EP0408801B1 - Dispositif de séchage par pulvérisation - Google Patents
Dispositif de séchage par pulvérisation Download PDFInfo
- Publication number
- EP0408801B1 EP0408801B1 EP19890113481 EP89113481A EP0408801B1 EP 0408801 B1 EP0408801 B1 EP 0408801B1 EP 19890113481 EP19890113481 EP 19890113481 EP 89113481 A EP89113481 A EP 89113481A EP 0408801 B1 EP0408801 B1 EP 0408801B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nozzle
- air
- water
- pressure
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001694 spray drying Methods 0.000 title claims description 16
- 239000007788 liquid Substances 0.000 claims description 49
- 239000007921 spray Substances 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 14
- 238000010276 construction Methods 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 29
- 238000005507 spraying Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
- B05B7/066—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/10—Spray pistols; Apparatus for discharge producing a swirling discharge
Definitions
- the present invention relates to a spray nozzle unit which can function satisfactory even when low pressure is applied during a period of start-up, and a spray drying apparatus equipped with the nozzle unit.
- the rate of water to be sprayed must be equivalent to the water content of the feed liquid, which is usually in the range of 30 - 80 % by weight. Thus, the rate of water to be sprayed is also 30 - 80 % by weight of that of the feed liquid. Because of pressure nozzle characteristics, the spray nozzle pressure decreases to 10 - 80 %, depending on the liquid viscosity when this low rate of water is fed. Water droplets thus produced are likely to be so coarse that they may adhere to the surface inside the drying chamber. Subsequent spraying of the feed liquid causes dried powder to adhere to the wet surface to form deposits.
- Figs. 6 and 7 are used to cope with this situation.
- a plurality of spray nozzles 10 are disposed at the top of the inside of the spray drying chamber.
- the number of spray nozzles used is limited to avoid low pressure spraying.
- Fig. 7 illustrates an example in which a water spray nozzle 11 is disposed separately from a feed liquid spray nozzle 12.
- the device of Fig. 6 has disadvantages of uneven liquid droplet dispersion and ununiform temperature distribution because of a longer distance between the nozzles and the very existence of unused spray nozzles.
- plugging problems are likely to occur around the nozzles left unused when water is injected.
- the device of Fig. 7 has disadvantage of feed liquid clogging inside the feed liquid spray nozzle since no cooling or flushing cannot be conducted through the feed nozzle.
- FR-A 938 920 shows an apparatus for spray drying a liquid, comprising a drying chamber which has in its upper portion a nozzle unit.
- the nozzle unit of this prior art apparatus is constructed of two substantial component parts, the first of them being an inner feed liquid nozzle and the second being an outer air conducting unit. Both of the above described component parts are fed with either liquid from a liquid conduit 6 or air from a pressure air conduit 8. The air and feed liquid arrive at the upper portions of the respective outer or inner unit and are fed thereto tangentially so that the air and the liquid are swirled in counter-current flow in their respective nozzle parts. While the air stream is supplied to the outer nozzle component part under pressure, the liquid stream of this prior art nozzle is not pressurized.
- the apparatus as described above has, however, certain disadvantages.
- the main disadvantage is that by feeding the inner nozzle with a liquid which is not pressurized and leaves the nozzle at is outlet only because it is aspirated by the surrounding air flow, only small flow rates can be realized.
- Another disadvantage of the above described nozzle unit is that resulting from its specific construction the outer air conducting component part covers only a portion of the inner liquid conducting nozzle part. As in most cases the liquid fed to the inner component part is hot said component part becomes heated by the liquid. Thus temperature regulation of the inner part is achieved by the air passing over the circumference of the inner nozzle.
- the part of the inner nozzle that is not covered by the outer component part is, however, not regulated in temperature the way the inner nozzle is.
- a final disadvantage of this prior art apparatus lies in the flow of the gas supplied for heating the drying chamber 1. As there is no gas outlet provided in the lower portion of said drying chamber, this heating gas flow is not capable of contacting uniformly the already dried media disposed in the lower portion of the chamber.
