EP0549918B1 - Demulsifier based on an alkoxylate and process for the preparation of the alkoxylate - Google Patents
Demulsifier based on an alkoxylate and process for the preparation of the alkoxylate Download PDFInfo
- Publication number
- EP0549918B1 EP0549918B1 EP92120785A EP92120785A EP0549918B1 EP 0549918 B1 EP0549918 B1 EP 0549918B1 EP 92120785 A EP92120785 A EP 92120785A EP 92120785 A EP92120785 A EP 92120785A EP 0549918 B1 EP0549918 B1 EP 0549918B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- formula
- alkyl
- alkoxylate
- alkylphenol
- radical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002360 preparation method Methods 0.000 title claims description 7
- 238000000034 method Methods 0.000 title claims description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 31
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 22
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- 229920002873 Polyethylenimine Polymers 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 14
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 150000001412 amines Chemical class 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 229930185605 Bisphenol Natural products 0.000 claims description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 7
- 150000001298 alcohols Chemical class 0.000 claims description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 7
- 125000006273 (C1-C3) alkyl group Chemical group 0.000 claims description 6
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- -1 ethylene, propylene Chemical group 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 claims description 2
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 1
- 239000005977 Ethylene Substances 0.000 claims 1
- 125000003158 alcohol group Chemical group 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims 1
- 239000000839 emulsion Substances 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 239000010779 crude oil Substances 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000003208 petroleum Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 239000003921 oil Substances 0.000 description 10
- 239000000243 solution Substances 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- KNQLISSGRPNPCR-UHFFFAOYSA-N n-(dipyridin-2-ylmethylideneamino)furan-2-carboxamide Chemical compound C=1C=COC=1C(=O)NN=C(C=1N=CC=CC=1)C1=CC=CC=N1 KNQLISSGRPNPCR-UHFFFAOYSA-N 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical group C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920001281 polyalkylene Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 0 *c1ccc(*)cc1 Chemical compound *c1ccc(*)cc1 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000003776 cleavage reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- TWCCSZRRWBBFHB-UHFFFAOYSA-N formaldehyde;2-(7-methyloctyl)phenol Chemical compound O=C.CC(C)CCCCCCC1=CC=CC=C1O TWCCSZRRWBBFHB-UHFFFAOYSA-N 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- LMHHRCOWPQNFTF-UHFFFAOYSA-N s-propan-2-yl azepane-1-carbothioate Chemical compound CC(C)SC(=O)N1CCCCCC1 LMHHRCOWPQNFTF-UHFFFAOYSA-N 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- XOUAQPDUNFWPEM-UHFFFAOYSA-N 2,3,4-tris(hydroxymethyl)phenol Chemical class OCC1=CC=C(O)C(CO)=C1CO XOUAQPDUNFWPEM-UHFFFAOYSA-N 0.000 description 1
- HXDLWJWIAHWIKI-UHFFFAOYSA-N 2-hydroxyethyl acetate Chemical compound CC(=O)OCCO HXDLWJWIAHWIKI-UHFFFAOYSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- ZDJUUJNLLSYJKL-UHFFFAOYSA-N formaldehyde;2-(10-methylundecyl)phenol Chemical compound O=C.CC(C)CCCCCCCCCC1=CC=CC=C1O ZDJUUJNLLSYJKL-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229960001124 trientine Drugs 0.000 description 1
- 239000007762 w/o emulsion Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G33/00—Dewatering or demulsification of hydrocarbon oils
- C10G33/04—Dewatering or demulsification of hydrocarbon oils with chemical means
Definitions
- the present invention relates to petroleum emulsion breakers containing an alkoxylate of an alkylphenol-formaldehyde resin, an alcohol, a bisphenol or an amine and a process for the preparation of the alkoxylates using a special catalyst.
- the increasing exploitation of the deposits means that an increasing proportion of water is also extracted.
- Surface-active substances contained in the crude oils emulsify most of the water, forming stable water-in-oil emulsions.
- the emulsified water can make up 0.1 to over 50% by weight of the total emulsion. Salts can be dissolved in the emulsion water, which lead to corrosion problems when the crude oil is further processed in the refinery.
- the emulsion water must therefore be separated before transport or reduced to an acceptable concentration. This is usually done by adding so-called petroleum emulsion splitters, whereby heating the crude oil facilitates and accelerates the separation.
- the crude oils differ greatly in their composition depending on their provenance.
- the natural emulsifiers contained in the crude oils also have a complicated chemical structure, so that in order to overcome their effect, oil demulsifiers (demulsifiers) have to be selectively developed.
- oil demulsifiers demulsifiers
- demulsifiers are ethylene oxide / propylene oxide block copolymers, alkoxylated alkylphenyl-formaldehyde resins, as are described, for example, in DE-PS 27 19 978, alkoxylated polyamines (see, for example, US 3 907 701 and DE-OS 24 35 713) and Crosslinking products of the above basic classes with multifunctional reagents, such as diisocyanates, dicarboxylic acids, bisglycidyl ethers, di- and trimethylolphenols.
- the object of the present invention was therefore to provide petroleum emulsion splitters which allow the emulsion to be separated as rapidly as possible into oil and water in the shortest possible time, i.e. which show good effectiveness even in low doses.
- the alkoxylate shows the stated polydispersity. This polydispersity is achieved by producing the alkoxylate using a special catalyst.
- the present invention therefore also relates to a process for the preparation of alkoxylates of the above general formula I, which is characterized in that alkylphenol-formaldehyde resins of the above formula II, bisphenols of the above formula VI, alcohols of the above formula III , Amines of formula IV given above or polyethyleneimines with a molecular weight M ⁇ w reacted from 2000 to 50,000 with ethylene oxide, propylene oxide and / or butylene oxide in the presence of an optionally partially hydrolyzed metal alcoholate as a catalyst, the metal being selected from the metals from Groups IIA, IIIA, IVB, and Zn, Ce and La and the alcoholate group has 1 to 8 carbon atoms.
- hydroxides of the alkali metals are used as catalysts for the alkoxylation (see, for example, DE-PS 20 13 820, column 5, AII). With these catalysts, as was found in comparative experiments, only polydispersities up to 1.6 are achieved.
- n is a measure of the molecular weight distribution of polymeric compounds (see, for example, Encyclopedia of Polymer Sci. and Engineering, Vol. 10, p. 4, J. Wiley 1987). The larger the value of Q, the wider the molecular weight distribution. For the alkoxylates prepared according to the invention, this means that they have a broader molecular weight distribution than the known compounds prepared with alkali hydroxide as a catalyst.
- alkylphenol-formaldehyde resins this can also be expressed by the hydroxyl number: while the known alkoxylates have hydroxyl numbers from 130 to 170, the alkoxylates prepared according to the invention have hydroxyl numbers above 170, preferably between 180 and 300.
- the starting compounds for the preparation of the alkoxylates are alkylphenol-formaldehyde resins of the formula II, alcohols of the formula III, amines of the formula IV, bisphenols of the formula VI or polyethyleneimines with a molecular weight M ⁇ w used from 2000 to 50,000, in particular from 5000 to 25,000.
