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EP0305971B1 - Method and device for false-twist spinning - Google Patents

Method and device for false-twist spinning Download PDF

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Publication number
EP0305971B1
EP0305971B1 EP88114136A EP88114136A EP0305971B1 EP 0305971 B1 EP0305971 B1 EP 0305971B1 EP 88114136 A EP88114136 A EP 88114136A EP 88114136 A EP88114136 A EP 88114136A EP 0305971 B1 EP0305971 B1 EP 0305971B1
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EP
European Patent Office
Prior art keywords
suction
yarn
spinning
accordance
friction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP88114136A
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German (de)
French (fr)
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EP0305971A1 (en
Inventor
Hans Flueckiger
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Maschinenfabrik Rieter AG
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Maschinenfabrik Rieter AG
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Priority to AT88114136T priority Critical patent/ATE64630T1/en
Publication of EP0305971A1 publication Critical patent/EP0305971A1/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/11Spinning by false-twisting

Definitions

  • the invention relates to a method and a device for false twist spinning according to the preamble of patent claims 1 and 11, respectively.
  • a method known per se (DE-AS 26 20 118 and US Pat. No. 4,183,202) consists of a false twist nozzle and a wrapping nozzle, in that a sliver emitted by a drafting device is divided into core fibers and edge fibers and the core fibers are seen through them in the yarn running direction , second twist nozzle are so-called wrongly twisted, while the edge fibers lying against the wrongly twisted yarn core are wound in the opposite direction of rotation around the wrongly twisted yarn core by the first nozzle, again in the direction of the thread.
  • these edge fibers are wound around the wrongly twisted yarn core as wrapping fibers, so that so-called corkscrew effects can occur on the yarn, which can give the yarn a certain stiffness and the fabric made from it a certain boardiness.
  • the fiber end of the individual edge fibers is wound into the so-called spinning triangle, and on the other hand, the edge fibers are rotated around the yarn core in the same direction of rotation as the direction of rotation of the yarn core, but with a much steeper slope, so that when the yarn core is untwisted, in which the core fibers are parallel, the edge fibers are rotated into an opposite rotation via a neutral position in which they are parallel to the yarn conveying direction.
  • the edge fibers have an S twist before the twist core is untwisted, but then a Z twist in the finished yarn.
  • edge fibers are wound around the yarn core sufficiently, but not so strongly that strong corkscrew effects can occur.
  • the invention has for its object to provide a false twist method with which the yarn core can be wound with edge fibers in a precisely predetermined, optimal strength and a high production speed is made possible.
  • a sliver 2 is brought to a predetermined width F in a sliver straightener 32 and then drawn in a main drafting zone 3 between a pair of apron rollers 4 and a pair of exit rollers 5 and produced in a false twist spinning unit 6 to form a yarn 7.
  • the drafting system shown is only that part of a drafting system which contains the main drafting zone 3 and which can additionally also contain a sliver funnel (not shown) and a drafting indexing field (not shown).
  • the false twist spinning unit 6 comprises an upper spinning disc 8, viewed in the direction of FIG. 1, and a lower spinning disc 9.
  • the spinning disc 8 comprises a friction ring 10 and a suction ring with a suction surface 11, while the spinning disc 9 comprises a friction ring 12 and a suction ring with a suction surface 13.
  • the friction ring 10 and the friction ring 12 each have a friction surface 21.
  • the suction surfaces 11 and 13 are also provided in a ring shape.
  • the holes 22 and 23 forming the suction surface are shown in the disks 8 and 9 (FIGS. 2, 3 and 13) only each in a section.
  • the upper spinning disc 8 is assigned a suction nozzle 14 and the lower spinning disc 9 of a suction nozzle 15.
  • the suction nozzles 14 and 15 extend close to the air inlet opening (e.g. 0.1-0.3 mm), but without contact, to the surface opposite the suction surface 11 and 13 in order to keep the false air inlet as small as possible.
  • the spinning disc 8 or 9 also has a cover wall 16 or 17, behind which the suction nozzle 14 or 15 is arranged.
  • a drive shaft 18 is provided for driving the spinning disc 8 and a drive shaft 19 is provided for driving the spinning disc 9.
  • the suction nozzles 14 and 15 each have a predetermined width A.
  • the suction nozzles 14 and 15 can be arranged such that the suction nozzles, as viewed in the direction of FIG. 2, either adjoin one another according to FIG. 17a or have a distance B.1 according to FIG. 17b or overlap by an amount B.2 as shown in Fig. 17c.
  • the meaning of these variants will be explained later in connection with the description of the operating conditions.
  • the two spinning disks 8 and 9 are not arranged coaxially, but are offset by a center distance C and, as can be seen from FIG. 1, are provided with a certain opening, in such a way that, as shown in FIG. 1 and 2 combined can be seen, only one closer to the clamping line K of the output roller pair 5, Rhombus-like crossing surface 21.1 is created as the contact surface of the friction surfaces 21 of the two friction rings 10 and 12.
  • bearings and drives of the drive shafts 18 and 19 are not shown for the sake of simplicity, but it goes without saying that bearing and drive elements must be provided in order to drive the spinning disks 8 and 9 in the directions of rotation X and Z.
  • suction nozzle 14 or 15 could each be attached to the element which serves to accommodate the bearings and the drive for the shafts 18 and 19, respectively.
  • the elements receiving the drive shafts 18 and 19 can be provided in such a way that at least one of the spinning disks can be lifted off the other in order to carry out necessary cleaning work on the mutually opposite surfaces of the spinning disks.
  • the drafting device 1 is adjusted with the aid of the hopper 32 (also called a condenser) in such a way that the sliver 2 with a substantially predetermined width F is released from the clamping line K formed by the pair of output rollers 5, so that the sliver 2, as with 2 to 6, are divided in the spinning process into edge fibers M or N and into the width R resulting from the spinning triangle S.
  • the subdivision arises as follows:
  • the suction of the suction surfaces 11 and 13 releases the fibers of the sliver 2 released from the clamping line K between the spinning disks 8 and 9 and conveys them against the yarn core line L, in which the Fibers meet from both directions of conveyance and part of them, looping around, forms a primarily twisted yarn core.
  • the suction nozzles 14 and 15 are brought together, as described earlier. It should be mentioned that the piecing or spinning conditions in production do not differ significantly, whether the suction nozzles 14 and 15 according to FIG. 17a, as viewed in FIG. 2, adjoin one another or according to FIG. 17b a distance B.1 ( in the experiment: 4 mm) or, according to FIG. 17c, an overlap of B.2 (in the experiment: 4 mm).
  • This common force component Y is shown schematically in FIG. 3 and without any statement about an effective force magnitude starting from an intersection point D, in which the center lines V and W of the suction surfaces 11 and 13 intersect.
  • the conveying action of the crossing surface 21.1 in the direction P must be selected such that a sufficiently large tension is created in the wrongly twisted yarn core, because this tension also determines the width R of the spinning triangle, with the conveying action being understood to mean a combination of the conveying force and the conveying speed.
  • This conveying effect in the direction P depends on the friction as well Yarn core and crossing surface 21.1 also depend on the size of the angular velocity of the friction rings 10 and 12 and the center distance C of the spinning disks 8 and 9.
  • the angular velocity is shown schematically and without any indication of effective quantities with the vectors G and H starting from the intersection of the center lines U and T, the common vector Q pointing in the yarn conveying direction P depending on the center distance C and the angular velocity.
  • the width R of the spinning triangle S and the total width F of the sliver 2 give rise to the width M or N of the edge fibers, which are also taken over by the suction surfaces 11 and 13, respectively.
  • these edge fibers are further away from the line L than the fibers forming the yarn core, they are no longer twisted as a yarn core, but are gripped by the rotating yarn core and wound around it.
  • this is to be understood in such a way that the fibers closer to the center are already twisted into a yarn core before the edge fibers M and N reach the line L, so that they remain as wrapping fibers when the yarn core is screwed in.
  • a so-called incorrectly rotated yarn core 24 is formed between the friction rings 10 and 12 in the area of the crossing surface 21.1, which extends between the crossing surface 21.1 and the spinning triangle S.
  • the edge fibers are wound around the yarn core 24 as follows:
  • the leading end of the edge fibers M and N (only one fiber from the area M is shown in FIGS. 4, 5 and 6 for the sake of simplicity) has been gripped by the rotating yarn core 24, it is provided that the trailing end of the gripped fiber is still guided in the clamping line K, a winding around the yarn core 24 in the same direction of rotation, ie with S-twist of the yarn core 24 also S-twist of the wrapping fiber, but with a much larger pitch ⁇ .
