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EP0549918B1 - Demulsifier based on an alkoxylate and process for the preparation of the alkoxylate - Google Patents

Demulsifier based on an alkoxylate and process for the preparation of the alkoxylate Download PDF

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Publication number
EP0549918B1
EP0549918B1 EP92120785A EP92120785A EP0549918B1 EP 0549918 B1 EP0549918 B1 EP 0549918B1 EP 92120785 A EP92120785 A EP 92120785A EP 92120785 A EP92120785 A EP 92120785A EP 0549918 B1 EP0549918 B1 EP 0549918B1
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Prior art keywords
formula
alkyl
alkoxylate
alkylphenol
radical
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German (de)
French (fr)
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EP0549918A1 (en
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Guenther Elfers
Wilfried Dr. Sager
Hans-Henning Dr. Vogel
Knut Dr. Oppenlaender
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BASF SE
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G33/00Dewatering or demulsification of hydrocarbon oils
    • C10G33/04Dewatering or demulsification of hydrocarbon oils with chemical means

Definitions

  • the present invention relates to petroleum emulsion breakers containing an alkoxylate of an alkylphenol-formaldehyde resin, an alcohol, a bisphenol or an amine and a process for the preparation of the alkoxylates using a special catalyst.
  • the increasing exploitation of the deposits means that an increasing proportion of water is also extracted.
  • Surface-active substances contained in the crude oils emulsify most of the water, forming stable water-in-oil emulsions.
  • the emulsified water can make up 0.1 to over 50% by weight of the total emulsion. Salts can be dissolved in the emulsion water, which lead to corrosion problems when the crude oil is further processed in the refinery.
  • the emulsion water must therefore be separated before transport or reduced to an acceptable concentration. This is usually done by adding so-called petroleum emulsion splitters, whereby heating the crude oil facilitates and accelerates the separation.
  • the crude oils differ greatly in their composition depending on their provenance.
  • the natural emulsifiers contained in the crude oils also have a complicated chemical structure, so that in order to overcome their effect, oil demulsifiers (demulsifiers) have to be selectively developed.
  • oil demulsifiers demulsifiers
  • demulsifiers are ethylene oxide / propylene oxide block copolymers, alkoxylated alkylphenyl-formaldehyde resins, as are described, for example, in DE-PS 27 19 978, alkoxylated polyamines (see, for example, US 3 907 701 and DE-OS 24 35 713) and Crosslinking products of the above basic classes with multifunctional reagents, such as diisocyanates, dicarboxylic acids, bisglycidyl ethers, di- and trimethylolphenols.
  • the object of the present invention was therefore to provide petroleum emulsion splitters which allow the emulsion to be separated as rapidly as possible into oil and water in the shortest possible time, i.e. which show good effectiveness even in low doses.
  • the alkoxylate shows the stated polydispersity. This polydispersity is achieved by producing the alkoxylate using a special catalyst.
  • the present invention therefore also relates to a process for the preparation of alkoxylates of the above general formula I, which is characterized in that alkylphenol-formaldehyde resins of the above formula II, bisphenols of the above formula VI, alcohols of the above formula III , Amines of formula IV given above or polyethyleneimines with a molecular weight M ⁇ w reacted from 2000 to 50,000 with ethylene oxide, propylene oxide and / or butylene oxide in the presence of an optionally partially hydrolyzed metal alcoholate as a catalyst, the metal being selected from the metals from Groups IIA, IIIA, IVB, and Zn, Ce and La and the alcoholate group has 1 to 8 carbon atoms.
  • hydroxides of the alkali metals are used as catalysts for the alkoxylation (see, for example, DE-PS 20 13 820, column 5, AII). With these catalysts, as was found in comparative experiments, only polydispersities up to 1.6 are achieved.
  • n is a measure of the molecular weight distribution of polymeric compounds (see, for example, Encyclopedia of Polymer Sci. and Engineering, Vol. 10, p. 4, J. Wiley 1987). The larger the value of Q, the wider the molecular weight distribution. For the alkoxylates prepared according to the invention, this means that they have a broader molecular weight distribution than the known compounds prepared with alkali hydroxide as a catalyst.
  • alkylphenol-formaldehyde resins this can also be expressed by the hydroxyl number: while the known alkoxylates have hydroxyl numbers from 130 to 170, the alkoxylates prepared according to the invention have hydroxyl numbers above 170, preferably between 180 and 300.
  • the starting compounds for the preparation of the alkoxylates are alkylphenol-formaldehyde resins of the formula II, alcohols of the formula III, amines of the formula IV, bisphenols of the formula VI or polyethyleneimines with a molecular weight M ⁇ w used from 2000 to 50,000, in particular from 5000 to 25,000.
  • Alkylphenol-formaldehyde resins, alcohols and polyethyleneimines are preferred.
  • An iso-C8-C12 alkyl radical is particularly preferred.
  • diols such as e.g. Ethylene glycol, diethylene glycol or butylene glycol, or glycol monoesters such as e.g. Ethylene glycol monoacetate used.
  • the amines to be used include, in particular, the polyalkylene polyamines, such as Diethylene triamine, triethylene tetramine or tetraethylene pentamine. Alkanolamines are also suitable.
  • the polyethyleneimines are preferably branched and contain primary, secondary and tertiary amine groups.
  • Bisphenol A should be mentioned in particular as bisphenol.
  • alkoxylation of the alkylphenol-alkylphenol-formaldehyde resins, the alcohols, bisphenols, amines and polyethyleneimines takes place with ethylene oxide, propylene oxide and / or butylene oxide. Ethylene oxide and / or propylene oxide are preferably used.
  • the reaction is carried out in an inert solvent, e.g. Toluene or xylene, usually at 100 to 180 ° C.
  • an inert solvent e.g. Toluene or xylene
  • n 3-100, preferably 3 -50, particularly preferably 4-12.
  • the amount of starting compound and alkylene oxide in relation to the solvent is e.g. chosen so that an 80 wt .-% solution results.
  • Aluminum tri or titanium tetra alcoholates are preferably used, in particular aluminum tri (isopropylate).
  • the metal alcoholates can also be used in conjunction with Zn-alkylene and small amounts of H2O in hexane (see US 3,384,603).
  • the amount of the catalyst used, based on the end products, is 0.05 to 5% by weight.
  • the starting compounds can also be used in a conventional manner, i.e. catalyzed with alkali metal hydroxides, prepared, partially oxyalkylated compounds are used. It is only essential that the required polydispersity is obtained by subsequent alkoxylation using the above-mentioned metal alcoholates according to the invention.
  • the polydispersity Q must be at least 1.7 in order to achieve the desired effect.
  • Q is preferably 1.7-5, particularly preferably 1.8 to 3.0, in particular 1.8 to 2.8. It can be observed that the differences in the Q values between alkoxylates prepared with conventional catalysts and alkoxylates prepared with the catalysts to be used according to the invention are different, depending on which compound RH one starts from. However, the difference between these Q values, based on the same starting compound RH, should be 0.3 or more. The ones required to calculate Q.
  • M ⁇ w - and M ⁇ n values were determined by gel permeation chromatography.
  • the feed volume was 20 ul of a 1 wt .-% solutions, solvent THF.
  • the M ⁇ n - and M ⁇ w values were determined from the chromatogram using calibration substances (ethoxylates) using a standard computer program.
  • the petroleum emulsion splitter according to the invention can contain, as further component B, a different alkoxylated polyalkylene polyamine which does not have the Q values according to the invention.
  • additional components are known and e.g. described in more detail in DE-PS 27 19 978, for which purpose in this patent reference is made in particular to column 4, B. This additional mixture component is also disclosed in DE-OS 22 27 546.
  • the weight ratio A to B is preferably 60:40 to 40:60% by weight.
  • the splitters are advantageously added to the crude oil emulsions in amounts of 1 to 1000 ppm, preferably 10 to 100 ppm, based on the weight of the emulsion to be split, at temperatures between 20 and 80 ° C.
  • the splitters can be used as solutions because of their better meterability.
  • Mixtures of organic solvents eg methanol
  • organic solvents with boiling points between 50 and 200 ° C. can be used as solvents serve, for example toluene, xylenes, tetrahydrofuran, dioxane, lower alcohols and light petroleum fractions of the boiling point mentioned.
  • solutions are expediently adjusted to an active substance content (splitter content) of 0.5 to 50% by weight.
  • the solutions are preferably added to the crude oils at the probes (in the field).
  • the cleavage then already runs at the temperature of the freshly pumped water-in-oil emulsion at such a rate that the emulsion can be broken on the way to the processing plant. There it is separated in a possibly heated separator and possibly with the help of an electric field without difficulty into pure oil and salt water.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Polyethers (AREA)
  • Liquid Carbonaceous Fuels (AREA)