- a gas is blown at high speed through the annulus formed between the pressure nozzle and the cylindrical outer tube so as to atomize water into very fine droplets even when only low pressure, which would otherwise produce coarse droplets, is applied in the pressure nozzle. Therefore, complete drying is carried out, and no water droplets adhere to the inside wall of the spray drying apparatus.
- Fig. 1 illustrates a preferred embodiment of the nozzle unit of the present invention.
- Fig. 2 shows a partially cross sectional view of the end portion of the nozzle unit illustrated in Fig. 1.
- Figs. 3 (a), (b) and (c) depict an example of a slit used for the nozzle unit of the invention.
- Figs. 3 (a), (b) and (c) are a top plan view, a bottom plan view, and a side view, respectively.
- Fig. 5 is a schematic illustration of an embodiment of the spray drying apparatus equipped with the spray nozzle unit of the present invention.
- Figs. 6 and 7 show conventional nozzle units.
- Fig. 1 illustrates a preferred embodiment of the nozzle unit of the present invention.
- Fig. 2 shows a partially cross-sectional view of the end portion of the nozzle unit illustrated in Fig. 1.
- a feed liquid (or water) pump 1 a Roots blower 2
- a jacket pipe 3 an air nozzle 4
- a feed liquid (or water) pipe 5 a feed liquid (or water) pipe 5
- a pressure nozzle 6 for discharging feed liquid (or water).
- the jacket pipe 3 is disposed around the feed liquid (or water) pipe 5.
- the end portions of the pressure nozzle 6 and the air nozzle 4 are of converging construction or so shaped that their diameters diminish as they near the tip of the nozzle as shown in Figs. 1 and 2.
- a gas slit 7 is provided between the pressure nozzle 6 and the air nozzle 4 or on the outer area of the pressure nozzle 6 to give swirling motion to the discharging air stream as shown in Figs. 3 (a), (b) and (c) which are a top plan view, a bottom plan view, and a side view, respectively.
- Equation I The spraying pressure of feed liquid or water required for the pressure nozzle 6 is appropriately determined using the following Equation I and Equation II.
- the former is the general equation expressing flow characteristics of a pressure nozzle while the latter expresses droplet diameters for a specific pressure nozzle used, which is an SX nozzle manufactured by Spraying Co. for one preferred embodiment of this invention.
- W K 1 ⁇ D 2 ⁇ P 0.6
- W flow rate (kg/h)
- K 1 coefficient
- D orifice diameter (mm)
- P pressure (kg/cm2).
- D p K2 ⁇ W -0.44 ⁇ ⁇ 0.16 ⁇ D 1.52
- W flow rate (kg/h)
- D p liquid droplet diameter ( ⁇ m)
- K2 coefficient
- ⁇ liquid viscosity
- the air nozzle 4 disposed around the pressure nozzle 6 has an air velocity of 80 m/s or higher, preferably 100 m/s or higher, and generally has an air pressure of 0.1 kg/cm2 or higher, preferably 0.2 kg/cm2 or higher, but both air velocities and air pressures are not limited to these values. Other values beyond the above ranges may be used depending on the construction of the nozzle used.
- Fig. 5 is a schematic illustration of an embodiment of the spray drying apparatus equipped with the spray nozzle unit of the present invention, it will be described how the spray drying apparatus is operated.
- a feed liquid pump 1 discharges water via a feed liquid pipe 5 to a pressure nozzle 6 for spraying. Spraying of water is carried out at significantly low pressure. However, since air is blown off at high speed around the pressure nozzle 6 and swirling motion is formed in the air stream, preferably with the use of a slit 7, water is atomized into fine droplets of the desired particle size even at low pressure.
- every water droplet is dried with hot air as referred to as A which is blown off into a drying chamber 8 of the spray drying apparatus.
- A hot air
- the temperature in the drying chamber 8 is maintained to be constant.
