EP0522009A1 - Procede pour preparer des esters de cellulose - Google Patents
Procede pour preparer des esters de celluloseInfo
- Publication number
- EP0522009A1 EP0522009A1 EP19910907133 EP91907133A EP0522009A1 EP 0522009 A1 EP0522009 A1 EP 0522009A1 EP 19910907133 EP19910907133 EP 19910907133 EP 91907133 A EP91907133 A EP 91907133A EP 0522009 A1 EP0522009 A1 EP 0522009A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- anhydride
- cellulose
- amount
- component
- mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 229920002678 cellulose Polymers 0.000 title claims abstract description 176
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- QAEDZJGFFMLHHQ-UHFFFAOYSA-N trifluoroacetic anhydride Chemical compound FC(F)(F)C(=O)OC(=O)C(F)(F)F QAEDZJGFFMLHHQ-UHFFFAOYSA-N 0.000 claims abstract description 132
- 239000001913 cellulose Substances 0.000 claims abstract description 104
- 238000006467 substitution reaction Methods 0.000 claims abstract description 55
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 claims abstract description 38
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 37
- 230000007062 hydrolysis Effects 0.000 claims abstract description 28
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 28
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 claims description 103
- 238000000034 method Methods 0.000 claims description 97
- 230000008569 process Effects 0.000 claims description 91
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 85
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 79
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 60
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 45
- 238000006243 chemical reaction Methods 0.000 claims description 45
- 239000002904 solvent Substances 0.000 claims description 35
- 125000002252 acyl group Chemical group 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 28
- -1 acyl anhydride Chemical class 0.000 claims description 25
- 229920000642 polymer Polymers 0.000 claims description 23
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 22
- 125000004432 carbon atom Chemical group C* 0.000 claims description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 16
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 229920002301 cellulose acetate Polymers 0.000 claims description 12
- 238000001694 spray drying Methods 0.000 claims description 12
- YHASWHZGWUONAO-UHFFFAOYSA-N butanoyl butanoate Chemical compound CCCC(=O)OC(=O)CCC YHASWHZGWUONAO-UHFFFAOYSA-N 0.000 claims description 11
- 238000004821 distillation Methods 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 10
- PKHMTIRCAFTBDS-UHFFFAOYSA-N hexanoyl hexanoate Chemical compound CCCCCC(=O)OC(=O)CCCCC PKHMTIRCAFTBDS-UHFFFAOYSA-N 0.000 claims description 9
- 239000007858 starting material Substances 0.000 claims description 9
- NOGFHTGYPKWWRX-UHFFFAOYSA-N 2,2,6,6-tetramethyloxan-4-one Chemical compound CC1(C)CC(=O)CC(C)(C)O1 NOGFHTGYPKWWRX-UHFFFAOYSA-N 0.000 claims description 8
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 125000003107 substituted aryl group Chemical group 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 230000001376 precipitating effect Effects 0.000 claims description 6
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 5
- 230000003381 solubilizing effect Effects 0.000 claims description 5
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 claims description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- LSACYLWPPQLVSM-UHFFFAOYSA-N isobutyric acid anhydride Chemical compound CC(C)C(=O)OC(=O)C(C)C LSACYLWPPQLVSM-UHFFFAOYSA-N 0.000 claims description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 4
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 claims description 2
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 claims description 2
- PGZVFRAEAAXREB-UHFFFAOYSA-N 2,2-dimethylpropanoyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC(=O)C(C)(C)C PGZVFRAEAAXREB-UHFFFAOYSA-N 0.000 claims 3
- PBBAFLCORNAZCD-UHFFFAOYSA-N nonanoyl nonanoate Chemical compound CCCCCCCCC(=O)OC(=O)CCCCCCCC PBBAFLCORNAZCD-UHFFFAOYSA-N 0.000 claims 3
- DUCKXCGALKOSJF-UHFFFAOYSA-N pentanoyl pentanoate Chemical compound CCCCC(=O)OC(=O)CCCC DUCKXCGALKOSJF-UHFFFAOYSA-N 0.000 claims 3
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 claims 2
- 150000005691 triesters Chemical class 0.000 abstract description 20
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 61
- 238000010561 standard procedure Methods 0.000 description 30