Description

Die vorliegende Erfindung betrifft Erdölemulsionsspalter, enthaltend ein Alkoxilat eines Alkylphenol-Formaldehydharzes, eines Alkohols, eines Bisphenols oder eines Amins sowie ein Verfahren zur Herstellung der Alkoxilate unter Verwendung eines speziellen Katalysators.The present invention relates to petroleum emulsion breakers containing an alkoxylate of an alkylphenol-formaldehyde resin, an alcohol, a bisphenol or an amine and a process for the preparation of the alkoxylates using a special catalyst.

Bei der Förderung von Rohölen wird mit zunehmender Ausbeutung der Lagerstätten ein steigender Anteil an Wasser mitgefördert. In den Rohölen enthaltene, oberflächenaktive Substanzen emulgieren den größten Teil des Wassers, wobei sich stabile Wasser-in-Öl-Emulsionen bilden. Das emulgierte Wasser kann einen Anteil von 0,1 bis über 50 Gew.-% der Gesamtemulsion ausmachen. Im Emulsionswasser können Salze gelöst sein, die bei der Weiterverarbeitung des Rohöls in der Raffinerie zu Korrosionsproblemen führen. Das Emulsionswasser muß deshalb vor dem Transport abgetrennt bzw. unter eine akzeptable Konzentration gesenkt werden. Dies erfolgt meist durch den Zusatz sogenannter Erdölemulsionsspalter, wobei eine Erwärmung des Rohöls die Auftrennung erleichtert und beschleunigt.With the extraction of crude oils, the increasing exploitation of the deposits means that an increasing proportion of water is also extracted. Surface-active substances contained in the crude oils emulsify most of the water, forming stable water-in-oil emulsions. The emulsified water can make up 0.1 to over 50% by weight of the total emulsion. Salts can be dissolved in the emulsion water, which lead to corrosion problems when the crude oil is further processed in the refinery. The emulsion water must therefore be separated before transport or reduced to an acceptable concentration. This is usually done by adding so-called petroleum emulsion splitters, whereby heating the crude oil facilitates and accelerates the separation.

Die Rohöle unterscheiden sich je nach ihrer Provenienz stark in ihrer Zusammensetzung. Die in den Rohölen enthaltenen, natürlichen Emulgatoren besitzen zudem einen komplizierten chemischen Aufbau, so daß zur Überwindung ihrer Wirkung selektiv Erdölemulsionsspalter (Demulgatoren) enwickelt werden müssen. Durch die Erschließung neuer Rohölfelder sowie durch geänderte Förderbedingungen bei älteren Feldern werden ständig neue Demulgatoren benötigt, die eine schnellere Auftrennung in Wasser und Öl sowie möglichst niedrige Restwasser- und Restsalzmengen bewirken.The crude oils differ greatly in their composition depending on their provenance. The natural emulsifiers contained in the crude oils also have a complicated chemical structure, so that in order to overcome their effect, oil demulsifiers (demulsifiers) have to be selectively developed. By opening up new crude oil fields and changing production conditions for older fields, new demulsifiers are constantly needed, which cause faster separation into water and oil and the lowest possible residual water and residual salt quantities.

Die am häufigsten angewendeten Demulgatoren sind Ethylenoxid/Propylenoxid-Blockcopolymere, alkoxilierte Alkylphenyl-Formaldehyd-Harze, wie sie z.B. in der DE-PS 27 19 978 beschrieben sind, alkoxilierte Polyamine (s. z.B. US 3 907 701 und DE-OS 24 35 713) sowie Vernetzungsprodukte der obigen Grundklassen mit multifunktionellen Reagentien, wie z.B. Diisocyanaten, Dicarbonsäuren, Bisglycidylethern, Di- und Trimethylolphenolen.The most frequently used demulsifiers are ethylene oxide / propylene oxide block copolymers, alkoxylated alkylphenyl-formaldehyde resins, as are described, for example, in DE-PS 27 19 978, alkoxylated polyamines (see, for example, US 3 907 701 and DE-OS 24 35 713) and Crosslinking products of the above basic classes with multifunctional reagents, such as diisocyanates, dicarboxylic acids, bisglycidyl ethers, di- and trimethylolphenols.

