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EP0576326B1 - Pyrotechnic composition, which generates a hot non-toxic gas and use thereof in a protection system for motor vehicle occupants - Google Patents

Pyrotechnic composition, which generates a hot non-toxic gas and use thereof in a protection system for motor vehicle occupants Download PDF

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Publication number
EP0576326B1
EP0576326B1 EP93401513A EP93401513A EP0576326B1 EP 0576326 B1 EP0576326 B1 EP 0576326B1 EP 93401513 A EP93401513 A EP 93401513A EP 93401513 A EP93401513 A EP 93401513A EP 0576326 B1 EP0576326 B1 EP 0576326B1
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weight
composition
compositions
use according
combustion
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German (de)
French (fr)
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EP0576326A1 (en
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Christian Perotto
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Livbag SAS
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Livbag SAS
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    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/04Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
    • C06B45/06Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
    • C06B45/10Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
    • C06B45/105The resin being a polymer bearing energetic groups or containing a soluble organic explosive
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06DMEANS FOR GENERATING SMOKE OR MIST; GAS-ATTACK COMPOSITIONS; GENERATION OF GAS FOR BLASTING OR PROPULSION (CHEMICAL PART)
    • C06D5/00Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets
    • C06D5/06Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets by reaction of two or more solids

Definitions

  • the present invention relates to the field of automobile safety. More specifically, the invention relates to the protection, in the event of a collision, of the occupants of a motor vehicle by means of a bag which is inflated by gases originating from the combustion of a pyrotechnic composition.
  • the invention relates to a composition generating non-toxic hot gases mainly consisting of an inorganic oxidant and a binder based on poly (glycidyl azide).
  • compositions mainly generating, by combustion, nitrogen are favorite. These compositions generally consist of an alkali or alkaline earth azide and an oxidant. Such compositions are, for example, described in US Patents 3741585, 4203787 or 4547235. These compositions generate so-called "cold" gases whose temperature at the outlet of the combustion chamber is generally between 600 ° C and 800 ° C but which contain solid residues which must be filtered before the gases enter the bag. Such compositions require the use of complex generators, comprising one or more filtration and cooling chambers. Furthermore, these compositions have poor mechanical strength.
  • pyrotechnic composition compositions based on nitrocellulose, optionally plasticized with nitroglycerin, which have the advantage of generating no solid residue and allow the use of very simple generators consisting essentially of an igniter and a combustion chamber without any filtration chamber.
  • these nitrocellulose-based compositions have other drawbacks.
  • the combustion gases of these compositions have a relatively high content of toxic products, in particular carbon monoxide, which means that certain motor vehicle manufacturers are reluctant to use protective devices using these compositions.
  • the combustion speed of these compositions very much depends on the pressure prevailing in the combustion chamber, the curve representing the combustion speed of such a composition as a function of the pressure having no "plateau" in the operating zone. .
  • the compositions of this type known to date cannot be used in the automobile safety devices mentioned above due to the toxicity of their combustion gases or the presence, in the latter, of hot solid residues.
  • US Pat. No. 5,074,938 describes propellants for self-propulsion constituted mainly by a binder of the polyadipate glycol type, by an energy plasticizer of this binder, by ammonium nitrate and by boron particles.
  • a binder of the polyadipate glycol type by an energy plasticizer of this binder, by ammonium nitrate and by boron particles.
  • Such a composition does indeed have a "plateau" effect with a curve of the combustion rate as a function of the pressure which reveals a low pressure exponent, but the gases generated are, by the very nature of the binder, rich in carbon monoxide and moreover they contain solid particles of boron.
  • gases generated cannot be used, without a filtration device, to inflate a safety cushion for a motor vehicle.
  • US Pat. No. 4,938,813 illustrates another type of such compositions which are mainly constituted by a binder based on glycidyl polyazide and by an oxidizing charge which is a nitramine such as hexogen or octogen.
  • Compositions of this type have although a "plateau" effect with a combustion speed relatively little dependent on the pressure, but the presence of nitramines leads to a high toxicity of the combustion gases incompatible with the standards required for automobile safety. Furthermore, these compositions often contain lead additives which generate solid residues as additives.
  • Application WO 89/03372 describes similar compositions containing a metal such as aluminum and a “neutral” polymerized organic compound ensuring better cohesion of the charges.
  • compositions are mainly constituted by a binder based on a copolymer of polyazide of glycidyl and polyepoxide and by a mineral filler which is either nitrate of ammonium, or ammonium perchlorate. These compositions do not have a marked plateau effect and, moreover, the presence of polyepoxide units in the binder results in a significant content in the combustion gases of toxic products, in particular carbon monoxide.
  • pyrotechnic compositions generating by combustion hot gases which are not very toxic, the combustion rate of which is not very dependent on the pressure in the field of use which is usually between 100 and 500 bars. , that is to say between 10 and 50 MPa (Méga Pascal), and finally which burn without solid residues.
  • the object of the present invention is to provide a person skilled in the art with pyrotechnic compositions which generate hot gases which meet the requirements set out above without having the drawbacks which arise. to be mentioned.
  • the compositions contain at least one additive chosen from the group consisting of ammonium perchlorate, carbon black and m-methyl p-nitro aniline.
  • the weight content of additive represents up to 3% by weight of the total weight of the composition, the weight content of the energy binder / plasticizer assembly being between 30 and 40% by weight of the total weight of the composition while the weight content of the whole oxidizing charge / additives is between 70% and 60% by weight of the total weight of the composition.
  • the said energy plasticizer is chosen from the group consisting of butane triol 1,2,4 trinitrate, trimethylolethane trinitrate, triethylene glycol dinitrate, bis (2,2 dinitropropyl) acetal, bis (2,2 dinitropropyl) formal.
  • compositions thus defined burn, essentially giving off nitrogen without producing solid residues.