  • the slope ⁇ becomes somewhat smaller towards the spinning triangle and can correspond to the slope ⁇ shortly before the spinning triangle.
  • This smaller slope ⁇ towards the spinning triangle arises from the migration of the winding at a higher speed than the advancement of the yarn core in a direction opposite to the yarn advancement P, i.e. towards the spinning triangle, and ensures, provided that the rear fiber end is still covered by the clamping line K, that this fiber end is screwed into the spinning triangle, so that the rear fiber end subsequently released by the clamping line K in the yarn core retains the finished yarn .
  • the slope ⁇ thus also decreases with increasing speed of the hiking mentioned.
  • the distance E (FIG. 3) between the crossing area of the suction surfaces 11 and 13, which is shown concentrated with the crossing point D of the center lines V and W of the suction surfaces 11 and 13, and the clamping line K may be smaller than the length of the edge fibers M and N. If the front end of the fiber is twisted too early, the length of the edge fiber can be shortened in such a way that the wrapping strength given by the adhesive length of the thread is not sufficient to give the finished yarn sufficient tensile strength .
  • the twisting of the yarn core 25 takes place between the friction surface section 21.1 and the clamping line of the take-off roller pair 20 provided after the false twist unit.
  • the gradient ⁇ A (FIG. 7) of these wrapping fibers M1 and N1 essentially corresponds to the gradient difference ⁇ (FIG. 5), which results from the difference between the gradient ⁇ of the wrongly twisted core 24 and the gradient ⁇ of the edge fibers M and N.
  • the winding direction of the wrapping fibers M1 and N1 is opposite to that of the edge fibers M and N, i.e., if the edge fibers M and N have an S direction, the wrapping fibers have a Z direction.
  • the wound fibers have a position over a part of their length and for a short moment, which is parallel to the longitudinal axis of the yarn core, until they increasingly take on the opposite direction of twist as the yarn core is further untwisted.
  • FIGS. 9 and 10 show a further device for carrying out the method according to the invention. Instead of the spinning disks 8 and 9 shown in FIGS. 1 and 2, two crossed spinning straps 50 and 51 are shown therein.
  • These spinning straps 50 and 51 each comprise a metal carrier belt 52 and 53, which is received on rotatably mounted deflection rollers 54 and 55 or 56 and 57, not shown, with at least one deflection roller per spinning straps having to be drivable.
  • the driving and rotatable bearings are indicated with the shaft ends a.
  • the device precautions for storing and driving the stub shaft a are not shown, nor is a device for lifting at least one of the straps from the other.
  • the metal carrier tape 52 or 53 is perforated over the width b as a suction tape to form a suction surface 58 or 59 executed.
  • the holes required for this are partially marked with 60 and 61.
  • a friction belt 62 or 63 is drawn onto the metal carrier belt 52 or 53, in such a way that there is no slippage between the carrier belt and the friction belt.
  • the friction belt 62 or 63 has a width c, so that the width b of the suction surface and the width c of the friction belt together give the width of the metal carrier belt 52 or 53.
  • the friction belts 62 and 63 lie with the friction surfaces 64 practically without play on one another and, depending on the crossing angle ⁇ (FIG. 10a) of the spinning straps 50 and 51, form a rectangular or rhombic crossing surface 64.1.
  • the summed thickness of the friction belt 62 and 63 creates a corresponding distance between the suction surfaces 58 and 59.
  • a suction nozzle 65 is provided within the spinning strap 50 and a suction nozzle 66 is provided within the spinning strap 51, the suction nozzle 65 having a suction mouth 67 and the suction nozzle 66 each having a mouth length d ( 18a to c).
  • This suction mouth 67 or 68 has a width (not marked) which corresponds to the width of the perforated suction surface.
  • the suction orifices 67 and 68 are brought together as described for the suction nozzles 14 and 15. It should be mentioned in the same sense as for the suction nozzles 14 and 15 that the 18a either adjoin one another according to FIG. 18a, viewed with a view of FIG. 10, or can be arranged according to FIG. 18b with a distance e.1 or according to FIG. 18c with an overlap e.2.
  • two fiber guide plates 69 and 70 are provided between the crossed spinning straps 50 and 51, which guide all the fibers between the clamping line K and the suction surfaces 58 and 59, respectively.
  • the fiber guide plates 69 and 70 are provided for operation by means of supports 71 and 72, respectively.
  • the plates can also be swiveled away to carry out cleaning work.
  • FIGS. 10 and 10a The forces arising in the intersection area 64.1, which on the one hand impart the wrong twist to the yarn core and on the other hand the feed in the direction P, are identified in FIGS. 10 and 10a by H.1, G.1 and Q.1.
  • the conveying directions of the spinning belts 50 and 51 are marked with Z.1 and X.1.
  • the fibers emitted by the clamping line K over the fiber bandwidth F are sucked in by the suction surfaces 58 and 59 under guidance between the fiber guide plates 69 and 70, wherein, as already described for FIGS. 1 to 3, the fibers R form a yarn core forms, which is rotated by means of the crossing surface 64.1 to an incorrectly rotated yarn core.
  • the edge fibers from the edge fiber area M or N are wound around the wrongly twisted yarn core in the manner shown in FIGS. 4 to 6.
  • the twisting of the yarn core takes place, as for the device of FIGS. 1 to 3, between the friction surface section 21.1 or 24.1 and the clamping line of the pair of take-off rolls 20.
  • the distance E can be adjusted with or without changing the crossing angle ⁇ , the spinning belt 50 and 51 under the resulting change in the speed vector Q.
  • the enlarged section of a spinning disc 8 or 9 shown with FIG. 12 shows a special type of friction ring 10.1 or 12.1 which, as can be seen from this figure, is fastened with a certain pretension.
  • This pretension arises from the fact that the friction ring 10.1 or 12.1, with a nose 26 provided on the outer diameter, engages in a groove 27 which is provided in a spinning disc body 28.
  • the friction ring 10.1 or 12.1 is fastened in the spinning disc body 28 by means of a pressure disc 29 and a plurality of screws 30 distributed around the circumference of the pressure disc 29.
  • the prestressing of the friction ring 10.1 creates a concave curvature 73 shown in FIG. 12 on the inner surface 35 opposite the friction surface 21.
  • the friction surface 21 was ground after the prestressing to obtain a flat friction surface 21.
  • the advantage of the concave curvature is that any thick spots in the yarn core are resiliently let through by the friction ring.
  • a pneumatic conveying tube 31 is provided between the spinning disks 8 and 9 and the pair of draw-off rollers 20, which ensures that the yarn produced is guided in direction P against the draw-off rollers 20 during piecing. 1, one of the two take-off rollers is lifted from the other in the direction of arrow k in order to allow the yarn and the air carrying the yarn to pass between the take-off rollers.
  • the delivery pipe 31 is drawn as an injector pipe in that two air supply pipes 32 supply the air to the delivery pipe 31.
  • a conveyor tube 31 shown in FIGS. 13 and 14 can also be used between the crossed spinning straps 50 and 51 and the pair of draw rollers 20.
  • the spinning disc 8 is assigned a fiber guide plate 34 and the spinning disc 9 a fiber guide plate 35.
  • These fiber guide plates have the same function as the previously described fiber guide plates 69 and 70.
  • the fiber guide plate 34 has a mouth edge 36 and the fiber guide plate 35 has a mouth edge 37. These mouth edges 36 and 37 are provided parallel to the clamping line K.
  • the guide plate 34 is provided with a support plate 38 and the fiber guide plate 35 with a support plate 39, by means of which the fiber guide plates mentioned are arranged in a fixed manner for operation. These gussets can be removed for cleaning.
  • the support plates 38 and 39 are assigned to the cover walls 16 and 17 at a distance of only a few tenths of a millimeter and have at least the same width as the width A of the suction nozzles 14 and 15.
  • mouth edges 36 and 37 extend only so far into the diverging gap of the rollers 5 of the pair of output rollers that an air flow 40 between the mouth edges 36 and 37 and the rollers 5 has the possibility of entering between the fiber guide plates 34 and 35.
  • the spinning disk 8.1 has no cover wall 16 and the spinning disk 9.1 has no cover wall 17.
  • the upper spinning disc 8.1 as seen in FIG. 16, has an upper suction nozzle 41 and the lower spinning disc 9.1 has a lower suction nozzle 42.
  • the suction nozzles 41 and 42 are provided for stationary operation, but have the possibility of being able to be removed for cleaning purposes.
  • suction nozzles 41 and 42 have an associated fiber guide plate 45 and 46, the mouth edges 47 and 48 of which protrude only so far into the diverging gap of the rollers 5 of the pair of output rollers that the air flow 40 between the mouth edges 47 and 48 and the Rollers 5 can enter between the fiber guide plates 45 and 46.
  • the cavity below the curvature 73 (FIGS. 12 and 16) or above the curvature 73.1 (FIG. 16) is vented through a ventilation hole 74 or 74.1.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