Die bekannten Erdölemulsionsspalter genügen jedoch häufig den Anforderungen nicht ganz, da die Auftrennung der Emulsion in spezifikationsgerechtes Öl und Wasser mit geringstmöglichem Restölgehalt entweder eine zu lange Zeitspanne beansprucht oder zu hohe Dosierungen des Spalters erfordert.However, the known petroleum emulsion splitters often do not quite meet the requirements, since the separation of the emulsion into specification-compliant oil and water with the lowest possible residual oil content either takes too long a time or requires excessive dosages of the splitter.

Der vorliegenden Erfindung lag daher die Aufgabe zugrunde, Erdölemulsionsspalter zur Verfügung zu stellen, die in möglichst kurzer Zeit eine möglichst quantitative Auftrennung der Emulsion in Öl und Wasser erlauben, d.h. die auch in geringer Dosierung eine gute Wirksamkeit zeigen.The object of the present invention was therefore to provide petroleum emulsion splitters which allow the emulsion to be separated as rapidly as possible into oil and water in the shortest possible time, i.e. which show good effectiveness even in low doses.

Da die möglichst weitgehende Ausbeutung der Rohölfelder und die vollständige Abtrennung des Restöls aus dem Wasser aus ökonomischen und ökologischen Gründen immer wichtiger werden, kommt der Lösung dieser Aufgabe zusätzliche Bedeutung zu.Since the exploitation of the crude oil fields as far as possible and the complete separation of the residual oil from the water are becoming increasingly important for economic and ecological reasons, the solution to this task is of additional importance.

Es wurde nun gefunden, daß diese Aufgabe gelöst werden kann mit Erdölemulsionsspaltern auf der Basis eines Alkoxilats der allgemeinen Formel I

Figure imgb0001
in der A für einen Ethylen-, Propylen- und/oder Butylen-Rest steht und n = 3-100 ist und in der R für den Rest

  • eines Alkylphenol-Formaldehyd-Harzes der Formel II
    Figure imgb0002
    worin R¹ ein verzweigtkettiger C₃-C₁₈-Alkylrest und y = 3 bis 30 ist;
  • eines Alkohols der Formel III
    Figure imgb0003
    worin R entweder ein C₁-C₂₀-Alkylrest mit x = 1 und z = 0 ist, oder R ein C₂-C₁₀-Alkylenrest mit x = 2 und z = 0 oder mit x = 1, z = 1 und R³ = C₁-C₆-Alkyl- oder C₁-C₂₀-Acylrest ist, oder R ein C₆-C₁₀-Arylrest ist, der mit bis zu 2 C₃-C₁₈-Alkylresten substituiert sein kann, wobei x = 1 und z = 0 ist;
  • eines Amins der Formel IV

            R⁴-NH₂     IV

    worin R⁴ ein linearer oder verzweigter C₁-C₆-Alkyl- oder C₁-C₁₀-Hydroxyalkyl-Rest ist oder einem Rest der folgenden Formel V entspricht
    Figure imgb0004
    mit R⁵ = H oder C₁-C₃-Alkyl, m = 2 bis 4, r = 2 bis 10 und q = 0 bis 5,
  • eines Bisphenols der Formel VI
    Figure imgb0005
    worin k = 0 bis 3 sowie R⁶ und R⁷ unabhängig voneinander H und C₁-C₃-Alkyl sein kann; oder
  • eines Polyethylenimins mit dem Molekulargewicht Mw von 2000 bis 50 000
steht; wobei die
Figure imgb0006
Reste jeweils anstelle der am Sauerstoff oder Stickstoff stehenden Wasserstoffe der Alkylphenol-Formaldehyd-Harze, der Alkohole, Bisphenole, Amine oder Polyethylenimine stehen und p der Anzahl der zu alkoxilierenden Wasserstoffe entspricht, dadurch gekennzeichnet, daß das Alkoxilat der Formel I eine Polydispersität Q = M ¯
Figure imgb0007
w/ M ¯
Figure imgb0008
n von mindestens 1,7 aufweist.It has now been found that this object can be achieved using petroleum emulsion splitters based on an alkoxylate of the general formula I
Figure imgb0001
in which A represents an ethylene, propylene and / or butylene radical and n = 3-100 and in R represents the rest
  • an alkylphenol-formaldehyde resin of the formula II
    Figure imgb0002
    wherein R¹ is a branched chain C₃-C₁₈ alkyl group and y = 3 to 30;
  • an alcohol of formula III
    Figure imgb0003
    wherein R is either a C₁-C₂₀ alkyl group with x = 1 and z = 0, or R is a C₂-C₁₀ alkylene group with x = 2 and z = 0 or with x = 1, z = 1 and R³ = C₁-C₆ -Alkyl- or C₁-C₂₀ acyl radical, or R is a C₆-C₁₀ aryl radical which can be substituted with up to 2 C₃-C₁₈ alkyl radicals, where x = 1 and z = 0;
  • an amine of formula IV

    R⁴-NH₂ IV

    wherein R⁴ is a linear or branched C₁-C₆ alkyl or C₁-C₁₀ hydroxyalkyl radical or corresponds to a radical of the following formula V.
    Figure imgb0004
    with R⁵ = H or C₁-C₃-alkyl, m = 2 to 4, r = 2 to 10 and q = 0 to 5,
  • a bisphenol of formula VI
    Figure imgb0005
    wherein k = 0 to 3 and R⁶ and R⁷ can independently be H and C₁-C₃-alkyl; or
  • of a polyethyleneimine with a molecular weight M w of 2,000 to 50,000
stands; being the
Figure imgb0006
In each case, radicals are in place of the hydrogens of the alkylphenol-formaldehyde resins, the alcohols, bisphenols, amines or polyethyleneimines and p corresponds to the number of hydrogens to be alkoxylated, characterized in that the alkoxylate of the formula I has a polydispersity Q = M ¯
Figure imgb0007
w / M ¯
Figure imgb0008
n of at least 1.7.

Wesentlich für die angestrebten Eigenschaften der erfindungsgemäßen Erdölemulsionsspalter ist es, daß das Alkoxilat die angegebene Polydispersität zeigt. Diese Polydispersität wird durch die Herstellung des Alkoxilats unter Verwendung eines speziellen Katalysators erreicht.It is essential for the desired properties of the petroleum emulsion splitters according to the invention that the alkoxylate shows the stated polydispersity. This polydispersity is achieved by producing the alkoxylate using a special catalyst.

