EP0679198A1 - METHOD FOR PRODUCING Zn-Al-Cu ALLOY ARTICLES BY CENTRIFUGAL OR DIE CASTING. - Google Patents
METHOD FOR PRODUCING Zn-Al-Cu ALLOY ARTICLES BY CENTRIFUGAL OR DIE CASTING.Info
- Publication number
- EP0679198A1 EP0679198A1 EP94904653A EP94904653A EP0679198A1 EP 0679198 A1 EP0679198 A1 EP 0679198A1 EP 94904653 A EP94904653 A EP 94904653A EP 94904653 A EP94904653 A EP 94904653A EP 0679198 A1 EP0679198 A1 EP 0679198A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- casting
- zinc
- centrifugal
- zamak
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 39
- 239000000956 alloy Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000009750 centrifugal casting Methods 0.000 title claims description 6
- 238000004512 die casting Methods 0.000 title abstract description 5
- 229910018182 Al—Cu Inorganic materials 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000011701 zinc Substances 0.000 claims abstract description 18
- 229910052802 copper Inorganic materials 0.000 claims abstract description 17
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 17
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 14
- 238000005266 casting Methods 0.000 claims abstract description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000010949 copper Substances 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 2
- 229910000627 Superloy Inorganic materials 0.000 description 7
- 229910000781 Zamak 5 Inorganic materials 0.000 description 5
- 229910052790 beryllium Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910000842 Zamak Inorganic materials 0.000 description 3
- 229910000783 Zamak 2 Inorganic materials 0.000 description 3
- 230000005496 eutectics Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 229910000952 Be alloy Inorganic materials 0.000 description 2
- 229910000779 Zamak 3 Inorganic materials 0.000 description 2
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/027—Casting heavy metals with low melting point, i.e. less than 1000 degrees C, e.g. Zn 419 degrees C, Pb 327 degrees C, Sn 232 degrees C
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
Definitions
- the present invention relates to a process for manufacturing articles of a zinc-based alloy containing aluminum and copper by centrifugal casting in a rubber mold or by pressure casting in a metal mold.
- a method of manufacturing articles of a zinc-based alloy containing aluminum and copper by centrifugal casting of this alloy in a rubber mold is described in the article "Rubber-mold spin-casting for low-cost prototype or production parts "by LS Schaer, Machine Design, January 20, 1977, p. 113-117.
- This known process uses either an alloy with 3.5% Al and 3.5% Cu, Zn residue, called “Formalloy”, or an alloy with 11% Al and 1% Cu, Zn residue, called “ILZRO-12” (all the percentages given in the present patent application are% by weight).
- Formalloy and ILZRO-12 have a solidification interval of 380-390 ° C and 380-432 ° C respectively and they are poured respectively at 393-427 ° C and 440-468 ° C.
- Formalloy has the drawback that its solidification starts with the formation of dendrites or basalts: these are liable to impede the circulation of the casting in the molding cavity and therefore risk causing casting defects.
- ILZRO-12 for its part requires a casting temperature of at least 440 ° C, which induces an accelerated deterioration of the silicone rubber of which the mold is made.
- Zamak alloys Center Technique du Zinc, PUBLIMAC, 92600, Asgnacs, November 1972.
- This known process uses an alloy with 3.9.-4.3% Al, 0.75-1.25% Cu and 0.03-0.06% Mg, Zn residue, called "Zamak 5".
- Zamak 5 presents, like Formalloy, a casting structure with a dendritic or basaltic tendency.
- the object of the present invention is to provide a method as defined above, which makes it possible to avoid the drawbacks of the known methods.
- the alloy contains 6.0-8.0% Al and 3.2-4.3% Cu, the rest being zinc, for example electrolytic zinc, and the impurities which are inevitably present in the aforementioned metals.
- the Cu content may not be less than 3.2% and greater than
- An Al content of less than 6.0% also produces a dendritic or basaltic structure, while an Al content of more than
- the alloy has excellent fluidity.
- an alloy with 6.7-7.3% of Al and 3.6-4.0% of Cu is used, and preferably an alloy having the eutectic composition: 7.0% of Al; 3.8% Cu and 89.2% Zn.
- the principle of this test is to "sink" by suction a liquid metal in a horizontal tube under a constant vacuum and a constant temperature, then to measure the length of sucked metal. This length is a measure for the flowability, that is, the fluidity, of the metal.
- Be alloy the "Superloy” alloy to which 0.005% of Be has been added and which will be called hereinafter "Be alloy"
- Zamak 3,387 381 4.04 0.001 0.043 0.0020 0.0021 0.0009 _
- Zamak 5 260 It is remarkable that the fluidity of Superloy is 43% higher than that of Zamak 2, which is itself the most fluid of Zamaks, but it is even more remarkable than the addition of only 0.005% of Be at Superloy is already reducing fluidity by 8%.
- the casting is carried out at a temperature which exceeds as little as possible, for example 5-30 ° C, the liquidus temperature of the alloy or the melting point in the case of the eutectic composition.
