).
- 50 psi 351,000 Pa
- Four and 1/2 inch (11.4 cm) diameter samples are placed under the legs of the compression apparatus and 50 psi (351,000 Pa) of air pressure is applied by lowering the legs. The legs remain on the samples for 24 hours. Results are reported as the percent of original pile height retained after the load is removed.
- Vetterman drum testing is done with a metal drum having an internal diameter of 730 mm, an internal depth of 270 mm, an effective depth of 240 mm, and a thickness of the curved surfaces of 8 mm.
- This drum is used at a speed of 16 revolutions per minute, and the direction of rotation is reversed every five minutes with approximately a one second stationary time between changes of direction. The revolutions of the drum are counted, and specimens are held in place by adjustable retaining segments. Loose pile fibers are continuously extracted by a vacuum cleaner.
- a round steel ball is situated inside the drum. The steel ball is 120 mm in diameter and weighs 6800 grams, The ball is fitted with 14 rubber studs located to be equally spaced on the ball's surface (118 mm apart).
- Tetrapod wear testing is performed according to ASTM standard method D5251-92 using 500,000 revolutions. Results are reported as the percent of original pile height retained after 500,000 revolutions.
- a spinneret having 440 filament capillaries arranged rectangularly in 7 rows and 62 to 64 capillaries per row is used to make hollow trilobal fibers.
- the capillaries are formed generally according to Fig. 2 with appropriate design for the desired arm angle, percent void and modification ratio and are offset with respect to the capillaries of each next adjacent row.
- the staple fiber is spun via conventional known methods into spun, plied heatset carpet yarn.
- the melt temperature is 265°C. Throughout is 1000 gm/min.
- Quench flow is 200 ft./min (60.8 m/min). The draw ratio is 3.0.
- the carpet yarn is then tufted into a primary backing using conventional tufting methods to make 1/8 gauge (3.17 mm), 11.3 stitches per inch (4.45 stitches/cm) carpet having a pile height of 0.375 inch (0.95 cm) and a pile weight of 40 ounces per square yard (1.35 kg/m 2 ). Samples of this carpet are evaluated for percent void, arm angle, streak potential, and pile height recovery. The results are reported in the Table.
- a spinneret has 440 filament capillaries arranged rectangularly in 7 rows and 62 to 64 capillaries per row.
- the capillaries are offset with respect to the capillaries of each next adjacent row.
- the staple fiber is spun via conventional known methods into spun, plied heatset carpet yarn.
- the melt temperature is 265°C.
- Throughput is 1000 gm/min.
- Quench flow is 200 ft./min (60.8 m/min). The draw ratio is 3.0.
- the carpet yarn is then tufted into a primary backing using conventional tufting methods to make 1/8 gauge (3.17 mm), 11.3 stitches per inch carpet (4.45 stitches/cm) having a pile height of 0.375" (0.95 cm) and a pile weight of 40 ounces per square yard (1.35 kg/m 2 ). Samples of this carpet are evaluated for percent void, arm angle, streak potential, and pile height recovery. The results are presented in the Table.
- a spinneret has 440 filament capillaries arranged rectangularly in 7 rows and 62 to 64 capillaries per row.
- the capillaries are formed to make solid trilobal fibers with the modification ratio set out in the Table.
- the capillaries are offset with respect to the capillaries of each next adjacent row.
- the staple fiber is spun via conventional known methods into spun, plied heatset carpet yarn.
- the melt temperature is 265°C.
- Throughput is 1000 gm/min.
- Quench flow is 200 ft./min (60.8 m/min). The draw ratio is 3.0.
- the carpet yarn is then tufted into a primary backing using conventional tufting methods to make 1/8 gauge (3.17 mm), 11.3 stitches per inch (4.45 stitches/cm) carpet having a pile height of 0.375" (0.95 cm) and a pile weight of 40 ounces per square yard (1.35 kg/m 2 ). Samples of this carpet are evaluated for percent void, streak potential and pile height recovery.
- a spinneret having 440 filament capillaries arranged rectangularly in 7 rows and 62 to 64 capillaries per row.
- the capillaries are formed to provide arm angle and modification ratio set forth in the Table.
- the capillaries are offset with respect to the capillaries of each next adjacent row.
- the staple fiber is spun via conventional known methods into spun, plied heatset carpet yarn.
- the melt temperature is 265°C.
- Throughput is 1000 gm/min.
- Quench flow is 200 ft./min (60.8 m/min). The draw ratio is 3.0.
- the carpet yarn is then tufted into a primary backing using conventional tufting methods to make 1/8 gauge (3.17 mm), 11.3 stitches per inch (4.45 stitches/cm) carpet having a pile height of 0.375" (0.95 cm) and a pile weight of 40 ounces per square yard (1.35 kg/m 2 ). Samples of this carpet are evaluated for percent void, streak potential and pile height recovery. The results are reported in the Table.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
Description
Claims (6)
- A trilobal synthetic polymeric thermoplastic fiber having a single void extending approximately axially central,
characterised by a total cross-sectional void area between greater than about 10 and 20 percent void, a modification ratio between about 2 and about 6, and an arm angle between about 5° and about 50°. - The fiber of claim 1 wherein the total cross-sectional void area is from 12 to 20 percent void.
- The fiber of any of claims 1 to 2 wherein the modification ratio is between about 2 and about 3.5.
- The fiber of any of claims 1 to 3 wherein the arm angle is between about 10° and 35°.
- The fiber of any of claims 1 to 4 wherein the modification ratio is between about 11 and 15.