Gegenstand der vorliegenden Erfindung ist daher auch ein Verfahren zur Herstellung von Alkoxilaten der obigen allgemeinen Formel I, das dadurch gekennzeichnet ist, daß man Alkylphenol- Formaldehyd-Harze der oben angegebenen Formel II, Bisphenole der oben angegebenen Formel VI, Alkohole der oben angegebenen Formel III, Amine der oben angegebenen Formel IV oder Polyethylenimine mit einem Molekulargewicht M ¯

Figure imgb0009
w von 2000 bis 50 000 mit Ethylenoxid, Propylenoxid und/oder Butylenoxid umsetzt in Gegenwart eines, gegebenenfalls teilhydrolisierten, Metall-Alkoholats als Katalysator, wobei das Metall aus den Metallen der Gruppen IIA, IIIA, IVB, sowie Zn, Ce und La ausgewählt ist und die Alkoholat-Gruppe 1 bis 8 C-Atome aufweist.The present invention therefore also relates to a process for the preparation of alkoxylates of the above general formula I, which is characterized in that alkylphenol-formaldehyde resins of the above formula II, bisphenols of the above formula VI, alcohols of the above formula III , Amines of formula IV given above or polyethyleneimines with a molecular weight M ¯
Figure imgb0009
w reacted from 2000 to 50,000 with ethylene oxide, propylene oxide and / or butylene oxide in the presence of an optionally partially hydrolyzed metal alcoholate as a catalyst, the metal being selected from the metals from Groups IIA, IIIA, IVB, and Zn, Ce and La and the alcoholate group has 1 to 8 carbon atoms.

Bei den aus dem Stand der Technik bekannten Erdölemulsionsspaltern auf Basis von alkoxilierten Verbindungen werden Hydroxide der Alkalimetalle als Katalysatoren für die Alkoxilierung eingesetzt (siehe z.B. DE-PS 20 13 820, Spalte 5, AII). Mit diesen Katalysatoren werden, wie in Vergleichsversuchen festgestellt wurde, lediglich Polydispersitäten bis zu 1,6 erreicht.In the petroleum emulsion splitters based on alkoxylated compounds known from the prior art, hydroxides of the alkali metals are used as catalysts for the alkoxylation (see, for example, DE-PS 20 13 820, column 5, AII). With these catalysts, as was found in comparative experiments, only polydispersities up to 1.6 are achieved.

Es wurde nun überraschenderweise gefunden, daß mit den erfindungsgemäßen Erdölemulsionsspaltern eine deutlich schnellere Spaltung der Rohölemulsionen erreicht wird, bzw. die erfindungsgemäßen Spalter entsprechend geringer dosiert werden können.It has now surprisingly been found that the crude oil emulsions according to the invention achieve a significantly faster splitting of the crude oil emulsions, and that the splitters according to the invention can be dosed correspondingly lower.

Die Polydispersität Q = M ¯

Figure imgb0010
w/ M ¯
Figure imgb0011
n ist bekanntlich ein Maß für die Molekulargewichtsverteilung von polymeren Verbindungen (siehe z.B. Encyclopedia of Polymer Sci. and Engineering, Vol. 10, S. 4, J. Wiley 1987). Je größer der Wert von Q, desto breiter die Molekulargewichtsverteilung. Für die erfindungsgemäß hergestellten Alkoxilate heißt dies, daß sie eine breitere Molekulargewichtsverteilung zeigen als die bekannten, mit Alkalihydroxid als Katalysator hergestellten Verbindungen.The polydispersity Q = M ¯
Figure imgb0010
w / M ¯
Figure imgb0011
As is known, n is a measure of the molecular weight distribution of polymeric compounds (see, for example, Encyclopedia of Polymer Sci. and Engineering, Vol. 10, p. 4, J. Wiley 1987). The larger the value of Q, the wider the molecular weight distribution. For the alkoxylates prepared according to the invention, this means that they have a broader molecular weight distribution than the known compounds prepared with alkali hydroxide as a catalyst.

Dies läßt sich für die Alkylphenol-Formaldehyd-Harze auch durch die Hydroxylzahl ausdrücken: Während die bekannten Alkoxilate Hydroxylzahlen von 130 bis 170 aufweisen, zeigen die erfindungsgemäß hergestellten Alkoxilate Hydroxylzahlen über 170, bevorzugt zwischen 180 und 300.For the alkylphenol-formaldehyde resins, this can also be expressed by the hydroxyl number: while the known alkoxylates have hydroxyl numbers from 130 to 170, the alkoxylates prepared according to the invention have hydroxyl numbers above 170, preferably between 180 and 300.

Als Ausgangsverbindungen für die Herstellung der Alkoxilate werden Alkylphenol-Formaldehydharze der Formel II, Alkohole der Formel III, Amine der Formel IV, Bisphenole der Formel VI oder Polyethylenimine mit einem Molekulargewicht M ¯

Figure imgb0012
w von 2000 bis 50 000, insbesondere von 5000 bis 25 000 eingesetzt.The starting compounds for the preparation of the alkoxylates are alkylphenol-formaldehyde resins of the formula II, alcohols of the formula III, amines of the formula IV, bisphenols of the formula VI or polyethyleneimines with a molecular weight M ¯
Figure imgb0012
w used from 2000 to 50,000, in particular from 5000 to 25,000.

Bevorzugt sind dabei Alkylphenol-Formaldehydharze, Alkohole und Polyethylenimine.Alkylphenol-formaldehyde resins, alcohols and polyethyleneimines are preferred.

Als Alkylphenol-Formaldehydharze, die nach bekannten Verfahren herstellbar sind, werden insbesondere solche eingesetzt, die einen iso-C₄-C₁₂-Alkylrest tragen und bei denen y = 5 bis 11 ist. Besonders bevorzugt ist ein iso-C₈-C₁₂-Alkylrest.As alkylphenol-formaldehyde resins which can be prepared by known processes, in particular those are used which carry an iso-C₄-C₁₂ alkyl radical and in which y = 5 to 11. An iso-C₈-C₁₂ alkyl radical is particularly preferred.

Als Alkohole werden insbesondere Diole, wie z.B. Ethylenglykol, Diethylenglykol oder Butylenglykol, oder Glykolmonoester, wie z.B. Ethylenglykolmonoacetat, eingesetzt.In particular, diols such as e.g. Ethylene glycol, diethylene glycol or butylene glycol, or glycol monoesters such as e.g. Ethylene glycol monoacetate used.

Als einzusetzende Amine sind insbesondere die Polyalkylenpolyamine zu nennen, wie z.B. Diethylentriamin, Triethylentetramin oder Tetraethylenpentamin. Auch Alkanolamine sind geeignet.The amines to be used include, in particular, the polyalkylene polyamines, such as Diethylene triamine, triethylene tetramine or tetraethylene pentamine. Alkanolamines are also suitable.

Die Polyethylenimine sind bevorzugt verzweigt und enthalten primäre, sekundäre und tertiäre Amingruppen.The polyethyleneimines are preferably branched and contain primary, secondary and tertiary amine groups.