- a feed liquid to meet a specific objective is blown off into the drying chamber 8 of the spray drying apparatus via the pressure nozzle 6 of the above nozzle unit and is dried by a hot air blown off via an inlet 9 to obtain a powder product of specified grade.13 is an outlet for exhaust gas.
- Atomization tests for a feed liquid and water were made under the conditions shown in Table 1.
- An SX nozzle having a hexagonal cross-section manufactured by Spraying Co. was used for a pressure nozzle 6.
- the circumference of the nozzle tip was covered with a cylindrical pipe having a circular cross-section to obtain an annular space used for an air nozzle 4.
- the distance between the SX nozzle and the cylindrical pipe were about 5 mm at their widest site, and about 3 mm at their closest site.
- the inner diameter of the cylindrical pipe was 7 mm at its tip.
- Table 1 Conventional Nozzle Nozzle of This Invention Conventional Nozzle Feed Liquid Poly vinylchloride(PVC) Water Water Orifice Dia./Core(mm) 0.787/425 0.787/425 0.787/425 Spray Pressure(kg/cm2) 23 6 6 Feed Rate (kg/h) 50 30 30 Liquid Viscosity (cp) 110 Solids Content (%) 40 Air Pressure (kg/cm2) 0.26 Air Flow Rate (kg/h) 20.5 Air Blow Speed (m/s) 127.1 Inlet Temp. (°C) 102 102 102 Outlet Temp.
- PVC Poly vinylchloride
- Dia./Core(mm) 0.787/425 0.787/425 0.787/425 Spray Pressure(kg/cm2) 23 6 6 6 Feed Rate (kg/h) 50 30 30 Liquid Viscosity (cp) 110 Solids Content (%) 40 Air Pressure (kg/cm2) 0.26 Air Flow Rate (kg/h) 20.5 Air Blow Speed (m/s)
- the pressure nozzle used was an SX nozzle manufactured by Spraying Co.
- Example 2 The same nozzle as described in Example 1 was used, but nozzle diameters were changed to obtain particles of larger sizes. A large drying chamber was used in this example.
- Table 2 Conventional Nozzle Nozzle of This Invention Conventional Nozzle Feed Liquid Poly vinylchloride(PVC) Water Water Orifice Dia./Core(mm) 1.067/425 1.067/425 1.067/425 Spray Pressure(kg/cm2) 7 2 2 Feed Rate (kg/h) 50 30 30 Liquid Viscosity (cp) 110 Solids Content (%) 40 Air Pressure (kg/cm2) 0.26 Air Flow Rate (kg/h) 20.5 Air Blow Speed (m/s) 127.1 Inlet Temp. (°C) 102 102 102 Outlet Temp.
- PVC Poly vinylchloride
- Dia./Core(mm) 1.067/425 1.067/425 1.067/425 Spray Pressure(kg/cm2) 7 2 2 2 Feed Rate (kg/h) 50 30 30 Liquid Viscosity (cp) 110 Solids Content (%) 40 Air Pressure (kg/cm2) 0.26 Air Flow Rate (kg/h) 20.5 Air Blow Speed (m/s)
Landscapes
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Nozzles (AREA)
Claims (1)
- Dispositif de séchage par pulvérisation, comprenant:a) une chambre de séchage (8)b) une unité de buse disposée à l'extrémité supérieure de ladite chambre de séchage (8) et comprenantb1) une conduite d'alimentation de liquide (5)b2) une buse de pression (6) reliée à une extrémité de ladite conduite d'alimentation de liquide; etb3) un organe tubulaire (3) disposé autour de ladite conduite d'alimentation de liquide et de ladite buse de pression de manière à former un volume entre lui et elles et comprenant une buse à air (4) de construction convergente à l'extrémité de la conduite d'alimentation de liquide, qui pulvérise un courant de gaz à partir dudit volume;c) des moyens (7) pour induire un mouvement tourbillonnaire dans le courant de gaz; etd) une entrée d'air chaud (9) disposée à ladite extrémité supérieure de la chambre de