EP0640439B1 - Dispositif pour le traitement de surface de grandes parois isolées, essentiellement horizontales, notamment pour les fonds de navire - Google Patents
Dispositif pour le traitement de surface de grandes parois isolées, essentiellement horizontales, notamment pour les fonds de navire Download PDFInfo
- Publication number
- EP0640439B1 EP0640439B1 EP19940112198 EP94112198A EP0640439B1 EP 0640439 B1 EP0640439 B1 EP 0640439B1 EP 19940112198 EP19940112198 EP 19940112198 EP 94112198 A EP94112198 A EP 94112198A EP 0640439 B1 EP0640439 B1 EP 0640439B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- scissor
- blasting
- capsule
- disposed
- joint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004381 surface treatment Methods 0.000 title claims description 14
- 238000005422 blasting Methods 0.000 claims description 90
- 239000002775 capsule Substances 0.000 claims description 33
- 238000007789 sealing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000011282 treatment Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
- B08B15/026—Boxes for removal of dirt, e.g. for cleaning brakes, glove- boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
- B24C3/065—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable with suction means for the abrasive and the waste material
Definitions
- a device for surface treatment which consists of a chassis, a blasting chamber with a surface treatment device and a mast boom.
- a hydraulic device With a hydraulic device, the processing angle of the boom with respect to the vehicle frame and that of the blasting chamber with respect to the mast can be changed.
- a device for a surface treatment is also known from DE-A-36 29 623 A1. It consists of a chassis with a support and a cabin mounted on the support. The cabin is open on the side facing the property and is provided with sealing elements all around. A centrifugal wheel is arranged inside the cabin. Aircraft bodies are cleaned and blasted. The used abrasive is reprocessed by a connected abrasive preparation system. In order to be able to travel along the surface with the cabin, the support in the chassis can be pivoted from 0 - about 90 ° and the cabin on the mast about its axis by about 270 °.
- the invention has for its object to provide a device for surface treatment of large exposed substantially horizontal surfaces of objects, in particular ships, which enables simple and safe handling.
- the object is achieved in that a scissor joint device with an overlying three-dimensionally movable spring-joint device is arranged between the chassis and the blasting capsule.
- the advantages achieved by the invention when machining an essentially straight horizontal or horizontal bottom area of a ship consist in particular in that it is possible to move as far as possible to the bottom surface under the ship, to direct the blasting capsule to the bottom area and to use the spring Press the hinge device precisely onto it. It is thus possible that the surface treatment device inside the blasting capsule can easily, reliably and precisely grasp the entire floor area and process it accordingly. If the area of the bottom of the ship corresponding to the size of the blasting capsule is treated, the next area is treated by moving the chassis. So this way treated the entire difficult to access surface of the bottom of the ship.
- the scissor joint device consists of a scissor-type frame, which is composed of scissor bar elements movable in scissor and / or scissor pivot points, a scissor base element and an upper scissor element. This makes it possible to guide the blasting chamber vertically upwards from the vehicle plane to the bottom of the ship.
- hydraulic cylinders instead of the scissor-type joint device, which are actuated individually in coordination with one another.
- the universal joint is connected to the center of the scissor element and the springs are connected to the lower periphery of the blasting capsule.
- the blasting capsule thus held and sprung can adapt to any curvatures or deformations of the bottom of the ship when it is pushed up, so that it is ensured that all parts of the very large floor area are treated effectively and sufficiently.
- roller elements are arranged opposite the springs. These roller elements ensure that the blasting capsule can be moved along the surface of the ship's floor.
- blasting capsule with the scissor-joint device and the spring-joint device are arranged in front of a driver's cabin. This enables the operator to control the precise manner and level of the process of the blasting cabinet.
- the blasting capsule is connected to a suction delivery hose and at least one blasting agent hose on the surface treatment device designed as a blasting nozzle with an oscillator drive.
- This ensures that the blasting process takes place dust-free and that the blasting medium is circulated and processed.
- this allows blasting with multi-way blasting media - preferably with steel blasting media.
- single-use blasting media usually copper slag - this steel blasting media can be reused up to two hundred and fifty times.
- the blasting process as a whole is environmentally friendly and, in particular, considerably more economical.
