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EP0536020A1 - Colloidal products containing boron, sulphur and phosphorus, their preparation and their use as additives for lubricants - Google Patents

Colloidal products containing boron, sulphur and phosphorus, their preparation and their use as additives for lubricants Download PDF

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Publication number
EP0536020A1
EP0536020A1 EP92402594A EP92402594A EP0536020A1 EP 0536020 A1 EP0536020 A1 EP 0536020A1 EP 92402594 A EP92402594 A EP 92402594A EP 92402594 A EP92402594 A EP 92402594A EP 0536020 A1 EP0536020 A1 EP 0536020A1
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Prior art keywords
product according
overbased
phosphorus
sulfonate
containing boron
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German (de)
French (fr)
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EP0536020B1 (en
Inventor
Guy Parc
Maurice Born
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IFP Energies Nouvelles IFPEN
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IFP Energies Nouvelles IFPEN
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M159/00Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
    • C10M159/12Reaction products
    • C10M159/123Reaction products obtained by phosphorus or phosphorus-containing compounds, e.g. P x S x with organic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M159/00Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
    • C10M159/12Reaction products
    • C10M159/20Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
    • C10M159/24Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing sulfonic radicals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/061Esters derived from boron
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/02Bearings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/251Alcohol-fuelled engines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines
    • C10N2040/28Rotary engines

Definitions

  • the present invention relates to colloidal products containing boron and phosphorus, soluble in mineral oils, obtained by reaction of at least one phosphorus sulfide with at least one alkali or alkaline-earth sulfonate known as "overbased", previously borated.
  • the present invention also relates to the use of these products as additives in mineral and synthetic lubricant bases.
  • the colloidal compounds according to the invention are excellent anti-wear and extreme pressure additives which can be used in the formulation of motor oils, gear oils, hydraulic fluids, lubricants for metalworking , lubricating greases and in general when a lubrication problem requires a high lubricity combined with excellent thermal stability.
  • an overbased detergent additive can be defined as consisting of a surfactant consisting essentially of an alkaline or alkaline earth salt of an acidic compound containing oleophilic groups and which maintains in colloidal dispersion salts 'weak mineral acids such as CO 2 , H 2 S and alkaline or alkaline earth bases.
  • the reaction product between phosphorus sulfide and the overbased detergent additive can be subsequently treated with at least one active hydrogen compound which can be water, an alcohol, a phenol, an acid, ammonia, an amine, an amide and / or a mercaptan.
  • at least one active hydrogen compound which can be water, an alcohol, a phenol, an acid, ammonia, an amine, an amide and / or a mercaptan.
  • overbased sulfonates containing alkali or alkaline earth borates from step (1) is well known.
  • the introduction of boron into an overbased sulfonate can be carried out either during its manufacture, or by subsequent treatment of an overbased additive with an acidic compound containing boron.
  • the first so-called co-overbasing technique is described in particular in US Patent 3,679,584 and in French Patent No. 2,612,526.
  • the technique of post-treatment of overbased detergents with boric acid or acid derivatives containing boron is perfectly illustrated by US Patents 3,480,548, 3,829,381, 3,907,691, 3,929,650, 4,965,003 and 4,965 004.
  • the preferred overbased sulfonates according to the invention for obtaining derivatives containing mineral borates are sodium or calcium sulfonates overbased with sodium carbonate or calcium carbonate.
  • Their alkaline reserve expressed in terms of TBN is between 50 and 600 (i.e. from 0.9 to 10.7 basic equivalents per kg) and preferably between 150 and 500 ( i.e. 2.6 to 8.9 basic equivalents per kg).
  • overbased additives The preparation of overbased additives is well known and is described for example in US patents 2,865,956, 3,150,088, 3,537,996, 3,830,739, 3,865,737, 4,148,740 and 4,505,830 and French patent 2,101 813.
  • overbasing reaction which in particular use preformed carbonates from alkoxides and C0 2 before being brought into contact with the alkaline or alkaline earth salt of the acid compound; they are described in particular in US patents 2,956,018, 3,932,289 and 4,104,180.
  • the sulfonic acids for the manufacture of overbased sulfonates which can be used according to the invention are known and described in numerous patents, for example in French patent 2 101 813, pages 5 to 8.
  • the hydrocarbon portion of the molecule advantageously has a molecular weight at less than 370 to ensure the miscibility of the corresponding sulfonates in mineral oils.
  • They may be so-called "natural" acids, resulting from the sulfonation of petroleum fractions, or synthetic acids prepared by sulfonation of charges prepared by synthetic means: alkenyl hydrocarbons, such as polyisobutenes (US Pat. No. 4,159,956), alkylaryl hydrocarbons such as, for example, post-dodecylbenzenes obtained as bottoms products from the manufacture of dodecylbenzene.
  • the borated acid compounds which can be used according to the invention are boron oxide, boric acids, boric esters in the presence of water.
  • the preferred acidic compound is orthoboric acid.
  • the reaction without addition of solvent is carried out between 100 and 175 ° C with simultaneous elimination of water and carbon dioxide.
  • a protic solvent can be used, preferably methanol.
  • the reaction temperature is then that of the reflux of methanol.
  • a particularly advantageous technique consists in extracting with methanol solid boric acid contained in an enclosure overhanging the reactor.
  • Another method consists in introducing into the overbased sulfonate optionally diluted with a hydrocarbon solvent brought to the reflux temperature of methanol, a saturated solution of boric acid in methanol with simultaneous evacuation of the methanol vapors.
  • the borated acid compound is used in an amount such that the molar ratio of boron to the basic equivalent (E.B) of the overbased sulfonate is between 0.01 and 7, and preferably between 0.05 and 3.
  • step (2) of the process for preparing the products of the invention the product from step (1) is reacted with a phosphorus sulfide at a pressure between atmospheric pressure and about 5 bar absolute ( 0.5 MPa) at a temperature between 60 and 200 ° C and preferably between 90 and 150 ° C.
  • the reaction between the phosphorus sulfide, solid reagent and the overbased additive is facilitated by good stirring of the reaction medium and by the possible use of a hydrocarbon solvent.
  • the phosphorus sulfide can be gradually introduced into the reaction medium, but it can also be introduced entirely at the start of handling in the borated overbased compound, optionally dissolved in a hydrocarbon solvent, provided that the temperature of the reaction medium is less than approximately 60 ° C.
  • the reaction is then started by gradually raising the temperature in the ranges indicated above.
  • the phosphorus sulfides which can be used according to the invention are P 4S7, P 4 S 9 , P 4 S i0 .
  • P 4 S 1 () is the preferred phosphorus sulfide according to the invention.
  • a solvent can be used to reduce the viscosity of the medium and to facilitate the contact of the various reagents.
  • solvents can be used as examples of solvents according to the invention.
  • Step (3) of the process for preparing the products of the invention consists in filtering and removing the solvent or solvents that may be used. Filtration can be carried out before the removal of the solvent, for example either on simple cellulose disks or on layers of filtering agents of the diatomite type or of natural silica of volcanic origin. Filtration can also be carried out after removal of the solvents. In this case, it is advantageous to perform the filtration hot, for example from 90 to 120 ° C and under a pressure of 2 to 5 bars. (0.2 to 0.5 MPa).
  • the distillation of the solvent can be carried out in the reactor itself.
  • the elimination of the last traces is facilitated by a nitrogen stripping. It can also be carried out in a thin film evaporator.
  • step (3 ) The introduction of additional additives such as antioxidants, dispersants, anti-rust, anti-corrosives, anti-foam, etc ... entering into the constitution of additive packages intended for a specific use can be advantageously carried out during step (3 ) before removing the solvent.
  • additional additives such as antioxidants, dispersants, anti-rust, anti-corrosives, anti-foam, etc ...
  • the nature of the products formed by the reaction between overbased sulfonates previously borated and phosphorus sulfides is not known.
  • the additive retains the colloidal state after the reaction according to the invention and dissolves in hydrocarbons, giving clear solutions which are perfectly stable over time.
  • composition of the products according to the invention is, surprisingly, different from that of the reaction products of phosphorus sulfides on non-borated overbased sulfonates as shown by the nuclear magnetic resonance spectra of phosphorus which reveal a significantly less complex structure of the phosphorus compounds produced when overbased sulfonates containing alkali or alkaline earth borates are used as reagent (see Figures 1 A and 1 B).
  • a relatively small amount of alkali or alkaline earth borates is sufficient to modify the course of the reaction with phosphorus sulfides.
  • the colloidal compounds containing boron and phosphorus according to the invention constitute excellent antiwear and extreme pressure additives.
  • Antiwear and extreme pressure additives are incorporated into lubricants when they are intended to lubricate organs subjected to significant mechanical stresses, such as distribution in heat engines, gears, bearings or stops. Significant mechanical stresses also appear during the machining of metals, whether cutting or forming.
  • colloidal compounds containing boron and phosphorus according to the invention are endowed with a great thermal stability which authorizes their use in lubricants subjected in service to temperatures. Very high temperatures of up to 160 ° C, as in some advanced engines, in heavily loaded transmissions or high speed metal cutting.
  • colloidal compounds according to the invention also have more pronounced anticorrosive properties and a weaker odor than the corresponding products not containing boron, which facilitates their use in workshops, for example for cutting or forming metals, without upsetting the staff.
  • Preferred according to the invention are 2,5-dimercapto-1,3,4-thiadiazole or its derivatives, normally insoluble in mineral oils but which can be dissolved in the inorganic colloidal part of the micelles.
  • the addition of 2,5-dimercapto-1,3,4-thiadiazole or its derivatives can occur before or after the reaction with phosphorus sulfide.
  • 2,5-dimercapto-1,3,4-thiadiazole or its derivatives are used in an amount such that the molar ratio of the dimercapto thiadiazole group to the phosphorus provided by the phosphorus sulfide is between 0.03 and 3 and preferably between 0,1 and 1.
  • 2,5-dimercapto-1,3,4-thiadiazole is introduced in the form of powder and its dissolution in the reaction medium is rapid at a temperature greater than or equal to 90 ° C.
  • Other compounds such as bis 2,2 '(5-mercapto-1,3,4-thiadiazole) disulfide require higher dissolution temperatures of up to 130-140 ° C.
  • 2,5-dimercapto-1,3,4-thiadiazole or its derivatives can occur before or after the addition of the phosphorus sulfide from step (2). If it is carried out before, the water formed must be removed beforehand by reaction with the colloidal carbonate, for example by azeotropic entrainment.
  • the products of the invention as additives for lubricating oils and greases, they can be incorporated into them, for example at a concentration of 0.1 to 25% by mass, preferably from 1 to 15% by mass .
  • Lubricating oils also generally contain one or more other additives such as additives improving the viscosity index, pour point lowering additives, antioxidants, anti-rust, additives anti-corrosion of copper, anti-foam, dispersants, friction reducers, with which the products of the invention are compatible.
  • additives improving the viscosity index pour point lowering additives, antioxidants, anti-rust, additives anti-corrosion of copper, anti-foam, dispersants, friction reducers, with which the products of the invention are compatible.
  • Example 5 The product of Example 5 is used to formulate a manual transmission oil 75W-80W conforming to the PEUGEOT - CITROEN B71 2315 specification and having the following composition (Formulation A):
  • Copper corrosion is less pronounced with additives containing boron, the difference being particularly pronounced for tests carried out at 150 ° C.
  • the additives are added to the neutral 130 oil in a concentration such that the phosphorus content of the mixtures is identical and equal to 0.11%.
  • the tests are carried out on a 4-ball machine according to the PEUGEOT-RENAULT D55 1136 method, in which the seizure load is determined after one-minute tests.
  • the results are presented in the following table.
  • the presence of boron significantly improves the anti-seize properties. The best result is obtained with the product having the highest boron content.
  • the PEUGEOT-CITROEN B71 2315 specification sets a maximum footprint of the balls of 0.5 mm for a load of 1000 N. The table above shows that only the products containing boron according to the invention are capable of reaching this level of performance.
  • the P molar / EB ratio is identical for the two products and equal to 0.125.
  • the molar B / EB ratio is equal to 0.2.
  • FIGS. 1 A and 1 B respectively represent the spectra of the products of Examples 8 and 9.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

