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EP0581204A1 - Heat-resistant material - Google Patents

Heat-resistant material Download PDF

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Publication number
EP0581204A1
EP0581204A1 EP93111790A EP93111790A EP0581204A1 EP 0581204 A1 EP0581204 A1 EP 0581204A1 EP 93111790 A EP93111790 A EP 93111790A EP 93111790 A EP93111790 A EP 93111790A EP 0581204 A1 EP0581204 A1 EP 0581204A1
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EP
European Patent Office
Prior art keywords
resistant material
material according
highly heat
content
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP93111790A
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German (de)
French (fr)
Inventor
Lorenz Dr. Singheiser
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ABB Patent GmbH
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ABB Patent GmbH
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Publication date
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Publication of EP0581204A1 publication Critical patent/EP0581204A1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2201/00Metals
    • F05C2201/02Light metals
    • F05C2201/021Aluminium

Definitions

  • the invention relates to a multi-phase, heat-resistant material made of an alloy based on an intermetallic compound of the ⁇ -TiAl type, in particular for use in heat engines, such as internal combustion engines, gas turbines and aircraft engines.
  • thermal engines are increasingly aimed at higher outputs with the same size as possible, whereby the heat load of the individual components increases continuously, so that the materials used are increasingly demanding better heat resistance and strength.
  • alloys based on an intermetallic compound of the type ⁇ -TiAl have found increasing interest for such use in heat engines because of the high melting point and low density.
  • Numerous developments are concerned with trying to improve the mechanical properties of these high-temperature materials.
  • the resistance to corrosion attack at which high operating temperatures play a special role e.g. B. the resistance to the attack of hot combustion gases, gaseous chlorides and sulfur dioxide.
  • the alloying of silicon and niobium leads to the formation of a two-phase structure which, compared to the ⁇ -TiAl base alloy, has a significant improvement in the mechanical heat resistance and the creep rupture strength.
  • dense protective oxide layers is of particular importance for the titanium aluminides, since they prevent the penetration of oxygen and nitrogen into the core matrix and thus prevent their embrittlement.
  • reactive elements such as. As yttrium, hafnium, erbium and lanthanum and other rare earths or combinations of these elements can be provided.
  • these oxides and nitrides are thermodynamically much more stable than those of titanium; on the other hand, these elements simultaneously increase the oxidation resistance of the specified intermetallic compounds.
  • the production and processing of the high-temperature material according to the invention does not present any particular difficulties, but can be carried out by the customary methods, as are used in such materials.
  • a further improvement of the invention provides for the high-temperature material according to the invention to be produced by mechanical alloying with the addition of oxides of the aforementioned reactive elements in order to obtain particularly heat-resistant intermetallic compounds in this way.
  • the addition of boron (0.05 to 5 at%) or carbon or nitrogen (0.05 to 1 at%) or combinations of these elements is provided in order to further improve the mechanical properties and a to achieve fine-grained structure. This is achieved in that stable borides, carbides and nitrides or carbonitrides are formed by the additions of boron, carbon and nitrogen mentioned.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention relates to a multi-phase heat-resistant material based on an inter-metallic alloy of the type gamma -TiAl, which is intended in particular for use in heat engines such as combustion engines, gas turbines, aircraft engines, having an aluminium content from 30 to 40 atom-% and a silicon content from 0.1 to 20 atom-% and a niobium content from 0.1 to 15 atom-%, the remainder being titanium.

Description

Die Erfindung betrifft einen mehrphasigen hochwarmfesten Werkstoff aus einer Legierung auf der Basis einer intermetallischen Verbindung vom Typ γ-TiAl, insbesondere für den Einsatz in Wärmekraftmaschinen, wie Verbrennungsmotoren, Gasturbinen, Flugtriebwerken.The invention relates to a multi-phase, heat-resistant material made of an alloy based on an intermetallic compound of the γ-TiAl type, in particular for use in heat engines, such as internal combustion engines, gas turbines and aircraft engines.