  • these compositions have combustion rates that are not very dependent on pressure between 150 and 500 bars, ie between 15 and 50 MPa (Mega Pascal) and of a value compatible with the requirements of automotive safety.
  • These compositions therefore prove to be particularly well suited for pyrotechnic gas generators intended to inflate, in the event of a motor vehicle accident, protective cushions, and in particular they are well suited to generators without a filtration device which are very exposed to falling. sudden pressure caused by the sudden deployment of the airbag.
  • a composition which can be used in the context of the invention essentially comprises, as indicated above, a binder, an energetic plasticizer, an oxidizing charge and optionally additives.
  • the binder consists of the reaction product of a glycidyl polyazide with OH hydroxyl endings with at least one polyisoyanate.
  • the glycidyl polyazides with OH hydroxyl endings which can be used in the context of the present invention are polyethers of general formula: in which C, H, O, N represent carbon, hydrogen, oxygen and nitrogen respectively and where n represents an integer between 5 and 100.
  • polymers are generally obtained by reaction of sodium azide on a polyepichlorohydrin as described for example in US Patents 4,268,450, 4,379,894 or 4,486,351.
  • glycidyl polyazides with a molecular weight will be used between 600 and 7000 and we prefer those whose molecular mass is between 1500 and 2500.
  • polyisocyanate aliphatic, cycloaliphatic or usual aromatics such as, for example, methyl-1 cyclohexane-2,4 diisocyanate, methyl-1 cyclohexane-2,6 diisocyanate, dicyclohexylmethane-4,4 'diisocyanate, isophorone diisocyanate, methylene diisocyanate, hexane-1 , 6 diisocyanate, trimethyl-2, 2,4 hexane-1,6 diisocyanate, toluene diisocyanate, the biuret trimer of hexamethylene diisocyanate, polymethylene polyphenyl isocyanate.
  • aromatics such as, for example, methyl-1 cyclohexane-2,4 diisocyanate, methyl-1 cyclohexane-2,6 diisocyanate, dicyclohexylmethane-4,4 'diisocyanate, isophor
  • trimer biuret of hexamethylene diisocyanate of formula: polyisocyanate is preferred: and polymethylene polyphenylisocyanates of formula: in which x represents an integer or zero and which have an average NCO group functionality of 2.7.
  • the NCO: OH ratio is close to 1: 1.
  • the isocyanate In order to improve the three-dimensional crosslinking of the binder, it is possible to add to the isocyanate a little of a short triol such as, for example, trimethylolpropane.
  • the composition contains an energetic plasticizer for the binder.
  • the preferred plasticizers are chosen from the group consisting of butane triol 1,2,4 trinitrate, trimethylol ethane trinitrate, triethylene glycol dinitrate, bis (2,2 dinitropropyl) acetal and bis (2,2 dinitropropyl ) formal.
  • the content by weight of plasticizer will generally be between 70 and 80% by weight relative to the weight of glycidyl polyazide used.
  • the weight content of the energy binder / plasticizer assembly is advantageously between 30 and 40% by weight relative to the total weight of the composition.
  • the composition contains an oxidizing charge which is constituted for at least 85% of its weight by ammonium nitrate.
  • the whole of the oxidizing charge can consist of ammonium nitrate but it is essential within the framework of the present invention that the ammonium nitrate represents, by weight, at least 85% of the oxidizing charge.
  • a stabilized ammonium nitrate will be used.
  • the stabilizer may for example consist of a small amount of nickel oxide NiO.
  • This quality of ammonium nitrate is sold commercially and generally contains 3% by weight of nickel oxide relative to pure ammonium nitrate.
  • the expression "ammonium nitrate” covers the assembly constituted by pure ammonium nitrate and by the stabilizer possibly present.
  • nickel oxide is noncombustible, its presence in small quantities proves to be not a problem in the context of the present invention.
  • the oxidizing charge is not 100% made up of ammonium nitrate, it can be supplemented by triaminoguanidinium nitrate, by nitroguanidine or by a nitramine such as hexogen or octogen.
  • the compositions preferred in the context of the present invention contain, as oxidizing charge, exclusively ammonium nitrate.
  • a composition according to the invention may contain additives intended essentially to improve the combustion characteristics and in particular the plateau effect, that is to say the slight influence of the pressure on the combustion rate.
  • the additives falling within the scope of the present invention exclude metals or metal compounds and are preferably chosen from the group consisting of potassium perchlorate, carbon black and m-methyl p-nitroaniline.
  • the content by weight of additives can represent up to 3% by weight relative to the total weight of the composition.
  • the weight content of the whole oxidizing charge / additives is advantageously between 70% and 60% by weight relative to the total weight of the composition.
  • compositions according to the invention are advantageously carried out in the following manner.
  • the basic constituents of the binder namely the glycidyl polyazide, the isocyanate, the energy plasticizer, the hardener and catalysts intended to promote the reaction of the isocyanate on the glycidyl polyazide, such as dibutyl dilaurate, are introduced into a mixer. tin or iron acetyl acetonate.
  • the solid constituents namely the possibly stabilized oxidizing charge and, if appropriate, the additives are mixed.
  • the mixture of solid constituents is added in successive fractions until a homogeneous paste is obtained which is put into final form by casting, injection or extrusion followed by baking to complete the crosslinking of the binder.
  • compositions used in the context of the invention are generally in the form of pellets or else of solid or tubular blocks.
  • compositions burn with combustion rates compatible with the requirements of automotive safety, and without producing solid residues. They also have the double advantage of having on the one hand a substantially constant combustion speed between 100 and 500 bars, that is to say between 10 and 50 MPa, and on the other hand providing combustion gases containing much less carbon monoxide than a traditional nitrocellulose-based composition.
  • these compositions can advantageously be used in pyrotechnic gas generators intended for devices for protecting the occupants of a motor vehicle by airbags.
  • these compositions also produce hot gases, they find their preferred application in pyrotechnic hot gas generators having only one ignition chamber and one combustion chamber directly connected to an airbag operating in addition to a belt. of security.
  • composition was made: - Glycidyl polyazide (mass 2000) - 1,2,4 butane trinitrate triol - trimethylol ethane trinitrate 34 parts by weight - trimer biuret of hexamethylene diisocyanate. - Ammonium nitrate (NiO 3%) 65 parts by weight - m-methyl p-nitroaniline 0.5 parts by weight - diphenylamine 0.5 parts by weight
  • the analysis of the combustion gases was as follows: nitrogen 30.6% by weight carbon monoxide 8.2% by weight carbon dioxide 22.6% by weight nitrogen oxides 0.1% by weight hydrogen 0.4% by weight various 0.9% by weight water 37.2% by weight
  • This composition gave the following combustion rates: 18 mm / s at 20 Mpa 20 mm / s at 24 MPa 24 mm / s at 36 MPa 26 mm / s at 40 MPa