Colloidal products containing boron and phosphorus which are obtained by a process which comprises: (1) obtaining a borated superbasic alkali or alkaline-earth metal sulphonate; (2) reacting at least one phosphorus sulphide with the borated superbasic sulphonate; and (3) isolating the product obtained. According to an advantageous alternative form, 2,5-dimercapto-1,3,4-thiadiazole or one of its derivatives is added to the reaction mixture. The compounds described can be employed as antiwear and extreme-pressure additives to lubricating oils and greases. <IMAGE> <IMAGE>

Description

La présente invention concerne des produits colloïdaux renfermant du bore et du phosphore, solubles dans les huiles minérales, obtenus par réaction d'au moins un sulfure de phosphore avec au moins un sulfonate alcalin ou alcalino-terreux dit "surbasique", préalablement boraté.The present invention relates to colloidal products containing boron and phosphorus, soluble in mineral oils, obtained by reaction of at least one phosphorus sulfide with at least one alkali or alkaline-earth sulfonate known as "overbased", previously borated.

La présente invention concerne également l'utilisation de ces produits comme additifs dans les bases lubrifiantes minérales et synthétiques. En effet, les composés colloïdaux selon l'invention sont d'excellents additifs anti-usure et extrême-pression pouvant être utilisés dans la formulation des huiles pour moteurs, des huiles d'engrenages, des fluides hydrauliques, des lubrifiants pour le travail des métaux, des graisses lubrifiantes et de manière générale lorsqu'un problème de lubrification exige un pouvoir lubrifiant élevé associé à une excellente stabilité thermique.The present invention also relates to the use of these products as additives in mineral and synthetic lubricant bases. Indeed, the colloidal compounds according to the invention are excellent anti-wear and extreme pressure additives which can be used in the formulation of motor oils, gear oils, hydraulic fluids, lubricants for metalworking , lubricating greases and in general when a lubrication problem requires a high lubricity combined with excellent thermal stability.

Dans la demande de brevet français 2.645.168, on décrit la préparation de composés thiophosphorés par réaction d'au moins un sulfure de phosphore avec au moins un additif détergent dit "surbasique". D'une manière générale, un additif détergent surbasique peut être défini comme constitué d'un agent tensio-actif consistant essentiellement en un sel alcalin ou alcalino-terreux d'un composé acide renfermant des groupes oléophiles et qui maintient en dispersion colloïdale des sels d'acides faibles minéraux tels que CO2, H2S et de bases alcalines ou alcalino-terreuses. En outre, dans cette demande de brevet français, le produit de réaction entre le sulfure de phosphore et l'additif détergent surbasique peut être ultérieurement traité par au moins un composé à hydrogène actif qui peut être l'eau, un alcool, un phénol, un acide, l'ammoniac, une amine, un amide et/ou un mercaptan.In French patent application 2,645,168, the preparation of thiophosphorus compounds is described by reaction of at least one phosphorus sulfide with at least one so-called "overbased" detergent additive. In general, an overbased detergent additive can be defined as consisting of a surfactant consisting essentially of an alkaline or alkaline earth salt of an acidic compound containing oleophilic groups and which maintains in colloidal dispersion salts 'weak mineral acids such as CO 2 , H 2 S and alkaline or alkaline earth bases. Furthermore, in this French patent application, the reaction product between phosphorus sulfide and the overbased detergent additive can be subsequently treated with at least one active hydrogen compound which can be water, an alcohol, a phenol, an acid, ammonia, an amine, an amide and / or a mercaptan.

On a maintenant découvert qu'il était possible de préparer des produits présentant une corrosivité vis-à-vis des métaux, en particulier du cuivre, plus faible et des performances extrême-pression améliorées par rapport aux produits décrits dans la demande française antérieure 2.645.168.It has now been discovered that it is possible to prepare products having a lower corrosivity towards metals, in particular copper, and improved extreme pressure performance compared to the products described in prior French application 2.645. 168.

Leur stabilité thermique est équivalente à celle des produits décrits dans cette demande de brevet et est très largement supérieure à celle des additifs extrême-pression phosphosoufrés organiques.Their thermal stability is equivalent to that of the products described in this patent application and is very much greater than that of organic phosphosulfurized extreme pressure additives.

Ainsi, les produits de l'invention peuvent être définis comme des produits colloïdaux renfermant du bore et du phosphore obtenus par un procédé qui comprend :

  • (1) l'obtention d'un sulfonate alcalin ou alcalino-terreux surbasique boraté ;
  • (2) la réaction sur le sulfonate surbasique boraté d'au moins un sulfure de phosphore ; et
  • (3) la séparation du produit obtenu.
Thus, the products of the invention can be defined as colloidal products containing boron and phosphorus obtained by a process which comprises:
  • (1) obtaining an overbased borated alkaline or alkaline earth sulfonate;
  • (2) the reaction on the borated overbased sulfonate of at least one phosphorus sulfide; and
  • (3) separation of the product obtained.