- Alkylphenol-formaldehyde resins, alcohols and polyethyleneimines are preferred.
- An iso-C8-C12 alkyl radical is particularly preferred.
- diols such as e.g. Ethylene glycol, diethylene glycol or butylene glycol, or glycol monoesters such as e.g. Ethylene glycol monoacetate used.
- the amines to be used include, in particular, the polyalkylene polyamines, such as Diethylene triamine, triethylene tetramine or tetraethylene pentamine. Alkanolamines are also suitable.
- the polyethyleneimines are preferably branched and contain primary, secondary and tertiary amine groups.
- Bisphenol A should be mentioned in particular as bisphenol.
- alkoxylation of the alkylphenol-alkylphenol-formaldehyde resins, the alcohols, bisphenols, amines and polyethyleneimines takes place with ethylene oxide, propylene oxide and / or butylene oxide. Ethylene oxide and / or propylene oxide are preferably used.
- the reaction is carried out in an inert solvent, e.g. Toluene or xylene, usually at 100 to 180 ° C.
- an inert solvent e.g. Toluene or xylene
- n 3-100, preferably 3 -50, particularly preferably 4-12.
- the amount of starting compound and alkylene oxide in relation to the solvent is e.g. chosen so that an 80 wt .-% solution results.
- Aluminum tri or titanium tetra alcoholates are preferably used, in particular aluminum tri (isopropylate).
- the metal alcoholates can also be used in conjunction with Zn-alkylene and small amounts of H2O in hexane (see US 3,384,603).
- the amount of the catalyst used, based on the end products, is 0.05 to 5% by weight.
- the starting compounds can also be used in a conventional manner, i.e. catalyzed with alkali metal hydroxides, prepared, partially oxyalkylated compounds are used. It is only essential that the required polydispersity is obtained by subsequent alkoxylation using the above-mentioned metal alcoholates according to the invention.
- the polydispersity Q must be at least 1.7 in order to achieve the desired effect.
- Q is preferably 1.7-5, particularly preferably 1.8 to 3.0, in particular 1.8 to 2.8. It can be observed that the differences in the Q values between alkoxylates prepared with conventional catalysts and alkoxylates prepared with the catalysts to be used according to the invention are different, depending on which compound RH one starts from. However, the difference between these Q values, based on the same starting compound RH, should be 0.3 or more. The ones required to calculate Q.
- M ⁇ w - and M ⁇ n values were determined by gel permeation chromatography.
- the feed volume was 20 ul of a 1 wt .-% solutions, solvent THF.
- the M ⁇ n - and M ⁇ w values were determined from the chromatogram using calibration substances (ethoxylates) using a standard computer program.
- the petroleum emulsion splitter according to the invention can contain, as further component B, a different alkoxylated polyalkylene polyamine which does not have the Q values according to the invention.
- additional components are known and e.g. described in more detail in DE-PS 27 19 978, for which purpose in this patent reference is made in particular to column 4, B. This additional mixture component is also disclosed in DE-OS 22 27 546.
- the weight ratio A to B is preferably 60:40 to 40:60% by weight.
- the splitters are advantageously added to the crude oil emulsions in amounts of 1 to 1000 ppm, preferably 10 to 100 ppm, based on the weight of the emulsion to be split, at temperatures between 20 and 80 ° C.
- the splitters can be used as solutions because of their better meterability.
- Mixtures of organic solvents eg methanol
- organic solvents with boiling points between 50 and 200 ° C. can be used as solvents serve, for example toluene, xylenes, tetrahydrofuran, dioxane, lower alcohols and light petroleum fractions of the boiling point mentioned.
- solutions are expediently adjusted to an active substance content (splitter content) of 0.5 to 50% by weight.
- the solutions are preferably added to the crude oils at the probes (in the field).
- the cleavage then already runs at the temperature of the freshly pumped water-in-oil emulsion at such a rate that the emulsion can be broken on the way to the processing plant. There it is separated in a possibly heated separator and possibly with the help of an electric field without difficulty into pure oil and salt water.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
- Polyethers (AREA)
- Liquid Carbonaceous Fuels (AREA)
Description
Die vorliegende Erfindung betrifft Erdölemulsionsspalter, enthaltend ein Alkoxilat eines Alkylphenol-Formaldehydharzes, eines Alkohols, eines Bisphenols oder eines Amins sowie ein Verfahren zur Herstellung der Alkoxilate unter Verwendung eines speziellen Katalysators.The present invention relates to petroleum emulsion breakers containing an alkoxylate of an alkylphenol-formaldehyde resin, an alcohol, a bisphenol or an amine and a process for the preparation of the alkoxylates using a special catalyst.
Bei der Förderung von Rohölen wird mit zunehmender Ausbeutung der Lagerstätten ein steigender Anteil an Wasser mitgefördert. In den Rohölen enthaltene, oberflächenaktive Substanzen emulgieren den größten Teil des Wassers, wobei sich stabile Wasser-in-Öl-Emulsionen bilden. Das emulgierte Wasser kann einen Anteil von 0,1 bis über 50 Gew.-% der Gesamtemulsion ausmachen. Im Emulsionswasser können Salze gelöst sein, die bei der Weiterverarbeitung des Rohöls in der Raffinerie zu Korrosionsproblemen führen. Das Emulsionswasser muß deshalb vor dem Transport abgetrennt bzw. unter eine akzeptable Konzentration gesenkt werden. Dies erfolgt meist durch den Zusatz sogenannter Erdölemulsionsspalter, wobei eine Erwärmung des Rohöls die Auftrennung erleichtert und beschleunigt.With the extraction of crude oils, the increasing exploitation of the deposits means that an increasing proportion of water is also extracted. Surface-active substances contained in the crude oils emulsify most of the water, forming stable water-in-oil emulsions. The emulsified water can make up 0.1 to over 50% by weight of the total emulsion. Salts can be dissolved in the emulsion water, which lead to corrosion problems when the crude oil is further processed in the refinery. The emulsion water must therefore be separated before transport or reduced to an acceptable concentration. This is usually done by adding so-called petroleum emulsion splitters, whereby heating the crude oil facilitates and accelerates the separation.
Die Rohöle unterscheiden sich je nach ihrer Provenienz stark in ihrer Zusammensetzung. Die in den Rohölen enthaltenen, natürlichen Emulgatoren besitzen zudem einen komplizierten chemischen Aufbau, so daß zur Überwindung ihrer Wirkung selektiv Erdölemulsionsspalter (Demulgatoren) enwickelt werden müssen. Durch die Erschließung neuer Rohölfelder sowie durch geänderte Förderbedingungen bei älteren Feldern werden ständig neue Demulgatoren benötigt, die eine schnellere Auftrennung in Wasser und Öl sowie möglichst niedrige Restwasser- und Restsalzmengen bewirken.The crude oils differ greatly in their composition depending on their provenance. The natural emulsifiers contained in the crude oils also have a complicated chemical structure, so that in order to overcome their effect, oil demulsifiers (demulsifiers) have to be selectively developed. By opening up new crude oil fields and changing production conditions for older fields, new demulsifiers are constantly needed, which cause faster separation into water and oil and the lowest possible residual water and residual salt quantities.