A false-twist spinning unit or apparatus comprises a first spinning disc, such as a top spinning disc and a second spinning disc, such as a bottom spinning disc rotating in opposite directions and arranged in staggered or offset relation at an inter-axis distance from one another such that friction rings thereof form a substantially rhomboid-like crossing surface. Disposed outside the friction rings are suction surfaces which engage the fibers of a sliver delivered from a nip line of an exit roll pair of a sliver feeder and convey such fibers to a yarn core line. The suction surfaces have suction apertures and sucked-off air is transported by suction nozzles coacting with the suction apertures. In operation, at the region of the nip line there is produced a false-twisted yarn core forming a spinning triangle. Edge fibers of the sliver remain outside the spinning triangle and are conveyed by the suction surfaces towards the yarn core line, yet not with the intent of forming a yarn core but for the purpose of being wound around the already formed yarn core. The finished or spun yarn is withdrawn from the false-twist spinning unit by a draw-off roll pair.

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Falschdrall-Spinnen gemäß dem Oberbegriff des Patentanspruches 1 bzw. 11.The invention relates to a method and a device for false twist spinning according to the preamble of patent claims 1 and 11, respectively.

Es sind verschiedene Falschdrall-Spinnverfahren zur Herstellung eines Garnes bekannt, in welchem der Garnkern ungedreht ist und die Umwindefasern für den Zusammenhalt dieser ungedrehten Fasern um diese herum gewunden sind. Dabei handelt es sich bei den ungedrehten Kernfasern wie auch bei den Umwindesfasern um Stapelfasern, welche in der Regel von einem Streckwerk angeliefert werden.Various false twist spinning processes for producing a yarn are known in which the yarn core is untwisted and the wrapping fibers are wound around them to hold these untwisted fibers together. The untwisted core fibers as well as the wrapping fibers are staple fibers, which are usually supplied by a drafting system.

Ein an sich bekanntes Verfahren (DE-AS 26 20 118 und US-PS 4 183 202) besteht aus einer Falschdralldüse und einer Umwindedüse, indem ein von einem Streckwerk abgegebenes Faserband in Kernfasern und Randfasern unterteilt wird und die Kernfasern durch die, in Garnlaufrichtung gesehen, zweite Dralldüse sogenannt falschgedreht werden, während die am falschgedrehten Garnkern anliegenden Randfasern von der ersten Düse, wieder in Fadenlaufrichtung gesehen, in einer entgegengesetzten Drehrichtung um den falschgedrehten Garnkern gewunden werden. Dabei werden diese Randfasern beim Aufdrehen des falschgedrehten Garnkernes als Umwindefasern noch fester um diesen geschlungen, so daß sogenannte Korkenziehereffekte am Garn entstehen können, welche dem Garn eine gewisse Steifigkeit und dem daraus hergestellten Gewebe eine gewisse Brettigkeit verleihen können.A method known per se (DE-AS 26 20 118 and US Pat. No. 4,183,202) consists of a false twist nozzle and a wrapping nozzle, in that a sliver emitted by a drafting device is divided into core fibers and edge fibers and the core fibers are seen through them in the yarn running direction , second twist nozzle are so-called wrongly twisted, while the edge fibers lying against the wrongly twisted yarn core are wound in the opposite direction of rotation around the wrongly twisted yarn core by the first nozzle, again in the direction of the thread. Here, these edge fibers are wound around the wrongly twisted yarn core as wrapping fibers, so that so-called corkscrew effects can occur on the yarn, which can give the yarn a certain stiffness and the fabric made from it a certain boardiness.

Ein weiterer bekannter Stand der Technik ist in der europäischen Patentanmeldung 0 131 170 veröffentlicht. In diesem Verfahren wird nur eine Dralldüse verwendet, und zwar diejenige für das Falschdrehen des Garnkernes. Die Besonderheit dieses Verfahrens liegt darin, daß der Abstand zwischen derjenigen Stelle, an welcher die Randfasern an den falschgedrehten Garnkern zum Anliegen gebracht werden und der Klemmlinie des Ausgangs-Walzenpaares derart gewählt wird, daß die Randfasern um den Garnkern herum gewunden werden, solange ihr hinteres Ende noch in der Klemmlinie festgehalten ist. Dadurch wird einerseits das Faserende der einzelnen Randfasern in das sogenannte Spinndreieck eingewunden und andererseits werden die Randfasern in der gleichen Drehrichtung um den Garnkern gedreht, wie die Drehrichtung des Garnkernes, jedoch mit einer wesentlich steileren Steigung, so daß beim Entdrallen des Garnkernes in die Lage, in welcher die Kernfasern parallel liegen, die Randfasern über eine neutrale Position, in welcher sie parallel zur Garnförderrichtung liegen, in eine entgegengesetzte Drehung gedreht werden. Mit anderen Worten haben die Randfasern, wenn sie vor dem Entdrehen des Garnkernes eine S-Drehung aufweisen, im fertigen Garn dann aber eine Z-Drehung.Another known prior art is published in European patent application 0 131 170. In this process, only one twist nozzle is used, namely the one for incorrectly turning the yarn core. The peculiarity of this method is that the distance between the point at which the edge fibers are brought into contact with the wrongly twisted yarn core and the clamping line of the output roller pair is chosen such that the edge fibers are wound around the yarn core as long as their rear End is still held in the clamping line. On the one hand, the fiber end of the individual edge fibers is wound into the so-called spinning triangle, and on the other hand, the edge fibers are rotated around the yarn core in the same direction of rotation as the direction of rotation of the yarn core, but with a much steeper slope, so that when the yarn core is untwisted, in which the core fibers are parallel, the edge fibers are rotated into an opposite rotation via a neutral position in which they are parallel to the yarn conveying direction. In other words, the edge fibers have an S twist before the twist core is untwisted, but then a Z twist in the finished yarn.

Dadurch werden die Randfasern genügend stark um den Garnkern gewunden, jedoch nicht so stark, daß starke Korkenziehereffekte auftreten können.As a result, the edge fibers are wound around the yarn core sufficiently, but not so strongly that strong corkscrew effects can occur.

Der Nachteil aller Systeme, in welchen pneumatische Dralldüsen verwendet werden, liegt in der durch die Schallgeschwindigkeit der Luft limitierten Drehgeschwindigkeit des Luftwirbels und damit auch des Garnkernes in der Dralldüse.The disadvantage of all systems in which pneumatic swirl nozzles are used lies in the rotational speed of the air vortex, which is limited by the speed of sound of the air, and thus also the yarn core in the swirl nozzle.