- the blasting capsule is surrounded on its open side with sealing elements. These sealing elements ensure that the blasting agent is held within the blasting cubicle and suctioned off accordingly. It is advantageous if the sealing elements are a combined rubber / brush cover. This ensures that when the Blasting media can draw enough air without blasting media leaving the blasting chamber. It has proven to be advantageous if the combined rubber / brush cover is additionally provided with magnets. These magnets ensure that the seal clings tightly and intimately to the surface of the surface to be treated in this case the ship's bottom.
- the driver's cabin is not higher than the uppermost point (sealing elements 23) of the lowered blasting capsule.
- the chassis is advantageously moved forward by chains.
- wheels or the like instead of the chains.
- the selected dimensions ensure that the entire device can move freely and safely under the ship's floor.
- the palls are arranged according to a ship-specific pale plan. This is related to the ship's statics. Since ships are to be blasted and coated at regular intervals, the pads are arranged at a different location during a subsequent anti-corrosion treatment and then the previously occupied location is blasted.
- the pads 4.1, ... 4.n are arranged accordingly offset.
- FIGS. 3 to 5 A blasting device which can be used for the bottom region 1.4 is shown in FIGS. 3 to 5.
- the chassis 20 is freely movable by a chain undercarriage 11.
- a driver's cabin 7 is located above the chain undercarriage 11, in which the driving lever 8 and a seat element 15 are arranged.
- a lamp 6 is installed on the driver's cabin 7.
- a motor drive 5 is located in front of a window element 17.
- a scissor base element 18 is arranged on the chassis 20 in front of the driver's cabin 7.
- a scissor upper element 28 is arranged above the scissor bar elements 25.1, ... 25.n.
- the first scissor bar element 25.1 is rotatably and longitudinally displaceable in an elongated hole 30 of the scissor base element and the last scissor bar element 25.n in a slot recess 31 of the scissor upper element is likewise arranged so as to be rotatable and longitudinally movable, while the second scissor bar element 25.2 and the penultimate scissor bar element 25.n. -1 in the second or penultimate scissor pivot point 26.2 or 26.n-1 on the scissor base element 18 or on the scissor upper element 28 can only be rotated.
- the upper scissor element 28 is in its center Z 'over a Cardan joint 29 connected to the center Z of a smooth element 19.
- springs 12.1, 12.2 are arranged, which are attached with their opposite side to the lower periphery P 'of the blasting capsule 22.
- roller elements 24.1 and 24.2 are fastened on the other side. It is possible to attach the rollers 24.1, 24.2 to all four corners of the blasting chamber 22 or in the middle thereof. Whether two, four or more roles are used depends on the respective application.
- the essentially open side of the blasting capsule 22 is surrounded by sealing elements 23.
- Combined rubber / brush seals which are additionally equipped with permanent magnets, are advantageously used here. This measure ensures that the blasting capsule 22 clings very intimately to the bottom of the ship and prevents individual steel grains from escaping.
- One or two oscillating jet nozzles 21.1 and 21.2 are arranged in the blasting chamber 22 itself. Your location is preferably selected so that the cleanest possible surface can be created during the blasting process. Both blasting nozzles 21.1 and 21.2 are connected to a blasting hose 10.
- a vacuum suction system 14 and a blasting medium delivery hose are provided in order to be able to extract the blasting medium after blasting.
- the blasting agent conveying hose 9 and the blasting hoses 10 are connected to a blasting preparation system.
- the self-propelled blasting device described in this way is suitable for processing not only the bottom area of a ship, but also other essentially flat, large areas.
- the chassis 20 is positioned below the ship wall 2 of the floor area 1.4 by the operator sitting in the driver's cabin 7. Since the blasting capsule 22 can be moved and resiliently supported on both sides in the universal joint 29 and the springs 12.1 and 12.2 and can be displaced upwards on the movable scissor linkage 13, it is adjusted upwards at a driving speed of preferably 0 to 6 m per minute and at the Surface of the ship's floor positioned in the floor area 1.2. The mobility of the blasting capsule 22 on the ship's floor is expanded by the roller elements 24.1 and 24.2, which also function as spacers.
- the blasting power itself depends on the nature of the surface to be blasted or on the required degree of purity. On average, beam outputs of up to 20 m 2 / hour are realistic.
- the jet nozzles 21.1 and 21.2 are fastened in the jet capsule in such a way that they are oscillating via a lifting rod and can be moved laterally in a jet path of 800-1000 mm.
- the oscillation speed is about 20 m / min. This ensures good coverage.