Die am häufigsten angewendeten Demulgatoren sind Ethylenoxid/Propylenoxid-Blockcopolymere, alkoxilierte Alkylphenyl-Formaldehyd-Harze, wie sie z.B. in der DE-PS 27 19 978 beschrieben sind, alkoxilierte Polyamine (s. z.B. US 3 907 701 und DE-OS 24 35 713) sowie Vernetzungsprodukte der obigen Grundklassen mit multifunktionellen Reagentien, wie z.B. Diisocyanaten, Dicarbonsäuren, Bisglycidylethern, Di- und Trimethylolphenolen.The most frequently used demulsifiers are ethylene oxide / propylene oxide block copolymers, alkoxylated alkylphenyl-formaldehyde resins, as are described, for example, in DE-PS 27 19 978, alkoxylated polyamines (see, for example, US 3 907 701 and DE-OS 24 35 713) and Crosslinking products of the above basic classes with multifunctional reagents, such as diisocyanates, dicarboxylic acids, bisglycidyl ethers, di- and trimethylolphenols.
Die bekannten Erdölemulsionsspalter genügen jedoch häufig den Anforderungen nicht ganz, da die Auftrennung der Emulsion in spezifikationsgerechtes Öl und Wasser mit geringstmöglichem Restölgehalt entweder eine zu lange Zeitspanne beansprucht oder zu hohe Dosierungen des Spalters erfordert.However, the known petroleum emulsion splitters often do not quite meet the requirements, since the separation of the emulsion into specification-compliant oil and water with the lowest possible residual oil content either takes too long a time or requires excessive dosages of the splitter.
Der vorliegenden Erfindung lag daher die Aufgabe zugrunde, Erdölemulsionsspalter zur Verfügung zu stellen, die in möglichst kurzer Zeit eine möglichst quantitative Auftrennung der Emulsion in Öl und Wasser erlauben, d.h. die auch in geringer Dosierung eine gute Wirksamkeit zeigen.The object of the present invention was therefore to provide petroleum emulsion splitters which allow the emulsion to be separated as rapidly as possible into oil and water in the shortest possible time, i.e. which show good effectiveness even in low doses.
Da die möglichst weitgehende Ausbeutung der Rohölfelder und die vollständige Abtrennung des Restöls aus dem Wasser aus ökonomischen und ökologischen Gründen immer wichtiger werden, kommt der Lösung dieser Aufgabe zusätzliche Bedeutung zu.Since the exploitation of the crude oil fields as far as possible and the complete separation of the residual oil from the water are becoming increasingly important for economic and ecological reasons, the solution to this task is of additional importance.
Es wurde nun gefunden, daß diese Aufgabe gelöst werden kann mit Erdölemulsionsspaltern auf der Basis eines Alkoxilats der allgemeinen Formel I
- eines Alkylphenol-Formaldehyd-Harzes der Formel II
worin R¹ ein verzweigtkettiger C₃-C₁₈-Alkylrest und y = 3 bis 30 ist; - eines Alkohols der Formel III
worin R entweder ein C₁-C₂₀-Alkylrest mit x = 1 und z = 0 ist, oder R ein C₂-C₁₀-Alkylenrest mit x = 2 und z = 0 oder mit x = 1, z = 1 und R³ = C₁-C₆-Alkyl- oder C₁-C₂₀-Acylrest ist, oder R ein C₆-C₁₀-Arylrest ist, der mit bis zu 2 C₃-C₁₈-Alkylresten substituiert sein kann, wobei x = 1 und z = 0 ist; - eines Amins der Formel IV
R⁴-NH₂ IV
worin R⁴ ein linearer oder verzweigter C₁-C₆-Alkyl- oder C₁-C₁₀-Hydroxyalkyl-Rest ist oder einem Rest der folgenden Formel V entspricht mit R⁵ = H oder C₁-C₃-Alkyl, m = 2 bis 4, r = 2 bis 10 und q = 0 bis 5, - eines Bisphenols der Formel VI
worin k = 0 bis 3 sowie R⁶ und R⁷ unabhängig voneinander H und C₁-C₃-Alkyl sein kann; oder - eines Polyethylenimins mit dem Molekulargewicht Mw von 2000 bis 50 000
- an alkylphenol-formaldehyde resin of the formula II
wherein R¹ is a branched chain C₃-C₁₈ alkyl group and y = 3 to 30; - an alcohol of formula III
wherein R is either a C₁-C₂₀ alkyl group with x = 1 and z = 0, or R is a C₂-C₁₀ alkylene group with x = 2 and z = 0 or with x = 1, z = 1 and R³ = C₁-C₆ -Alkyl- or C₁-C₂₀ acyl radical, or R is a C₆-C₁₀ aryl radical which can be substituted with up to 2 C₃-C₁₈ alkyl radicals, where x = 1 and z = 0; - an amine of formula IV
R⁴-NH₂ IV
wherein R⁴ is a linear or branched C₁-C₆ alkyl or C₁-C₁₀ hydroxyalkyl radical or corresponds to a radical of the following formula V. with R⁵ = H or C₁-C₃-alkyl, m = 2 to 4, r = 2 to 10 and q = 0 to 5, - a bisphenol of formula VI
wherein k = 0 to 3 and R⁶ and R⁷ can independently be H and C₁-C₃-alkyl; or - of a polyethyleneimine with a molecular weight M w of 2,000 to 50,000
Wesentlich für die angestrebten Eigenschaften der erfindungsgemäßen Erdölemulsionsspalter ist es, daß das Alkoxilat die angegebene Polydispersität zeigt. Diese Polydispersität wird durch die Herstellung des Alkoxilats unter Verwendung eines speziellen Katalysators erreicht.It is essential for the desired properties of the petroleum emulsion splitters according to the invention that the alkoxylate shows the stated polydispersity. This polydispersity is achieved by producing the alkoxylate using a special catalyst.
Gegenstand der vorliegenden Erfindung ist daher auch ein Verfahren zur Herstellung von Alkoxilaten der obigen allgemeinen Formel I, das dadurch gekennzeichnet ist, daß man Alkylphenol- Formaldehyd-Harze der oben angegebenen Formel II, Bisphenole der oben angegebenen Formel VI, Alkohole der oben angegebenen Formel III, Amine der oben angegebenen Formel IV oder Polyethylenimine mit einem Molekulargewicht
Bei den aus dem Stand der Technik bekannten Erdölemulsionsspaltern auf Basis von alkoxilierten Verbindungen werden Hydroxide der Alkalimetalle als Katalysatoren für die Alkoxilierung eingesetzt (siehe z.B. DE-PS 20 13 820, Spalte 5, AII). Mit diesen Katalysatoren werden, wie in Vergleichsversuchen festgestellt wurde, lediglich Polydispersitäten bis zu 1,6 erreicht.In the petroleum emulsion splitters based on alkoxylated compounds known from the prior art, hydroxides of the alkali metals are used as catalysts for the alkoxylation (see, for example, DE-PS 20 13 820, column 5, AII). With these catalysts, as was found in comparative experiments, only polydispersities up to 1.6 are achieved.