In einem weiteren bekannten Verfahren (DE 36 39 031 A1) wurde deshalb eine Randfaser-Umwindedüse mit einem Riemchen-Drallgeber kombiniert, indem der Riemchen-Drallgeber aus zwei gekreuzten, angetriebenen Friktionsriemchen besteht.In a further known method (DE 36 39 031 A1), therefore, an edge fiber wrapping nozzle with a strappy swirl device was used combined, in that the strappy swirl device consists of two crossed, driven friction straps.

Dadurch entfällt die Limitierung der Drallerteilung an den falschgedrehten Garnkern, es bleibt jedoch das Problem der starken Korkenziehereffekte sowie der Nachteil einer schwierigen Faserführung von der Klemmlinie des Streckwerkes bis zum Erfassen der Fasern durch den Riemchen-Drallerzeuger.This eliminates the limitation of twist distribution on the wrongly twisted yarn core, but there remains the problem of strong corkscrew effects and the disadvantage of difficult fiber guidance from the clamping line of the drafting system to the detection of the fibers by the strappy twist generator.

Der Erfindung liegt die Aufgabe zugrunde, ein Falschdrall-Verfahren zu schaffen, mit dem der Garnkern mit Randfasern in einer genau vorherbestimmbaren, optimalen Stärke umwunden werden kann und eine hohe Produktionsgeschwindigkeit ermöglicht wird.The invention has for its object to provide a false twist method with which the yarn core can be wound with edge fibers in a precisely predetermined, optimal strength and a high production speed is made possible.

Diese Aufgabe wird erfindungsgemäß durch die kennzeichenden Merkmale der Ansprüche 1 und 11 gelöst.This object is achieved by the characterizing features of claims 1 and 11.

In den weiteren Ansprüchen sind vorteilhafte Ausführungsformen der Erfindung aufgeführt.Advantageous embodiments of the invention are listed in the further claims.

Die durch die Erfindung erreichten Vorteile liegen in der Möglichkeit, die Spinngeschwindigkeit bei guten Garneigenschaften gegenüber den pneumatischen Falschdrallelementen zu erhöhen.The advantages achieved by the invention lie in the possibility of increasing the spinning speed with good yarn properties compared to the pneumatic false twist elements.

Im folgenden wird die Erfindung beispielsweise anhand der Zeichnung näher erläutert.The invention is explained in more detail below, for example, with reference to the drawing.

Es zeigt:

  • Fig. 1 einen Querschnitt durch eine erfindungsgemäße Vorrichtung entsprechend den Schnittlinien I von Fig. 2, halbschematisch dargestellt,
  • Fig. 2 eine Draufsicht der Vorrichtung von Fig. 1, halbschematisch dargestellt,
  • Fig. 3 eine schematische Darstelung von Details aus Fig. 2,
  • Fig. 4 bis 6 je einen Verfahrensschritt, halbschematisch dargestellt,
  • Fig. 7 das fertige Garn, halbschematisch dargestellt,
  • Fig. 8 eine Variante des mit den Fig. 4 bis 6 gezeigten Verfahrens,
  • Fig. 9 eine Seitenansicht einer Variante der erfindungsgemäßen Vorrichtung in Blickrichtung II von Fig. 10, halbschematisch dargestellt,
  • Fig. 10 eine Draufsicht der Vorrichtung von Fig. 9, halbschematisch dargestellt,
  • Fig. 10a ein vergrößertes Detail der Vorrichtung von Fig. 10,
  • Fig. 11 ein Detail der Vorrichtung von Fig. 9 und 10, in der Ansicht von Fig. 9 dargestellt,
  • Fig. 12 ein vergrößertes Detail der Vorrichtung von Fig. 1,
  • Fig. 13 eine Variante der Vorrichtung von Fig. 2,
  • Fig. 14 ein Detail der Variante von Fig. 13, in Blickrichtung III von Fig. 13,
  • Fig. 15 und 16 je eine Variante des Details von Fig. 12,
  • Fig. 17a bis 18c je zwei Details der Vorrichtungen der Fig. 1 und 2 bzw. 9 und 10, schematisch dargestellt.
It shows:
  • 1 shows a cross section through a device according to the invention corresponding to the section lines I of Fig. 2, shown semi-schematically,
  • 2 is a top view of the device of FIG. 1, shown semi-schematically,
  • 3 shows a schematic representation of details from FIG. 2,
  • 4 to 6 each a process step, shown semi-schematically,
  • 7 shows the finished yarn, shown semi-schematically,
  • 8 shows a variant of the method shown in FIGS. 4 to 6,
  • 9 is a side view of a variant of the device according to the invention in viewing direction II of FIG. 10, shown semi-schematically,
  • 10 is a top view of the device of FIG. 9, shown semi-schematically,
  • 10a is an enlarged detail of the device of FIG. 10,
  • 11 is a detail of the device of FIGS. 9 and 10, shown in the view of FIG. 9,
  • 12 is an enlarged detail of the device of FIG. 1,
  • 13 shows a variant of the device from FIG. 2,
  • 14 shows a detail of the variant from FIG. 13, in viewing direction III from FIG. 13,
  • 15 and 16 each a variant of the detail of Fig. 12,
  • 17a to 18c, two details of the devices of FIGS. 1 and 2 or 9 and 10, shown schematically.

In einem als Faserbandspeiseelement funktionierenden Streckwerk 1 wird ein Faserband 2 in einem Faserbandrichter 32 auf eine vorgegebene Breite F gebracht und anschließend in einem Hauptverzugsfeld 3 zwischen einem Riemchenwalzenpaar 4 und einem Ausgangswalzenpaar 5 verstreckt und in einer Falschdrallspinneinheit 6 zu einem Garn 7 produziert.In a drafting unit 1 functioning as a sliver feed element, a sliver 2 is brought to a predetermined width F in a sliver straightener 32 and then drawn in a main drafting zone 3 between a pair of apron rollers 4 and a pair of exit rollers 5 and produced in a false twist spinning unit 6 to form a yarn 7.

Dabei handelt es sich bei dem gezeigten Streckwerk lediglich um den das Hauptverzugsfeld 3 enthaltenden Teil eines Streckwerkes, welches zusätzlich noch einen Faserbandtrichter (nicht gezeigt) und noch ein Vorverzugsfeld (nicht gezeigt) enthalten kann.The drafting system shown is only that part of a drafting system which contains the main drafting zone 3 and which can additionally also contain a sliver funnel (not shown) and a drafting indexing field (not shown).

Die Falschdrall-Spinneinheit 6 umfaßt eine obere Spinnscheibe 8, mit Blickrichtung auf Fig. 1 gesehen, sowie eine untere Spinnscheibe 9.The false twist spinning unit 6 comprises an upper spinning disc 8, viewed in the direction of FIG. 1, and a lower spinning disc 9.

Die Spinnscheibe 8 umfaßt einen Reibring 10 sowie einen Saugring mit Saugfläche 11, während die Spinnscheibe 9 einen Reibring 12 und einen Saugring mit einer Saugfläche 13 umfaßt. Der Reibring 10 wie auch der Reibring 12 weisen je eine Reibfläche 21 auf.The spinning disc 8 comprises a friction ring 10 and a suction ring with a suction surface 11, while the spinning disc 9 comprises a friction ring 12 and a suction ring with a suction surface 13. The friction ring 10 and the friction ring 12 each have a friction surface 21.

Die Saugflächen 11 und 13 sind ebenfalls ringförmig vorgesehen. Die die Saugfläche bildenden Löcher 22 bzw. 23 sind in den Scheiben 8 und 9 (Fig. 2, 3 und 13) lediglich je in einem Abschnitt andeutungsweise gezeigt.The suction surfaces 11 and 13 are also provided in a ring shape. The holes 22 and 23 forming the suction surface are shown in the disks 8 and 9 (FIGS. 2, 3 and 13) only each in a section.