L'obtention de sulfonates surbasiques renfermant des borates alcalins ou alcalino-terreux de l'étape (1) est bien connue. L'introduction de bore dans un sulfonate surbasique peut être effectuée soit lors de sa fabrication, soit par traitement ultérieur d'un additif surbasique par un composé acide renfermant du bore. La première technique dite de co-surbasage est en particulier décrite dans le brevet US 3.679.584 et dans le brevet français n°2.612.526. La technique de post-traitement de détergents surbasiques par l'acide borique ou des dérivés acides renfermant du bore est parfaitement illustrée par les brevets US 3 480 548, 3 829 381, 3 907 691, 3 929 650, 4 965 003 et 4 965 004.Obtaining overbased sulfonates containing alkali or alkaline earth borates from step (1) is well known. The introduction of boron into an overbased sulfonate can be carried out either during its manufacture, or by subsequent treatment of an overbased additive with an acidic compound containing boron. The first so-called co-overbasing technique is described in particular in US Patent 3,679,584 and in French Patent No. 2,612,526. The technique of post-treatment of overbased detergents with boric acid or acid derivatives containing boron is perfectly illustrated by US Patents 3,480,548, 3,829,381, 3,907,691, 3,929,650, 4,965,003 and 4,965 004.

Les sulfonates surbasiques préférés selon l'invention pour l'obtention de dérivés renfermant des borates minéraux sont des sulfonates de sodium ou de calcium surbasés par le carbonate de sodium ou le carbonate de calcium. Leur réserve alcaline exprimée en terme de TBN (alcalinité équivalente exprimée en milligramme de KOH par gramme de produit) est comprise entre 50 et 600 (soit de 0,9 à 10,7 équivalents basiques par kg) et de préférence entre 150 et 500 (soit de 2,6 à 8,9 équivalents basiques par kg).The preferred overbased sulfonates according to the invention for obtaining derivatives containing mineral borates are sodium or calcium sulfonates overbased with sodium carbonate or calcium carbonate. Their alkaline reserve expressed in terms of TBN (equivalent alkalinity expressed in milligrams of KOH per gram of product) is between 50 and 600 (i.e. from 0.9 to 10.7 basic equivalents per kg) and preferably between 150 and 500 ( i.e. 2.6 to 8.9 basic equivalents per kg).

La préparation des additifs surbasiques est bien connue et est décrite par exemple dans les brevets US 2 865 956, 3 150 088, 3 537 996, 3 830 739, 3 865 737, 4 148 740 et 4 505 830 et le brevet français 2 101 813. Il existe des variantes de la réaction de surbasification qui font notamment appel à des carbonates préformés à partir d'alcoxydes et de C02 avant la mise en contact avec le sel alcalin ou alcalino-terreux du composé acide ; elles sont décrites notamment dans les brevets US 2 956 018, 3 932 289 et 4 104 180.The preparation of overbased additives is well known and is described for example in US patents 2,865,956, 3,150,088, 3,537,996, 3,830,739, 3,865,737, 4,148,740 and 4,505,830 and French patent 2,101 813. There are variants of the overbasing reaction which in particular use preformed carbonates from alkoxides and C0 2 before being brought into contact with the alkaline or alkaline earth salt of the acid compound; they are described in particular in US patents 2,956,018, 3,932,289 and 4,104,180.

Les acides sulfoniques pour la fabrication des sulfonates surbasiques utilisables selon l'invention sont connus et décrits dans de nombreux brevets, par exemple dans le brevet français 2 101 813, page 5 à 8. La portion hydrocarbonée de la molécule présente avantageusement une masse moléculaire au moins égale à 370 pour assurer la miscibilité des sulfonates correspondants dans les huiles minérales. Il peut s'agir d'acides dits "naturels", issus de la sulfonation de coupes pétrolières, ou d'acides synthétiques préparés parsulfonation de charges préparées par voie synthétique : les hydrocarbures alkényliques, tels que polyisobutènes (brevet US 4 159 956), les hydrocarbures alkylaryliques comme par exemple les post-dodécylbenzènes obtenus comme produits de queue de la fabrication de dodécylbenzène.The sulfonic acids for the manufacture of overbased sulfonates which can be used according to the invention are known and described in numerous patents, for example in French patent 2 101 813, pages 5 to 8. The hydrocarbon portion of the molecule advantageously has a molecular weight at less than 370 to ensure the miscibility of the corresponding sulfonates in mineral oils. They may be so-called "natural" acids, resulting from the sulfonation of petroleum fractions, or synthetic acids prepared by sulfonation of charges prepared by synthetic means: alkenyl hydrocarbons, such as polyisobutenes (US Pat. No. 4,159,956), alkylaryl hydrocarbons such as, for example, post-dodecylbenzenes obtained as bottoms products from the manufacture of dodecylbenzene.

Les composés acides boratés utilisables selon l'invention sont l'oxyde de bore, les acides boriques, les esters boriques en présence d'eau. Le composé acide préféré est l'acide orthoborique. La réaction sans addition de solvant est effectuée entre 100 et 175°C avec élimination simultanée de l'eau et de l'anhydride carbonique. On peut utiliser un solvant protique, de préférence le méthanol. La température de réaction est alors celle du reflux du méthanol. Une technique particulièrement avantageuse consiste à extraire par le méthanol l'acide borique solide contenu dans une enceinte surplombant le réacteur. Un autre procédé consiste à introduire dans le sulfonate surbasique éventuellement dilué par un solvant hydrocarboné porté à la température de reflux du méthanol, une solution saturée d'acide borique dans le méthanol avec évacuation simultanée des vapeurs de méthanol.The borated acid compounds which can be used according to the invention are boron oxide, boric acids, boric esters in the presence of water. The preferred acidic compound is orthoboric acid. The reaction without addition of solvent is carried out between 100 and 175 ° C with simultaneous elimination of water and carbon dioxide. A protic solvent can be used, preferably methanol. The reaction temperature is then that of the reflux of methanol. A particularly advantageous technique consists in extracting with methanol solid boric acid contained in an enclosure overhanging the reactor. Another method consists in introducing into the overbased sulfonate optionally diluted with a hydrocarbon solvent brought to the reflux temperature of methanol, a saturated solution of boric acid in methanol with simultaneous evacuation of the methanol vapors.

Le composé acide boraté est utilisé en quantité telle que le rapport molaire du bore à l'équivalent basique (E.B) du sulfonate surbasique, soit compris entre 0,01 et 7, et de préférence entre 0,05 et 3.The borated acid compound is used in an amount such that the molar ratio of boron to the basic equivalent (E.B) of the overbased sulfonate is between 0.01 and 7, and preferably between 0.05 and 3.

Dans l'étape (2) du procédé de préparation des produits de l'invention, on fait réagir le produit issu de l'étape (1) avec un sulfure de phosphore à une pression comprise entre la pression atmosphérique et environ 5 bars absolus (0,5 MPa) à une température comprise entre 60 et 200°C et de préférence entre 90 et 150°C. La réaction entre le sulfure de phosphore, réactif solide et l'additif surbasique est facilitée par une bonne agitation du milieu réactionnel et par l'emploi éventuel d'un solvant hydrocarboné. Le sulfure de phosphore peut être introduit progressivement dans le milieu réactionnel, mais il peut également être introduit en totalité en début de manipulation dans le composé surbasique boraté, éventuellement dissous dans un solvant hydrocarboné, à condition que la température du milieu réactionnel soit inférieure à environ 60°C. La réaction est déclenchée alors en élevant progressivement la température dans les fourchettes indiquées ci-dessus.In step (2) of the process for preparing the products of the invention, the product from step (1) is reacted with a phosphorus sulfide at a pressure between atmospheric pressure and about 5 bar absolute ( 0.5 MPa) at a temperature between 60 and 200 ° C and preferably between 90 and 150 ° C. The reaction between the phosphorus sulfide, solid reagent and the overbased additive is facilitated by good stirring of the reaction medium and by the possible use of a hydrocarbon solvent. The phosphorus sulfide can be gradually introduced into the reaction medium, but it can also be introduced entirely at the start of handling in the borated overbased compound, optionally dissolved in a hydrocarbon solvent, provided that the temperature of the reaction medium is less than approximately 60 ° C. The reaction is then started by gradually raising the temperature in the ranges indicated above.