- the blasted blasting medium - preferably blasting blasting medium - and the dedusting via the vacuum system 14 are carried out with an integrated filter via the suction conveyor hose 9.
- a mechanical pre-separator which also functions as a cleaning section, is interposed between the blasting capsule 22 and the flexible, highly abrasion-resistant suction delivery hose 9.
- the blasting agent cleaned in this way gets back into a pressure blasting container and is removed from there out via the blasting hoses 10 back to the blasting nozzles 21.1 and 21.2 in the blasting capsule 22.
- the blasting capsule 22 is adequately secured to the blasting surface of the ship's wall 2 in the floor area 1.4 by the circumferential sealing elements 23 such that, on the one hand, no blasting agent can escape from the blasting capsule 22 and, in addition, sufficient air is drawn into the capsule from the outside by the high vacuum of the suction conveyor system. It is essential that the entire blasting process takes place dust-free and that the blasting medium is circulated and processed. As a result, it is advantageously possible to use a reusable blasting medium, preferably steel blasting medium, instead of the previously used one-way blasting medium. In contrast to single-use blasting media - usually copper slag - the steel blasting media can be reused up to two hundred and fifty times.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Cleaning In General (AREA)
- Soil Working Implements (AREA)
Claims (12)
- Dispositif de traitement de surface de grandes parois de fond isolées sensiblement horizontales d'objets, en particulier de navires, qui comprend:- un chariot (20) et- un boîtier de grenaillage (22) qui est relié au chariot (20) et dans lequel se trouve au moins un appareil (21.1, 21.2) de traitement de surface, caractérisé en ce qu'un appareil (13, 18, 28) à leviers croisés articulés, auquel est superposé un appareil articulé élastiquement (12.1, 12.2, 16, 19, 29) mobile dans les trois dimensions, est agencé entre le chariot (20) et le boîtier de grenaillage (22).
- Dispositif selon la revendication 1 caractérisé en ce que l'appareil (13, 18, 28) à leviers croisés articulés se compose d'un bâti (13) à leviers croisés qui comprend les éléments de tiges (25.1, ..., 25.n) des leviers croisés, mobiles dans des pivots (26.1, ... 26.n; 27., 27.n) des leviers croisés et/ou dans des pivots des croisements des leviers croisés, d'un élément de base (18) des leviers croisés et d'un élément de couronne (28) des leviers croisés.
- Dispositif selon la revendication 1 ou 2, caractérisé en ce que- le premier élément de tige (25.1) des leviers croisés est mobile à rotation dans le premier pivot (26.1) des leviers croisés et à coulissement dans un évidement (30) en forme d'orifice allongé ménagé dans l'élément de base (18) des leviers croisés, et le deuxième élément de tige (25.2) des leviers croisés est mobile à rotation dans le deuxième pivot (26.6) des leviers croisés sur l'élément de base (18) des leviers croisés et- l'avant-dernier élément de tige (25.n-1) des leviers croisés est mobile à rotation dans l'avant-dernier pivot (26.n-1) des leviers croisés sur l'élément de couronne (28) des leviers croisés et le dernier élément de tige (25.n) des leviers croisés est mobile à rotation sur le dernier pivot (26.n) des leviers croisés et à coulissement dans un évidement (31) en forme de fente ménagé dans l'élément de couronne (28) des leviers croisés.
- Dispositif selon la revendication 1, caractérisé en ce que l'élément articulé élastique se compose d'un élément (19) en forme de plaque dans le centre (Z) duquel est agencé un joint de cardan (29) et à la périphérie supérieure (P) duquel sont agencés des ressorts (12.1, 12.2).
- Dispositif selon l'une des revendications 1 à 4, caractérisé en ce que le joint de cardan (29) est assemblé au centre de l'élément de couronne (28) des leviers croisés et les ressorts (12.1, 12.2) sont assemblés à la périphérie inférieure (P') du boitier de grenaillage .
- Dispositif selon l'une des revendications 1 à 5, caractérisé en ce que des éléments à rouleaux (24.1, 24.2) sont disposés sur le côté opposé aux ressorts (12.1, 12.2).
- Dispositif selon la revendication 1, caractérisé en ce que le boitier de grenaillage (22) ainsi que l'appareil articulé (13, 18, 19) à leviers croisés et l'appareil articulé élastique (12.1, 12.2, 19, 29) sont disposés devant une cabine (7) de conducteur.