- 239000003153 chemical reaction reagent Substances 0.000 description 26
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 25
- 238000005227 gel permeation chromatography Methods 0.000 description 25
- 239000004793 Polystyrene Substances 0.000 description 24
- 229920002223 polystyrene Polymers 0.000 description 24
- 238000005160 1H NMR spectroscopy Methods 0.000 description 21
- 238000004458 analytical method Methods 0.000 description 20
- 230000032050 esterification Effects 0.000 description 18
- 238000005886 esterification reaction Methods 0.000 description 18
- 229920002284 Cellulose triacetate Polymers 0.000 description 17
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 17
- 229920001747 Cellulose diacetate Polymers 0.000 description 13
- 150000002148 esters Chemical class 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 125000001589 carboacyl group Chemical group 0.000 description 7
- 230000035484 reaction time Effects 0.000 description 7
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000002955 isolation Methods 0.000 description 5
- MEFKFJOEVLUFAY-UHFFFAOYSA-N (2,2,2-trichloroacetyl) 2,2,2-trichloroacetate Chemical compound ClC(Cl)(Cl)C(=O)OC(=O)C(Cl)(Cl)Cl MEFKFJOEVLUFAY-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 4
- 125000003435 aroyl group Chemical group 0.000 description 4
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 4
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 4
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- TWNIBLMWSKIRAT-VFUOTHLCSA-N levoglucosan Chemical group O[C@@H]1[C@@H](O)[C@H](O)[C@H]2CO[C@@H]1O2 TWNIBLMWSKIRAT-VFUOTHLCSA-N 0.000 description 3
- 235000019260 propionic acid Nutrition 0.000 description 3
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 3
- 239000012429 reaction media Substances 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- 240000008564 Boehmeria nivea Species 0.000 description 2
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 2
- 230000000397 acetylating effect Effects 0.000 description 2
- 230000010933 acylation Effects 0.000 description 2
- 238000005917 acylation reaction Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid group Chemical group C(CCCCC)(=O)O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 2
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010907 mechanical stirring Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- FHUREZLIELEZJQ-UHFFFAOYSA-N 2,2-dimethylpropanoyl 2,2-dimethylpropanoate;pentanoyl pentanoate Chemical compound CCCCC(=O)OC(=O)CCCC.CC(C)(C)C(=O)OC(=O)C(C)(C)C FHUREZLIELEZJQ-UHFFFAOYSA-N 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 230000021736 acetylation Effects 0.000 description 1
- 238000006640 acetylation reaction Methods 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 125000005041 acyloxyalkyl group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- GONOPSZTUGRENK-UHFFFAOYSA-N benzyl(trichloro)silane Chemical compound Cl[Si](Cl)(Cl)CC1=CC=CC=C1 GONOPSZTUGRENK-UHFFFAOYSA-N 0.000 description 1
- 125000001246 bromo group Chemical group Br* 0.000 description 1
- 150000004648 butanoic acid derivatives Chemical class 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 229920006218 cellulose propionate Polymers 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical class OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B3/00—Preparation of cellulose esters of organic acids
- C08B3/16—Preparation of mixed organic cellulose esters, e.g. cellulose aceto-formate or cellulose aceto-propionate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B11/00—Preparation of cellulose ethers
- C08B11/02—Alkyl or cycloalkyl ethers
- C08B11/04—Alkyl or cycloalkyl ethers with substituted hydrocarbon radicals
- C08B11/08—Alkyl or cycloalkyl ethers with substituted hydrocarbon radicals with hydroxylated hydrocarbon radicals; Esters, ethers, or acetals thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B3/00—Preparation of cellulose esters of organic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B3/00—Preparation of cellulose esters of organic acids
- C08B3/06—Cellulose acetate, e.g. mono-acetate, di-acetate or tri-acetate
Definitions
- This invention relates to preparation of cellulose esters by utilization of trifluoroacetic anhydride as an impelling agent in combination with certain acyl
- Cellulose triesters with a degree of substitution (DS) of about 3 can be prepared as well as cellulose esters with a DS of less than about 3.