Les sulfures de phosphore utilisables selon l'invention sont P 4S7, P4S9, P4Si0 . P4Sl() est le sulfure de phosphore préféré selon l'invention. Le sulfure de phosphore est utilisé en quantité telle que le rapport molaire du phosphore à l'équivalent basique (E.B) du sulfonate surbasique, est compris entre 0,002 et 0,15 et de préférence entre 0,02 et 0,12. Au delà du rapport P molaire/E.B = 0,15, la réaction entre le sulfonate surbasique et le sulfure de phosphore risque d'être incomplète.The phosphorus sulfides which can be used according to the invention are P 4S7, P 4 S 9 , P 4 S i0 . P 4 S 1 () is the preferred phosphorus sulfide according to the invention. The phosphorus sulfide is used in an amount such that the molar ratio of phosphorus to the basic equivalent (EB) of the overbased sulfonate is between 0.002 and 0.15 and preferably between 0.02 and 0.12. Beyond the molar P / EB ratio = 0.15, the reaction between the overbased sulfonate and the phosphorus sulfide may be incomplete.

Lors de l'étape (2) du procédé, un solvant peut être utilisé pour réduire la viscosité du milieu et faciliter le contact des différents réactifs. Comme exemples de solvants selon l'invention, on peut citer le cyclohexane, le benzène, le toluène, les xylènes et de façon générale les coupes d'hydrocarbures ayant un intervalle d'ébullition compris entre 60 et 200°C et de préférence entre 90 et 150°C.During step (2) of the process, a solvent can be used to reduce the viscosity of the medium and to facilitate the contact of the various reagents. As examples of solvents according to the invention, mention may be made of cyclohexane, benzene, toluene, xylenes and generally hydrocarbon fractions having a boiling range between 60 and 200 ° C and preferably between 90 and 150 ° C.

L'étape (3) du procédé de préparation des produits de l'invention consiste en la filtration et en l'élimination du ou des solvants éventuellement utilisés. La filtration peut être réalisée avant l'élimination du solvant, par exemple soit sur de simples disques de cellulose, soit sur des couches d'agents filtrants de type diatomite ou de silice naturelle d'origine volcanique. On peut également procéder à la filtration après élimination des solvants. Dans ce cas, il est avantageux d'effectuer la filtration à chaud, par exemple de 90 à 120°C et sous une pression de 2 à 5 bars. (0,2 à 0,5 MPa).Step (3) of the process for preparing the products of the invention consists in filtering and removing the solvent or solvents that may be used. Filtration can be carried out before the removal of the solvent, for example either on simple cellulose disks or on layers of filtering agents of the diatomite type or of natural silica of volcanic origin. Filtration can also be carried out after removal of the solvents. In this case, it is advantageous to perform the filtration hot, for example from 90 to 120 ° C and under a pressure of 2 to 5 bars. (0.2 to 0.5 MPa).

La distillation du solvant peut être réalisée dans le réacteur lui-même. L'élimination des dernières traces est facilitée par un stripping à l'azote. Elle peut être également effectuée dans un évaporateur à film mince.The distillation of the solvent can be carried out in the reactor itself. The elimination of the last traces is facilitated by a nitrogen stripping. It can also be carried out in a thin film evaporator.

L'introduction d'additifs complémentaires tels que des antioxydants, dispersants, antirouille, anticorrosifs, antimousse, etc... entrant dans la constitution de paquets d'additifs destinés à un usage spécifique peut être avantageusement réalisée au cours de l'étape (3) avant l'élimination du solvant.The introduction of additional additives such as antioxidants, dispersants, anti-rust, anti-corrosives, anti-foam, etc ... entering into the constitution of additive packages intended for a specific use can be advantageously carried out during step (3 ) before removing the solvent.

La nature des produits formés par réaction entre sulfonates surbasiques préalablement boratés et sulfures de phosphore n'est pas connue. L'additif conserve l'état colloïdal après la réaction selon l'invention et se dissout dans les hydrocarbures en donnant des solutions limpides et parfaitement stables dans le temps.The nature of the products formed by the reaction between overbased sulfonates previously borated and phosphorus sulfides is not known. The additive retains the colloidal state after the reaction according to the invention and dissolves in hydrocarbons, giving clear solutions which are perfectly stable over time.

La dialyse effectuée selon la méthode décrite par AMOS R. et ALBAUGH E.W. : "The determination of additives in lubricants" dans "Chromatography in petroleum analysis", publié parALTGELT K.H. et GOW T.H., DEKKER Edit. vol 11, chapitre 17, pages 409 à 446 (1979) montre que le phosphore se retrouve entièrement dans la fraction non dialysée qui constitue la partie colloïdale et est absent du dialysat où se concentrent les espèces de faible masse moléculaire.Dialysis performed according to the method described by AMOS R. and ALBAUGH E.W.: "The determination of additives in lubricants" in "Chromatography in petroleum analysis", published by ALTGELT K.H. and GOW T.H., DEKKER Edit. vol 11, chapter 17, pages 409 to 446 (1979) shows that the phosphorus is found entirely in the non-dialyzed fraction which constitutes the colloidal part and is absent from the dialysate where the low molecular weight species are concentrated.

Il apparaît cependant que la constitution des produits selon l'invention est, d'une façon étonnante, différente de celle des produits de réaction de sulfures de phosphore sur des sulfonates surbasiques non boratés comme le montrent les spectres de résonance magnétique nucléaire du phosphore qui révèlent une structure nettement moins complexe des composés du phosphore produits lorsque l'on utilise comme réactif des sulfonates surbasiques renfermant des borates alcalins ou alcalino-terreux (voir Figures 1 A et 1 B)..However, it appears that the composition of the products according to the invention is, surprisingly, different from that of the reaction products of phosphorus sulfides on non-borated overbased sulfonates as shown by the nuclear magnetic resonance spectra of phosphorus which reveal a significantly less complex structure of the phosphorus compounds produced when overbased sulfonates containing alkali or alkaline earth borates are used as reagent (see Figures 1 A and 1 B).

Une quantité relativement faible de borates alcalins ou alcalino-terreux est suffisante pour modifier le cours de la réaction avec les sulfures de phosphore.A relatively small amount of alkali or alkaline earth borates is sufficient to modify the course of the reaction with phosphorus sulfides.

Les composés colloïdaux renfermant du bore et des phosphore selon l'invention constituent d'excellents additifs antiusure et extrême-pression. Les additifs antiusure et extrême-pression sont incorporés aux lubrifiants lorsque ceux-ci sont destinés à lubrifier des organes soumis à des contraintes mécaniques importantes, tels que la distribution dans les moteurs thermiques, les engrenages, les roulements ou les butées. Des contraintes mécaniques importantes apparaissent également lors de l'usinage des métaux, qu'il s'agisse de coupe ou de formage.The colloidal compounds containing boron and phosphorus according to the invention constitute excellent antiwear and extreme pressure additives. Antiwear and extreme pressure additives are incorporated into lubricants when they are intended to lubricate organs subjected to significant mechanical stresses, such as distribution in heat engines, gears, bearings or stops. Significant mechanical stresses also appear during the machining of metals, whether cutting or forming.

En outre, les composés colloïdaux renfermant du bore et du phosphore selon l'invention sont doués d'une grande stabilité thermique ce qui autorise leur emploi dans des lubrifiants soumis en service à des températures très élevées pouvant atteindre 160°C, comme dans certains moteurs poussés, dans des transmissions très chargées ou des coupes de métaux à grande vitesse.In addition, the colloidal compounds containing boron and phosphorus according to the invention are endowed with a great thermal stability which authorizes their use in lubricants subjected in service to temperatures. Very high temperatures of up to 160 ° C, as in some advanced engines, in heavily loaded transmissions or high speed metal cutting.

Les composés colloïdaux selon l'invention présentent en outre des propriétés anticorrosives plus prononcées et une plus faible odeur que les produits correspondants ne renfermant pas de bore, ce qui facilite leur emploi dans les ateliers, par exemple pour la coupe ou le formage des métaux, sans indisposer le personnel.The colloidal compounds according to the invention also have more pronounced anticorrosive properties and a weaker odor than the corresponding products not containing boron, which facilitates their use in workshops, for example for cutting or forming metals, without upsetting the staff.