Es wurde nun überraschenderweise gefunden, daß mit den erfindungsgemäßen Erdölemulsionsspaltern eine deutlich schnellere Spaltung der Rohölemulsionen erreicht wird, bzw. die erfindungsgemäßen Spalter entsprechend geringer dosiert werden können.It has now surprisingly been found that the crude oil emulsions according to the invention achieve a significantly faster splitting of the crude oil emulsions, and that the splitters according to the invention can be dosed correspondingly lower.
Die Polydispersität Q =
Dies läßt sich für die Alkylphenol-Formaldehyd-Harze auch durch die Hydroxylzahl ausdrücken: Während die bekannten Alkoxilate Hydroxylzahlen von 130 bis 170 aufweisen, zeigen die erfindungsgemäß hergestellten Alkoxilate Hydroxylzahlen über 170, bevorzugt zwischen 180 und 300.For the alkylphenol-formaldehyde resins, this can also be expressed by the hydroxyl number: while the known alkoxylates have hydroxyl numbers from 130 to 170, the alkoxylates prepared according to the invention have hydroxyl numbers above 170, preferably between 180 and 300.
Als Ausgangsverbindungen für die Herstellung der Alkoxilate werden Alkylphenol-Formaldehydharze der Formel II, Alkohole der Formel III, Amine der Formel IV, Bisphenole der Formel VI oder Polyethylenimine mit einem Molekulargewicht
Bevorzugt sind dabei Alkylphenol-Formaldehydharze, Alkohole und Polyethylenimine.Alkylphenol-formaldehyde resins, alcohols and polyethyleneimines are preferred.
Als Alkylphenol-Formaldehydharze, die nach bekannten Verfahren herstellbar sind, werden insbesondere solche eingesetzt, die einen iso-C₄-C₁₂-Alkylrest tragen und bei denen y = 5 bis 11 ist. Besonders bevorzugt ist ein iso-C₈-C₁₂-Alkylrest.As alkylphenol-formaldehyde resins which can be prepared by known processes, in particular those are used which carry an iso-C₄-C₁₂ alkyl radical and in which y = 5 to 11. An iso-C₈-C₁₂ alkyl radical is particularly preferred.
Als Alkohole werden insbesondere Diole, wie z.B. Ethylenglykol, Diethylenglykol oder Butylenglykol, oder Glykolmonoester, wie z.B. Ethylenglykolmonoacetat, eingesetzt.In particular, diols such as e.g. Ethylene glycol, diethylene glycol or butylene glycol, or glycol monoesters such as e.g. Ethylene glycol monoacetate used.
Als einzusetzende Amine sind insbesondere die Polyalkylenpolyamine zu nennen, wie z.B. Diethylentriamin, Triethylentetramin oder Tetraethylenpentamin. Auch Alkanolamine sind geeignet.The amines to be used include, in particular, the polyalkylene polyamines, such as Diethylene triamine, triethylene tetramine or tetraethylene pentamine. Alkanolamines are also suitable.
Die Polyethylenimine sind bevorzugt verzweigt und enthalten primäre, sekundäre und tertiäre Amingruppen.The polyethyleneimines are preferably branched and contain primary, secondary and tertiary amine groups.
Als Bisphenol ist insbesondere das Bisphenol A zu nennen.Bisphenol A should be mentioned in particular as bisphenol.
Alle diese Verbindungen sind an sich bekannt und vielfach in der Literatur beschrieben.All of these compounds are known per se and have been described many times in the literature.
Die Alkoxilierung der AlkylphenolAlkylphenol-Formaldehydharze, der Alkohole, Bisphenole, Amine und Polyethylenimine erfolgt mit Ethylenoxid, Propylenoxid und/oder Butylenoxid. Ethylenoxid und/oder Propylenoxid werden bevorzugt eingesetzt.The alkoxylation of the alkylphenol-alkylphenol-formaldehyde resins, the alcohols, bisphenols, amines and polyethyleneimines takes place with ethylene oxide, propylene oxide and / or butylene oxide. Ethylene oxide and / or propylene oxide are preferably used.
Die Reaktion erfolgt in einem inerten Lösungsmittel, wie z.B. Toluol oder Xylol, üblicherweise bei 100 bis 180°C. Pro zu oxalkylierende Einheit bzw. OH- oder H₂N-Gruppe werden die benötigten Mole Alkylenoxid eingeleitet, so daß n = 3-100, bevorzugt 3 -50, besonders bevorzugt 4-12 ist. Bei den Aminen ist eine 2-stufige Reaktionsweise, wie sie z.B. in der DE-OS 24 35 713 beschrieben wird, vorteilhaft. Die Menge an Ausgangsverbindung und Alkylenoxid wird im Verhältnis zum Lösungsmittel dabei z.B. so gewählt, daß eine 80 Gew.-%ige Lösung resultiert.The reaction is carried out in an inert solvent, e.g. Toluene or xylene, usually at 100 to 180 ° C. The moles of alkylene oxide are introduced per unit to be alkoxylated or OH or H₂N group, so that n = 3-100, preferably 3 -50, particularly preferably 4-12. In the case of the amines, there is a 2-stage reaction, as is e.g. is described in DE-OS 24 35 713, advantageous. The amount of starting compound and alkylene oxide in relation to the solvent is e.g. chosen so that an 80 wt .-% solution results.
Als Katalysatoren werden die erfindungsgemäßen Metall-Alkoholate eingesetzt, die durch folgende Formel VII wiedergegeben werden können:
Me(OH)d(OR)e VII
worin Me für Metalle der Gruppe IIA, insbesondere Mg, Ca und Ba, der Gruppe IIIA, insbesondere Al, der Gruppe IVB, insbesondere Ti, (Gruppenbezeichnung entsprechend CAS bis 1986), sowie Zn, Ce oder La steht, d = 0 sein kann und die oberen Grenzwerte von d und e von der Wertigkeit des Metalls abhängen. Bevorzugt werden Aluminium-tri- oder Titantetra-alkoholate eingesetzt, insbesondere Aluminium-tri-(isopropylat).The metal alcoholates according to the invention are used as catalysts, which can be represented by the following formula VII:
Me (OH) d (OR) e VII
where Me stands for metals of group IIA, in particular Mg, Ca and Ba, of group IIIA, in particular Al, of group IVB, in particular Ti (group name corresponding to CAS up to 1986), and Zn, Ce or La, d = 0 and the upper limits of d and e depend on the valence of the metal. Aluminum tri or titanium tetra alcoholates are preferably used, in particular aluminum tri (isopropylate).
Die Metallalkoholate können auch in Verbindung mit Zn-Alkylen und geringen Mengen H₂O in Hexan (s. US 3 384 603) eingesetzt werden.The metal alcoholates can also be used in conjunction with Zn-alkylene and small amounts of H₂O in hexane (see US 3,384,603).
Die Menge des eingesesetzten Katalysators beträgt, bezogen auf die Endprodukte, 0,05 bis 5 Gew.-%.The amount of the catalyst used, based on the end products, is 0.05 to 5% by weight.