Als Bisphenol ist insbesondere das Bisphenol A zu nennen.Bisphenol A should be mentioned in particular as bisphenol.

Alle diese Verbindungen sind an sich bekannt und vielfach in der Literatur beschrieben.All of these compounds are known per se and have been described many times in the literature.

Die Alkoxilierung der AlkylphenolAlkylphenol-Formaldehydharze, der Alkohole, Bisphenole, Amine und Polyethylenimine erfolgt mit Ethylenoxid, Propylenoxid und/oder Butylenoxid. Ethylenoxid und/oder Propylenoxid werden bevorzugt eingesetzt.The alkoxylation of the alkylphenol-alkylphenol-formaldehyde resins, the alcohols, bisphenols, amines and polyethyleneimines takes place with ethylene oxide, propylene oxide and / or butylene oxide. Ethylene oxide and / or propylene oxide are preferably used.

Die Reaktion erfolgt in einem inerten Lösungsmittel, wie z.B. Toluol oder Xylol, üblicherweise bei 100 bis 180°C. Pro zu oxalkylierende Einheit bzw. OH- oder H₂N-Gruppe werden die benötigten Mole Alkylenoxid eingeleitet, so daß n = 3-100, bevorzugt 3 -50, besonders bevorzugt 4-12 ist. Bei den Aminen ist eine 2-stufige Reaktionsweise, wie sie z.B. in der DE-OS 24 35 713 beschrieben wird, vorteilhaft. Die Menge an Ausgangsverbindung und Alkylenoxid wird im Verhältnis zum Lösungsmittel dabei z.B. so gewählt, daß eine 80 Gew.-%ige Lösung resultiert.The reaction is carried out in an inert solvent, e.g. Toluene or xylene, usually at 100 to 180 ° C. The moles of alkylene oxide are introduced per unit to be alkoxylated or OH or H₂N group, so that n = 3-100, preferably 3 -50, particularly preferably 4-12. In the case of the amines, there is a 2-stage reaction, as is e.g. is described in DE-OS 24 35 713, advantageous. The amount of starting compound and alkylene oxide in relation to the solvent is e.g. chosen so that an 80 wt .-% solution results.

Als Katalysatoren werden die erfindungsgemäßen Metall-Alkoholate eingesetzt, die durch folgende Formel VII wiedergegeben werden können:

        Me(OH)d(OR)e     VII


worin Me für Metalle der Gruppe IIA, insbesondere Mg, Ca und Ba, der Gruppe IIIA, insbesondere Al, der Gruppe IVB, insbesondere Ti, (Gruppenbezeichnung entsprechend CAS bis 1986), sowie Zn, Ce oder La steht, d = 0 sein kann und die oberen Grenzwerte von d und e von der Wertigkeit des Metalls abhängen. Bevorzugt werden Aluminium-tri- oder Titantetra-alkoholate eingesetzt, insbesondere Aluminium-tri-(isopropylat).
The metal alcoholates according to the invention are used as catalysts, which can be represented by the following formula VII:

Me (OH) d (OR) e VII


where Me stands for metals of group IIA, in particular Mg, Ca and Ba, of group IIIA, in particular Al, of group IVB, in particular Ti (group name corresponding to CAS up to 1986), and Zn, Ce or La, d = 0 and the upper limits of d and e depend on the valence of the metal. Aluminum tri or titanium tetra alcoholates are preferably used, in particular aluminum tri (isopropylate).

Die Metallalkoholate können auch in Verbindung mit Zn-Alkylen und geringen Mengen H₂O in Hexan (s. US 3 384 603) eingesetzt werden.The metal alcoholates can also be used in conjunction with Zn-alkylene and small amounts of H₂O in hexane (see US 3,384,603).

Die Menge des eingesesetzten Katalysators beträgt, bezogen auf die Endprodukte, 0,05 bis 5 Gew.-%.The amount of the catalyst used, based on the end products, is 0.05 to 5% by weight.

Als Ausgangsverbindungen können auch bereits auf konventionelle Art, d.h. mit Alkalihydroxiden katalysiert, hergestellte, teiloxalkylierte Verbindungen eingesetzt werden. Wesentlich ist nur, daß durch eine anschließende Alkoxilierung unter erfindungsgemäßer Verwendung der oben genannten Metall-Alkoholate die erforderliche Polydispersität erhalten wird.The starting compounds can also be used in a conventional manner, i.e. catalyzed with alkali metal hydroxides, prepared, partially oxyalkylated compounds are used. It is only essential that the required polydispersity is obtained by subsequent alkoxylation using the above-mentioned metal alcoholates according to the invention.

Die Polydispersität Q muß mindestens 1,7 betragen, damit der angestrebte Effekt erreicht wird. Bevorzugt beträgt Q 1,7-5, besonders bevorzugt 1,8 bis 3,0, insbesondere 1,8 bis 2,8. Es ist zu beobachten, daß die Unterschiede der Q-Werte zwischen mit konventionellen Katalysatoren hergestellten Alkoxilaten und mit den erfindungsgemäß zu verwendenden Katalysatoren hergestellten Alkoxilaten verschieden sind, je nachdem, von welcher Verbindung R-H man ausgeht. Der Unterschied dieser Q-Werte sollte, bezogen auf die gleiche Ausgangsverbindung R-H, jedoch 0,3 oder mehr betragen.

Die zur Berechnung von Q erforderlichen M ¯

Figure imgb0013
w- und M ¯
Figure imgb0014
n-Werte wurden gelpermeationschromatographisch bestimmt.The polydispersity Q must be at least 1.7 in order to achieve the desired effect. Q is preferably 1.7-5, particularly preferably 1.8 to 3.0, in particular 1.8 to 2.8. It can be observed that the differences in the Q values between alkoxylates prepared with conventional catalysts and alkoxylates prepared with the catalysts to be used according to the invention are different, depending on which compound RH one starts from. However, the difference between these Q values, based on the same starting compound RH, should be 0.3 or more.

The ones required to calculate Q. M ¯
Figure imgb0013
w - and M ¯
Figure imgb0014
n values were determined by gel permeation chromatography.

Die Bedingungen bei der GPC-Analyse waren dabei im einzelnen wie folgt:

Säulenmaterial:
PL-Gel mit 5 µm Teilchengröße
Säulenlänge:
300 cm, Durchmesser 7,5 mm.
The conditions for the GPC analysis were as follows:
Column material:
PL gel with 5 µm particle size
Column length:
300 cm, diameter 7.5 mm.