- A carpet made from fibers according to any of claims 1 to 5.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US98664792A | 1992-12-08 | 1992-12-08 | |
| US986647 | 1992-12-08 | ||
| PCT/EP1993/003375 WO1994013869A1 (en) | 1992-12-08 | 1993-12-02 | Hollow trilobal cross section fiber |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0625219A1 EP0625219A1 (en) | 1994-11-23 |
| EP0625219B1 true EP0625219B1 (en) | 1998-02-18 |
Family
ID=25532620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP94901939A Expired - Lifetime EP0625219B1 (en) | 1992-12-08 | 1993-12-02 | Hollow trilobal cross section fiber |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0625219B1 (en) |
| JP (1) | JPH07506405A (en) |
| CA (1) | CA2108382A1 (en) |
| DE (1) | DE69317043T2 (en) |
| WO (1) | WO1994013869A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010021933A3 (en) * | 2008-08-22 | 2010-05-20 | Invista Technologies S.A.R.L. | Bulked continuous filaments with trilobal cross-section and round central void and spinneret plates for producing filament |
| USD841838S1 (en) | 2016-11-04 | 2019-02-26 | Mohawk Industries, Inc. | Filament |
| US11608571B2 (en) | 2016-08-18 | 2023-03-21 | Aladdin Manufacturing Corporation | Trilobal filaments and spinnerets for producing the same |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6048615A (en) * | 1998-01-30 | 2000-04-11 | E. I. Du Pont De Nemours And Company | Filament having a trilobal cross-section and a trilobal void |
| US6447903B1 (en) | 1998-08-27 | 2002-09-10 | E. I. Du Pont De Nemours And Company | Multilobal hollow filaments having stiffening ribs and stiffening webs |
| US6589653B2 (en) | 2001-08-08 | 2003-07-08 | E. I. Du Pont De Nemours And Company | Filament having a quadrilobate exterior cross-section and a four-sided void |
| EP1541724A1 (en) * | 2003-11-19 | 2005-06-15 | INVISTA Technologies S.à.r.l. | Spinneret plate for producing a bulked continuous filament having a three-sided exterior cross-section and a convex six-sided central void |
| DE602004022763D1 (en) * | 2003-11-19 | 2009-10-08 | Invista Tech Sarl | Bulky hollow filaments with three-sided cross-section and yarns and carpets made from them |
| DE112004002256D2 (en) * | 2003-12-12 | 2006-08-03 | Schramm Gmbh & Co Kg | Nozzle plate for extrusion equipment, thread and artificial turf |
| JP2021121698A (en) * | 2020-01-30 | 2021-08-26 | カール・フロイデンベルク・カー・ゲー | Square hollow fiber |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1160263A (en) * | 1965-10-15 | 1969-08-06 | Ici Ltd | Process and Apparatus for the Manufacture of Hollow Filaments |
| US3405424A (en) * | 1966-10-27 | 1968-10-15 | Inventa Ag | Device and process for the manufacture of hollow synthetic fibers |
| JPS5936714A (en) * | 1982-08-26 | 1984-02-29 | Teijin Ltd | Crimped modified hollow yarn |
| US4492731A (en) * | 1982-11-22 | 1985-01-08 | E. I. Du Pont De Nemours And Company | Trilobal filaments exhibiting high bulk and sparkle |
| SK161992A3 (en) * | 1991-05-31 | 1994-12-07 | Basf Corp | Fiber with hollow three-lobe cross section and plate spinning nozzle for it's manufacturing |
| JPH05287632A (en) * | 1992-04-02 | 1993-11-02 | Toray Ind Inc | Hollow crimped yarn |
-
1993
- 1993-10-14 CA CA 2108382 patent/CA2108382A1/en not_active Abandoned
- 1993-12-02 DE DE69317043T patent/DE69317043T2/en not_active Expired - Fee Related
- 1993-12-02 EP EP94901939A patent/EP0625219B1/en not_active Expired - Lifetime
- 1993-12-02 WO PCT/EP1993/003375 patent/WO1994013869A1/en not_active Ceased
- 1993-12-02 JP JP6513736A patent/JPH07506405A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010021933A3 (en) * | 2008-08-22 | 2010-05-20 | Invista Technologies S.A.R.L. | Bulked continuous filaments with trilobal cross-section and round central void and spinneret plates for producing filament |
| US10017880B2 (en) | 2008-08-22 | 2018-07-10 | Invista North America S.A.R.L. | Bulked continuous filaments with trilobal cross-section and round central void and spinneret plates producing filament |
| US11608571B2 (en) | 2016-08-18 | 2023-03-21 | Aladdin Manufacturing Corporation | Trilobal filaments and spinnerets for producing the same |
| US11692284B2 (en) | 2016-08-18 | 2023-07-04 | Aladdin Manufacturing Corporation | Trilobal filaments and spinnerets for producing the same |
| USD841838S1 (en) | 2016-11-04 | 2019-02-26 | Mohawk Industries, Inc. | Filament |
| USD909628S1 (en) | 2016-11-04 | 2021-02-02 | Aladdin Manufacturing Corporation | Filament |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69317043D1 (en) | 1998-03-26 |
| WO1994013869A1 (en) | 1994-06-23 |
| JPH07506405A (en) | 1995-07-13 |
| EP0625219A1 (en) | 1994-11-23 |
| DE69317043T2 (en) | 1998-06-10 |
| CA2108382A1 (en) | 1994-06-09 |
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