Die Entwicklung der Wärmekraftmaschinen zielt in verstärktem Maße auf höhere Leistungen bei möglichst gleichbleibender Baugröße ab, wodurch sich die Wärmebelastung der einzelnen Komponenten stetig erhöht, so daß von den eingesetzten Werkstoffen in zunehmenden Maße bessere Wärmebeständigkeit als auch Festigkeit gefordert werden.The development of thermal engines is increasingly aimed at higher outputs with the same size as possible, whereby the heat load of the individual components increases continuously, so that the materials used are increasingly demanding better heat resistance and strength.

Neben zahlreichen Entwicklungen auf dem Werkstoffgebiet, z. B. Nickelbasislegierungen, haben insbesondere Legierungen auf der Basis einer intermetallischen Verbindung vom Typ γ-TiAl wegen des hohen Schmelzpunktes bei gleichzeitig geringer Dichte zunehmend Interesse gefunden für einen derartigen Einsatz in Wärmekraftmaschinen. Zahlreiche Entwicklungen befassen sich mit dem Versuch, die mechanischen Eigenschaften dieser Hochtemperaturwerkstoffe zu verbessern. Dabei spielt neben der Verbesserung der mechanischen Eigenschaften insbesondere die Beständigkeit gegen den Korrosionsangriff bei denen hohen Einsatztemperaturen eine besondere Rolle, z. B. die Beständigkeit gegenüber dem Angriff heißer Verbrennungsgase, gasförmiger Chloride sowie von Schwefeldioxid.In addition to numerous developments in the field of materials, e.g. As nickel-based alloys, alloys based on an intermetallic compound of the type γ-TiAl have found increasing interest for such use in heat engines because of the high melting point and low density. Numerous developments are concerned with trying to improve the mechanical properties of these high-temperature materials. In addition to improving the mechanical Properties in particular the resistance to corrosion attack at which high operating temperatures play a special role, e.g. B. the resistance to the attack of hot combustion gases, gaseous chlorides and sulfur dioxide.

Darüberhinaus wird bei tieferen Temperaturen die Lebensdauer durch kondensierte Alkali- und Erdalkalisulfate begrenzt, wodurch eine Ausnutzung des an sich vorhandenen Festigkeitspotentials dieser Werkstoffe verhindert ist, das heißt die an sich von der Hochwarmfestigkeit her gesehen erreichbare Einsatztemperatur wird aufgrund der beschränkten Oxidationsbeständigkeit reduziert.In addition, at lower temperatures the service life is limited by condensed alkali and alkaline earth metal sulfates, which prevents utilization of the inherent strength potential of these materials, i.e. the operating temperature that can be achieved in terms of high heat resistance is reduced due to the limited resistance to oxidation.

Es ist hinlänglich bekannt, daß die Oxidationsbeständigkeit der binären Titan-Aluminiumverbindungen völlig unzureichend ist für die zuvor erwähnten Anwendungsfälle, da die Oxidationsgeschwindigkeit um mehrere Zehnerpotenzen über der von heute verwendeten Superlegierungen liegt und ihre Oxidschichten eine geringe Haftfestigkeit besitzen, was zu einem stetigen Korrosionsabtrag führt. Es ist bekannt, daß Verbindungen auf Titan-Aluminidbasis mit nennenswerten Gehalten an Chrom und Vanadin zwar bei Temperaturen oberhalb von 900°C gute Oxidationsbeständigkeit aufweisen, die vergleichbar ist mit der von heute verwendeten Superlegierungen, aber bei tieferen Temperaturen ein völlig unzureichendes Oxidationsverhalten zeigen, vergleichbar mit dem von binären Titan-Aluminiden, z. B. γ-TiAl.It is well known that the oxidation resistance of the binary titanium-aluminum compounds is completely inadequate for the previously mentioned applications, since the rate of oxidation is several orders of magnitude higher than the superalloys used today and their oxide layers have a low adhesive strength, which leads to a constant corrosion removal. It is known that titanium-aluminide-based compounds with significant chromium and vanadium contents have good oxidation resistance at temperatures above 900 ° C, which is comparable to that of the superalloys used today, but show completely inadequate oxidation behavior at lower temperatures with that of binary titanium aluminides, e.g. B. γ-TiAl.