Als Ausgangsverbindungen können auch bereits auf konventionelle Art, d.h. mit Alkalihydroxiden katalysiert, hergestellte, teiloxalkylierte Verbindungen eingesetzt werden. Wesentlich ist nur, daß durch eine anschließende Alkoxilierung unter erfindungsgemäßer Verwendung der oben genannten Metall-Alkoholate die erforderliche Polydispersität erhalten wird.The starting compounds can also be used in a conventional manner, i.e. catalyzed with alkali metal hydroxides, prepared, partially oxyalkylated compounds are used. It is only essential that the required polydispersity is obtained by subsequent alkoxylation using the above-mentioned metal alcoholates according to the invention.
Die Polydispersität Q muß mindestens 1,7 betragen, damit der angestrebte Effekt erreicht wird. Bevorzugt beträgt Q 1,7-5, besonders bevorzugt 1,8 bis 3,0, insbesondere 1,8 bis 2,8. Es ist zu beobachten, daß die Unterschiede der Q-Werte zwischen mit konventionellen Katalysatoren hergestellten Alkoxilaten und mit den erfindungsgemäß zu verwendenden Katalysatoren hergestellten Alkoxilaten verschieden sind, je nachdem, von welcher Verbindung R-H man ausgeht. Der Unterschied dieser Q-Werte sollte, bezogen auf die gleiche Ausgangsverbindung R-H, jedoch 0,3 oder mehr betragen.
Die zur Berechnung von Q erforderlichen
The ones required to calculate Q.
Die Bedingungen bei der GPC-Analyse waren dabei im einzelnen wie folgt:
- Säulenmaterial:
- PL-Gel mit 5 µm Teilchengröße
- Säulenlänge:
- 300 cm, Durchmesser 7,5 mm.
- Column material:
- PL gel with 5 µm particle size
- Column length:
- 300 cm, diameter 7.5 mm.
Es wurde eine Säulenkombination aus Vorsäule, einer Säule mit 100 Å-Material, 2 Säulen mit 500 Å-Material und einer weiteren Säule mit 1000 Å-Material eingesetzt. Als interner Standart fungierte Toluol, der Fluß betrug 1 ml/min, die Temperatur 70°C.
- Detektor:
- RI + UV (254 nm).
- Detector:
- RI + UV (254 nm).
Das Aufgabevolumen betrug 20 µl einer 1 Gew.-%igen Lösungen, Lösungsmittel THF.The feed volume was 20 ul of a 1 wt .-% solutions, solvent THF.
Die
Die erfindungsgemäßen Erdölemulsionsspalter können neben dem Alkoxilat A der allgemeinen Formel I als weitere Komponente B ein davon unterschiedliches oxalkyliertes Polyalkylenpolyamin enthalten, das nicht die erfindungsgemäßen Werte von Q aufweist. Derartige Zusatzkomponenten sind bekannt und z.B. in der DE-PS 27 19 978 näher beschrieben, wozu in dieser Patentschrift insbesondere auf Spalte 4, B, verwiesen wird. Diese zusätzliche Mischungskomponente wird auch in der DE-OS 22 27 546 offenbart.In addition to the alkoxylate A of the general formula I, the petroleum emulsion splitter according to the invention can contain, as further component B, a different alkoxylated polyalkylene polyamine which does not have the Q values according to the invention. Such additional components are known and e.g. described in more detail in DE-PS 27 19 978, for which purpose in this patent reference is made in particular to column 4, B. This additional mixture component is also disclosed in DE-OS 22 27 546.
Das Gewichtsverhältnis A zu B beträgt bevorzugt 60:40 bis 40:60 Gew.-%.The weight ratio A to B is preferably 60:40 to 40:60% by weight.
Die Spalter werden den Rohöl-Emulsionen zweckmäßig in Mengen von 1 bis 1000 ppm, vorzugsweise 10 bis 100 ppm, bezogen auf das Gewicht der zu spaltenden Emulsion, bei Temperaturen zwischen 20 und 80°C zugesetzt.The splitters are advantageously added to the crude oil emulsions in amounts of 1 to 1000 ppm, preferably 10 to 100 ppm, based on the weight of the emulsion to be split, at temperatures between 20 and 80 ° C.
Die Spalter können wegen ihrer damit verbundenen besseren Dosierbarkeit als Lösungen eingesetzt werden. Als Lösungsmittel können Mischungen von organischen Lösungsmitteln (z.B. Methanol) mit Wasser oder organischen Lösungsmittel allein mit Siedegrenzen zwischen 50 und 200°C dienen, z.B. Toluol, Xylole, Tetrahydrofuran, Dioxan, niedere Alkohole und Leichtbenzinfraktionen der genannten Siedegrenze.The splitters can be used as solutions because of their better meterability. Mixtures of organic solvents (eg methanol) with water or organic solvents with boiling points between 50 and 200 ° C. can be used as solvents serve, for example toluene, xylenes, tetrahydrofuran, dioxane, lower alcohols and light petroleum fractions of the boiling point mentioned.
Im Falle der Verwendung von Lösungen werden diese zweckmäßig auf einen Wirksubstanzgehalt (Gehalt an Spalter) von 0,5 bis 50 Gew.-% eingestellt. Bei der Spaltung werden die Lösungen den Rohölen bevorzugt an den Sonden (im Feld) zugegeben. Die Spaltung verläuft dann bereits bei der Temperatur der frisch geförderten Wasser-in-Öl-Emulsion in einer solchen Geschwindigkeit, daß die Emulsion bereits auf dem Weg zu der Aufbereitungsanlage gebrochen werden kann. Sie wird dort in einem gegebenenfalls beheizten Abscheider und eventuell unter Zuhilfenahme eines elektrischen Feldes ohne Schwierigkeiten in Reinöl und Salzwasser getrennt.If solutions are used, these are expediently adjusted to an active substance content (splitter content) of 0.5 to 50% by weight. During the cleavage, the solutions are preferably added to the crude oils at the probes (in the field). The cleavage then already runs at the temperature of the freshly pumped water-in-oil emulsion at such a rate that the emulsion can be broken on the way to the processing plant. There it is separated in a possibly heated separator and possibly with the help of an electric field without difficulty into pure oil and salt water.
A) Herstellungsbeispiele Alkoxilate
1. Die in der Tabelle 1 angegebenen Ausgangsverbindungen wurden mit den ebenfalls angegebenen Molen Alkylenoxid unter Verwendung des jeweiligen Katalysators in Toluol bei den angegebenen Temperaturen umgesetzt. Die erhaltenen Polydispersitäten Q sind ebenfalls in der Tabelle 1 angegeben.
- NPFH:
- iso-Nonylphenol-Formaldehyd-Harz
- EONP:
- mit 4,1 mol EO, KOH-katalysiert, alkoxiliertes iso-Nonyl-phenol-Formaldehyd-Harz
- DPFH:
- iso-Dodecylphenol-Formaldehyd-Harz
- EO:
- Ethylenoxid
- PO:
- Propylenoxid
- ATIP:
- Aluminium-tri-(isopropylat)
2. Nach dem Stand der Technik (s. DE-PS 27 19 978) wurden auf 782 g (0,0191 Mol) eines Polyethylenimins mit einem Molekulargewicht von ca. 18.000 (44%ige Lösung in H₂O) ca. 500 g Propylenoxid (PO) in einem 2 l-Rührautoklaven mit Stickstoff bei 90 bis 100°C während 600 min bei 6,5 bar aufgepreßt. Anschließend wurde das Wasser im Vakuum entfernt. Man erhielt 852 g Produkt, d.h. die tatsächliche Aufnahme an PO betrug 1,1 Mol pro Ethylenimineinheit im Polyethylenimin.