Für das Durchsaugen der Luft durch die Löcher 22 bzw. 23 der Saugflächen 11 und 13 ist der oberen Spinnscheibe 8 eine Saugdüse 14 und der unteren Spinnscheibe 9 eines Saugdüse 15 zugeordnet.For the suction of the air through the holes 22 and 23 of the suction surfaces 11 and 13, the upper spinning disc 8 is assigned a suction nozzle 14 and the lower spinning disc 9 of a suction nozzle 15.

Die Saugdüsen 14 und 15 reichen mit der Lufteinlaßöffnung bis nahe (z.B. 0,1-0,3 mm), jedoch berührungslos an die der Saugfläche 11 und 13 gegenüberliegende Fläche, um den Falschluft-Einlaß möglichst klein zu halten.The suction nozzles 14 and 15 extend close to the air inlet opening (e.g. 0.1-0.3 mm), but without contact, to the surface opposite the suction surface 11 and 13 in order to keep the false air inlet as small as possible.

Die Spinnscheibe 8 bzw. 9 weist im weiteren eine Abdeckwand 16 bzw. 17 auf, hinter welcher die Saugdüse 14 bzw. 15 angeordnet ist.The spinning disc 8 or 9 also has a cover wall 16 or 17, behind which the suction nozzle 14 or 15 is arranged.

Für den Antrieb der Spinnscheibe 8 ist eine Antriebswelle 18 und für den Antrieb der Spinnscheibe 9 eine Antriebswelle 19 vorgesehen.A drive shaft 18 is provided for driving the spinning disc 8 and a drive shaft 19 is provided for driving the spinning disc 9.

Wie aus Fig. 2 ersichtlich, weisen die Saugdüsen 14 und 15 je eine vorbestimmte Breite A auf. Wie aus den Figuren 17a bis 17c ersichtlich, können die Saugdüsen 14 und 15 derart angeordnet sein, daß die Saugdüsen, mit Blickrichtung auf Fig. 2 gesehen, entweder gemäß Fig. 17a aneinander grenzen oder gemäß Fig. 17b einen Abstand B.1 aufweisen oder sich, wie in Fig. 17c gezeigt, um einen Betrag B.2 überlappen. Die Bedeutung dieser Varianten wird später im Zusammenhang mit der Beschreibung der Betriebs-Verhältnisse näher erläutert.2, the suction nozzles 14 and 15 each have a predetermined width A. As can be seen from FIGS. 17a to 17c, the suction nozzles 14 and 15 can be arranged such that the suction nozzles, as viewed in the direction of FIG. 2, either adjoin one another according to FIG. 17a or have a distance B.1 according to FIG. 17b or overlap by an amount B.2 as shown in Fig. 17c. The meaning of these variants will be explained later in connection with the description of the operating conditions.

Wie aus Fig. 2 weiter ersichtlich, sind die beiden Spinnscheiben 8 und 9 nicht koaxial angeordnet, sondern um einen Achsabstand C versetzt sowie, wie aus Fig. 1 ersichtlich, mit einer gewissen Öffnung versehen, und zwar derart, daß, wie aus Fig. 1 und 2 kombiniert ersichtlich, lediglich eine der Klemmlinie K des Ausgangswalzenpaares 5 näherliegende, rhombusähnliche Kreuzungsfläche 21.1 als Berührungsfläche der Reibflächen 21 der beiden Reibringe 10 und 12 entsteht.As can also be seen from FIG. 2, the two spinning disks 8 and 9 are not arranged coaxially, but are offset by a center distance C and, as can be seen from FIG. 1, are provided with a certain opening, in such a way that, as shown in FIG. 1 and 2 combined can be seen, only one closer to the clamping line K of the output roller pair 5, Rhombus-like crossing surface 21.1 is created as the contact surface of the friction surfaces 21 of the two friction rings 10 and 12.

Im weiteren sind die Lagerungen und Antriebe der Antriebswellen 18 und 19 der Einfachheit halber nicht gezeigt, es versteht sich jedoch, daß Lager- und Antriebselemente vorgesehen sein müssen, um die Spinnscheiben 8 und 9 in den Drehrichtungen X und Z anzutreiben.Furthermore, the bearings and drives of the drive shafts 18 and 19 are not shown for the sake of simplicity, but it goes without saying that bearing and drive elements must be provided in order to drive the spinning disks 8 and 9 in the directions of rotation X and Z.

Ebenso sind diejenigen Elemente nicht gezeigt, an welchen die Saugdüse 14 bzw. 15 befestigt ist. Beispielsweise könnte eine Befestigung der Saugdüsen 14 und 15 jeweils an demjenigen Element vorgesehen sein, welches der Aufnahme der Lager und des Antriebes für die Welle 18 bzw. 19 dient.Likewise, those elements are not shown, to which the suction nozzle 14 or 15 is attached. For example, the suction nozzles 14 and 15 could each be attached to the element which serves to accommodate the bearings and the drive for the shafts 18 and 19, respectively.

Im weiteren ist ebenfalls nicht gezeigt, daß die die Antriebswellen 18 und 19 aufnehmenden Elemente derart vorgesehen sein können, daß mindestens eine der Spinnscheiben von der anderen abgehoben werden kann, um notwendige Reinigungsarbeiten an den einander gegenüberliegenden Flächen der Spinnscheiben auszuführen.Furthermore, it is also not shown that the elements receiving the drive shafts 18 and 19 can be provided in such a way that at least one of the spinning disks can be lifted off the other in order to carry out necessary cleaning work on the mutually opposite surfaces of the spinning disks.

Im Betrieb ist das Streckwerk 1 mit Hilfe des Trichters 32 (auch Kondensor genannt) derart eingestellt, daß das Faserband 2 mit einer im wesentlichen vorgegebenen Breite F von der durch das Ausgangswalzenpaar 5 gebildeten Klemmlinie K abgegeben wird, so daß das Faserband 2, wie mit Fig. 2 bis 6 gezeigt, im Spinnprozeß in Randfasern M bzw. N sowie in die das Spinndreieck S ergebende Breite R unterteilt wird. Die Unterteilung entsteht dabei folgendermaßen:In operation, the drafting device 1 is adjusted with the aid of the hopper 32 (also called a condenser) in such a way that the sliver 2 with a substantially predetermined width F is released from the clamping line K formed by the pair of output rollers 5, so that the sliver 2, as with 2 to 6, are divided in the spinning process into edge fibers M or N and into the width R resulting from the spinning triangle S. The subdivision arises as follows:

Beim Anspinnen werden durch die Saugwirkung der Saugflächen 11 und 13 die von der Klemmlinie K abgegebenen Fasern des Faserbandes 2 zwischen die Spinnscheiben 8 bzw. 9 gesaugt und gegen die Garnkernlinie L gefördert, in welcher sich die Fasern von beiden Förderrichtungen treffen und ein Teil davon, sich umschlingend, einen primär gedrehten Garnkern bildet. Um dieses Treffen der Fasern zu gewährleisten, werden, wie früher beschrieben, die Saugdüsen 14 und 15 zusammengebracht. Dabei sei erwähnt, daß die Anspinn- oder Spinnverhältnisse in der Produktion sich nicht wesentlich unterscheiden, ob nun die Saugdüsen 14 und 15 gemäß Fig. 17a, mit Blickrichtung auf Fig. 2 gesehen, aneinandergrenzen oder gemäß Fig. 17b einen Abstand B.1 (im Versuch: 4 mm) oder, gemäß Fig. 17c eine Überlappung von B.2 (im Versuch: 4 mm) aufweisen.When piecing, the suction of the suction surfaces 11 and 13 releases the fibers of the sliver 2 released from the clamping line K between the spinning disks 8 and 9 and conveys them against the yarn core line L, in which the Fibers meet from both directions of conveyance and part of them, looping around, forms a primarily twisted yarn core. To ensure that the fibers meet, the suction nozzles 14 and 15 are brought together, as described earlier. It should be mentioned that the piecing or spinning conditions in production do not differ significantly, whether the suction nozzles 14 and 15 according to FIG. 17a, as viewed in FIG. 2, adjoin one another or according to FIG. 17b a distance B.1 ( in the experiment: 4 mm) or, according to FIG. 17c, an overlap of B.2 (in the experiment: 4 mm).