In gleicher Weise sind die mechanischen Eigenschaften dieser Verbindungen für technische Anwendungen völlig unzureichend. Bei niedrigen Temperaturen haben sie praktisch keine Duktilität, bei höheren Temperaturen weisen sie eine unzureichende Kriechbeständigkeit bzw. Zeitstandfestigkeit auf.In the same way, the mechanical properties of these connections are completely inadequate for technical applications. At low temperatures they have practically no ductility, at higher temperatures they have insufficient creep resistance or creep rupture strength.

Ausgehend von diesem Stand der Technik ist es daher Aufgabe der Erfindung einen Hochtemperaturwerkstoff der eingangs genannten Art zu schaffen, der sowohl über die gewünschten mechanischen Eigenschaften verfügt als auch die erforderliche Korrosionsbeständigkeit aufweist.Starting from this prior art, it is therefore an object of the invention to provide a high-temperature material to create mentioned type, which has both the desired mechanical properties and has the required corrosion resistance.

Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Patentanspruchs 1 gelöst (Angaben jeweils in Atom-%). Demgemäß wird eine TiAl-Basislegierung mit einem Aluminiumgehalt von 45 - 60 At-% durch Zulegieren von Silicium (0,1 bis 20 At-%) und Niob (0,1 bis 15 At-%) mit Rest Titan in ihrer Oxidationsbeständigkeit erheblich verbessert. Die angegebenen Zusätze an Silicium führen zur Bildung von Ti₅Si₃-Ausscheidungen und dabei zu einer erheblichen Verringerung der Oxidationsgeschwindigkeit bei gleichzeitig erhöhter Haftung der Oxidschicht. Die angegebenen Zusätze an Niob bewirken insbesondere in Kombination mit Silicium eine weitere Erniedrigung der Oxidationsgeschwindigkeit verbunden mit einer erhöhten Oxidhaftung. Die Zusätze von Silicium und Niob führen zu einem verringerten Anteil an Titandioxid (TiO₂) in der Oxidschicht, welches aufgrund seiner hohen Eigenfehlordnung eine hohe Wachstumsgeschwindigkeit aufweist.This object is achieved according to the invention by the features of patent claim 1 (details in atomic%). Accordingly, a TiAl base alloy with an aluminum content of 45-60 at% by alloying silicon (0.1 to 20 at%) and niobium (0.1 to 15 at%) with the rest of titanium is significantly improved in its oxidation resistance . The specified additions of silicon lead to the formation of Ti₅Si₃-excretions and thereby to a considerable reduction in the rate of oxidation with simultaneous increased adhesion of the oxide layer. The specified additions of niobium, especially in combination with silicon, bring about a further reduction in the rate of oxidation combined with increased oxide adhesion. The addition of silicon and niobium leads to a reduced proportion of titanium dioxide (TiO₂) in the oxide layer, which has a high growth rate due to its high inherent disorder.

Gleichzeitig führt das Zulegieren von Silicium und Niob zur Bildung eines zweiphasigen Gefüges, das gegenüber der γ-TiAl-Basislegierung eine deutliche Verbesserung der mechanischen Warmfestigkeit sowie der Zeitstandfestigkeit aufweist.At the same time, the alloying of silicon and niobium leads to the formation of a two-phase structure which, compared to the γ-TiAl base alloy, has a significant improvement in the mechanical heat resistance and the creep rupture strength.

In weiterer Verbesserung der Erfindung kann vorgesehen sein, die genannten Zusätze, Silicium und Niob, durch Zulegieren von Chrom, Tantal, Wolfram, Molybdän oder Vanadin bzw. von Kombinationen dieser Elemente zu ergänzen bzw. zu ersetzen. Als Legierungsgehalte kommen dabei in Betracht, für Chrom 0,1 bis 20 At-%, für Tantal 0,1 bis 10 At-%, für Wolfram, Molybdän und Vanadin 0,1 bis 5 At-%.In a further improvement of the invention, it can be provided to supplement or replace the additives mentioned, silicon and niobium, by alloying with chromium, tantalum, tungsten, molybdenum or vanadium or combinations of these elements. Alloy contents are suitable here, for chromium 0.1 to 20 at%, for tantalum 0.1 to 10 at%, for tungsten, molybdenum and vanadium 0.1 to 5 at%.