La corrosivité des composés colloïdaux selon l'invention est diminuée par rapport aux produits décrits dans la demande de brevet français 2 645 168. Elle peut être encore améliorée, et cela fait également partie de l'invention, par l'utilisation de 2,5-dimercapto-1,3,4-thiadiazole ou de ses dérivés de formule

Figure imgb0001

où R = H, avec x = 1, R = groupement hydrocarbyle ou mercaptothiadiazole avec 1 Zx Z 5.The corrosiveness of the colloidal compounds according to the invention is reduced compared to the products described in French patent application 2,645,168. It can be further improved, and this is also part of the invention, by the use of 2.5 -dimercapto-1,3,4-thiadiazole or its derivatives of formula
Figure imgb0001

where R = H, with x = 1, R = hydrocarbyl or mercaptothiadiazole group with 1 Zx Z 5.

Sont préférés selon l'invention le 2,5-dimercapto-1,3,4-thiadiazole ou ses dérivés, normalement insolubles dans les huiles minérales mais pouvant être solubilisés dans la partie colloïdale inorganique des micelles. L'addition du 2,5-dimercapto-1,3,4-thiadiazole ou de ses dérivés peut intervenir avant ou après la réaction avec le sulfure de phosphore.Preferred according to the invention are 2,5-dimercapto-1,3,4-thiadiazole or its derivatives, normally insoluble in mineral oils but which can be dissolved in the inorganic colloidal part of the micelles. The addition of 2,5-dimercapto-1,3,4-thiadiazole or its derivatives can occur before or after the reaction with phosphorus sulfide.

Le 2,5-dimercapto-1,3,4-thiadiazole ou ses dérivés sont utilisés en quantité telle que le rapport molaire du groupe dimercapto thiadiazole au phosphore apporté par le sulfure de phosphore soit compris entre 0,03 et 3 et de préférence entre 0,1 et 1. Le 2,5-dimercapto-1,3,4-thiadiazole est introduit sous forme de poudre et sa dissolution dans le milieu réactionnel est rapide à une température supérieure ou égale à 90°C. D'autres composés comme le bis 2,2'(5-mercapto-1,3,4-thiadiazole)disulfure exigent des températures de dissolution plus élevées pouvant atteindre de 130 à 140°C.2,5-dimercapto-1,3,4-thiadiazole or its derivatives are used in an amount such that the molar ratio of the dimercapto thiadiazole group to the phosphorus provided by the phosphorus sulfide is between 0.03 and 3 and preferably between 0,1 and 1. 2,5-dimercapto-1,3,4-thiadiazole is introduced in the form of powder and its dissolution in the reaction medium is rapid at a temperature greater than or equal to 90 ° C. Other compounds such as bis 2,2 '(5-mercapto-1,3,4-thiadiazole) disulfide require higher dissolution temperatures of up to 130-140 ° C.

L'introduction de 2,5-dimercapto-1,3,4-thiadiazole ou de ses dérivés peut intervenir avant ou après l'addition du sulfure de phosphore de l'étape (2). Si elle est effectuée avant, il y a lieu d'éliminer préalablement l'eau formée par réaction avec le carbonate colloïdal, par exemple par entraînement azéotropique.The introduction of 2,5-dimercapto-1,3,4-thiadiazole or its derivatives can occur before or after the addition of the phosphorus sulfide from step (2). If it is carried out before, the water formed must be removed beforehand by reaction with the colloidal carbonate, for example by azeotropic entrainment.

Dans l'utilisation des produits de l'invention comme additifs pour huiles lubrifiantes et graisses, on peut les incorporer à celles-ci par exemple à une concentration de 0,1 à 25 % en masse, de préférence de 1 à 15 % en masse.In the use of the products of the invention as additives for lubricating oils and greases, they can be incorporated into them, for example at a concentration of 0.1 to 25% by mass, preferably from 1 to 15% by mass .

Les huiles lubrifiantes (ou les graisses) contiennent en outre en général un ou plusieurs autres additifs tels que les additifs améliorant l'indice de viscosité, des additifs d'abaissement du point d'écoulement, des antioxydants, des anti-rouille, des additifs anti-corrosion du cuivre, des anti-mousse, des dispersants, des réducteurs de frottement, avec lesquels les produits de l'invention sont compatibles.Lubricating oils (or greases) also generally contain one or more other additives such as additives improving the viscosity index, pour point lowering additives, antioxidants, anti-rust, additives anti-corrosion of copper, anti-foam, dispersants, friction reducers, with which the products of the invention are compatible.

Les exemples suivants illustrent l'invention. Ils ne doivent en aucune manière être considérés comme limitatifs. Les exemples 1, 4 et 8 sont donnés à titre de comparaison.The following examples illustrate the invention. They should in no way be considered as limiting. Examples 1, 4 and 8 are given for comparison.

Exemple 1 (comparatif) :Example 1 (comparative):

Dans un réacteur agité et sous couverture d'azote, on introduit 245 g d'un sulfonate de calcium surbasé par du carbonate de calcium dont le TBN est de 410 mg KOH/g (soit un nombre d'équivalents basiques de 7,32 par kg) et 250 ml de toluène. Lorsque le mélange est homogène, on introduit 6,4 g de 2,5-dimercapto-1,3,4-thiadiazole et l'on chauffe à 90°C jusqu'à dissolution. L'eau formée est entraînée par distillation azéotropique, puis, le mélange réactionnel étant ramené à 90°C, 18,7 g (0,042 mole) de P4Sio sont progressivement introduits dans le réacteur. La température est maintenue à 90°C pendant 2 heures, puis le mélange réactionnel est porté à reflux ; la température se stabilise à 115°C et est maintenue à cette valeur pendant 3 heures. Après refroidissement, le produit est filtré sur disque de cellulose, puis le solvant est éliminé à l'évaporateur rotatif. On obtient finalement 270 g d'un produit ayant l'analyse élémentaire suivante :

  • Ca = 14 % en masse
  • P = 1,94 % en masse
  • S = 4,6 % en masse
245 g of a calcium sulfonate overbased with calcium carbonate, the TBN of which is 410 mg KOH / g (i.e. a basic equivalent number of 7.32 per kg) and 250 ml of toluene. When the mixture is homogeneous, 6.4 g of 2,5-dimercapto-1,3,4-thiadiazole are introduced and the mixture is heated to 90 ° C. until dissolution. The water formed is entrained by azeotropic distillation, then, the reaction mixture being brought to 90 ° C., 18.7 g (0.042 mole) of P 4 S io are gradually introduced into the reactor. The temperature is maintained at 90 ° C for 2 hours, then the reaction mixture is brought to reflux; the temperature stabilizes at 115 ° C and is maintained at this value for 3 hours. After cooling, the product is filtered on a cellulose disc, then the solvent is removed on a rotary evaporator. Finally, 270 g of a product are obtained having the following elementary analysis:
  • Ca = 14% by mass
  • P = 1.94% by mass
  • S = 4.6% by mass

Exemple 2 :Example 2:

Dans un réacteur agité muni d'un dispositif de soxhlet, on introduit 245 g du sulfonate de calcium utilisé dans l'exemple 1, 250 ml de toluène et 85 ml de méthanol. Dans la cartouche du soxhlet, on dispose 23,4 g (0,38 mole) d'acide orthoborique. Le mélange réactionnel est alors maintenu à reflux jusqu'à dissolution complète de l'acide borique. Le méthanol est ensuite distillé, puis l'eau de réaction est entraînée par distillation azéotropique. Après refroidissement du milieu réactionnel, 6,4 g de 2,5-dimercapto-1,3,4-thiadiazole sont introduits et, à ce stade, le même mode opératoire que celui décrit à l'exemple 1 est alors suivi. Le rendement en produit final est de 278 g renfermant :

  • Ca = 13,6 % en masse
  • P = 1,87 % en masse
  • B = 1,47 % en masse
  • S = 3,4 % en masse
245 g of the calcium sulfonate used in Example 1, 250 ml of toluene and 85 ml of methanol are introduced into a stirred reactor fitted with a soxhlet device. In the cartridge of the soxhlet, we have 23.4 g (0.38 mole) of orthoboric acid. The reaction mixture is then maintained at reflux until complete dissolution of the boric acid. The methanol is then distilled, then the reaction water is entrained by azeotropic distillation. After the reaction medium has cooled, 6.4 g of 2,5-dimercapto-1,3,4-thiadiazole are introduced and, at this stage, the same procedure as that described in Example 1 is then followed. The yield of final product is 278 g containing:
  • Ca = 13.6% by mass
  • P = 1.87% by mass
  • B = 1.47% by mass
  • S = 3.4% by mass

Exemple 3 :Example 3:

Un sulfonate de calcium surbasique boraté est préparé par carbonatation d'un sulfonate de calcium dérivé d'un acide sulfonique synthétique selon les indications de l'exemple 1 du brevet français 2 101 813, à la différence près que le solvant hydrocarboné utilisé est le toluène au lieu de l'hexane et que le TBN visé est de 400. Après le passage de l'anhydride carbonique, de l'acide borique est ajouté au milieu réactionnel de façon à ce que le rapport molaire du bore à l'équivalent basique soit de 0,45 et le mélange est porté à reflux jusqu'à réaction complète. Les solvants ainsi que l'eau formée au cours des réactions précédentes sont éliminés par distillation. Après filtration à chaud, le produit obtenu a les caractéristiques suivantes :

  • Ca = 13,7 % en masse
  • B = 3,35 % en masse
  • TBN (ASTM D2896) = 362 mg KOH/g (soit un nombre d'équivalents basiques de 6,46 par kg).
A borated overbased calcium sulfonate is prepared by carbonation of a calcium sulfonate derived from a synthetic sulfonic acid according to the indications of Example 1 of French patent 2 101 813, with the difference that the hydrocarbon solvent used is toluene instead of hexane and the target TBN is 400. After the passage of carbon dioxide, boric acid is added to the reaction medium so that the molar ratio of boron to basic equivalent is 0.45 and the mixture is brought to reflux until complete reaction. The solvents and the water formed during the preceding reactions are removed by distillation. After hot filtration, the product obtained has the following characteristics:
  • Ca = 13.7% by mass
  • B = 3.35% by mass
  • TBN (ASTM D2896) = 362 mg KOH / g (i.e. a number of basic equivalents of 6.46 per kg).

250 g de ce sulfonate boraté sont dissous dans 250 ml de toluène. 6,5 g de 2,5-dimercapto-1,3,4-thiadiazole sont alors ajoutés, puis dissous par chauffage à 90°C. L'eau formée est entraînée par distillation azéotropique, puis le mélange réactionnel étant ramené à 90°C, 19,1 g (0,043 mole) de P4Sio sont progressivement introduits dans le réacteur. A ce stade, le même mode opératoire que celui décrit à l'exemple 1 est alors suivi, à l'exception près que 100 g d'huile 100 neutral sont ajoutés avant d'éliminer le solvant. On obtient finalement 369 g de produit ayant la composition suivante :

  • Ca = 9,31 % en masse
  • P = 1,44 % en masse
  • B = 2,23 % en masse
  • S = 2,5 % en masse
250 g of this borated sulfonate are dissolved in 250 ml of toluene. 6.5 g of 2,5-dimercapto-1,3,4-thiadiazole are then added, then dissolved by heating to 90 ° C. The water formed is entrained by azeotropic distillation, then the reaction mixture being brought to 90 ° C., 19.1 g (0.043 mole) of P 4 S io are gradually introduced into the reactor. At this stage, the same procedure as that described in Example 1 is then followed, with the exception that 100 g of 100 neutral oil are added before removing the solvent. 369 g of product are finally obtained having the following composition:
  • Ca = 9.31% by mass
  • P = 1.44% by mass
  • B = 2.23% by mass
  • S = 2.5% by mass

Exemple 4 (comparatif) :Example 4 (comparative):

Dans un réacteur agité et sous couverture d'azote, on introduit 245 g du sulfonate de calcium surbasique utilisé à l'exemple 1 et 250 ml de xylène. Après homogénéisation, le mélange est porté à 90°C et 10,9 g (0,025 mole) de P4S10 sont introduits progressivement. Après 5h de réaction à 90°C et refroidissement, 3,7 g de 2,5-dimercapto-1,3,4-thiadiazole sont introduits et le mélange est à nouveau chauffé à 90°C. Après dissolution le mélange est porté à reflux. La température se stabilise à 143°C ; elle est maintenue à cette valeur pendant 2 heures. Après filtration et élimination des solvants, on recueille 251 g de produit dont l'analyse est la suivante :

  • Ca = 15,0 % en masse
  • P = 1,21 % en masse
  • S = 3,4 % en masse
245 g of the overbased calcium sulfonate used in Example 1 and 250 ml of xylene are introduced into a stirred reactor under a nitrogen blanket. After homogenization, the mixture is brought to 90 ° C and 10.9 g (0.025 mole) of P 4 S 10 are gradually introduced. After 5 hours of reaction at 90 ° C. and cooling, 3.7 g of 2,5-dimercapto-1,3,4-thiadiazole are introduced and the mixture is again heated to 90 ° C. After dissolution the mixture is brought to reflux. The temperature stabilizes at 143 ° C; it is kept at this value for 2 hours. After filtration and elimination of the solvents, 251 g of product are collected, the analysis of which is as follows:
  • Ca = 15.0% by mass
  • P = 1.21% by mass
  • S = 3.4% by mass

Exemple 5 :Example 5:

Les mêmes quantités de réactifs et la même procédure qu'à l'exemple 4 sont utilisées, mais l'on procède à un traitement préalable avec 23,4 g (0,38 mole) d'acide orthoborique selon la technique décrite à l'exemple 2. Le rendement en produit final est de 264 g dont l'analyse élémentaire est la suivante :

  • Ca = 14,3 % en masse
  • P = 1,15% en masse
  • B = 1,55 % en masse
  • S = 2,3 % en masse
The same quantities of reagents and the same procedure as in Example 4 are used, but a preliminary treatment is carried out with 23.4 g (0.38 mole) of orthoboric acid according to the technique described in Example 2. The yield of final product is 264 g, the elementary analysis of which is as follows:
  • Ca = 14.3% by mass
  • P = 1.15% by mass
  • B = 1.55% by mass
  • S = 2.3% by mass

Exemple 6 :Example 6:

Le mode opératoire utilisé est celui de l'exemple 2, mais avec un sulfonate de calcium surbasique de TBN 483 mg KOH/g (nombre d'équivalents basiques : 8,62 par kg) et avec les quantités suivantes de réactifs :

  • sulfonate de calcium surbasique = 250 g
  • acide orthoboorique = 59,9 g
  • 2,5-dimercapto-1,3,4-thiadiazole = 4,2 g
  • P4S1O = 12,6 g
The procedure used is that of Example 2, but with an overbased calcium sulfonate from TBN 483 mg KOH / g (number of basic equivalents: 8.62 per kg) and with the following amounts of reagents:
  • overbased calcium sulfonate = 250 g
  • orthobooric acid = 59.9 g
  • 2,5-dimercapto-1,3,4-thiadiazole = 4.2 g
  • P 4 S 1O = 12.6 g

On obtient finalement 289,9 g de produit de composition suivante :

  • Ca = 15,7 % en masse
  • P = 1,19 % en masse
  • B = 3,55 % en masse
  • S = 2,4 % en masse
Finally, 289.9 g of product of the following composition are obtained:
  • Ca = 15.7% by mass
  • P = 1.19% by mass
  • B = 3.55% by mass
  • S = 2.4% by mass

Exemple 7 :Example 7:

Les mêmes quantités de réactifs et la même procédure que celles indiquées à l'exemple 5 sont utilisées, à la différence près que le 2,5-dimercapto-1,3,4-thiadiazole est remplacé par une quantité équivalente de bis 2,2'(2,5-dimercapto-1,3,4-thiadiazole) disulfure. On récupère finalement, après filtration et évaporation des solvants, 267 g de produit ayant la composition suivante :

  • Ca = 14,3 % en masse
  • P = 1,14 % en masse
  • B = 1,55 % en masse
  • S = 2,8 % en masse
The same quantities of reagents and the same procedure as those indicated in Example 5 are used, with the difference that 2,5-dimercapto-1,3,4-thiadiazole is replaced by an equivalent quantity of bis 2,2 '(2,5-dimercapto-1,3,4-thiadiazole) disulfide. Finally, after filtration and evaporation of the solvents, 267 g of product having the following composition are recovered:
  • Ca = 14.3% by mass
  • P = 1.14% by mass
  • B = 1.55% by mass
  • S = 2.8% by mass

Exemple 8 (comparatif) :Example 8 (comparative):

Dans un réacteur agité et sous couverture d'azote, on introduit 250 g du sulfonate de calcium utilisé à l'exemple 1 et 250 ml de toluène. Après homogénéisation, le mélange est porté à 110°C, 26,7 g (0,06 mole) de P4S10 sont alors introduits progressivement et la réaction est poursuivie jusqu'à cessation du dégagement d'hydrogène sulfuré. Après filtration et évaporation du toluène, on obtient 267 g de produit ayant la composition suivante :