Dieser primär gedrehte Garnkern erfährt durch die gegenläufigen, d.h. in den Richtungen X und Z drehenden Saugflächen 11 und 13 eine gemeinsame Kraftkomponente Y in der Garnförderrichtung P (Fig. 3), so daß dieser primär gedrehte Garnkern automatisch gegen die Kreuzungsfläche 21.1 gefördert und von dieser erfaßt wird. Diese gemeinsame Kraftkomponente Y ist in Fig. 3 schematisch und ohne Aussage über eine effektive Kraftgröße von einem Schnittpunkt D ausgehend gezeichnet, in welchem sich die Mittellinien V bzw. W der Saugflächen 11 bzw. 13 schneiden.This primarily twisted core of twine experiences through the opposite, i.e. in the directions X and Z rotating suction surfaces 11 and 13 a common force component Y in the yarn conveying direction P (Fig. 3), so that this primarily rotated yarn core is automatically conveyed against the intersection surface 21.1 and detected by it. This common force component Y is shown schematically in FIG. 3 and without any statement about an effective force magnitude starting from an intersection point D, in which the center lines V and W of the suction surfaces 11 and 13 intersect.

Durch das Erfassen dieses Garnkernes durch die Kreuzungsfläche 21.1 entsteht einerseits eine festere Drehung im Garnkern und andererseits wiederum eine Förderung des gedrehten Garnkernes in der Garnförderrichtung P.The detection of this yarn core by the intersection surface 21.1 results on the one hand in a firmer twist in the yarn core and on the other hand in turn promotes the rotated yarn core in the yarn conveying direction P.

Dabei muß die Förderwirkung der Kreuzungsfläche 21.1 in Richtung P derart gewählt werden, daß eine genügend große Spannung im falschgedrehten Garnkern entsteht, weil diese Spannung die Breite R des Spinndreieckes mitbestimmt, wobei unter Förderwirkung eine Kombination von Förderkraft und Fördergeschwindigkeit verstanden werden soll. Diese Förderwirkung in Richtung P hängt dabei nebst der Reibung zwischen Garnkern und Kreuzungsfläche 21.1 auch von der Größe der Winkelgeschwindigkeit der Reibringe 10 und 12 und dem Achsabstand C der Spinnscheiben 8 und 9 ab. In Fig. 3 ist die Winkelgeschwindigkeit schematisch und ohne Aussage über effektive Größen mit den vom Schnittpunkt der Mittellinien U und T ausgehenden Vektoren G und H andeutungsweise gezeigt, wobei der gemeinsame, in Garnförderrichtung P weisende Vektor Q vom genannten Achsabstand C und der Winkelgeschwindigkeit abhängt.The conveying action of the crossing surface 21.1 in the direction P must be selected such that a sufficiently large tension is created in the wrongly twisted yarn core, because this tension also determines the width R of the spinning triangle, with the conveying action being understood to mean a combination of the conveying force and the conveying speed. This conveying effect in the direction P depends on the friction as well Yarn core and crossing surface 21.1 also depend on the size of the angular velocity of the friction rings 10 and 12 and the center distance C of the spinning disks 8 and 9. In Fig. 3, the angular velocity is shown schematically and without any indication of effective quantities with the vectors G and H starting from the intersection of the center lines U and T, the common vector Q pointing in the yarn conveying direction P depending on the center distance C and the angular velocity.

Durch die Breite R des Spinndreieckes S und die Gesamtbreite F des Faserbandes 2 entsteht die Breite M bzw. N der Randfasern, welche ebenfalls von den Saugflächen 11 bzw. 13 übernommen werden. Da jedoch diese Randfasern weiter von der Linie L entfernt sind als die den Garnkern bildenden Fasern, werden sie nicht mehr als Garnkern eingedreht, sondern werden vom sich drehenden Garnkern erfaßt und um diesen herumgewunden.The width R of the spinning triangle S and the total width F of the sliver 2 give rise to the width M or N of the edge fibers, which are also taken over by the suction surfaces 11 and 13, respectively. However, since these edge fibers are further away from the line L than the fibers forming the yarn core, they are no longer twisted as a yarn core, but are gripped by the rotating yarn core and wound around it.

Grundsätzlich ist dies so zu verstehen, daß die näher am Zentrum liegenden Fasern bereits zu einem Garnkern gedreht werden, bevor die Randfasern M und N die Linie L erreichen, so daß sie beim Eindrehen des Garnkerns als Umwindefasern übrigbleiben.Basically, this is to be understood in such a way that the fibers closer to the center are already twisted into a yarn core before the edge fibers M and N reach the line L, so that they remain as wrapping fibers when the yarn core is screwed in.

Der Umwindevorgang ist in den Fig. 4, 5 und 6 und das fertige Garn in Fig. 7 gezeigt.The wrapping process is shown in Figs. 4, 5 and 6 and the finished yarn in Fig. 7.

Wie bereits erwähnt, entsteht zwischen den Reibringen 10 und 12 im Bereich der Kreuzungsfläche 21.1 ein sogenannter falschgedrehter Garnkern 24, welcher sich zwischen der Kreuzungsfläche 21.1 und dem Spinndreieck S erstreckt.As already mentioned, a so-called incorrectly rotated yarn core 24 is formed between the friction rings 10 and 12 in the area of the crossing surface 21.1, which extends between the crossing surface 21.1 and the spinning triangle S.

Das Umwinden der Randfasern um den Garnkern 24 geschieht folgendermaßen:The edge fibers are wound around the yarn core 24 as follows:

Nachdem das vordere Ende der Randfasern M und N (in Fig. 4, 5 und 6 ist der Einfachheit halber nur eine Faser aus dem Bereich M gezeigt) vom rotierenden Garnkern 24 erfaßt wurde, entsteht unter der Voraussetzung, daß das hintere Ende der erfaßten Faser noch in der Klemmlinie K geführt ist, durch diese Randfaser eine Umwindung des Garnkernes 24 in derselben Drehrichtung, d.h. bei S-Drall des Garnkernes 24 ebenfalls S-Drall der Umwindefaser, jedoch mit einer wesentlich größeren Steigung γ. Die Steigung γ wird allerdings gegen das Spinndreieck hin etwas kleiner und kann kurz vor dem Spinndreieck der Steigung β entsprechen.After the leading end of the edge fibers M and N (only one fiber from the area M is shown in FIGS. 4, 5 and 6 for the sake of simplicity) has been gripped by the rotating yarn core 24, it is provided that the trailing end of the gripped fiber is still guided in the clamping line K, a winding around the yarn core 24 in the same direction of rotation, ie with S-twist of the yarn core 24 also S-twist of the wrapping fiber, but with a much larger pitch γ. However, the slope γ becomes somewhat smaller towards the spinning triangle and can correspond to the slope β shortly before the spinning triangle.

Diese kleinere Steigung γ zum Spinndreieck hin entsteht durch das Wandern der Umwindung mit einer größeren Geschwindigkeit als der Vorschub des Garnkerns in einer zum Garnvorschub P entgegengesetzten Richtung, d.h. zum Spinndreieck hin, und sorgt dafür, vorausgesetzt, daß das hintere Faserende immer noch durch die Klemmlinie K erfaßt ist, daß dieses Faserende in das Spinndreieck hineingedreht wird, so daß das anschließend von der Klemmlinie K freigegebene hintere Faserende im Garnkern das fertigen Garnes erhalten bleibt. Die Steigung γ nimmt also mit zunehmender Geschwindigkeit des genannten Wanderns ebenfalls ab.This smaller slope γ towards the spinning triangle arises from the migration of the winding at a higher speed than the advancement of the yarn core in a direction opposite to the yarn advancement P, i.e. towards the spinning triangle, and ensures, provided that the rear fiber end is still covered by the clamping line K, that this fiber end is screwed into the spinning triangle, so that the rear fiber end subsequently released by the clamping line K in the yarn core retains the finished yarn . The slope γ thus also decreases with increasing speed of the hiking mentioned.