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Molecular Biology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Air Bags (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Description

La présente invention se rapporte au domaine de la sécurité automobile. Plus précisément l'invention concerne la protection, en cas de collision, des occupants d'un véhicule automobile au moyen d'un sac qui est gonflé par des gaz provenant de la combustion d'une composition pyrotechnique. L'invention est relative à une composition génératrice de gaz chauds non toxiques principalement constituée par un oxydant minéral et par un liant à base de polyazoture de glycidyle.The present invention relates to the field of automobile safety. More specifically, the invention relates to the protection, in the event of a collision, of the occupants of a motor vehicle by means of a bag which is inflated by gases originating from the combustion of a pyrotechnic composition. The invention relates to a composition generating non-toxic hot gases mainly consisting of an inorganic oxidant and a binder based on poly (glycidyl azide).

Il est connu de chercher à assurer la sécurité des occupants d'un véhicule automobile en les protégeant contre les chocs en cas de collision grâce à des sacs gonflés par des gaz provenant de la combustion d'une composition pyrotechnique. Les gaz gonflant les dits sacs doivent répondre à de nombreux impératifs:

  • ils doivent répondre à des normes très sévères au plan de la toxicité,
  • ils doivent être produits en des temps très courts, de l'ordre de quelques dizaines de millisecondes,
  • ils ne doivent pas contenir des particules solides susceptibles de constituer des points chauds à l'intérieur du sac.
It is known to seek to ensure the safety of the occupants of a motor vehicle by protecting them against impact in the event of a collision by means of bags inflated by gases originating from the combustion of a pyrotechnic composition. The gases inflating said bags must meet many requirements:
  • they must meet very strict standards in terms of toxicity,
  • they must be produced in very short times, of the order of a few tens of milliseconds,
  • they must not contain solid particles likely to constitute hot spots inside the bag.

Pour des raisons évidentes de sécurité vis à vis des risques d'incendie, les compositions pyrotechniques générant principalement, par combustion, de l'azote sont préférées. Ces compositions sont en général constituées par un azoture alcalin ou alcalino-terreux et par un oxydant. De telles compositions sont, par exemple, décrites dans les brevets US 3741585, 4203787 ou 4547235. Ces compositions génèrent des gaz dits "froids" dont la température en sortie de chambre de combustion se situe en général entre 600°C et 800°C mais qui contiennent des résidus solides qu'il convient de filtrer avant l'entrée des gaz dans le sac. De telles compositions nécessitent la mise en oeuvre de générateurs complexes, comprenant une ou plusieurs chambres de filtration et de refroidissement. Par ailleurs ces compositions ont une tenue mécanique médiocre. Afin de remédier à ce dernier inconvénient il a alors été proposé d'utiliser dans ces compositions un liant constitué par le produit de réaction d'un polyazoture de glycidyle avec un polyisocyanate, comme décrit par exemple dans le brevet US 4976795. Ce type de composition présente une meilleure tenue mécanique mais nécessite cependant des générateurs possédant une chambre de filtration.For obvious safety reasons with regard to fire risks, pyrotechnic compositions mainly generating, by combustion, nitrogen are favorite. These compositions generally consist of an alkali or alkaline earth azide and an oxidant. Such compositions are, for example, described in US Patents 3741585, 4203787 or 4547235. These compositions generate so-called "cold" gases whose temperature at the outlet of the combustion chamber is generally between 600 ° C and 800 ° C but which contain solid residues which must be filtered before the gases enter the bag. Such compositions require the use of complex generators, comprising one or more filtration and cooling chambers. Furthermore, these compositions have poor mechanical strength. In order to remedy this last drawback, it has then been proposed to use in these compositions a binder consisting of the reaction product of a glycidyl polyazide with a polyisocyanate, as described for example in US Pat. No. 4,976,795. This type of composition has better mechanical strength but however requires generators having a filtration chamber.