- Cellulose esters are of great commercial interest. Cellulose acetates, for example, are used in cigarette filters and as photographic film base. Other cellulose esters, e.g., cellulose propionates, cellulose
- Tedder J. Chem. Soc. 1949, 2976-2979 have disclosed the use of trifluoroacetic anhydride (TFAA) as an impelling reagent in the acetylation of cellulose and amylose with acetic acid.
- TFAA trifluoroacetic anhydride
- Tedder J. Chem. Soc. 1949, 2976-2979 have disclosed the use of trifluoroacetic anhydride (TFAA) as an impelling reagent in the acetylation of cellulose and amylose with acetic acid.
- TFAA trifluoroacetic anhydride
- the present invention is directed to a process for preparing a cellulose ester having a degree of substitution of about 3 comprising:
- each of R and R 1 is, independently, H, a straight chain alkyl, a branched alkyl, aryl, or substituted aryl,
- the cellulose triester formed by the above- described process is subjected to a second step
- Another aspect of the present invention provides a process for directly preparing cellulose esters with a DS less than about 3.
- This process (alternatively referred to herein as the "direct process") can be described as a process for preparing a cellulose ester having a degree of substitution of less than about 3 comprising:
- each of R and R 1 is, independently, H, a straight chain alkyl, a branched alkyl, aryl or substituted aryl, and
- Example 23 Figure 3 - The 400 MHz proton NMR spectrum of the methyl acetyl region of the cellulose diacetate obtained after treating the cellulose diacetate as shown in
- R 2 , R 3 , and R 4 are selected independently from the group consisting of: hydrogen, straight chain alkanoyl, branched alkanoyl, aroyl, heteroaroyl,
- acyloxy-(straight chain alkanoyl, branched alkanoyl, aroyl, heteroaroyl) alkyl ether or acyloxy-(straight chain alkanoyl, branched alkanoyl, aroyl, heteroaroyl) aroyl ether.
- the alkanoyl, aroyl, heteroaroyl, acyloxy alkyl ether, and acyloxy aroyl ether moieties typically contain up to 20 carbon atoms.
- the cellulose polymer used as a starting material for preparing the cellulose triester can be cellulose, a secondary cellulose ester, a cellulose hydroxy ether, a cellulose hydroxy alkyl ether, or a mixture thereof.
- Examples of secondary cellulose esters include cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate, and are described in U.S. Patent 1,984,147.
- Examples of cellulose hydroxy ethers include hydroxypropyl cellulose, hydroxyethyl cellulose, and hydroxypropylmethyl cellulose, and are described in U.S. Patent 3,278,520. Typical cellulose hydroxy alkyl ethers are also described in U.S. Patent 3,278,520.
- the product cellulose esters produced by the process (es) of the present invention have at least 2 anhydroglucose rings and typically have between 2 and 5,000 anhydroglucose rings; also, such polymers typically have an inherent viscosity (I.V.) of about 0.2 to about 3.0
- deciliters/gram as measured at a temperature of 25°C for a 0.25 gram sample in 100 ml of a 60/40 by weight solution of phenol/tetrachloroethane.
- the DS of the cellulose polymer starting material for the triesterification process is preferably 0 to about 2.9.
- the theoretical maximum DS for a cellulose ester is 3.
- the maximum DS will vary experimentally, for example an error of plus or minus 3 percent is common.
- this analytical error will be taken into account as well as minor actual deviations in the DS of the
- acyl anhydride useful in the processes of the present invention is of the formula
- each of R and R 1 is, independently, hydrogen, a straight chain alkyl, a branched chain alkyl, aryl or substituted aryl.
- typical straight chain alkyl groups contain 1 to 20 carbon atoms
- typical branched chain alkyl groups have 3 to 20 carbon atoms
- typical aryl groups have 6 to 12 carbon atoms.
- Substituted aryl groups are typically substituted with 1, 2 or 3 substituents such as lower alkyl (i.e., alkyl groups having 1 to 3 carbon atoms), halo (i.e., F, Br, Cl or I), and lower alkoxy (i.e., alkoxy groups having 1 to 3 carbon atoms).