In einer zweiten Stufe wurden auf 53,4 g Produkt aus Stufe 1 667 g Propylenoxid in Gegenwart von 0,53 g (1 Gew.-%) K-tert.-Butylat in dem Rührautoklaven bei 130 bis 140°C während 36 h bei 7,4 bar aufgepreßt. Das überschüssige Propylenoxid PO wurde anschließend abgezogen. Man erhielt 715 g Produkt, d.h. es wurden 22,8 Mol PO pro Ethylenimineinheit im Polyethylenimin aufgenommen.
In einer dritten Stufe wurden schließlich auf 214,4 g Produkt aus Stufe 2 132 g Ethylenoxid (EO) in Gegenwart von 2,14 g K-tert.-Butylat bei 120 bis 130°C während 150 min bei 6,8 bar aufgepreßt und das überschüssige EO abgezogen. Man erhielt 361 g Produkt, d.h. die tatsächliche Aufnahme an EO betrug 21,9 Mol pro Ethylenimineinheit im Polymeren.
Das Endprodukt wies einen Q-Wert von 1,4 auf.
3. Bei der Herstellung des erfindungsgemäßen Alkoxilats wurden zunächst die Stufen 1 und 2 wie unter 2. angegeben durchgeführt und dann das K-tert.-Butylat abgetrennt.
Auf 214,4 g des so erhaltenen Produkts wurden 132 g EO in Gegenwart von 6,43 g Aluminium-tri-isopropylat (≙ 3 Gew.-%) im Rührautoklaven mit Stickstoff bei 120 bis 130°C während 870 min bei 9,4 bar aufgepreßt und anschließend überschüssiges EO abgezogen. Man erhielt 365 g Produkt, d.h. die tatsächliche Aufnahme an EO betrug 21,8 Mol pro Ethylenimineinheit im Polyethylenimin. Dieses Produkt wies einen Q-Wert von 1,7 auf.
B) Anwendungstechnische Beispiele
Die nach A)1. erhaltenen Alkoxilate wurden mit einem oxalkylierten Polyalkylenpolyamin B, hergestellt gemäß DE-PS 27 19 978, Spalte 4, B, im Verhältnis 1:1 gemischt und auf ihre Wirksamkeit als Erdölemulsionsspalter geprüft.
Dann wurden die jeweils angegebenen Mengen des entsprechenden Alkoxilats zu 100 g einer der in Tabelle 2 angegebenen Rohölemulsionen zugesetzt. Die Mischungen wurden jeweils in einem Glaskolben mit einem mechanischen Rührer bei 55°C 10 Minuten mit einer Rührgeschwindigkeit von 500 UpM gerührt und in einen 100 ml Standzylinder eingegossen. Der Standzylinder wurde in ein Wasserbad mit der angegebenen Prüftemperatur gestellt und die Wasserabscheidung im Verlauf von 4 Stunden beobachtet und aufgezeichnet.
A) Preparation examples of alkoxylates
1. The starting compounds given in Table 1 were reacted with the moles of alkylene oxide also given using the respective catalyst in toluene at the temperatures given. The polydispersities Q obtained are also shown in Table 1.
- NPFH:
- iso-nonylphenol formaldehyde resin
- EONP:
- with 4.1 mol EO, KOH-catalyzed, alkoxylated iso-nonyl-phenol-formaldehyde resin
- DPFH:
- iso-dodecylphenol formaldehyde resin
- EO:
- Ethylene oxide
- PO:
- Propylene oxide
- ATIP:
- Aluminum tri- (isopropylate)
2. According to the prior art (see DE-PS 27 19 978) about 500 g propylene oxide (782 g (0.0191 mol) of a polyethyleneimine with a molecular weight of about 18,000 (44% solution in H₂O) ( PO) in a 2 l stirred autoclave with nitrogen at 90 to 100 ° C for 600 min at 6.5 bar. The water was then removed in vacuo. 852 g of product were obtained, ie the actual PO uptake was 1.1 mol per ethyleneimine unit in the polyethyleneimine.
In a second stage, 667 g of propylene oxide were added to 53.4 g of product from stage 1 in the presence of 0.53 g (1% by weight) of K-tert-butoxide in the stirred autoclave at 130 to 140 ° C. for 36 hours 7.4 bar pressed. The excess propylene oxide PO was then removed. 715 g of product were obtained, ie 22.8 mol of PO per ethyleneimine unit were taken up in the polyethyleneimine.
In a third stage, 132 g of ethylene oxide (EO) were finally injected onto 214.4 g of product from stage 2 in the presence of 2.14 g of K-tert-butoxide at 120 to 130 ° C. for 150 min at 6.8 bar and the excess EO is deducted. You got 361 g of product, ie the actual uptake of EO was 21.9 mol per ethyleneimine unit in the polymer.
The end product had a Q value of 1.4.
3. In the preparation of the alkoxylate according to the invention, stages 1 and 2 were first carried out as indicated under 2. and then the K-tert-butoxide was separated off.
To 214.4 g of the product obtained in this way, 132 g of EO were present in the presence of 6.43 g of aluminum tri-isopropylate (≙ 3% by weight) in a stirred autoclave with nitrogen at 120 to 130 ° C. for 870 min at 9.4 pressed on bar and then removed excess EO. 365 g of product were obtained, ie the actual uptake of EO was 21.8 mol per ethyleneimine unit in the polyethyleneimine. This product had a Q value of 1.7.
B) Application engineering examples
According to A) 1. The alkoxylates obtained were mixed with an oxalkylated polyalkylene polyamine B, prepared according to DE-PS 27 19 978, column 4, B, in a ratio of 1: 1 and tested for their effectiveness as a petroleum emulsion breaker.
Then the amounts of the corresponding alkoxylate given in each case were added to 100 g of one of the crude oil emulsions shown in Table 2. The mixtures were each stirred in a glass flask with a mechanical stirrer at 55 ° C. for 10 minutes at a stirring speed of 500 rpm and poured into a 100 ml standing cylinder. The standing cylinder was placed in a water bath at the specified test temperature and the water separation was observed and recorded over a period of 4 hours.
In dem folgenden Test wurden die Alkoxilate unter ansonsten gleichen Bedingungen, wie zur Tabelle 2 angegeben, ohne die Zusatzkomponente B geprüft:
Die Ergebnisse sind in Tabelle 3 aufgeführt.
Die Beispiele mit den geraden Nummern sind jeweils die VergleichsbeispieleThe even numbered examples are the comparative examples
Die Ergebnisse zeigen, daß die erfindungsgemäßen Erdölemulsionsspalter bei einer Vielzahl unterschiedlicher Rohölemulsionen deutliche Verbesserungen in der Spaltgeschwindigkeit ergeben.The results show that the petroleum emulsion splitters according to the invention result in significant improvements in the splitting speed with a large number of different crude oil emulsions.