  • Ca = 14,4 % en masse
  • P = 2,76 % en masse
  • S = 5,5 % en masse
250 g of the calcium sulfonate used in Example 1 and 250 ml of toluene are introduced into a stirred reactor under a nitrogen blanket. After homogenization, the mixture is brought to 110 ° C., 26.7 g (0.06 mole) of P 4 S 10 are then introduced gradually and the reaction is continued until the evolution of hydrogen sulfide is stopped. After filtration and evaporation of the toluene, 267 g of product are obtained, having the following composition:
  • Ca = 14.4% by mass
  • P = 2.76% by mass
  • S = 5.5% by mass

Exemple 9 :Example 9:

On opère comme à l'exemple 8 ci-dessus après avoir procédé au préalable à un traitement avec 22,6 g (0,37 mole) d'acide orthoborique selon la technique décrite à l'exemple 2. Après les traitements habituels, on récupère 278 g de produit dont l'analyse est la suivante :

  • Ca = 13,9 % en masse
  • P = 2,53 % en masse
  • B = 1,42 % en masse
  • S = 2,9 % en masse
The procedure is as in Example 8 above after having previously treated with 22.6 g (0.37 mole) of orthoboric acid according to the technique described in Example 2. After the usual treatments, collects 278 g of product, the analysis of which is as follows:
  • Ca = 13.9% by mass
  • P = 2.53% by mass
  • B = 1.42% by mass
  • S = 2.9% by mass

Exemple 10 :Example 10:

Evaluation de la stabilité thermique.Assessment of thermal stability.

Le produit de l'exemple 5 est utilisé pourformuler une huile de transmissions manuelles 75W-80W conforme à la spécification PEUGEOT - CITROEN B71 2315 et ayant la composition suivante (Formulation A) :

Figure imgb0002
The product of Example 5 is used to formulate a manual transmission oil 75W-80W conforming to the PEUGEOT - CITROEN B71 2315 specification and having the following composition (Formulation A):
Figure imgb0002

® marque déposée® registered trademark

Le comportement en stabilité thermique de cette huile est comparé à celui d'un lubrifiant commercial renfermant un additif phosphosoufré classique (Formulation B) répondant à la même spécification, dans l'essai GFC T021 A90 destiné à vérifier la stabilité des lubrifiants de transmissions. L'essai est conduit à 150°C pendant 192 heures sous un débit d'air de 10 litres/heure.The behavior in thermal stability of this oil is compared to that of a commercial lubricant containing a conventional phosphosulfur additive (Formulation B) meeting the same specification, in test GFC T021 A90 intended to verify the stability of transmission lubricants. The test is carried out at 150 ° C for 192 hours under an air flow of 10 liters / hour.

Les produits insolubles en fin d'essai sont déterminés par la méthode GFC T022 A90. Les résultats suivants ont été obtenus :

Figure imgb0003
The insoluble products at the end of the test are determined by the GFC method T022 A90. The following results were obtained:
Figure imgb0003

Il apparaît que le lubrifiant formulé à partir du produit de l'exemple 5 présente une meilleure stabilité thermique que le lubrifiant commercial.It appears that the lubricant formulated from the product of Example 5 has better thermal stability than the commercial lubricant.

Exemple 11 :Example 11:

Evaluation des propriétés anticorrosives vis-à-vis du cuivre.Evaluation of anticorrosive properties with respect to copper.

Les essais de corrosion du cuivre sont effectuées selon la méthode AFNOR M 07-015 équivalente à la méthode ASTM D130, pendant 3 heures aux températures de 100, 121 et 150°C :

Figure imgb0004
Copper corrosion tests are carried out according to the AFNOR M 07-015 method equivalent to the ASTM D130 method, for 3 hours at temperatures of 100, 121 and 150 ° C:
Figure imgb0004

La corrosion du cuivre est moins prononcée avec les additifs contenant du bore, la différence étant particulièrement prononcée pour les essais effectués à 150°C.Copper corrosion is less pronounced with additives containing boron, the difference being particularly pronounced for tests carried out at 150 ° C.

Exemple 12 :Example 12:

Evaluation des propriétés extrême-pressionAssessment of extreme pressure properties

Les produits selon l'invention sont évalués pour leurs propriétés extrême-pression dans une huile lubrifiante. L'huile minérale utilisée est une 130 neutral de caractéristiques suivantes :

  • Viscosité cinématique à 40°C = 25,5 mm2/s
  • Viscosité cinématique à 100°C = 4,7 mm2/s
  • Index de viscosité = 101
  • Point d'écoulement = -15°C
  • Teneur en soufre = 0,46 % en masse
The products according to the invention are evaluated for their extreme pressure properties in a lubricating oil. The mineral oil used is a 130 neutral with the following characteristics:
  • Kinematic viscosity at 40 ° C = 25.5 mm 2 / s
  • Kinematic viscosity at 100 ° C = 4.7 mm 2 / s
  • Viscosity index = 101
  • Pour point = -15 ° C
  • Sulfur content = 0.46% by mass

Les additifs sont ajoutés à l'huile 130 neutral en concentration telle que la teneur en phosphore des mélanges soit identique et égale à 0,11 %.The additives are added to the neutral 130 oil in a concentration such that the phosphorus content of the mixtures is identical and equal to 0.11%.

Les essais sont effectués sur machine 4 billes selon la méthode PEUGEOT-RENAULT D55 1136, dans laquelle la charge de grippage est déterminée après des essais d'une minute. Les résultats sont présentés dans le tableau suivant.

Figure imgb0005
The tests are carried out on a 4-ball machine according to the PEUGEOT-RENAULT D55 1136 method, in which the seizure load is determined after one-minute tests. The results are presented in the following table.
Figure imgb0005

La présence de bore améliore sensiblement les propriétés antigrippage. Le meilleur résultat est obtenu avec le produit ayant la teneur en bore la plus élevée. La spécification PEUGEOT-CITROEN B71 2315 fixe une empreinte maximale des billes de 0,5 mm pour une charge de 1000 N. Le tableau ci-dessus montre que seuls les produits contenant du bore selon l'invention sont susceptibles d'atteindre ce niveau de performance.The presence of boron significantly improves the anti-seize properties. The best result is obtained with the product having the highest boron content. The PEUGEOT-CITROEN B71 2315 specification sets a maximum footprint of the balls of 0.5 mm for a load of 1000 N. The table above shows that only the products containing boron according to the invention are capable of reaching this level of performance.

Exemple 13 :Example 13:

Examen par résonance magnétique nucléaire du phosphore.Nuclear magnetic resonance examination of phosphorus.

Les produits des exemples 8 et 9 sont examinés, par RMN 31 P sur un appareil CXP 200 Brüker, en solution dans le benzène deutéré, à température ambiante et à une fréquence de 81 MHz.The products of Examples 8 and 9 are examined, by 31 P NMR on a Brüker CXP 200 apparatus, in solution in deuterated benzene, at ambient temperature and at a frequency of 81 MHz.

Le rapport P molaire/EB est identique pour les deux produits et égal à 0,125. Pour le sulfonate préalablement traité à l'acide orthoborique (exemple 9) le rapport B molaire/EB est égal à 0,2.The P molar / EB ratio is identical for the two products and equal to 0.125. For the sulfonate previously treated with orthoboric acid (Example 9) the molar B / EB ratio is equal to 0.2.

Les figures 1 A et 1 B représentent respectivement les spectres des produits des exemples 8 et 9.FIGS. 1 A and 1 B respectively represent the spectra of the products of Examples 8 and 9.

Bien qu'obtenus avec des produits en solution, l'allure générale des spectres rappelle celle obtenue en RMN du solide, ce qui confirme que dans ce type de produit le phosphore est bien localisé dans la micelle minérale. L'allure générale des spectres obtenus avec et sans bore est très différente. En présence de bore, on n'observe plus de bandes au-delà de +50 ppm, région qui semble correspondre à des composés phosphosoufrés ayant une teneur élevée en soufre.Although obtained with products in solution, the general appearance of the spectra recalls that obtained by NMR of the solid, which confirms that in this type of product the phosphorus is well localized in the mineral micelle. The general appearance of the spectra obtained with and without boron is very different. In the presence of boron, no more bands beyond +50 ppm are observed, a region which seems to correspond to phosphosulfur compounds having a high sulfur content.