Um das Einwinden des hinteren Faserendes in das Spinndreieck zu gewährleisten, muß die Distanz E (Fig. 3) zwischen dem Kreuzungsbereich der Saugflächen 11 und 13, der konzentriert mit dem Kreuzungspunkt D der Mittellinien V und W der Saugflächen 11 und 13 dargestellt ist, und der Klemmlinie K kleiner sein als die Länge der Randfasern M und N. Ein zu frühes Einwinden des vorderen Faserendes kann die Umwindelänge der Randfaser derart kürzen, daß die durch die Haftlänge der Umwindefaser gegebene Umwindefestigkeit nicht ausreicht, um dem fertigen Garn eine genügende Reißfestigkeit zu verleihen.In order to ensure the winding of the rear fiber end into the spinning triangle, the distance E (FIG. 3) between the crossing area of the suction surfaces 11 and 13, which is shown concentrated with the crossing point D of the center lines V and W of the suction surfaces 11 and 13, and the clamping line K may be smaller than the length of the edge fibers M and N. If the front end of the fiber is twisted too early, the length of the edge fiber can be shortened in such a way that the wrapping strength given by the adhesive length of the thread is not sufficient to give the finished yarn sufficient tensile strength .

Das Entdrallen des Garnkernes 25 geschieht zwischen dem Reibflächenabschnitt 21.1 und der Klemmlinie des nach der Falschdrall-Einheit vorgesehenen Abzugswalzenpaares 20. Das mit Fig. 7 gezeigte fertige, von dem Abzugswalzenpaar 20 weitergegebene Garn 7 besteht dann aus einem im wesentlichen entdrallten Garnkern 25, welcher durch um diesen herum gewundene Randfasern M und N, jetzt Umwindefasern M1 und N1 genannt, zusammengehalten wird.The twisting of the yarn core 25 takes place between the friction surface section 21.1 and the clamping line of the take-off roller pair 20 provided after the false twist unit. The finished yarn 7 shown in FIG. 7, which is passed on from the take-off roller pair 20, then consists of an essentially untwisted yarn core 25, which consists of around these wound edge fibers M and N, now called winding fibers M1 and N1, is held together.

Die Steigung ΔA (Fig. 7) dieser Umwindefasern M1 und N1 entspricht im wesentlichen der Steigungsdifferenz Δ (Fig. 5), welche sich aus der Differenz zwischen der Steigung β des falschgedrehten Garnkernes 24 und der Steigung γ der Randfasern M und N ergibt. Die Umwinderichtung der Umwindefasern M1 und N1 ist jedoch derjenigen der Randfasern M und N entgegengesetzt, d.h., wenn die Randfasern M und N eine S-Richtung haben, haben die Umwindefasern eine Z-Richtung. Während der Entdrallung haben die umwundenen Fasern auf einem Teil ihrer Länge und für einen kurzen Moment eine Lage, die parallel zur Längsachse des Garnkernes liegt, bis sie durch das weitere Entdrallen des Garnkernes zunehmend die entgegengesetzte Umwinderichtung annehmen.The gradient ΔA (FIG. 7) of these wrapping fibers M1 and N1 essentially corresponds to the gradient difference Δ (FIG. 5), which results from the difference between the gradient β of the wrongly twisted core 24 and the gradient γ of the edge fibers M and N. However, the winding direction of the wrapping fibers M1 and N1 is opposite to that of the edge fibers M and N, i.e., if the edge fibers M and N have an S direction, the wrapping fibers have a Z direction. During the unraveling, the wound fibers have a position over a part of their length and for a short moment, which is parallel to the longitudinal axis of the yarn core, until they increasingly take on the opposite direction of twist as the yarn core is further untwisted.

Es ist möglich, daß gewisse Fasern eines ein Spinndreieck bildenden Faserverbandes beim Verlassen der Klemmlinie K trotzdem nicht im Spinndreieck enthalten sind, nämlich dann, wenn beispielsweise die Adhäsionskraft zwischen diesen Fasern und den Walzen größer ist als zu den übrigen, das Spinndreieck bildenden Fasern. Solche Fasern bleiben, wie die sogenannten Randfasern M und N, mit ihrem vorderen Ende frei,bis sie, wie die Randfasern M und N, durch den sich drehenden Garnkern 24 erfaßt werden und ebenfalls Umwindefasern bilden.It is possible that certain fibers of a fiber structure forming a spinning triangle are nevertheless not contained in the spinning triangle when leaving the clamping line K, namely if, for example, the adhesive force between these fibers and the rollers is greater than that of the other fibers forming the spinning triangle. Such fibers, like the so-called edge fibers M and N, remain free with their front ends until, like the edge fibers M and N, they are caught by the rotating yarn core 24 and also form wrapping fibers.

Im weiteren hat es sich gezeigt, daß das Spinndreieck sich immer wieder und veränderlich in kleine Spinndreiecke mit der unterschiedlichen Breite r (Fig. 8) aufteilt, so daß die Randfasern M und N nicht nur in den Randpartien, wie dies mit den Fig. 4 und 5 gezeigt ist, mit der Breite F auftreten müssen, sondern Randfasern M und N der ganzen Breite F verteilt außerhalb und zwischen den einzelnen kleinen Spinndreiecken anfallen können. Im übrigen sei diesbezüglich auf die eingangs erwähnte europäische Patentanmeldung 0 131 170 verwiesen, in welcher in bezug auf die darin aufgeführte Fig. 6a noch weitere Angaben, jedoch mit anderen Bezugszeichen, aufgeführt sind, die einen Bestandteil dieser Anmeldung bilden können.Furthermore, it has been shown that the spinning triangle is divided again and again into small spinning triangles with different widths r (FIG. 8), so that the edge fibers M and N are not only in the edge parts, as is the case with FIG. 4 and 5 is shown, with the width F must occur, but edge fibers M and N of the entire width F can be distributed outside and between the individual small spinning triangles. For the rest, reference is made in this regard to the European patent application 0 131 170 mentioned at the outset, in which further details, but with other reference numerals, are listed with reference to FIG. 6a which may form part of this application.

Die Fig. 9 und 10 zeigen eine weitere Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens. Darin werden anstelle der in den Fig. 1 und 2 gezeigten Spinnscheiben 8 und 9 zwei gekreuzte Spinnriemchen 50 und 51 gezeigt.9 and 10 show a further device for carrying out the method according to the invention. Instead of the spinning disks 8 and 9 shown in FIGS. 1 and 2, two crossed spinning straps 50 and 51 are shown therein.

Diese Spinnriemchen 50 bzw. 51 umfassen je ein metallenes Trägerband 52 bzw. 53, welches auf drehbar gelagerten, nicht gezeigten Umlenkwalzen 54 und 55 bzw. 56 und 57 aufgenommen ist, wobei mindestens eine Umlenkwalze pro Spinnriemchen antreibbar sein muß. Das Antreiben und drehbare Lagern ist mit den Wellenstummeln a andeutungsweise dargestellt.These spinning straps 50 and 51 each comprise a metal carrier belt 52 and 53, which is received on rotatably mounted deflection rollers 54 and 55 or 56 and 57, not shown, with at least one deflection roller per spinning straps having to be drivable. The driving and rotatable bearings are indicated with the shaft ends a.

Die vorrichtungsmäßigen Vorkehrungen zur Lagerung und zum Antrieb der Wellenstummel a sind der Einfachheit halber nicht dargestellt, ebenso nicht dargestellt ist eine Vorrichtung, um mindestens eines der Riemchen vom anderen abheben zu können.For the sake of simplicity, the device precautions for storing and driving the stub shaft a are not shown, nor is a device for lifting at least one of the straps from the other.

Das metallene Trägerband 52 bzw. 53 ist über die Breite b als Saugband zur Bildung einer Saugfläche 58 bzw. 59 gelocht ausgeführt. Die hierzu erforderlichen Löcher sind ausschnittweise mit 60 und 61 gekennzeichnet.The metal carrier tape 52 or 53 is perforated over the width b as a suction tape to form a suction surface 58 or 59 executed. The holes required for this are partially marked with 60 and 61.