Depuis ces dernières années un autre type de dispositif a été développé selon lequel le sac de protection est gonflé par une petite quantité de gaz chauds, ayant une température plus élevée que dans la solution précédente. Cette petite quantité de gaz chauds est suffisante pour assurer le déploiement rapide du sac tout en représentant une quantité minime de matière dont le refroidissement est assuré par la chute rapide de pression lors du déploiement du sac. Ce type de solution est particulièrement intéressant dans les dispositifs de protection faisant appel à des sacs de faible volume fonctionnant en complément d'une ceinture de sécurité comme illustré par exemple dans la demande de brevet PCT WO 90/05651 ou dans la demande de brevet FR 2652322. Dans ce type de solution on utilise le plus souvent comme composition pyrotechnique des compositions à base de nitrocellulose, éventuellement plastifiée par de la nitroglycérine, qui présentent l'avantage de ne générer aucun résidu solide et de permettre l'emploi de générateurs très simples constitués essentiellement par un inflammateur et une chambre de combustion sans aucune chambre de filtration. Néanmoins ces compositions à base de nitrocellulose présentent d'autres inconvénients. Les gaz de combustion de ces compositions présentent une teneur relativement élevée en produits toxiques, notamment en monoxyde de carbone, ce qui fait que certains constructeurs de véhicules automobiles hésitent à utiliser des dispositifs de protection faisant appel à ces compositions. Par ailleurs la vitesse de combustion de ces compositions dépend beaucoup de la pression régnant dans la chambre de combustion, la courbe représentant la vitesse de combustion d'une telle composition en fonction de la pression ne présentant pas de "plateau" dans la zone de fonctionnement. Il s'agit là d'un inconvénient majeur car dans les dispositifs de protection du type de ceux décrits dans les brevets WO 90/05651 et FR 2652322, au moment du déploiement brutal du sac, il se produit dans la chambre de combustion qui lui est directement reliée, une chute brutale de pression. Cette chute de pression provoque avec les compositions à base de nitrocellulose au moins une baisse sensible de leur vitesse de combustion qui n'est en elle-même déjà pas souhaitable quand elle n'entraîne pas une extinction pure et simple de la composition. Enfin les compositions pyrotechniques de ce type présentent des problèmes de vieillissement dans la mesure où la stabilité des composés nitrés se dégrade dans le temps. Or les dispositifs de protection placés dans les véhicules automobiles doivent pouvoir conserver une fiabilité totale de fonctionnement pendant de nombreuses années.In recent years another type of device has been developed in which the protective bag is inflated by a small amount of hot gas, having a higher temperature than in the previous solution. This small amount of hot gas is sufficient to ensure rapid deployment of the bag while representing a minimal amount of material whose cooling is ensured by the rapid drop in pressure during deployment of the bag. This type of solution is particularly advantageous in protective devices using small volume bags operating in addition to a safety belt as illustrated for example in the patent application. PCT WO 90/05651 or in patent application FR 2652322. In this type of solution is most often used as pyrotechnic composition compositions based on nitrocellulose, optionally plasticized with nitroglycerin, which have the advantage of generating no solid residue and allow the use of very simple generators consisting essentially of an igniter and a combustion chamber without any filtration chamber. However, these nitrocellulose-based compositions have other drawbacks. The combustion gases of these compositions have a relatively high content of toxic products, in particular carbon monoxide, which means that certain motor vehicle manufacturers are reluctant to use protective devices using these compositions. Furthermore, the combustion speed of these compositions very much depends on the pressure prevailing in the combustion chamber, the curve representing the combustion speed of such a composition as a function of the pressure having no "plateau" in the operating zone. . This is a major drawback because in protection devices of the type described in patents WO 90/05651 and FR 2652322, when the bag suddenly deploys, it occurs in the combustion chamber which is directly connected, a sudden drop in pressure. This pressure drop causes, with the nitrocellulose-based compositions, at least a significant drop in their combustion rate which is in itself already undesirable when it does not result in outright extinction of the composition. Finally, pyrotechnic compositions of this type present aging problems insofar as the stability of the nitro compounds degrades over time. The protective devices placed in motor vehicles must be able to maintain full operational reliability for many years.

Les compositions pyrotechniques composites comprenant essentiellement un oxydant entièrement combustible et un liant organique qui sont connues et utilisées dans le domaine de la propulsion des fusées, présentent une bonne résistance au vieillissement et une vitesse de combustion souvent peu dépendante de la pression. Malheureusement les compositions de ce type connues à ce jour ne sont pas utilisables dans les dispositifs de sécurité automobile mentionnés précèdement en raison de la toxicité de leurs gaz de combustion ou de la présence, dans ces derniers, de résidus solides chauds.Composite pyrotechnic compositions essentially comprising a fully combustible oxidant and an organic binder which are known and used in the field of rocket propulsion have good resistance to aging and a combustion rate which is often not very dependent on pressure. Unfortunately, the compositions of this type known to date cannot be used in the automobile safety devices mentioned above due to the toxicity of their combustion gases or the presence, in the latter, of hot solid residues.

Ainsi le brevet US 5 074 938 décrit des propergols pour l'autopropulsion constitués principalement par un liant du type polyadipate de glycol, par un plastifiant énergétique de ce liant, par du nitrate d'ammonium et par des particules de bore. Une telle composition présente bien un effet "plateau" avec une courbe de la vitesse de combustion en fonction de la pression qui révèle un faible exposant de pression, mais les gaz générés sont, de par la nature même du liant, riches en monoxyde de carbone et par ailleurs ils contiennent des particules solides de bore. De tels gaz ne peuvent pas être utilisés, sans dispositif de filtration, pour gonfler un coussin de sécurité pour véhicule automobile.Thus, US Pat. No. 5,074,938 describes propellants for self-propulsion constituted mainly by a binder of the polyadipate glycol type, by an energy plasticizer of this binder, by ammonium nitrate and by boron particles. Such a composition does indeed have a "plateau" effect with a curve of the combustion rate as a function of the pressure which reveals a low pressure exponent, but the gases generated are, by the very nature of the binder, rich in carbon monoxide and moreover they contain solid particles of boron. Such gases cannot be used, without a filtration device, to inflate a safety cushion for a motor vehicle.

Le brevet US 4938813 illustre un autre type de telles compositions qui sont principalement constituées par un liant à base de polyazoture de glycidyle et par une charge oxydante qui est une nitramine comme l'hexogène ou l'octogène. Les compositions de ce type présentent bien un effet "plateau" avec une vitesse de combustion relativement peu dépendante de la pression, mais la présence de nitramines entraîne une toxicité élevée des gaz de combustion incompatible avec les normes exigées pour la sécurité automobile. Par ailleurs ces compositions contiennent souvent comme additifs des sels de plombs qui génèrent des résidus solides. La demande WO 89/03372 décrit des compositions analogues contenant un métal comme l'aluminium et un composé organique polymérisé "neutre" assurant une meilleure cohésion des charges.US Pat. No. 4,938,813 illustrates another type of such compositions which are mainly constituted by a binder based on glycidyl polyazide and by an oxidizing charge which is a nitramine such as hexogen or octogen. Compositions of this type have although a "plateau" effect with a combustion speed relatively little dependent on the pressure, but the presence of nitramines leads to a high toxicity of the combustion gases incompatible with the standards required for automobile safety. Furthermore, these compositions often contain lead additives which generate solid residues as additives. Application WO 89/03372 describes similar compositions containing a metal such as aluminum and a “neutral” polymerized organic compound ensuring better cohesion of the charges.

Un autre type de compositions est illustré dans les demandes de brevets japonais 62265192 et 63248791. Ces compositions sont principalement constituées par un liant à base d'un copolymère de polyazoture de glycidyle et de polyépoxyde et par une charge minérale qui est soit du nitrate d'ammonium, soit du perchlorate d'ammonium. Ces compositions ne présentent pas d'effet plateau marqué et par ailleurs la présence de motifs polyépoxyde dans le liant entraîne une teneur importante dans les gaz de combustion de produits toxiques, notamment de monoxyde de carbone.Another type of composition is illustrated in Japanese patent applications 62265192 and 63248791. These compositions are mainly constituted by a binder based on a copolymer of polyazide of glycidyl and polyepoxide and by a mineral filler which is either nitrate of ammonium, or ammonium perchlorate. These compositions do not have a marked plateau effect and, moreover, the presence of polyepoxide units in the binder results in a significant content in the combustion gases of toxic products, in particular carbon monoxide.