Die Ausbildung dichter schützender Oxidschichten ist für die Titanaluminide von besonderer Bedeutung, da sie das Eindringen von Sauerstoff und Stickstoff in die Kernmatrix und damit deren Versprödung verhindern. Um die Diffusion von gelöstem Sauerstoff und Stickstoff einzudämmen oder doch zumindest erheblich zu reduzieren, kann die Zugabe sogenannter reaktiver Elemente, wie z. B. Yttrium, Hafnium, Erbium und Lanthan sowie andere seltene Erden oder Kombinationen dieser Elemente vorgesehen sein. Einerseits sind diese Oxide und Nitride thermodynamisch erheblich stabiler als die des Titans; andererseits bewirken diese Elemente gleichzeitig eine Erhöhung der Oxidationsbeständigkeit der angegebenen intermetallischen Verbindungen.The formation of dense protective oxide layers is of particular importance for the titanium aluminides, since they prevent the penetration of oxygen and nitrogen into the core matrix and thus prevent their embrittlement. In order to curb the diffusion of dissolved oxygen and nitrogen or at least to reduce it considerably, the addition of so-called reactive elements, such as. As yttrium, hafnium, erbium and lanthanum and other rare earths or combinations of these elements can be provided. On the one hand, these oxides and nitrides are thermodynamically much more stable than those of titanium; on the other hand, these elements simultaneously increase the oxidation resistance of the specified intermetallic compounds.

Die Herstellung und Verarbeitung des erfindungsgemäßen Hochtemperaturwerkstoffs bereitet keine besonderen Schwierigkeiten, sondern kann nach den üblichen Verfahren, wie sie bei derartigen Werkstoffen zum Einsatz kommen, erfolgen, so z. B. durch Feinguß, gerichtete Erstarrung oder auf pulvermetallurgischem Wege.The production and processing of the high-temperature material according to the invention does not present any particular difficulties, but can be carried out by the customary methods, as are used in such materials. B. by investment casting, directional solidification or by powder metallurgy.

In weiterer Verbesserung der Erfindung ist vorgesehen, den erfindungsgemäßen Hochtemperaturwerkstoff unter Zusatz von Oxiden der zuvor genannten reaktiven Elemente durch mechanischen Legieren herzustellen, um auf diese Weise besonders warmfeste intermetallische Verbindungen zu erhalten.A further improvement of the invention provides for the high-temperature material according to the invention to be produced by mechanical alloying with the addition of oxides of the aforementioned reactive elements in order to obtain particularly heat-resistant intermetallic compounds in this way.

Gemäß einer bevorzugten Ausführungsform der Erfindung ist der Zusatz von Bor (0,05 bis 5 At-%) oder Kohlenstoff oder Stickstoff (0,05 bis 1 At-%) oder Kombinationen dieser Elemente vorgesehen, um eine weitere Verbesserung der mechanischen Eigenschaften sowie ein feinkörniges Gefüge zu erzielen. Dies wird dadurch erreicht, daß durch die genannten Zusätze an Bor, Kohlenstoff und Stickstoff stabile Boride, Carbide und Nitride oder Carbonitride gebildet werden.According to a preferred embodiment of the invention, the addition of boron (0.05 to 5 at%) or carbon or nitrogen (0.05 to 1 at%) or combinations of these elements is provided in order to further improve the mechanical properties and a to achieve fine-grained structure. This is achieved in that stable borides, carbides and nitrides or carbonitrides are formed by the additions of boron, carbon and nitrogen mentioned.

Die letztgenannten Zusätze an Bor, Kohlenstoff und Stickstoff sind insbesondere von Bedeutung im Zusammenhang mit der gerichteten Erstarrung dieser intermetallischen Verbindungen, wodurch die Ausscheidung langgestreckter Verbindungen, wie z. B. von Boriden, Siliciden und ähnlichen Verbindungen, die festigkeitssteigernd wirken.The latter additions of boron, carbon and nitrogen are particularly important in connection with the directional solidification of these intermetallic compounds, whereby the elimination of elongated compounds, such as. B. of borides, silicides and similar compounds that increase strength.