Claims (8)
- An oil demulsifier based on an alkoxylate of the formula Iwhere A is ethylene, propylene and/or butylene, n is 3-100 and R is the radicalwhere R¹ is branched C₃-C₁₈-alkyl and y is from 3 to 30, of an alcohol of the formula III
where either R is C₁-C₂₀-alkyl, x is 1 and z is 0 or R is C₂-C₁₀-alkylene, x is 2 and z is 0 or x is 1, z is 1 and R³ is C₁-C₆-alkyl or C₁-C₂₀-acyl, or R is C₆-C₁₀-aryl which may be substituted by up to 2 C₃-C₁₈-alkyl radicals, x is 1 and z is 0,
of an amine of the formula IV
R⁴-NH₂ IV
where R⁴ is a straight-chain or branched C₁-C₆-alkyl or C₁-C₁₀-hydroxyalkyl radical or is a radical of the following formula Vwhere R⁵ is H or C₁-C₃-alkyl, m is from 2 to 4, r is from 2 to 10 and q is from 0 to 5,
of a bisphenol of the formula VIwhere k may be from 0 to 3 and R⁶ and R⁷ independently of one another may each be H or C₁-C₃-alkyl,
or of a polyethyleneimine having a molecular weight w of from 2,000 to 50,000,where the radicals are each present in place of those hydrogens of the alkylphenol/formaldehyde resins, alcohols, bisphenols, amines or polyethylene-imines which are on the oxygen or nitrogen and p is the number of hydrogens to be alkoxylated, wherein the alkoxylate of the formula I has a polydispersity Q = w/ n of at least 1.7. - An oil demulsifier as claimed in claim 1, wherein R is a radical of an alkylphenol/formaldehyde resin of the formula II, where R¹ is iso-C₄-C₁₂-alkyl, y is from 5 to 11 and/or n is from 3 to 50, preferably from 4 to 12.
- An oil demulsifier as claimed in claim 1, wherein R is an alcohol of the formula III, where x is 2 and z is 0 or x is 1, z is 1 and R³ is C₁-C₃-acyl.
- An oil demulsifier as claimed in claim 1, wherein Q is from 1.7 to 5.0, preferably from 1.8 to 3.0.
- An oil demulsifier as claimed in claim 1, which, in addition to the alkoxylate of the formula I, contains a different oxyalkylated polyalkylenepolyamine.
- An oil demulsifier as claimed in claim 1, wherein A is an ethylene and/or propylene radical.
- A process for the preparation of alkoxylates of the formula I as claimed in claim I, wherein an alkylphenol/formaldehyde resin of the formula II as claimed in claim 1, a bisphenol of the formula VI as claimed in claim 1, an alcohol of the formula III as claimed in claim 1, an amine of the formula IV as claimed in claim 1 or a polyethyleneimine having a molecular weight
w of from 2,000 to 50,000 is reacted with ethylene oxide, propylene oxide and/or butylene oxide in the presence of an unhydrolyzed or partly hydrolyzed metal alcoholate as a catalyst, the metal being selected from the metals of the groups IIA, IIIA and IVB and Zn, Ce and La and the alcoholate group being of 1 to 8 carbon atoms. - A process as claimed in claim 7, wherein the metal is Al or Ti and the alcoholate group is a C₂-, n-or iso-C₃-, n- or iso-C₄- or tert-C₄- group.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4142579A DE4142579A1 (en) | 1991-12-21 | 1991-12-21 | PETROLEUM EMULSION SPLITTER BASED ON AN ALKOXYLATE AND METHOD FOR PRODUCING THIS ALKOXYLATE |
| DE4142579 | 1991-12-21 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0549918A1 EP0549918A1 (en) | 1993-07-07 |
| EP0549918B1 true EP0549918B1 (en) | 1996-03-27 |
Family
ID=6447892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP92120785A Expired - Lifetime EP0549918B1 (en) | 1991-12-21 | 1992-12-05 | Demulsifier based on an alkoxylate and process for the preparation of the alkoxylate |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US5401439A (en) |
| EP (1) | EP0549918B1 (en) |
| JP (1) | JPH05239479A (en) |
| CA (1) | CA2085414A1 (en) |
| DE (2) | DE4142579A1 (en) |
| NO (1) | NO924827L (en) |
Families Citing this family (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4418800A1 (en) * | 1994-05-30 | 1995-12-07 | Basf Ag | Sepg. water from crude oil |
| US5681451A (en) * | 1996-01-31 | 1997-10-28 | Betzdearborn Inc. | Settling aids for solids in hydrocarbons |
| ITMI981213A1 (en) * | 1998-06-01 | 1999-12-01 | Montell North America Inc | PROPYLENE POLYMERS SUITABLE FOR TRANSPARENT CAST FILMS |
| US6106701A (en) * | 1998-08-25 | 2000-08-22 | Betzdearborn Inc. | Deasphalting process |
| US6294093B1 (en) | 1998-09-04 | 2001-09-25 | Nalco/Exxon Energy Chemicals, L.P. | Aqueous dispersion of an oil soluble demulsifier for breaking crude oil emulsions |
| DE10057043B4 (en) * | 2000-11-17 | 2004-05-06 | Clariant Gmbh | Alkylphenol glyoxal resins and their use as emulsion breakers |
| US7638466B2 (en) * | 2000-12-29 | 2009-12-29 | Halliburton Energy Services, Inc. | Thinners for invert emulsions |
| DE10319028B4 (en) * | 2003-04-28 | 2006-12-07 | Clariant Produkte (Deutschland) Gmbh | Demulsifiers for mixtures of middle distillates with fuel oils of vegetable or animal origin |
| DE102004002080B4 (en) * | 2004-01-15 | 2007-03-29 | Clariant Produkte (Deutschland) Gmbh | Demulsifiers for mixtures of middle distillates with fuel oils of vegetable or animal origin and water |
| DE102004024532B4 (en) * | 2004-05-18 | 2006-05-04 | Clariant Gmbh | Demulsifiers for mixtures of middle distillates with fuel oils of vegetable or animal origin and water |
| US8039518B2 (en) * | 2006-04-07 | 2011-10-18 | Akzo Nobel, N.V. | Environmentally friendly water/oil emulsions |
| DE102009019179A1 (en) | 2009-04-28 | 2010-11-11 | Clariant International Ltd. | Alkoxylated (meth) acrylate polymers and their use as crude oil emulsion breakers |
| DE102009019177A1 (en) | 2009-04-28 | 2010-11-11 | Clariant International Ltd. | Use of biodegradable alkoxylated (meth) acrylate copolymers as crude oil emulsion breakers |
| DE102009040495B4 (en) | 2009-09-08 | 2014-02-13 | Clariant International Ltd. | Alkoxylated thiacalixarenes and their use as crude oil emulsion breakers |