Es wurde eine Säulenkombination aus Vorsäule, einer Säule mit 100 Å-Material, 2 Säulen mit 500 Å-Material und einer weiteren Säule mit 1000 Å-Material eingesetzt. Als interner Standart fungierte Toluol, der Fluß betrug 1 ml/min, die Temperatur 70°C.

Detektor:
RI + UV (254 nm).
A column combination of guard column, a column with 100 Å material, 2 columns with 500 Å material and another column with 1000 Å material was used. The internal standard was toluene, the flow was 1 ml / min, the temperature 70 ° C.
Detector:
RI + UV (254 nm).

Das Aufgabevolumen betrug 20 µl einer 1 Gew.-%igen Lösungen, Lösungsmittel THF.The feed volume was 20 ul of a 1 wt .-% solutions, solvent THF.

Die M ¯

Figure imgb0015
n- und M ¯
Figure imgb0016
w-Werte wurden mit Hilfe von Eichsubstanzen (Ethoxilate) mittels eines üblichen Rechenprogramms aus dem Chromatogramm ermittelt.The M ¯
Figure imgb0015
n - and M ¯
Figure imgb0016
w values were determined from the chromatogram using calibration substances (ethoxylates) using a standard computer program.

Die erfindungsgemäßen Erdölemulsionsspalter können neben dem Alkoxilat A der allgemeinen Formel I als weitere Komponente B ein davon unterschiedliches oxalkyliertes Polyalkylenpolyamin enthalten, das nicht die erfindungsgemäßen Werte von Q aufweist. Derartige Zusatzkomponenten sind bekannt und z.B. in der DE-PS 27 19 978 näher beschrieben, wozu in dieser Patentschrift insbesondere auf Spalte 4, B, verwiesen wird. Diese zusätzliche Mischungskomponente wird auch in der DE-OS 22 27 546 offenbart.In addition to the alkoxylate A of the general formula I, the petroleum emulsion splitter according to the invention can contain, as further component B, a different alkoxylated polyalkylene polyamine which does not have the Q values according to the invention. Such additional components are known and e.g. described in more detail in DE-PS 27 19 978, for which purpose in this patent reference is made in particular to column 4, B. This additional mixture component is also disclosed in DE-OS 22 27 546.

Das Gewichtsverhältnis A zu B beträgt bevorzugt 60:40 bis 40:60 Gew.-%.The weight ratio A to B is preferably 60:40 to 40:60% by weight.

Die Spalter werden den Rohöl-Emulsionen zweckmäßig in Mengen von 1 bis 1000 ppm, vorzugsweise 10 bis 100 ppm, bezogen auf das Gewicht der zu spaltenden Emulsion, bei Temperaturen zwischen 20 und 80°C zugesetzt.The splitters are advantageously added to the crude oil emulsions in amounts of 1 to 1000 ppm, preferably 10 to 100 ppm, based on the weight of the emulsion to be split, at temperatures between 20 and 80 ° C.

Die Spalter können wegen ihrer damit verbundenen besseren Dosierbarkeit als Lösungen eingesetzt werden. Als Lösungsmittel können Mischungen von organischen Lösungsmitteln (z.B. Methanol) mit Wasser oder organischen Lösungsmittel allein mit Siedegrenzen zwischen 50 und 200°C dienen, z.B. Toluol, Xylole, Tetrahydrofuran, Dioxan, niedere Alkohole und Leichtbenzinfraktionen der genannten Siedegrenze.The splitters can be used as solutions because of their better meterability. Mixtures of organic solvents (eg methanol) with water or organic solvents with boiling points between 50 and 200 ° C. can be used as solvents serve, for example toluene, xylenes, tetrahydrofuran, dioxane, lower alcohols and light petroleum fractions of the boiling point mentioned.

Im Falle der Verwendung von Lösungen werden diese zweckmäßig auf einen Wirksubstanzgehalt (Gehalt an Spalter) von 0,5 bis 50 Gew.-% eingestellt. Bei der Spaltung werden die Lösungen den Rohölen bevorzugt an den Sonden (im Feld) zugegeben. Die Spaltung verläuft dann bereits bei der Temperatur der frisch geförderten Wasser-in-Öl-Emulsion in einer solchen Geschwindigkeit, daß die Emulsion bereits auf dem Weg zu der Aufbereitungsanlage gebrochen werden kann. Sie wird dort in einem gegebenenfalls beheizten Abscheider und eventuell unter Zuhilfenahme eines elektrischen Feldes ohne Schwierigkeiten in Reinöl und Salzwasser getrennt.If solutions are used, these are expediently adjusted to an active substance content (splitter content) of 0.5 to 50% by weight. During the cleavage, the solutions are preferably added to the crude oils at the probes (in the field). The cleavage then already runs at the temperature of the freshly pumped water-in-oil emulsion at such a rate that the emulsion can be broken on the way to the processing plant. There it is separated in a possibly heated separator and possibly with the help of an electric field without difficulty into pure oil and salt water.

BeispieleExamples


A) Herstellungsbeispiele Alkoxilate
1. Die in der Tabelle 1 angegebenen Ausgangsverbindungen wurden mit den ebenfalls angegebenen Molen Alkylenoxid unter Verwendung des jeweiligen Katalysators in Toluol bei den angegebenen Temperaturen umgesetzt. Die erhaltenen Polydispersitäten Q sind ebenfalls in der Tabelle 1 angegeben. Tabelle 1 Alkoxilat Ausgangsprodukt Mole Alkylenoxid Katalysator Q T in °C A1 NPFH 4,1 EO ATIP 2,4 120-130 A2 EONP 5,0 PO ATIP 1,9 130-140 A3 NPFH 9,7 PO ATIP 2,4 130-140 A4 NPFH 4,9 EO ATIP 2,7 120-130 A5 DPFH 9,3 EO ATIP 2,5 120-130 A6 DPFH 7,8 PO ATIP 2,1 130-140 A7 DPFH 6,8 EO ATIP 2,0 120-130 Vergleichsbeispiele: Alkoxilat Ausgangsprodukt Mole Alkylenoxid Katalysator Q a1 NPFH 4,1 EO KOH 1,5 a2 EONP 4,9 PO KOH 1,6 a3 NPFH 5,6 EO + 1,8 PO KOH 1,4 a4 NPFH 15,1 EO + 15,0 PO KOH 1,5 a5 NPFH 9,8 PO KOH 1,5 Abkürzungen:

NPFH:
iso-Nonylphenol-Formaldehyd-Harz
EONP:
mit 4,1 mol EO, KOH-katalysiert, alkoxiliertes iso-Nonyl-phenol-Formaldehyd-Harz
DPFH:
iso-Dodecylphenol-Formaldehyd-Harz
EO:
Ethylenoxid
PO:
Propylenoxid
ATIP:
Aluminium-tri-(isopropylat)

2. Nach dem Stand der Technik (s. DE-PS 27 19 978) wurden auf 782 g (0,0191 Mol) eines Polyethylenimins mit einem Molekulargewicht von ca. 18.000 (44%ige Lösung in H₂O) ca. 500 g Propylenoxid (PO) in einem 2 l-Rührautoklaven mit Stickstoff bei 90 bis 100°C während 600 min bei 6,5 bar aufgepreßt. Anschließend wurde das Wasser im Vakuum entfernt. Man erhielt 852 g Produkt, d.h. die tatsächliche Aufnahme an PO betrug 1,1 Mol pro Ethylenimineinheit im Polyethylenimin.
In einer zweiten Stufe wurden auf 53,4 g Produkt aus Stufe 1 667 g Propylenoxid in Gegenwart von 0,53 g (1 Gew.-%) K-tert.-Butylat in dem Rührautoklaven bei 130 bis 140°C während 36 h bei 7,4 bar aufgepreßt. Das überschüssige Propylenoxid PO wurde anschließend abgezogen. Man erhielt 715 g Produkt, d.h. es wurden 22,8 Mol PO pro Ethylenimineinheit im Polyethylenimin aufgenommen.
In einer dritten Stufe wurden schließlich auf 214,4 g Produkt aus Stufe 2 132 g Ethylenoxid (EO) in Gegenwart von 2,14 g K-tert.-Butylat bei 120 bis 130°C während 150 min bei 6,8 bar aufgepreßt und das überschüssige EO abgezogen. Man erhielt 361 g Produkt, d.h. die tatsächliche Aufnahme an EO betrug 21,9 Mol pro Ethylenimineinheit im Polymeren.
Das Endprodukt wies einen Q-Wert von 1,4 auf.
3. Bei der Herstellung des erfindungsgemäßen Alkoxilats wurden zunächst die Stufen 1 und 2 wie unter 2. angegeben durchgeführt und dann das K-tert.-Butylat abgetrennt.
Auf 214,4 g des so erhaltenen Produkts wurden 132 g EO in Gegenwart von 6,43 g Aluminium-tri-isopropylat (≙ 3 Gew.-%) im Rührautoklaven mit Stickstoff bei 120 bis 130°C während 870 min bei 9,4 bar aufgepreßt und anschließend überschüssiges EO abgezogen. Man erhielt 365 g Produkt, d.h. die tatsächliche Aufnahme an EO betrug 21,8 Mol pro Ethylenimineinheit im Polyethylenimin. Dieses Produkt wies einen Q-Wert von 1,7 auf.
B) Anwendungstechnische Beispiele
Die nach A)1. erhaltenen Alkoxilate wurden mit einem oxalkylierten Polyalkylenpolyamin B, hergestellt gemäß DE-PS 27 19 978, Spalte 4, B, im Verhältnis 1:1 gemischt und auf ihre Wirksamkeit als Erdölemulsionsspalter geprüft.
Dann wurden die jeweils angegebenen Mengen des entsprechenden Alkoxilats zu 100 g einer der in Tabelle 2 angegebenen Rohölemulsionen zugesetzt. Die Mischungen wurden jeweils in einem Glaskolben mit einem mechanischen Rührer bei 55°C 10 Minuten mit einer Rührgeschwindigkeit von 500 UpM gerührt und in einen 100 ml Standzylinder eingegossen. Der Standzylinder wurde in ein Wasserbad mit der angegebenen Prüftemperatur gestellt und die Wasserabscheidung im Verlauf von 4 Stunden beobachtet und aufgezeichnet.
Figure imgb0018

A) Preparation examples of alkoxylates
1. The starting compounds given in Table 1 were reacted with the moles of alkylene oxide also given using the respective catalyst in toluene at the temperatures given. The polydispersities Q obtained are also shown in Table 1. Table 1 Alkoxylate Starting product Moles of alkylene oxide catalyst Q T in ° C A1 NPFH 4.1 EO ATIP 2.4 120-130 A2 EONP 5.0 PO ATIP 1.9 130-140 A3 NPFH 9.7 PO ATIP 2.4 130-140 A4 NPFH 4.9 EO ATIP 2.7 120-130 A5 DPFH 9.3 EO ATIP 2.5 120-130 A6 DPFH 7.8 PO ATIP 2.1 130-140 A7 DPFH 6.8 EO ATIP 2.0 120-130 Comparative examples: Alkoxylate Starting product Moles of alkylene oxide catalyst Q a1 NPFH 4.1 EO KOH 1.5 a2 EONP 4.9 PO KOH 1.6 a3 NPFH 5.6 EO + 1.8 PO KOH 1.4 a4 NPFH 15.1 EO + 15.0 PO KOH 1.5 a5 NPFH 9.8 PO KOH 1.5 Abbreviations:
NPFH:
iso-nonylphenol formaldehyde resin
EONP:
with 4.1 mol EO, KOH-catalyzed, alkoxylated iso-nonyl-phenol-formaldehyde resin
DPFH:
iso-dodecylphenol formaldehyde resin
EO:
Ethylene oxide
PO:
Propylene oxide
ATIP:
Aluminum tri- (isopropylate)