Diese und weitere vorteilhafte Zusammensetzungen sowie Verarbeitungsvorschriften sind Gegenstand der Unteranprüche.These and other advantageous compositions and processing instructions are the subject of the dependent claims.

Claims (8)

Hochwarmfester Werkstoff mit intermetallischen Verbindungen im System Titan-Aluminium, insbesondere für den Einsatz in Wärmekraftmaschinen, wie Verbrennungsmotoren, Gasturbinen, Flugtriebwerken, mit einem Gehalt an Aluminium von 45 bis 60 At-%, an Silicium von 0,1 bis 20 At-% und an Niob von 0,1 bis 15 At-%, Rest Titan.Highly heat-resistant material with intermetallic compounds in the titanium-aluminum system, in particular for use in heat engines, such as internal combustion engines, gas turbines, aircraft engines, with an aluminum content of 45 to 60 at%, silicon from 0.1 to 20 at% and in niobium from 0.1 to 15 at%, balance titanium. Hochtemperaturwerkstoff nach Anspruch 1, dadurch gekennzeichnet, daß Chrom mit einem Gehalt an 0,1 bis 20 At-% anstelle von Silicium vorgesehen ist.High-temperature material according to claim 1, characterized in that chromium with a content of 0.1 to 20 at% is provided instead of silicon. Hochwarmfester Werkstoff nach Anspruch 1, dadurch gekennzeichnet, daß Tantal mit einem Gehalt von 0,1 bis 10 At-% anstelle von Niob vorgesehen ist.Highly heat-resistant material according to claim 1, characterized in that tantalum with a content of 0.1 to 10 at% is provided instead of niobium. Hochwarmfester Werkstoff nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, daß Zusätze von Wolfram, Molybdän und/oder Vanadin in Gehalten von 0,1 bis 5 At-% zuzüglich zu Silicium und/oder Niob und/oder Chrom und/oder Tantal vorgesehen sind, wobei sich die Anteile aller Legierungsbestandteile zu 100 At-% ergänzen.Highly heat-resistant material according to one of the preceding claims, characterized in that additions of tungsten, molybdenum and / or vanadium in amounts of 0.1 to 5 at% plus silicon and / or niobium and / or chromium and / or tantalum are provided, where the proportions of all alloy components add up to 100 at%. Hochwarmfester Werkstoff nach einem der vorherigen Ansprüche, dem Yttrium, und/oder Hafnium, und/oder Erbium und/oder Lanthan mit Gehalten von jeweils 0,05 bis 2 At-% jedoch insgesamt maximal 3 At-% zugegeben sind.Highly heat-resistant material according to one of the preceding claims, the yttrium, and / or hafnium, and / or erbium and / or lanthanum with contents of 0.05 to 2 at% each, but a maximum of 3 at% in total. Hochwarmfester Werkstoff nach Anspruch 5, der durch mechanisches Legieren hergestellt ist.Highly heat-resistant material according to claim 5, which is produced by mechanical alloying. Hochwarmfester Werkstoff nach einem der Ansprüche 1 bis 5, der einen Gehalt an Bor von 0,05 bis 5 At-% aufweist.Highly heat-resistant material according to one of claims 1 to 5, which has a boron content of 0.05 to 5 at%. Hochwarmfester Werkstoff nach Anspruch 7, dem ergänzend oder als Ersatz für Bor Kohlenstoff und/oder Stickstoff mit einem Gehalt von 0,05 bis 1 At-% zugesetzt sind.Highly heat-resistant material according to Claim 7, to which carbon and / or nitrogen with a content of 0.05 to 1 atom% are added in addition or as a replacement for boron.
EP93111790A 1992-07-28 1993-07-23 Heat-resistant material Withdrawn EP0581204A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4224867A DE4224867A1 (en) 1992-07-28 1992-07-28 Highly heat-resistant material
DE4224867 1992-07-28

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EP0581204A1 true EP0581204A1 (en) 1994-02-02

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