- Dispositif selon l'une des revendications 1 à 7, caractérisé en ce que le boîtier de grenaillage (22) est relié, par un tube souple (9) de transport par aspiration et au moins par un tube souple (10) de grenailles, à l'appareil de traitement de surface réalisé sous forme d'éjecteur de grenailles à entraînement (21.1, 21.2) par oscillateur.
- Dispositif selon l'une des revendications 1 à 8, caractérisé en ce que le boîtier de grenaillage (22) est entouré sur son côté ouvert par des éléments d'étanchéité (23).
- Dispositif selon l'une des revendications 1 à 9, caractérisé en ce que les éléments d'étanchéité (23) consistent en un dispositif de recouvrement combiné de caoutchouc et de brosses.
- Dispositif selon la revendication 10, caractérisé en ce que le dispositif de recouvrement combiné de caoutchouc et de brosses est en outre pourvu d'aimants.
- Dispositif selon l'une des revendications 1 à 11, caractérisé en ce que la cabine (7) du conducteur n'est pas plus haute que le point le plus haut (éléments d'étanchéité 23) du boîtier de grenaillage lorsqu'il est abaissé.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE9311702U | 1993-08-05 | ||
| DE9311702U DE9311702U1 (de) | 1993-08-05 | 1993-08-05 | Vorrichtung für eine Oberflächenbehandlung großer freiliegender im wesentlichen horizontaler Bodenflächen von Objekten, insbesondere von Schiffen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0640439A1 EP0640439A1 (fr) | 1995-03-01 |
| EP0640439B1 true EP0640439B1 (fr) | 1997-11-12 |
Family
ID=6896432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19940112198 Expired - Lifetime EP0640439B1 (fr) | 1993-08-05 | 1994-08-04 | Dispositif pour le traitement de surface de grandes parois isolées, essentiellement horizontales, notamment pour les fonds de navire |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0640439B1 (fr) |
| DE (2) | DE9311702U1 (fr) |
| DK (1) | DK0640439T3 (fr) |
| ES (1) | ES2110157T3 (fr) |
| GR (1) | GR3025733T3 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834702A (zh) * | 2019-12-13 | 2020-02-25 | 朱宝星 | 一种船底海生物清理水下机器人 |
| CN111268049A (zh) * | 2020-04-14 | 2020-06-12 | 义乌哒林船舶有限公司 | 一种辅助船舶靠岸装置 |
| CN118953616B (zh) * | 2024-10-16 | 2024-12-20 | 南通中远海运船务工程有限公司 | 一种喷头自适应调整的清洗盘 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH446264A (de) * | 1965-09-09 | 1968-03-15 | Kalle Ag | Mit einer porösen gasdurchlässigen, wasserundurchlässigen Beschichtung aus stickstoffhaltigen hochmolekularen Produkten versehenes Textilmaterial und Verfahren zu dessen Herstellung |
| FR1557648A (fr) * | 1966-07-16 | 1969-01-13 | ||
| JPS5027300A (fr) * | 1973-07-12 | 1975-03-20 | ||
| JPS58116294A (ja) * | 1981-12-28 | 1983-07-11 | Kayaba Ind Co Ltd | 歩行装置 |
| DE59006549D1 (de) * | 1989-04-07 | 1994-09-01 | Tilghman Wheelabrator Ltd | Tragbares Schleuderstrahlgerät für das Abstrahlen von Wandflächen. |
-
1993
- 1993-08-05 DE DE9311702U patent/DE9311702U1/de not_active Expired - Lifetime
-
1994
- 1994-08-04 EP EP19940112198 patent/EP0640439B1/fr not_active Expired - Lifetime
- 1994-08-04 ES ES94112198T patent/ES2110157T3/es not_active Expired - Lifetime
- 1994-08-04 DK DK94112198T patent/DK0640439T3/da active
- 1994-08-04 DE DE59404566T patent/DE59404566D1/de not_active Expired - Fee Related
-
1997
- 1997-12-23 GR GR970403382T patent/GR3025733T3/el unknown
Also Published As
| Publication number | Publication date |
|---|---|
| DE9311702U1 (de) | 1993-10-14 |
| GR3025733T3 (en) | 1998-03-31 |
| DE59404566D1 (de) | 1997-12-18 |
| EP0640439A1 (fr) | 1995-03-01 |
| DK0640439T3 (da) | 1998-07-27 |
| ES2110157T3 (es) | 1998-02-01 |
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