| DE102009041983A1 (en) | 2009-09-17 | 2011-04-07 | Clariant International Ltd. | Alkoxylated trialkanolamine condensates and their use as emulsion breakers |
| DE102009042971A1 (en) | 2009-09-24 | 2011-09-15 | Clariant International Ltd. | Alkoxylated cyclic diamines and their use as emulsion breakers |
| CA2818334A1 (en) | 2010-11-17 | 2012-05-24 | Dow Global Technologies Llc | Process using bisphenol a aminated and alkoxylated derivative as demulsifier |
| MX340805B (en) | 2011-04-18 | 2016-06-24 | Inst Mexicano Del Petróleo | Synergistic formulations of functionalized copolymers and ionic liquids for dehydrated and desalted of median, heavy and extra heavy crude oils. |
| DE102012005279A1 (en) | 2012-03-16 | 2013-03-14 | Clariant International Limited | Use of crosslinked and alkoxylated polyamidoamine exhibiting reactive groups that are alkoxylated with alkylene oxide, and specific average degree of alkoxylation, for splitting water-in-oil emulsions in crude oil extraction |
| DE102012005377A1 (en) | 2012-03-16 | 2013-03-14 | Clariant International Ltd. | Use of alkoxylated polyamidoamine containing polyamine structural units having nitrogen atoms, and reactive groups that are alkoxylated with alkylene oxide, for splitting water-in-oil emulsions in crude oil extraction |
| KR20170126471A (en) | 2015-02-25 | 2017-11-17 | 바스프 에스이 | Process for cleaning soiled metal surfaces and substances useful for such process |
| EP3268446B1 (en) * | 2015-03-09 | 2018-11-07 | Emery Oleochemicals GmbH | Emulsion-breaker for oil based mud invert emulsions |
| EP3316982B1 (en) * | 2015-07-01 | 2020-02-19 | Dorf Ketal Chemicals (India) Private Limited | Additive composition for demulsification of water-in-oil emulsion, and method of use thereof, and method of demulsification |
| CN110343545B (en) * | 2019-06-28 | 2020-06-16 | 德仕能源科技集团股份有限公司 | Body type crude oil demulsifier and preparation method and application thereof |
| EP3945126B1 (en) * | 2020-07-31 | 2024-03-13 | Basf Se | Dehazing compositions for fuels |
Family Cites Families (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2278838A (en) * | 1940-03-11 | 1942-04-07 | Petrolite Corp | Composition of matter and process for preventing water-in-oil type emulsions resulting from acidization of calcareous oil-bearing strata |
| US2615853A (en) * | 1948-11-04 | 1952-10-28 | Visco Products Co | Method of breaking water-in-oil emulsions |
| US2754271A (en) * | 1951-04-11 | 1956-07-10 | Visco Products Co | Method of breaking water-in-oil emulsions |
| US2885367A (en) * | 1954-12-30 | 1959-05-05 | Sinclair Refining Co | Process for breaking petroleum emulsions employing certain oxyalkylated phenol-aldehyde resins |
| US3617571A (en) * | 1970-04-16 | 1971-11-02 | Petrolite Corp | Process of demulsification with ultrahigh molecular weight polyoxirances |
| US4032514A (en) * | 1971-08-18 | 1977-06-28 | Petrolite Corporation | Oxyalkylated cyclic phenol-aldehyde resins and uses therefor |
| DE2227546C3 (en) * | 1972-06-07 | 1979-04-05 | Basf Ag, 6700 Ludwigshafen | Use of alkoxylated polyalkylene polyamines for snow draining of crude oils |
| JPS5012479A (en) * | 1973-06-06 | 1975-02-08 | ||
| DE2435713C2 (en) * | 1974-07-25 | 1983-05-26 | Basf Ag, 6700 Ludwigshafen | Use of fully quaternized alkoxylated polyalkylene polyamines as petroleum emulsion breakers |
| DE2719978C3 (en) * | 1977-05-04 | 1980-09-25 | Basf Ag, 6700 Ludwigshafen | Petroleum emulsion breaker |
| DE3049455A1 (en) * | 1980-12-30 | 1982-07-29 | Hoechst Ag, 6000 Frankfurt | "ADDITION PRODUCTS FROM ETHYLENE-OXIDE-PROPYLENE-OXIDE BLOCK POLYMERS AND BIS-GLYCIDYL ETHERS, METHOD FOR THE PRODUCTION AND USE THEREOF" |
| DE3142955A1 (en) * | 1981-10-29 | 1983-05-11 | Hoechst Ag, 6230 Frankfurt | "NEW INTERFACE-ACTIVE CONNECTIONS, METHOD FOR THEIR PRODUCTION AND THEIR USE" |
| DE3223691A1 (en) * | 1982-06-25 | 1983-12-29 | Hoechst Ag, 6230 Frankfurt | MODIFIED VERETHERED PHENOL-ALDEHYD CONDENSATION PRODUCTS AND THE USE THEREOF FOR THE CLEAVING OF PETROLEUM EMULSIONS |
| US4551239A (en) * | 1983-04-11 | 1985-11-05 | Exxon Research & Engineering Co. | Water based demulsifier formulation and process for its use in dewatering and desalting crude hydrocarbon oils |
| US4737265A (en) * | 1983-12-06 | 1988-04-12 | Exxon Research & Engineering Co. | Water based demulsifier formulation and process for its use in dewatering and desalting crude hydrocarbon oils |
| DE3347257A1 (en) * | 1983-12-28 | 1985-07-11 | Basf Ag, 6700 Ludwigshafen | CROSSLINKED OXALKYLATED POLYALKYLENE POLYAMINE AND THEIR USE AS A PETROLEUM EMULSION SPLITTER |
| US4588508A (en) * | 1984-11-13 | 1986-05-13 | Nalco Cehmical Company | Bimodal cationics for water clarification |
| DE3617178A1 (en) * | 1986-05-22 | 1987-11-26 | Basf Ag | POLYETHER, AVAILABLE BY REALIZATION OF ALKYLOLATED BIS- (4-HYDROXYPHENYL) METHANES WITH POLYALKYLENE OXIDES AND THE USE THEREOF AS A PETROLEUM EMULSION SPLITTER |
-
1991
- 1991-12-21 DE DE4142579A patent/DE4142579A1/en not_active Withdrawn
-
1992
- 1992-12-05 DE DE59205855T patent/DE59205855D1/en not_active Expired - Fee Related
- 1992-12-05 EP EP92120785A patent/EP0549918B1/en not_active Expired - Lifetime
- 1992-12-14 NO NO92924827A patent/NO924827L/en unknown
- 1992-12-15 CA CA002085414A patent/CA2085414A1/en not_active Abandoned
- 1992-12-21 US US07/994,260 patent/US5401439A/en not_active Expired - Lifetime
- 1992-12-21 JP JP4340193A patent/JPH05239479A/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| NO924827L (en) | 1993-06-22 |
| NO924827D0 (en) | 1992-12-14 |
| CA2085414A1 (en) | 1993-06-22 |
| US5401439A (en) | 1995-03-28 |
| DE4142579A1 (en) | 1993-06-24 |
| EP0549918A1 (en) | 1993-07-07 |
| JPH05239479A (en) | 1993-09-17 |
| DE59205855D1 (en) | 1996-05-02 |
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