- the acyl anhydride is symmetrical, i.e., that R and R 1 are the same.
- Suitable acyl anhydrides useful in the present invention include, but are not limited to, acetic anhydride, propionic anhydride, isobutyric anhydride, butyric anhydride, trimethylacetic anhydride valeric anhydride, hexanoic anhydride, nonanoic
- acyl anhydrides are acetic anhydride, propionic anhydride, butyric anhydride, hexanoic
- the trifluoroacetic anhydride (or TFAA) in the processes of the present invention is referred to herein as an "impelling agent" because it is not consumed but still promotes ester formation.
- the amount of component (b) (i.e., the TFAA) is preferably about 0.076 to 2.3 equivalents per hydroxyl, more preferably about 0.5 to about 1 equivalent per hydroxyl; and the amount of component (c) is at least 1 equivalent per hydroxyl.
- Conditions suitable for the formation of cellulose esters can vary widely. However, for preparing the cellulose triester, temperature typically varies from about 20 to about 60°C, preferably about 50 to about 60°C. Those skilled in the art readily recognize that contact times and cellulose morphology are interdependent. For example, while the contact time may extend up to 88 hours when acetylating ramie cellulose, the contact time will fall within the range of 1 to 10 hours when acetylating wood pulp. Accordingly, a broad contact time for the triesterification process of the invention is about 1 to about 90 hours, and a preferred contact time is about 1 to about 10 hours.
- acylation of a dried wood pulp with acetic anhydride may require a contact time of about 6.5 hours.
- Acylation of the same wood pulp under otherwise similar reaction conditions with hexanoic anhydride can require a contact time of about 65 hours.
- anhydride used in the reaction will be interdependent. For example, acetylation of a given wood pulp using 0.76 eq of TFAA per hydroxyl may require about 1 hour to achieve complete esterification whereas, when 0.076 eq of TFAA per hydroxyl is utilized, about 168 hours may be required to achieve complete esterification.
- equivalents of TFAA per hydroxyl is 1.0 to 0.5.
- said solvent is typically a carboxylic acid having 1 to 20 carbon atoms, dimethylformamide, dimethylsulfoxide, or a mixture thereof; however, excess acyl anhydride can be used as solvent.
- the carboxylic acid can optionally be substituted with halogen atoms such as F, Br, and Cl; an example of such a substituted carboxylic acid is trifluoroacetic acid.
- Preferred is a carboxylic acid, especially the particular carboxylic acid corresponding to the acyl anhydride(s) employed, or, in the case of mixed esters, corresponding to the least reactive acyl anhydride.
- the acid can contribute to the reaction (i.e., act as a reactant) if the particular carboxylic acid used has a corresponding anhydride that is more reactive than the acyl anhydride employed as reactant (c).
- the reactive hydrolysis solvent for the hydrolysis step is typically a polar solvent such as an n-alkanol having 1 to 4 carbon atoms, water, a branched chain alkanol having 3 to 4 carbon atoms, an aromatic alcohol having 6 to 12 carbon atoms, and a mixture thereof.
- a polar solvent such as an n-alkanol having 1 to 4 carbon atoms, water, a branched chain alkanol having 3 to 4 carbon atoms, an aromatic alcohol having 6 to 12 carbon atoms, and a mixture thereof.
- Preferred reactive hydrolysis solvents include methanol, ethanol, n-propanol, n-butanol, isopropyl alcohol, benzyl alcohol, water, or a mixture thereof; most preferred are methanol, water, or a mixture thereof
- the amount of reactive hydrolysis solvent is from about 1 volume % to that amount which results in the desired product precipitating from solution. It is more
- the amount of reactive hydrolysis solvent is from about 5 to about 15 volume %.
- Preferred reaction conditions for the hydrolysis step include a temperature of about 20°C to about 70°C and a reaction time of about 0.5 to about 100 hours. More preferred are a temperature of about 50°C to about 60°C and a reaction time of about 0.5 to about 44 hours.
- the cellulose triester formed by the triesterification process can be isolated and/or purified by conventional means known in the art such as by
- the cellulose triester can be hydrolyzed directly in the reaction medium without the need for any special purification or isolation steps.