L'homme de métier est donc à la recherche de compositions pyrotechniques générant par combustion des gaz chauds qui soient peu toxiques, dont la vitesse de combustion soit peu dépendante de la pression dans le domaine d'utilisation qui se situe habituellement entre 100 et 500 bars, c'est à dire entre 10 et 50 MPa (Méga Pascal), et enfin qui brûlent sans résidus solides. Le but de la présente invention est de proposer à l'homme de métier des compositions pyrotechniques génératrices de gaz chauds qui satisfont aux exigences exposées ci-dessus sans présenter les inconvénients qui viennent d'être mentionnés.Those skilled in the art are therefore looking for pyrotechnic compositions generating by combustion hot gases which are not very toxic, the combustion rate of which is not very dependent on the pressure in the field of use which is usually between 100 and 500 bars. , that is to say between 10 and 50 MPa (Méga Pascal), and finally which burn without solid residues. The object of the present invention is to provide a person skilled in the art with pyrotechnic compositions which generate hot gases which meet the requirements set out above without having the drawbacks which arise. to be mentioned.

L'invention propose donc l'utilisation, comme composition pyrotechnique dans un dispositif de protection des occupants d'un véhicule automobile au moyen de sacs gonflés par des gaz provenant de la combustion d'une composition pyrotechnique, d'une composition comprenant notamment :

  • un liant organique porteur de groupes azotures qui est constitué par le produit de réaction d'un polyazoture de glycidyle à terminaisons hydroxyles avec au moins un polyisocyanate,
  • un plastifiant énergétique,
  • une charge oxydante constituée à raison d'au moins 85% de son poids par du nitrate d'ammonium.
The invention therefore proposes the use, as a pyrotechnic composition in a device for protecting the occupants of a motor vehicle by means of bags inflated by gases originating from the combustion of a pyrotechnic composition, of a composition comprising in particular:
  • an organic binder carrying azide groups which is constituted by the reaction product of a glycidyl polyazide with hydroxyl endings with at least one polyisocyanate,
  • an energy plasticizer,
  • an oxidizing charge consisting of at least 85% of its weight by ammonium nitrate.

Selon une première réalisation préférée de l'invention les compositions contiennent au moins un additif choisi dans le groupe constitué par le perchlorate d'ammonium, le noir de carbone et la m-méthyl p-nitro aniline.According to a first preferred embodiment of the invention, the compositions contain at least one additive chosen from the group consisting of ammonium perchlorate, carbon black and m-methyl p-nitro aniline.

Avantageusement la teneur pondérale en additif représente jusqu'à 3% en poids du poids total de la composition, la teneur pondérale de l'ensemble liant/plastifiant énergétique étant comprise entre 30 et 40% en poids du poids total de la composition tandis que la teneur pondérale de l'ensemble charge oxydante/additifs est comprise entre 70% et 60% en poids du poids total de la composition.Advantageously, the weight content of additive represents up to 3% by weight of the total weight of the composition, the weight content of the energy binder / plasticizer assembly being between 30 and 40% by weight of the total weight of the composition while the weight content of the whole oxidizing charge / additives is between 70% and 60% by weight of the total weight of the composition.

Selon une seconde réalisation préférée de l'invention le dit plastifiant énergétique est choisi dans le groupe constitué par le 1,2,4 trinitrate de butane triol, le trinitrate de triméthyloléthane, le dinitrate de triéthylène glycol, le bis (2,2 dinitropropyl) acétal, le bis (2,2 dinitropropyl) formal.According to a second preferred embodiment of the invention, the said energy plasticizer is chosen from the group consisting of butane triol 1,2,4 trinitrate, trimethylolethane trinitrate, triethylene glycol dinitrate, bis (2,2 dinitropropyl) acetal, bis (2,2 dinitropropyl) formal.

La teneur pondérale en plastifiant est comprise entre 70% et 80% en poids par rapport au poids du polyazoture de glycidyle utilisé.
Les compositions utilisables dans le cadre de l'invention se caractérisent essentiellement ;

  • par l'emploi exclusif de polyazoture de glycidyle comme polymère hydroxylé constitutif du liant, les copolymères obtenus à partir de l'azoture de glycidyle et d'un mononère hydroxylé n'entrant pas dans le cadre de la présente invention,
  • par l'absence dans la composition de composés métalliques tels que l'aluminium ou le bore,
  • par l'emploi du nitrate d'ammonium comme constituant principal de la charge oxydante.
The content by weight of plasticizer is between 70% and 80% by weight relative to the weight of the glycidyl polyazide used.
The compositions which can be used in the context of the invention are essentially characterized;
  • by the exclusive use of glycidyl polyazide as the hydroxylated polymer constituting the binder, the copolymers obtained from glycidyl azide and a hydroxylated mononer not falling within the scope of the present invention,
  • by the absence in the composition of metallic compounds such as aluminum or boron,
  • by the use of ammonium nitrate as the main constituent of the oxidizing charge.

Dans ces conditions les compositions ainsi définies brûlent en dégageant essentiellement de l'azote sans produire de résidus solides. De surcroît il a été observé, et ce malgré l'absence de composés métalliques, que ces compositions ont des vitesses de combustion peu dépendantes de la pression entre 150 et 500 bars soit entre 15 et 50 MPa (Méga Pascal) et d'une valeur compatible avec les exigences de la sécurité automobile. Ces compositions se révèlent donc particulièrement bien adaptées pour des générateurs pyrotechniques de gaz destinés à gonfler, en cas d'accident de véhicules automobiles, des coussins de protection, et notamment elles conviennent bien aux générateurs sans dispositif de filtration qui sont très exposés à la chute brutale de pression occasionnée par le déploiement subit du coussin gonfable.Under these conditions, the compositions thus defined burn, essentially giving off nitrogen without producing solid residues. In addition, it has been observed, and this despite the absence of metallic compounds, that these compositions have combustion rates that are not very dependent on pressure between 150 and 500 bars, ie between 15 and 50 MPa (Mega Pascal) and of a value compatible with the requirements of automotive safety. These compositions therefore prove to be particularly well suited for pyrotechnic gas generators intended to inflate, in the event of a motor vehicle accident, protective cushions, and in particular they are well suited to generators without a filtration device which are very exposed to falling. sudden pressure caused by the sudden deployment of the airbag.