2. According to the prior art (see DE-PS 27 19 978) about 500 g propylene oxide (782 g (0.0191 mol) of a polyethyleneimine with a molecular weight of about 18,000 (44% solution in H₂O) ( PO) in a 2 l stirred autoclave with nitrogen at 90 to 100 ° C for 600 min at 6.5 bar. The water was then removed in vacuo. 852 g of product were obtained, ie the actual PO uptake was 1.1 mol per ethyleneimine unit in the polyethyleneimine.
In a second stage, 667 g of propylene oxide were added to 53.4 g of product from stage 1 in the presence of 0.53 g (1% by weight) of K-tert-butoxide in the stirred autoclave at 130 to 140 ° C. for 36 hours 7.4 bar pressed. The excess propylene oxide PO was then removed. 715 g of product were obtained, ie 22.8 mol of PO per ethyleneimine unit were taken up in the polyethyleneimine.
In a third stage, 132 g of ethylene oxide (EO) were finally injected onto 214.4 g of product from stage 2 in the presence of 2.14 g of K-tert-butoxide at 120 to 130 ° C. for 150 min at 6.8 bar and the excess EO is deducted. You got 361 g of product, ie the actual uptake of EO was 21.9 mol per ethyleneimine unit in the polymer.
The end product had a Q value of 1.4.
3. In the preparation of the alkoxylate according to the invention, stages 1 and 2 were first carried out as indicated under 2. and then the K-tert-butoxide was separated off.
To 214.4 g of the product obtained in this way, 132 g of EO were present in the presence of 6.43 g of aluminum tri-isopropylate (≙ 3% by weight) in a stirred autoclave with nitrogen at 120 to 130 ° C. for 870 min at 9.4 pressed on bar and then removed excess EO. 365 g of product were obtained, ie the actual uptake of EO was 21.8 mol per ethyleneimine unit in the polyethyleneimine. This product had a Q value of 1.7.
B) Application engineering examples
According to A) 1. The alkoxylates obtained were mixed with an oxalkylated polyalkylene polyamine B, prepared according to DE-PS 27 19 978, column 4, B, in a ratio of 1: 1 and tested for their effectiveness as a petroleum emulsion breaker.
Then the amounts of the corresponding alkoxylate given in each case were added to 100 g of one of the crude oil emulsions shown in Table 2. The mixtures were each stirred in a glass flask with a mechanical stirrer at 55 ° C. for 10 minutes at a stirring speed of 500 rpm and poured into a 100 ml standing cylinder. The standing cylinder was placed in a water bath at the specified test temperature and the water separation was observed and recorded over a period of 4 hours.
Figure imgb0018

In dem folgenden Test wurden die Alkoxilate unter ansonsten gleichen Bedingungen, wie zur Tabelle 2 angegeben, ohne die Zusatzkomponente B geprüft: A2 120 Norddeutsches Öl II 50 13 a2 120 Norddeutsches Öl II 50 14 In the following test, the alkoxylates were tested under conditions which are otherwise the same as those given in Table 2, without the additional component B: A2 120 Northern German Oil II 50 13 a2 120 Northern German Oil II 50 14

Die Ergebnisse sind in Tabelle 3 aufgeführt.

Figure imgb0019
Figure imgb0020
The results are shown in Table 3.
Figure imgb0019
Figure imgb0020

Die Beispiele mit den geraden Nummern sind jeweils die VergleichsbeispieleThe even numbered examples are the comparative examples

Die Ergebnisse zeigen, daß die erfindungsgemäßen Erdölemulsionsspalter bei einer Vielzahl unterschiedlicher Rohölemulsionen deutliche Verbesserungen in der Spaltgeschwindigkeit ergeben.The results show that the petroleum emulsion splitters according to the invention result in significant improvements in the splitting speed with a large number of different crude oil emulsions.

Claims (8)

  1. An oil demulsifier based on an alkoxylate of the formula I
    Figure imgb0031
    where A is ethylene, propylene and/or butylene, n is 3-100 and R is the radical
    of an alkylphenol/formaldehyde resin of the formula II
    Figure imgb0032
    where R¹ is branched C₃-C₁₈-alkyl and y is from 3 to 30, of an alcohol of the formula III
    Figure imgb0033
    where either R is C₁-C₂₀-alkyl, x is 1 and z is 0 or R is C₂-C₁₀-alkylene, x is 2 and z is 0 or x is 1, z is 1 and R³ is C₁-C₆-alkyl or C₁-C₂₀-acyl, or R is C₆-C₁₀-aryl which may be substituted by up to 2 C₃-C₁₈-alkyl radicals, x is 1 and z is 0,
    of an amine of the formula IV

            R⁴-NH₂     IV

    where R⁴ is a straight-chain or branched C₁-C₆-alkyl or C₁-C₁₀-hydroxyalkyl radical or is a radical of the following formula V
    Figure imgb0034
    where R⁵ is H or C₁-C₃-alkyl, m is from 2 to 4, r is from 2 to 10 and q is from 0 to 5,
    of a bisphenol of the formula VI
    Figure imgb0035
    where k may be from 0 to 3 and R⁶ and R⁷ independently of one another may each be H or C₁-C₃-alkyl,
    or of a polyethyleneimine having a molecular weight M ¯
    Figure imgb0036
    w of from 2,000 to 50,000,
    where the
    Figure imgb0037
    radicals are each present in place of those hydrogens of the alkylphenol/formaldehyde resins, alcohols, bisphenols, amines or polyethylene-imines which are on the oxygen or nitrogen and p is the number of hydrogens to be alkoxylated, wherein the alkoxylate of the formula I has a polydispersity Q = M ¯
    Figure imgb0038
    w/ M ¯
    Figure imgb0039
    n of at least 1.7.
  2. An oil demulsifier as claimed in claim 1, wherein R is a radical of an alkylphenol/formaldehyde resin of the formula II, where R¹ is iso-C₄-C₁₂-alkyl, y is from 5 to 11 and/or n is from 3 to 50, preferably from 4 to 12.
  3. An oil demulsifier as claimed in claim 1, wherein R is an alcohol of the formula III, where x is 2 and z is 0 or x is 1, z is 1 and R³ is C₁-C₃-acyl.
  4. An oil demulsifier as claimed in claim 1, wherein Q is from 1.7 to 5.0, preferably from 1.8 to 3.0.
  5. An oil demulsifier as claimed in claim 1, which, in addition to the alkoxylate of the formula I, contains a different oxyalkylated polyalkylenepolyamine.
  6. An oil demulsifier as claimed in claim 1, wherein A is an ethylene and/or propylene radical.
  7. A process for the preparation of alkoxylates of the formula I as claimed in claim I, wherein an alkylphenol/formaldehyde resin of the formula II as claimed in claim 1, a bisphenol of the formula VI as claimed in claim 1, an alcohol of the formula III as claimed in claim 1, an amine of the formula IV as claimed in claim 1 or a polyethyleneimine having a molecular weight M ¯
    Figure imgb0040
    w of from 2,000 to 50,000 is reacted with ethylene oxide, propylene oxide and/or butylene oxide in the presence of an unhydrolyzed or partly hydrolyzed metal alcoholate as a catalyst, the metal being selected from the metals of the groups IIA, IIIA and IVB and Zn, Ce and La and the alcoholate group being of 1 to 8 carbon atoms.
  8. A process as claimed in claim 7, wherein the metal is Al or Ti and the alcoholate group is a C₂-, n-or iso-C₃-, n- or iso-C₄- or tert-C₄- group.
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NO924827D0 (en) 1992-12-14
CA2085414A1 (en) 1993-06-22
US5401439A (en) 1995-03-28
DE4142579A1 (en) 1993-06-24
EP0549918A1 (en) 1993-07-07
JPH05239479A (en) 1993-09-17
DE59205855D1 (en) 1996-05-02

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