Claims (14)

1. Produit collodal contenant du bore et du phosphore, caractérisé en ce qu'il est obtenu par un procédé qui comprend : (1) l'obtention d'un sulfonate alcalin ou alcalino-terreux surbasique boraté ; (2) la réaction sur ledit sulfonate surbasique boraté d'au moins un sulfure de phosphore ; et (3) la séparation du produit obtenu. 1. Collodal product containing boron and phosphorus, characterized in that it is obtained by a process which comprises: (1) obtaining an overbased borated alkaline or alkaline earth sulfonate; (2) reacting said borated overbased sulfonate with at least one phosphorus sulfide; and (3) separation of the product obtained. 2. Produit selon la revendication 1, caractérisé en ce que l'étape (1) est réalisée par mise en jeu d'au moins un composé acide renfermant du bore lors de la fabrication de sulfonate surbasique.2. Product according to claim 1, characterized in that step (1) is carried out by bringing into play at least one acidic compound containing boron during the manufacture of overbased sulfonate. 3. Produit selon la revendication 1, caractérisé en ce que l'étape (1), est réalisée par post-traitement d'un sulfonate surbasique par au moins un composé acide renfermant du bore.3. Product according to claim 1, characterized in that step (1) is carried out by post-treatment of an overbased sulfonate with at least one acidic compound containing boron. 4. Produit selon l'une des revendications 2 et 3, caractérisé et ce que ledit composé acide renfermant du bore est l'oxyde de bore, un acide borique ou un ester borique utilisé en présence d'eau.4. Product according to one of claims 2 and 3, characterized and that said acid compound containing boron is boron oxide, a boric acid or a boric ester used in the presence of water. 5. Produit selon l'une des revendications 2 à 4, caractérisé en ce que ledit sulfonate surbasique est un sulfonate de sodium ou de calcium surbasé par du carbonate de calcium ou de sodium et présente un TBN de 50 à 600.5. Product according to one of claims 2 to 4, characterized in that said overbased sulfonate is a sodium or calcium sulfonate overbased with calcium or sodium carbonate and has a TBN of 50 to 600. 6. Produit selon l'une des revendications 2 à 5, caractérisé en ce que dans l'étape (1) on opère sans solvant à une température de 100 à 175°C.6. Product according to one of claims 2 to 5, characterized in that in step (1) one operates without solvent at a temperature of 100 to 175 ° C. 7. Produit selon l'une des revendications 2 à 5, caractérisé en ce que dans l'étape (1) on opère dans un solvant protique à la température de reflux de celui-ci.7. Product according to one of claims 2 to 5, characterized in that in step (1) one operates in a protic solvent at the reflux temperature thereof. 8. Produit selon l'une des revendications 2 à 7, caractérisé en ce que dans l'étape (1) on utilise le composé acide renfermant du bore en une proportion molaire de 0,01/1 à 7/1 par rapport à l'équivalent basique du sulfonate surbasique.8. Product according to one of claims 2 to 7, characterized in that in step (1) the acid compound containing boron is used in a molar proportion of 0.01 / 1 to 7/1 relative to l basic equivalent of overbased sulfonate. 9. Produit selon l'une des revendications 1 à 8, caractérisé en ce que la réaction de l'étape (2) est effectuée sous une pression de 1 à 5 bars, à une tempérture de 60 à 200°C et avec une proportion molaire de sulfure de phosphore de 0,002/1 à 0,15/1 par rapport à l'équivalent basique du sulfonate surbasique.9. Product according to one of claims 1 to 8, characterized in that the reaction of step (2) is carried out under a pressure of 1 to 5 bars, at a temperature of 60 to 200 ° C and with a proportion molar of phosphorus sulfide from 0.002 / 1 to 0.15 / 1 relative to the basic equivalent of overbased sulfonate. 10. Produit selon l'une des revendications 1 à 9, caractérisé en ce que la réaction de l'étape (2) est effectuée dans un solvant hydrocarboné.10. Product according to one of claims 1 to 9, characterized in that the reaction of step (2) is carried out in a hydrocarbon solvent. 11. Produit selon l'une des revendications 1 à 10, caractérisé en ce que dans l'étape (3) on procède à une filtration et à l'élimination du ou des solvants.11. Product according to one of claims 1 to 10, characterized in that in step (3) one proceeds to a filtration and the elimination of the solvent (s). 12. Produit selon l'une des revendications 1 à 11, caractérisé en ce que, au cours de sa préparation on met en jeu du 2,5-dimercapto-1,3,4-thiadiazole ou un de ses dérivés, avant ou après l'étape (2), en une proportion molaire de 0,03 à 3 groupes dimercaptothiadiazole par atome- gramme de phosphore mis en jeu.12. Product according to one of claims 1 to 11, characterized in that, during its preparation, 2,5-dimercapto-1,3,4-thiadiazole or one of its derivatives is brought into play, before or after step (2), in a molar proportion of 0.03 to 3 dimercaptothiadiazole groups per gram atom of phosphorus involved. 13. Utilisation d'un produit selon l'une des revendication 1 à 12 comme additif pour huile ou graisse lubrifiante.13. Use of a product according to one of claims 1 to 12 as an additive for oil or lubricating grease. 14. Utilisation selon la revendication 13 dans laquelle ledit produit est incorporé à l'huile lubrifiante ou à la graisse à une concentration de 0,1 à 25 % en masse.14. Use according to claim 13 wherein said product is incorporated into the lubricating oil or grease at a concentration of 0.1 to 25% by mass.
EP92402594A 1991-09-30 1992-09-21 Colloidal products containing boron, sulphur and phosphorus, their preparation and their use as additives for lubricants Expired - Lifetime EP0536020B1 (en)

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EP0598646A1 (en) * 1992-11-18 1994-05-25 Institut Francais Du Petrole Colloidal products containing sulphur und/or phosphorus, and/or boron, their preparation and their use as additives for lubricants
EP0598645A1 (en) * 1992-11-18 1994-05-25 Institut Francais Du Petrole Colloidal products containing calcium, and/or magnesium as also boron and/or phosphorus, and/or sulphur, their preparation and their application as additives for lubricants
EP0639634A1 (en) * 1993-08-18 1995-02-22 Institut Français du Pétrole Colloidal products containing calcium and/or magnesium as well as sulfur and nitrogen, their preparation and their use, especially as additives for lubricants
FR2716891A1 (en) * 1994-03-03 1995-09-08 Inst Francais Du Petrole New colloidal prods. useful as anti-wear and extreme pressure additives in oil and grease lubricants
WO2003038018A1 (en) * 2001-11-02 2003-05-08 Nippon Oil Corporation Transmission fluid composition for automobile

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US7981846B2 (en) * 2005-11-30 2011-07-19 Chevron Oronite Company Llc Lubricating oil composition with improved emission compatibility
US20080300154A1 (en) 2007-05-30 2008-12-04 Chevron Oronite Company Llc Lubricating oil with enhanced protection against wear and corrosion
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EP0598646A1 (en) * 1992-11-18 1994-05-25 Institut Francais Du Petrole Colloidal products containing sulphur und/or phosphorus, and/or boron, their preparation and their use as additives for lubricants
EP0598645A1 (en) * 1992-11-18 1994-05-25 Institut Francais Du Petrole Colloidal products containing calcium, and/or magnesium as also boron and/or phosphorus, and/or sulphur, their preparation and their application as additives for lubricants
US5468399A (en) * 1992-11-18 1995-11-21 Institut Francais Du Petrole Colloidal products containing sulfur and/or phosphorus and/or boron, their preparation and their utilization as additives for lubricants
US5470495A (en) * 1992-11-18 1995-11-28 Institut Francais Du Petrole Colloidal products containing calcium and/or magnesium, as well as boron and/or phosphorus and/or sulfur, their preparation and their utilization as additives for lubricants
EP0639634A1 (en) * 1993-08-18 1995-02-22 Institut Français du Pétrole Colloidal products containing calcium and/or magnesium as well as sulfur and nitrogen, their preparation and their use, especially as additives for lubricants
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US5462682A (en) * 1993-08-18 1995-10-31 Institut Francais Du Petrole Colloidal products containing calcium and/or magnesium, as well as sulfur and nitrogen, their preparation and their use particularly as additives in lubricating oils
FR2716891A1 (en) * 1994-03-03 1995-09-08 Inst Francais Du Petrole New colloidal prods. useful as anti-wear and extreme pressure additives in oil and grease lubricants
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US5696062A (en) * 1994-03-03 1997-12-09 Institut Francais Du Petrole Colloidal products containing calcium barium and/or magnesium also bismuth modified by the action of carboxylic acids containing sulphur and optionally nitrogen
WO2003038018A1 (en) * 2001-11-02 2003-05-08 Nippon Oil Corporation Transmission fluid composition for automobile

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