- the desired cellulose ester can be isolated and purified by conventional means known in the art such as by a nonsolvent precipitation, distillation, or by spray drying.
- trifluoroacetic acid as well as TFAA, is present in the reaction medium after the desired product is formed.
- the trifluoroacetic acid can be formed, for example, by reaction of TFAA with residual water present in the cellulose polymer starting material or by means of a transesterification mechanism in the conversion of the cellulose polymer to a cellulose ester. Therefore, it is also preferable to isolate
- hydrolysis step Such isolation can be accomplished by distillation or by use of a spray drying process.
- the direct process of the present invention can include the additional step of isolating, after reaction, TFAA, trifluoroacetic acid, or a mixture thereof, by distillation or by a spray drying process. Also the direct process of the
- inventions can include the additional step of isolating, after reaction, the desired product by the addition of a precipitating amount of a nonsolvent, by distillation, or by spray drying.
- Typical nonsolvents for the desired product (s) include water, an n-alkanol having 1 to 4 carbon atoms, a branched alkanol having 3-4 carbon atoms, or a mixture thereof.
- the desired cellulose ester product (which is typically acetone insoluble) can optionally be dissolved in a carboxylic acid corresponding to an acyl group bonded to the cellulose polymer (e.g., acetic acid corresponding to acetyl) wherein the carboxylic acid contains sufficient H 2 SO 4 (e.g., at least about 0.05 weight %, preferably about 0.1 weight % ) to promote migration of the bonded acyl group so that a cellulose ester is obtained which is substantially acetone soluble.
- This acetone soluble product can then be optionally processed by the
- the amount of component (b) is about 0.07 to about 2.3 equivalents per hydroxyl; the amount of component (c) is about 0.07 to about 1.0 equivalents per hydroxyl; and the amount of component (d) is about 5 to about 10 parts dry cellulose.
- the DS of the cellulose polymer starting material for the direct process is less than about 2.85, more preferably less than about 2.5.
- the most preferred cellulose polymer starting material for the direct process is cellulose.
- Typical desired products produced by either the hydrolysis step or the direct process have a DS of about 0.5 to about 2.85, more typically about 1.75 to about 2.85.
- the solvents and other conditions for the direct process are about the same as can be used for the triesterification process.
- the materials employed were loaded into a flask equipped for mechanical stirring.
- the reactor was then heated to 50 to 60°C.
- the reaction mixture was stirred until a clear solution was obtained which is the indicated reaction time for the triesters.
- the reaction mixture was filtered before the products were isolated by the addition of a non-solvent.
- the impelling reagent, the carboxylic acid, and the anhydride can be recovered from the reaction mixture before precipitation or from the filtrate following precipitation by distillation
- the impelling reagent, the carboxylic acid, the acid anhydride, and the product ester can be isolated by spray drying techniques familiar to those skilled in the art. The results in the examples
- the products were typically characterized by proton NMR spe ⁇ troscopy, intrinsic viscosity, gel permeation chromatography, differential scanning
- This example differs from the standard procedure in the following way: Acetic anhydride was omitted and enough acetic acid was employed so that the total solid/liquid ratio remained the same relative to
- Trichloroacetic anhydride (TCAA) was substituted for trifluoroacetic anhydride.
- the materials employed (60 g of cellulose, 0.76 eq of TFAA, 2.1 eq of AC 2 O, and 360 g of AcOH) were loaded into a flask equipped for mechanical stirring. The reactor was then heated to 55°C and the reaction mixture was stirred until a clear solution was obtained (2.5 h). An aliquot was removed before adding 700 g of AcOH and 208.5 g of water to the homogeneous solution. The reaction was stirred at 50°C with aliquots being removed at the following indicated times. All aliquots were processed by the standard procedure and analyzed by the standard methods.
- cellulose acetate is acetone soluble and has the same acetyl distribution as conventional acetone soluble CDA (see Figures 2 and 3).
- TFAA promotes the synthesis of cellulose acetate propionates with a degree of substitution of less than three from cellulose.
- this example also demonstrates that high molecular weight, high hydroxyl mixed cellulose esters can be obtained.