Il est donné ci-après une description détaillée de la mise en oeuvre préférée de l'invention.A detailed description of the preferred implementation of the invention is given below.

Une composition utilisable dans le cadre de l'invention comprend essentiel- lement, comme il a été indiqué plus haut, un liant, un plastifiant énergétique, une charge oxydante et éventuellement des additifs.A composition which can be used in the context of the invention essentially comprises, as indicated above, a binder, an energetic plasticizer, an oxidizing charge and optionally additives.

Selon une première caractéristique essentielle de l'invention le liant est constitué par le produit de réaction d'un polyazoture de glycidyle à terminaisons hydroxyles OH avec au moins un polyisoyanate.According to a first essential characteristic of the invention, the binder consists of the reaction product of a glycidyl polyazide with OH hydroxyl endings with at least one polyisoyanate.

Les polyazotures de glycidyle à terminaisons hydroxyles OH utilisables dans le cadre de la présente invention sont des polyéthers de formule générale :

Figure imgb0001
dans laquelle C, H, O, N représentent respectivement le carbone, l'hydrogène, l'oxygène et l'azote et où n représente un nombre entier compris entre 5 et 100.The glycidyl polyazides with OH hydroxyl endings which can be used in the context of the present invention are polyethers of general formula:
Figure imgb0001
in which C, H, O, N represent carbon, hydrogen, oxygen and nitrogen respectively and where n represents an integer between 5 and 100.

Ces polymères sont en général obtenus par réaction de l'azoture de sodium sur une polyépichlorhydrine comme décrit par exemple dans les brevets US 4 268 450, 4 379 894 ou 4 486 351. On utilisera en général des polyazotures de glycidyle dont la masse moléculaire est comprise entre 600 et 7000 et on préfèrera ceux dont la masse moléculaire est comprise entre 1500 et 2500.These polymers are generally obtained by reaction of sodium azide on a polyepichlorohydrin as described for example in US Patents 4,268,450, 4,379,894 or 4,486,351. In general, glycidyl polyazides with a molecular weight will be used between 600 and 7000 and we prefer those whose molecular mass is between 1500 and 2500.

Comme polyisocyanate on peut utiliser les diisocyanates et triisocyanates aliphatiques, cycloaliphatiques ou aromatiques usuels comme par exemple le méthyl-1 cyclohexane-2,4 diisocyanate, le méthyl-1 cyclohexane-2,6 diisocyanate, le dicyclohexylmethane-4,4' diisocyanate, l'isophorone diisocyanate , le méthylène diisocyanate, l'hexane-1,6 diisocyanate, le triméthyl-2 ,2,4 hexane-1,6 diisocyanate, le toluène diisocyanate, le biuret trimère de l'hexaméthylène diisocyanate, le polyméthylène polyphényl isocyanate.As polyisocyanate, aliphatic, cycloaliphatic or usual aromatics such as, for example, methyl-1 cyclohexane-2,4 diisocyanate, methyl-1 cyclohexane-2,6 diisocyanate, dicyclohexylmethane-4,4 'diisocyanate, isophorone diisocyanate, methylene diisocyanate, hexane-1 , 6 diisocyanate, trimethyl-2, 2,4 hexane-1,6 diisocyanate, toluene diisocyanate, the biuret trimer of hexamethylene diisocyanate, polymethylene polyphenyl isocyanate.

Cependant on préfèrera comme polyisocyanate le biuret trimère de l'hexaméthylène diisocyanate de formule :

Figure imgb0002

et les polyméthylène polyphénylisocyanates de formule :
Figure imgb0003

dans laquelle x représente un nombre entier ou nul et qui ont une fonctionnalité moyenne en groupe NCO de 2,7.However, the trimer biuret of hexamethylene diisocyanate of formula: polyisocyanate is preferred:
Figure imgb0002

and polymethylene polyphenylisocyanates of formula:
Figure imgb0003

in which x represents an integer or zero and which have an average NCO group functionality of 2.7.

Dans la formulation du liant selon l'invention le rapport NCO : OH est voisin de 1 : 1.In the formulation of the binder according to the invention, the NCO: OH ratio is close to 1: 1.

Afin d'améliorer la réticulation tridimensionnelle du liant on pourra rajouter à l'isocyanate un peu d'un triol court comme par exemple le triméthylolpropane.In order to improve the three-dimensional crosslinking of the binder, it is possible to add to the isocyanate a little of a short triol such as, for example, trimethylolpropane.

Selon une seconde caractéristique essentielle de l'invention la composition contient un plastifiant énergétique du liant. Les plastifiants préférés sont choisis dans le groupe constitué par le 1,2,4 trinitrate de butane triol, le trinitrate de triméthylol éthane, le dinitrate de triéthylène glycol, le bis (2,2 dinitropropyl) acétal et le bis (2,2 dinitropropyl) formal.According to a second essential characteristic of the invention, the composition contains an energetic plasticizer for the binder. The preferred plasticizers are chosen from the group consisting of butane triol 1,2,4 trinitrate, trimethylol ethane trinitrate, triethylene glycol dinitrate, bis (2,2 dinitropropyl) acetal and bis (2,2 dinitropropyl ) formal.

La teneur pondérale en plastifiant sera en général comprise entre 70 et 80% en poids par rapport au poids de polyazoture de glycidyle utilisé.The content by weight of plasticizer will generally be between 70 and 80% by weight relative to the weight of glycidyl polyazide used.

Par ailleurs la teneur pondérale de l'ensemble liant/plastifiant énergétique est avantageusement comprise entre 30 et 40% en poids par rapport au poids total de la composition.Furthermore, the weight content of the energy binder / plasticizer assembly is advantageously between 30 and 40% by weight relative to the total weight of the composition.