séchage,caractérisé par:e) une pompe d'alimentation de liquide (1) reliée à ladite conduite d'alimentation de liquide (5) pour alimenter ladite buse de pression avec un liquide;f) lesdits moyens pour induire un mouvement tourbillonnaire dans le courant de gaz étant constitués par des fentes (7) formées sur le côté externe de la buse de pression (6); etg) une sortie de gaz (13) disposée dans la portion inférieure de ladite chambre de séchage (8) pour en éliminer le gaz d'échappement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE1989624848 DE68924848T2 (de) | 1989-07-21 | 1989-07-21 | Sprühtrocknungsvorrichtung. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63019008A JP2524379B2 (ja) | 1988-01-29 | 1988-01-29 | ノズル装置とそれを組込んでなるスプレ―ドライヤ―装置 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0408801A1 EP0408801A1 (fr) | 1991-01-23 |
| EP0408801B1 true EP0408801B1 (fr) | 1995-11-15 |
Family
ID=11987480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19890113481 Expired - Lifetime EP0408801B1 (fr) | 1988-01-29 | 1989-07-21 | Dispositif de séchage par pulvérisation |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0408801B1 (fr) |
| JP (1) | JP2524379B2 (fr) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7967221B2 (en) | 2002-12-30 | 2011-06-28 | Novartis Ag | Prefilming atomizer |
| US8173168B2 (en) | 1994-03-07 | 2012-05-08 | Novartis Pharma Ag | Dispersible macromolecule compositions and methods for their preparation and use |
| WO2012116697A1 (fr) | 2011-02-28 | 2012-09-07 | Gea Process Engineering A/S | Buse à deux fluides sous pression à mélange externe et procédé de séchage par pulvérisation |
| US8273330B2 (en) | 2002-04-25 | 2012-09-25 | Nektar Therapeutics | Particulate materials |
| US8337895B2 (en) | 2000-06-30 | 2012-12-25 | Novartis Ag | Spray drying process control of drying kinetics |
| US8802149B2 (en) | 1996-12-31 | 2014-08-12 | Novartis Pharma Ag | Systems and processes for spray drying hydrophobic and hydrophilic components |
| US8936813B2 (en) | 2001-11-01 | 2015-01-20 | Novartis Ag | Spray drying methods and related compositions |
| US10569187B2 (en) | 2011-02-28 | 2020-02-25 | Gea Process Engineering A/S | External mixing pressurized two-fluid nozzle and a spray drying method |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2524379B2 (ja) * | 1988-01-29 | 1996-08-14 | 大川原化工機株式会社 | ノズル装置とそれを組込んでなるスプレ―ドライヤ―装置 |
| US5499768A (en) * | 1989-05-31 | 1996-03-19 | Ohkawara Kakohki Co., Ltd. | Spray nozzle unit |
| US9339459B2 (en) | 2003-04-24 | 2016-05-17 | Nektar Therapeutics | Particulate materials |
| BRPI1006722A2 (pt) | 2009-04-09 | 2017-10-10 | Entegrion Inc | "método de preparação de hemoderivados desidratado, hemoderivados desidratados, bandagem ou auxílio cirúrgico, método para a preparação de plaquetas sanguíneas fixas desidratadas, plaquetas sanguíneas fixas desidratadas, método para o tratamento de um paciente que sofre de um distúrbio sanguíneo e plaquetas de sangue fixas secas por atomização tendo geometria com cavidades esféricas" |
| WO2011035062A2 (fr) | 2009-09-16 | 2011-03-24 | Velico Medical, Inc. | Plasma humain séché par atomisation |
| EP2555752B1 (fr) | 2010-04-09 | 2019-06-26 | Pacira Pharmaceuticals, Inc. | Procédé de formulation de liposomes multivésiculaires |
| DE102011078508B4 (de) | 2011-07-01 | 2017-11-09 | Lechler Gmbh | Vollkegeldüse |