- TFAA promotes the synthesis of cellulose acetate butyrates with a degree of substitution of less than three from cellulose.
- this example also demonstrates that high molecular weight, high hydroxyl mixed cellulose esters can be obtained.
- This example differs from the standard procedure in that a reactive solvent was added to the homogeneous reaction mixture at the triester stage to promote hydrolysis of the triester to a cellulose acetate with a degree of substitution of less than three.
- TFAA promotes the synthesis of cellulose acetates with a degree of substitution less than three from cellulose. Furthermore, this example also demonstrates that high molecular weight, high hydroxyl cellulose acetates can be
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Abstract
L'invention concerne un procédé pour préparer des esters de cellulose en utilisant un anhydride acylique et un anhydride trifluoroacétique en tant qu'agent agitateur. L'invention comprend la formation d'un triester de cellulose suivi ou non d'une phase d'hydrolyse. En outre, on peut préparer directement un ester de cellulose ayant un degré de substitution pratiquement inférieur à 3, en utilisant, en plus, un acide trifluoroacétique.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US49518690A | 1990-03-19 | 1990-03-19 | |
| US495186 | 1990-03-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0522009A1 true EP0522009A1 (fr) | 1993-01-13 |
Family
ID=23967619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19910907133 Ceased EP0522009A1 (fr) | 1990-03-19 | 1991-03-13 | Procede pour preparer des esters de cellulose |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0522009A1 (fr) |
| JP (1) | JPH05506046A (fr) |
| CA (1) | CA2070390C (fr) |
| WO (1) | WO1991014709A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110506061A (zh) * | 2017-03-29 | 2019-11-26 | 伊士曼化工公司 | 区域选择性取代的纤维素酯 |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2186784C2 (ru) * | 2000-05-25 | 2002-08-10 | Алтайский государственный технический университет им. И.И.Ползунова | Способ получения сложного эфира целлюлозы |
| CN104277122B (zh) * | 2013-07-11 | 2016-08-10 | 南通醋酸纤维有限公司 | 溶于丙酮的纤维素酯的直接合成方法及其产品 |
| CN105199001B (zh) * | 2014-06-19 | 2019-01-01 | 南通醋酸纤维有限公司 | 一种纤维素长链脂肪酸酯或长短链混合酸酯的制备方法 |
| ES2677547T3 (es) * | 2015-03-05 | 2018-08-03 | Lanxess Deutschland Gmbh | Preparaciones de éster de celulosa ignífugas |
| KR102158917B1 (ko) * | 2017-12-04 | 2020-09-22 | 주식회사 엘지화학 | 기체 분리막 활성층 형성용 조성물의 제조방법, 이에 의해 제조된 기체 분리막 활성층 형성용 조성물, 기체 분리막의 제조방법 및 기체 분리막 |
| FR3136465A1 (fr) * | 2022-06-14 | 2023-12-15 | Université De Lorraine | Procédé de préparation d’un matériau cellulosique thermoplastique |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2581565A (en) * | 1952-01-08 | Cellulose vestoees | ||
| US2629716A (en) * | 1948-07-07 | 1953-02-24 | Du Pont | Preparation and hydrolysis of esters |
| JPS6017441B2 (ja) * | 1981-07-10 | 1985-05-02 | ダイセル化学工業株式会社 | 新規なセルロ−スアセテ−トの製造方法 |
-
1991
- 1991-03-13 EP EP19910907133 patent/EP0522009A1/fr not_active Ceased
- 1991-03-13 CA CA 2070390 patent/CA2070390C/fr not_active Expired - Fee Related
- 1991-03-13 JP JP91507216A patent/JPH05506046A/ja active Pending
- 1991-03-13 WO PCT/US1991/001667 patent/WO1991014709A1/fr not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9114709A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110506061A (zh) * | 2017-03-29 | 2019-11-26 | 伊士曼化工公司 | 区域选择性取代的纤维素酯 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1991014709A1 (fr) | 1991-10-03 |
| CA2070390C (fr) | 1999-03-30 |
| CA2070390A1 (fr) | 1991-09-20 |
| JPH05506046A (ja) | 1993-09-02 |
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