Selon une troisième caractéristique essentielle de l'invention la composition contient une charge oxydante qui est constituée pour at moins 85% de son poids par du nitrate d'ammonium.According to a third essential characteristic of the invention, the composition contains an oxidizing charge which is constituted for at least 85% of its weight by ammonium nitrate.

La totalité de la charge oxydante peut être constituée par du nitrate d'ammonium mais il est essentiel dans le cadre de la présente invention que le nitrate d'ammonium représente, en poids, au moins 85% de la charge oxydante.The whole of the oxidizing charge can consist of ammonium nitrate but it is essential within the framework of the present invention that the ammonium nitrate represents, by weight, at least 85% of the oxidizing charge.

On utilisera avantageusement un nitrate d'ammonium stabilisé. Le stabilisant pourra par exemple être constitué par un peu d'oxyde de nickel NiO. Cette qualité de nitrate d'ammonium est vendue dans le commerce et contient en général 3% en poids d'oxyde de nickel par rapport au nitrate d'ammonium pur. Dans la présente description l'expression "nitrate d'ammonium" recouvre l'ensemble constituée par le nitrate d'ammonium pur et par le stabilisant éventuellement présent. Bien que l'oxyde de nickel soit non combustible, sa présence en faible quantité s'avère non gênante dans le cadre de la présente invention.Advantageously, a stabilized ammonium nitrate will be used. The stabilizer may for example consist of a small amount of nickel oxide NiO. This quality of ammonium nitrate is sold commercially and generally contains 3% by weight of nickel oxide relative to pure ammonium nitrate. In the present description the expression "ammonium nitrate" covers the assembly constituted by pure ammonium nitrate and by the stabilizer possibly present. Although nickel oxide is noncombustible, its presence in small quantities proves to be not a problem in the context of the present invention.

Lorsque la charge oxydante n'est pas constituée à 100% par du nitrate d'ammonium, elle peut être completée par du nitrate de triaminoguanidinium, par de la nitroguanidine ou encore par une nitramine comme l'hexogène ou l'octogène. Toutefois les compositions préférées dans le cadre de la présente invention contiennent comme charge oxydante exclusivement du nitrate d'ammonium.
Enfin une composition selon l'invention peut contenir des additifs destinés essentiellemnt à améliorer les caractéristiques de combustion et notamment l'effet plateau c'est-à-dire la faible influence de la pression sur la vitesse de combustion.
Les additifs entrant dans le cadre de la présente invention excluent les métaux ou les composés métalliques et sont préférentiellement choisis dans le groupe constitué par le perchlorate de potassium, le noir de carbone et la m-méthyl p-nitroaniline.
La teneur pondérale en additifs peut représenter jusqu'à 3% en poids par rapport au poids total de la composition. Par ailleurs la teneur pondérale de l'ensemble charge oxydante/additifs est avantageusement comprise entre 70% et 60% en poids par rapport au poids total de la composition.
When the oxidizing charge is not 100% made up of ammonium nitrate, it can be supplemented by triaminoguanidinium nitrate, by nitroguanidine or by a nitramine such as hexogen or octogen. However, the compositions preferred in the context of the present invention contain, as oxidizing charge, exclusively ammonium nitrate.
Finally, a composition according to the invention may contain additives intended essentially to improve the combustion characteristics and in particular the plateau effect, that is to say the slight influence of the pressure on the combustion rate.
The additives falling within the scope of the present invention exclude metals or metal compounds and are preferably chosen from the group consisting of potassium perchlorate, carbon black and m-methyl p-nitroaniline.
The content by weight of additives can represent up to 3% by weight relative to the total weight of the composition. Furthermore, the weight content of the whole oxidizing charge / additives is advantageously between 70% and 60% by weight relative to the total weight of the composition.

La formulation des compositions selon l'invention est avantageusement effectuée de la manière suivante.The formulation of the compositions according to the invention is advantageously carried out in the following manner.

Dans un malaxeur on introduit les constituants de base du liant à savoir le polyazoture de glycidyle, l'isocyanate, le plastifiant énergétique, le durcisseur et des catalyseurs destinés à favoriser la réaction de l'isocyanate sur le polyazoture de glycidyle comme le dilaurate de dibutyl étain ou l'acétyl acétonate de fer. Dans un mélangeur à poudre, on mélange les constituants solides à savoir la charge oxydante éventuellement stabilisé et, le cas échéant, les additifs. Après mise en route du malaxeur on rajoute par fractions successives le mélange des constituants solides jusqu'à obtention d'une pâte homogène qui est mise sous forme définitive par coulée, injection ou extrusion suivie par une cuisson pour parachever la réticulation du liant.The basic constituents of the binder, namely the glycidyl polyazide, the isocyanate, the energy plasticizer, the hardener and catalysts intended to promote the reaction of the isocyanate on the glycidyl polyazide, such as dibutyl dilaurate, are introduced into a mixer. tin or iron acetyl acetonate. In a powder mixer, the solid constituents, namely the possibly stabilized oxidizing charge and, if appropriate, the additives are mixed. After starting the kneader, the mixture of solid constituents is added in successive fractions until a homogeneous paste is obtained which is put into final form by casting, injection or extrusion followed by baking to complete the crosslinking of the binder.

Les compositions utilisées dans le cadre l'invention se présentent en général sous forme de pastilles ou encore de blocs pleins ou tubulaires.The compositions used in the context of the invention are generally in the form of pellets or else of solid or tubular blocks.

Ces compositions brûlent avec des vitesses de combustion compatibles avec les exigences de la sécurité automobile, et sans produire de résidus solides. Elles présentent par ailleurs le double avantage d'avoir d'une part une vitesse de combustion sensiblement constante entre 100 et 500 bars c'est à dire entre 10 et 50 MPa et de fournir d'autre part des gaz de combustion contenant beaucoup moins de monoxyde de carbone qu'une composition traditionnelle à base de nitrocellulose.These compositions burn with combustion rates compatible with the requirements of automotive safety, and without producing solid residues. They also have the double advantage of having on the one hand a substantially constant combustion speed between 100 and 500 bars, that is to say between 10 and 50 MPa, and on the other hand providing combustion gases containing much less carbon monoxide than a traditional nitrocellulose-based composition.