- the method of the invention is particularly useful for the manufacture of miniature cars by die casting.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Extrusion Of Metal (AREA)
- Adornments (AREA)
- Mold Materials And Core Materials (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Forging (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9300300 | 1993-01-14 | ||
| FR9300300A FR2700343B1 (en) | 1993-01-14 | 1993-01-14 | Process for manufacturing articles of Zn-Al-Cu alloy by centrifugal casting or pressure casting. |
| PCT/EP1994/000063 WO1994016113A1 (en) | 1993-01-14 | 1994-01-07 | METHOD FOR PRODUCING Zn-Al-Cu ALLOY ARTICLES BY CENTRIFUGAL OR DIE CASTING |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0679198A1 true EP0679198A1 (en) | 1995-11-02 |
| EP0679198B1 EP0679198B1 (en) | 1996-08-07 |
Family
ID=9443025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP94904653A Expired - Lifetime EP0679198B1 (en) | 1993-01-14 | 1994-01-07 | METHOD FOR PRODUCING Zn-Al-Cu ALLOY ARTICLES BY CENTRIFUGAL OR DIE CASTING |
Country Status (14)
| Country | Link |
|---|---|
| EP (1) | EP0679198B1 (en) |
| CN (1) | CN1045630C (en) |
| AT (1) | ATE141109T1 (en) |
| AU (1) | AU5860794A (en) |
| BR (1) | BR9405776A (en) |
| DE (1) | DE69400355T2 (en) |
| ES (1) | ES2092893T3 (en) |
| FR (1) | FR2700343B1 (en) |
| GR (1) | GR3021536T3 (en) |
| MY (1) | MY109927A (en) |
| PH (1) | PH30294A (en) |
| PL (1) | PL177931B1 (en) |
| WO (1) | WO1994016113A1 (en) |
| ZA (1) | ZA939736B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019007906A1 (en) | 2017-07-04 | 2019-01-10 | Grillo-Werke Ag | Titanium-containing zinc wrought alloy |
| WO2019007909A1 (en) | 2017-07-04 | 2019-01-10 | Grillo-Werke Ag | Zinc wrought alloy with improved coatability |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100352600C (en) * | 2002-04-29 | 2007-12-05 | 戴国水 | Method for processing zinc aluminium copper magnet alloy wire |
| CN102418006A (en) * | 2011-12-08 | 2012-04-18 | 广东金亿合金制品有限公司 | Special high-aluminum high-copper zinc alloy for lock industry |
| KR101910868B1 (en) * | 2017-02-28 | 2018-10-23 | 창원대학교 산학협력단 | Zinc-Aluminium alloy having directional grain and method for fabricating the same |
| CN116103531A (en) * | 2022-11-08 | 2023-05-12 | 安阳工学院 | A method of adding graphene to improve the hardness of zinc-aluminum alloy |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2467956A (en) * | 1947-09-09 | 1949-04-19 | Maurice Perlin | Zinc base alloy |
| DE1211403B (en) * | 1961-03-22 | 1966-02-24 | Linotype Ges Mit Beschraenkter | Use of a zinc alloy as writing metal for casting in die setting and line casting machines and devices for this |
| DE1298287B (en) * | 1961-05-29 | 1969-06-26 | Stolberger Zink Ag | Cast zinc alloy and method of making the same |
| FR1321677A (en) * | 1962-03-27 | 1963-03-22 | Stolberger Zink Ag | Cast zinc alloy |
| SU176685A1 (en) * | 1964-10-26 | 1965-11-17 | Научно исследовательский , проектно технологический институт | ZINC BASED ALLOY |
-
1993
- 1993-01-14 FR FR9300300A patent/FR2700343B1/en not_active Expired - Fee Related
- 1993-12-22 PH PH47532A patent/PH30294A/en unknown
- 1993-12-28 ZA ZA939736A patent/ZA939736B/en unknown
-
1994
- 1994-01-07 PL PL94309605A patent/PL177931B1/en not_active IP Right Cessation
- 1994-01-07 CN CN94190948A patent/CN1045630C/en not_active Expired - Fee Related
- 1994-01-07 DE DE69400355T patent/DE69400355T2/en not_active Expired - Fee Related
- 1994-01-07 BR BR9405776A patent/BR9405776A/en not_active IP Right Cessation
- 1994-01-07 AT AT94904653T patent/ATE141109T1/en not_active IP Right Cessation
- 1994-01-07 WO PCT/EP1994/000063 patent/WO1994016113A1/en not_active Ceased
- 1994-01-07 EP EP94904653A patent/EP0679198B1/en not_active Expired - Lifetime
- 1994-01-07 ES ES94904653T patent/ES2092893T3/en not_active Expired - Lifetime
- 1994-01-07 AU AU58607/94A patent/AU5860794A/en not_active Abandoned
- 1994-01-13 MY MYPI94000093A patent/MY109927A/en unknown
-
1996
- 1996-11-05 GR GR960402910T patent/GR3021536T3/en unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9416113A1 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019007906A1 (en) | 2017-07-04 | 2019-01-10 | Grillo-Werke Ag | Titanium-containing zinc wrought alloy |
| WO2019007909A1 (en) | 2017-07-04 | 2019-01-10 | Grillo-Werke Ag | Zinc wrought alloy with improved coatability |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69400355D1 (en) | 1996-09-12 |
| CN1045630C (en) | 1999-10-13 |
| ZA939736B (en) | 1994-08-11 |
| ATE141109T1 (en) | 1996-08-15 |
| PL309605A1 (en) | 1995-10-30 |
| WO1994016113A1 (en) | 1994-07-21 |
| HK1007770A1 (en) | 1999-04-23 |
| PH30294A (en) | 1997-02-20 |
| BR9405776A (en) | 1995-12-19 |
| MY109927A (en) | 1997-09-30 |
| FR2700343A1 (en) | 1994-07-13 |
| PL177931B1 (en) | 2000-01-31 |
| GR3021536T3 (en) | 1997-02-28 |
| ES2092893T3 (en) | 1996-12-01 |
| EP0679198B1 (en) | 1996-08-07 |
| DE69400355T2 (en) | 1997-03-27 |
| CN1116433A (en) | 1996-02-07 |
| FR2700343B1 (en) | 1995-03-17 |
| AU5860794A (en) | 1994-08-15 |
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