| DE102011120717A1 (de) * | 2011-12-12 | 2013-06-13 | Sm-Klebetechnik Vertriebs Gmbh | Düse |
| FR3023177B1 (fr) | 2014-07-04 | 2016-08-12 | Centre Nat De La Rech Scient (C N R S) | Procede de preparation de co-cristaux par evaporation flash |
| EP4055337B1 (fr) * | 2019-11-08 | 2024-08-21 | Capsugel Belgium NV | Ensemble de buse de flash |
| WO2024059771A1 (fr) * | 2022-09-15 | 2024-03-21 | Velico Medical, Inc. | Administration de plasma en deux phases |
| US20240123367A1 (en) * | 2022-09-15 | 2024-04-18 | Velico Medical, Inc. | Nozzle For A Disposable For Use With Spray Drying System |
| US12083447B2 (en) | 2022-09-15 | 2024-09-10 | Velico Medical, Inc. | Alignment of a disposable for a spray drying plasma system |
| US11841189B1 (en) | 2022-09-15 | 2023-12-12 | Velico Medical, Inc. | Disposable for a spray drying system |
| US12246093B2 (en) | 2022-09-15 | 2025-03-11 | Velico Medical, Inc. | Methods for making spray dried plasma |
| US11998861B2 (en) | 2022-09-15 | 2024-06-04 | Velico Medical, Inc. | Usability of a disposable for a spray drying plasma system |
| US11975274B2 (en) | 2022-09-15 | 2024-05-07 | Velico Medical, Inc. | Blood plasma product |
| WO2024059770A1 (fr) | 2022-09-15 | 2024-03-21 | Velico Medical, Inc. | Système de séchage par pulvérisation rapide |
| US12246266B2 (en) | 2022-09-15 | 2025-03-11 | Velico Medical, Inc. | Disposable for a spray drying system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE476795A (fr) * | 1946-12-31 | 1947-10-17 | ||
| JPS5141693B1 (fr) * | 1971-05-24 | 1976-11-11 | ||
| JPS6110775Y2 (fr) * | 1979-10-25 | 1986-04-05 | ||
| JP2524379B2 (ja) * | 1988-01-29 | 1996-08-14 | 大川原化工機株式会社 | ノズル装置とそれを組込んでなるスプレ―ドライヤ―装置 |
-
1988
- 1988-01-29 JP JP63019008A patent/JP2524379B2/ja not_active Expired - Lifetime
-
1989
- 1989-07-21 EP EP19890113481 patent/EP0408801B1/fr not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8173168B2 (en) | 1994-03-07 | 2012-05-08 | Novartis Pharma Ag | Dispersible macromolecule compositions and methods for their preparation and use |
| US8802149B2 (en) | 1996-12-31 | 2014-08-12 | Novartis Pharma Ag | Systems and processes for spray drying hydrophobic and hydrophilic components |
| US8337895B2 (en) | 2000-06-30 | 2012-12-25 | Novartis Ag | Spray drying process control of drying kinetics |
| US8936813B2 (en) | 2001-11-01 | 2015-01-20 | Novartis Ag | Spray drying methods and related compositions |
| US8273330B2 (en) | 2002-04-25 | 2012-09-25 | Nektar Therapeutics | Particulate materials |
| US7967221B2 (en) | 2002-12-30 | 2011-06-28 | Novartis Ag | Prefilming atomizer |
| US8616464B2 (en) | 2002-12-30 | 2013-12-31 | Novartis Ag | Prefilming atomizer |
| WO2012116697A1 (fr) | 2011-02-28 | 2012-09-07 | Gea Process Engineering A/S | Buse à deux fluides sous pression à mélange externe et procédé de séchage par pulvérisation |
| US9981200B2 (en) | 2011-02-28 | 2018-05-29 | Gea Process Engineering A/S | External mixing pressurized two-fluid nozzle and a spray drying method |
| US10569187B2 (en) | 2011-02-28 | 2020-02-25 | Gea Process Engineering A/S | External mixing pressurized two-fluid nozzle and a spray drying method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01194901A (ja) | 1989-08-04 |
| JP2524379B2 (ja) | 1996-08-14 |
| EP0408801A1 (fr) | 1991-01-23 |
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