On constate par ailleurs que les gaz de combustion de ces compositions ne contiennent pratiquement pas d'oxydes d'azote et ce malgré une forte proportion de constituants azotés dans la composition.It is also found that the combustion gases of these compositions contain practically no nitrogen oxides, despite a high proportion of nitrogenous constituents in the composition.

En raison de cet ensemble de propriétés ces compositions peuvent avantageusement être utilisées dans les générateurs pyrotechniques de gaz destinés aux dispositifs de protection par coussins gonflables des occupants d'un véhicule automobile. Comme ces compositions produisent par ailleurs des gaz chauds elles trouvent leur application préférentielle dans les générateurs pyrotechniques de gaz chauds ne comportant qu'une chambre d'allumage et qu'une chambre de combustion reliée directement à un coussin gonflable fonctionnant en complément d'une ceinture de sécurité.Due to this set of properties, these compositions can advantageously be used in pyrotechnic gas generators intended for devices for protecting the occupants of a motor vehicle by airbags. As these compositions also produce hot gases, they find their preferred application in pyrotechnic hot gas generators having only one ignition chamber and one combustion chamber directly connected to an airbag operating in addition to a belt. of security.

Les exemples qui suivent illustrent, à titre non limitatif, certaines possibilités de mise en oeuvre de l'invention.The examples which follow illustrate, without limitation, certain possibilities of implementing the invention.

Exemple 1Example 1

On a fabriqué la composition suivante : - Polyazoture de glycidyle (de masse 2000) - 1,2,4 trinitrate de butane triol - trinitrate de triméthylol éthane 34 parties en poids - biuret trimère de l'hexaméthylène diisocyanate. - Nitrate d'ammonium (NiO 3%) 65 parties en poids - m-méthyl p-nitroaniline 0,5 parties en poids - diphénylamine 0,5 parties en poids The following composition was made: - Glycidyl polyazide (mass 2000) - 1,2,4 butane trinitrate triol - trimethylol ethane trinitrate 34 parts by weight - trimer biuret of hexamethylene diisocyanate. - Ammonium nitrate (NiO 3%) 65 parts by weight - m-methyl p-nitroaniline 0.5 parts by weight - diphenylamine 0.5 parts by weight

Cette composition a donné les vitesses de combustion suivantes :
   29 mm/s à 32 MPa
   30 mm/s à 36 MPa
   31 mm/s à 40 MPa
   32 mm/s à 44 MPa
This composition gave the following combustion rates:
29 mm / s at 32 MPa
30 mm / s at 36 MPa
31 mm / s at 40 MPa
32 mm / s at 44 MPa

L'analyse des gaz de combustion a été la suivante : azote 30,6% en poids monoxyde de carbone 8,2% en poids dioxyde de carbone 22,6% en poids oxydes d'azote 0,1% en poids hydrogène 0,4% en poids divers 0,9% en poids eau 37,2% en poids The analysis of the combustion gases was as follows: nitrogen 30.6% by weight carbon monoxide 8.2% by weight carbon dioxide 22.6% by weight nitrogen oxides 0.1% by weight hydrogen 0.4% by weight various 0.9% by weight water 37.2% by weight

Exemple 2Example 2

On a fabriqué la composition suivante

Figure imgb0004
We made the following composition
Figure imgb0004

Cette composition a donné les vitesses de combustion suivantes :
   18 mm/s à 20 Mpa
   20 mm/s à 24 MPa
   24 mm/s à 36 MPa
   26 mm/s à 40 MPa
This composition gave the following combustion rates:
18 mm / s at 20 Mpa
20 mm / s at 24 MPa
24 mm / s at 36 MPa
26 mm / s at 40 MPa

L'analyse des gaz de combustion a été la suivante : - azote 30,8% en poids - monoxyde de carbone 6,1% en poids - dioxyde de carbone 29,2% en poids - oxydes d'azote néant - hydrogène 0,8% en poids - divers (HCl principalement) 0,2% en poids - eau 32,9% en poids The analysis of the combustion gases was as follows: - nitrogen 30.8% by weight - carbon monoxide 6.1% by weight - carbon dioxide 29.2% by weight - nitrogen oxides nil - hydrogen 0.8% by weight - various (mainly HCl) 0.2% by weight - water 32.9% by weight

Claims (6)

  1. Use, as pyrotechnic composition in a device for protecting the occupants of a motor vehicle by means of bags which are inflated by gases originating from the combustion of a pyrotechnic composition, of a composition comprising especially:
    - an organic binder bearing azide groups, which consists of the product of reaction of a polyglycidyl aside containing hydroxyl ends with at least one polyisocyanate,
    - an energetic plasticizer,
    - an oxidizing filler at least 85 % of the weight of which consists of ammonium nitrate.
  2. Use according to Claim 1, characterized in that the said composition contains at least one additive chosen from the group consisting of ammonium perchlorate, carbon black and m-methyl-p-nitroaniline.
  3. Use according to Claim 2, characterized in that the weight content of additive represents up to 3 % by weight of the total weight of the composition.
  4. Use according to Claim 3, characterized in that the weight content of the combination of binder/energetic plasticizer is between 30 % and 40 % by weight of the total weight of the composition and in that the weight content of the combination of oxidizing filler/additives is between 70 % and 60 % by weight of the total weight of the composition.
  5. Use according to Claim 4, characterized in that the said energetic plasticizer is chosen from the group consisting of 1,2,4-butanetriol trinitrate, trimethylolethane trinitrate, triethylene glycol dinitrate, bis(2,2-dinitropropyl)acetal and bis(2,2-dinitropropyl)formal.
  6. Use according to Claim 5, characterized in that the weight content of plasticizer is between 70 % and 80 % by weight relative to the weight of the polyglycidyl azide employed.
EP93401513A 1992-06-12 1993-06-14 Pyrotechnic composition, which generates a hot non-toxic gas and use thereof in a protection system for motor vehicle occupants Expired - Lifetime EP0576326B1 (en)

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FR9207067 1992-06-12

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