Neben der Saugfläche 58 bzw. 59 und parallel dazu ist ein Reibband 62 bzw. 63, welche je eine Reibfläche 64 aufweisen, auf das metallene Trägerband 52 bzw. 53 aufgezogen, und zwar derart, daß kein Schlupf zwischen Trägerband und Reibband besteht. Das Reibband 62 bzw. 63 weist eine Breite c auf, so daß die Breite b der Saugfläche und die Breite c des Reibbandes zusammen die Breite des metallenen Trägerbandes 52 bzw. 53 ergeben.In addition to the suction surface 58 or 59 and parallel to it, a friction belt 62 or 63, each having a friction surface 64, is drawn onto the metal carrier belt 52 or 53, in such a way that there is no slippage between the carrier belt and the friction belt. The friction belt 62 or 63 has a width c, so that the width b of the suction surface and the width c of the friction belt together give the width of the metal carrier belt 52 or 53.

Die Reibbänder 62 bzw. 63 liegen mit den Reibflächen 64 praktisch ohne Spiel aufeinander auf und bilden je nach Kreuzungswinkel δ (Fig. 10a) der Spinnriemchen 50 bzw. 51 eine rechteckige oder rhombische Kreuzungsfläche 64.1.The friction belts 62 and 63 lie with the friction surfaces 64 practically without play on one another and, depending on the crossing angle δ (FIG. 10a) of the spinning straps 50 and 51, form a rectangular or rhombic crossing surface 64.1.

Durch die summierte Dicke des Reibbandes 62 und 63 entsteht ein entsprechender Abstand zwischen den Saugflächen 58 und 59.The summed thickness of the friction belt 62 and 63 creates a corresponding distance between the suction surfaces 58 and 59.

Um Luft durch diese Saugflächen 58 und 59 saugen zu können, ist innerhalb des Spinnriemchens 50 eine Saugdüse 65 und innerhalb des Spinnriemchens 51 eine Saugdüse 66 vorgesehen, wobei die Saugdüse 65 eine Saugmündung 67 und die Saugdüse 66 eine Saugmündung 68 je mit der Mündungslänge d (Fig. 18a bis c) aufweist.In order to be able to suck air through these suction surfaces 58 and 59, a suction nozzle 65 is provided within the spinning strap 50 and a suction nozzle 66 is provided within the spinning strap 51, the suction nozzle 65 having a suction mouth 67 and the suction nozzle 66 each having a mouth length d ( 18a to c).

Diese Saugmündung 67 bzw. 68 weist eine Breite (nicht gekennzeichnet) auf, welche der Breite der gelochten Saugfläche entspricht.This suction mouth 67 or 68 has a width (not marked) which corresponds to the width of the perforated suction surface.

Die Saugmündungen 67 und 68 werden, wie für die Saugdüsen 14 und 15 beschrieben, zusammengebracht. Dabei sei im gleichen Sinne wie für die Saugdüsen 14 und 15 erwähnt, daß die Saugmündungen 67 und 68 entweder gemäß Fig. 18a aneinander grenzen, mit Blick auf Fig. 10 gesehen, oder gemäß Fig. 18b mit einem Abstand e.1 oder gemäß Fig. 18c mit einer Überlappung e.2 angeordnet sein können.The suction orifices 67 and 68 are brought together as described for the suction nozzles 14 and 15. It should be mentioned in the same sense as for the suction nozzles 14 and 15 that the 18a either adjoin one another according to FIG. 18a, viewed with a view of FIG. 10, or can be arranged according to FIG. 18b with a distance e.1 or according to FIG. 18c with an overlap e.2.

In analoger Weise wie mit Fig. 2 bzw. gezeigt, ist der Abstand zwischen der Klemmlinie K und dem Kreuzungsbereich der Saugflächen 58 und 59, der konzentriert mit dem Schnittpunkt D.1 der Mittellinien f der Saugflächen 58 und 59 dargestellt ist, mit E bezeichnet (Fig. 10 und 10a).In an analogous manner as shown in FIG. 2 and, respectively, the distance between the clamping line K and the crossing area of the suction surfaces 58 and 59, which is shown concentrated with the intersection D.1 of the center lines f of the suction surfaces 58 and 59, is designated by E. (Figures 10 and 10a).

Im weiteren sind zwischen den gekreuzten Spinnriemchen 50 und 51 zwei Faserführungsplatten 69 bzw. 70 (Fig. 11) vorgesehen, welche sämtliche Fasern zwischen der Klemmlinie K und den Saugflächen 58 bzw. 59 führen.Furthermore, two fiber guide plates 69 and 70 (FIG. 11) are provided between the crossed spinning straps 50 and 51, which guide all the fibers between the clamping line K and the suction surfaces 58 and 59, respectively.

Aus Fig. 10 ist ersichtlich, daß die Faserführungsplatten an die Saugflächen 58 bzw. 59 angrenzen, um die vom Klemmspalt K abgegebenen Fasern so nahe wie möglich gegen die Saugflächen 58 und 59 zu führen.From Fig. 10 it can be seen that the fiber guide plates adjoin the suction surfaces 58 and 59 in order to guide the fibers emitted by the clamping gap K as close as possible against the suction surfaces 58 and 59.

Die Faserführungsplatten 69 und 70 sind mittels Stützen 71 bzw. 72 für den Betrieb ortsfest vorgesehen. Die Platten können außerdem weggeschwenkt werden, um Reinigungsarbeiten durchführen zu können.The fiber guide plates 69 and 70 are provided for operation by means of supports 71 and 72, respectively. The plates can also be swiveled away to carry out cleaning work.

Im übrigen sind dieselben Teile wie in den Fig. 1 bis 3 mit denselben Bezugszeichen versehen. Die in der Kreuzungsfläche 64.1 entstehenden Kräfte, welche einerseits dem Garnkern die falsche Drehung und andererseits den Vorschub in Richtung P erteilen, sind in den Fig. 10 und 10a mit H.1, G.1 und Q.1 gekennzeichnet. Andererseits sind die Förderrichtungen der Spinnriemchen 50 bzw. 51 mit Z.1 bzw. X.1 gekennzeichnet.Otherwise, the same parts as in FIGS. 1 to 3 are provided with the same reference numerals. The forces arising in the intersection area 64.1, which on the one hand impart the wrong twist to the yarn core and on the other hand the feed in the direction P, are identified in FIGS. 10 and 10a by H.1, G.1 and Q.1. On the other hand, the conveying directions of the spinning belts 50 and 51 are marked with Z.1 and X.1.

Im Betrieb werden die über die Faserbandbreite F von der Klemmlinie K abgegebenen Fasern von den Saugflächen 58 und 59 unter Führung zwischen den Faserführungsplatten 69 und 70 angesaugt, wobei, wie bereits für die Fig. 1 bis 3 beschrieben, sich mittels der Fasern R ein Garnkern bildet, welcher mittels der Kreuzungsfläche 64.1 zu einem falschgedrehten Garnkern gedreht wird. Die Randfasern aus dem Randfaserbereich M bzw. N werden in der mit den Fig. 4 bis 6 gezeigten Weise um den falschgedrehten Garnkern herumgewunden.In operation, the fibers emitted by the clamping line K over the fiber bandwidth F are sucked in by the suction surfaces 58 and 59 under guidance between the fiber guide plates 69 and 70, wherein, as already described for FIGS. 1 to 3, the fibers R form a yarn core forms, which is rotated by means of the crossing surface 64.1 to an incorrectly rotated yarn core. The edge fibers from the edge fiber area M or N are wound around the wrongly twisted yarn core in the manner shown in FIGS. 4 to 6.

Das Entdrallen des Garnkernes geschieht, wie für die Vorrichtung der Fig. 1 bis 3, zwischen dem Reibflächenabschnitt 21.1 bzw. 24.1 und der Klemmlinie des Abzugswalzenpaares 20.The twisting of the yarn core takes place, as for the device of FIGS. 1 to 3, between the friction surface section 21.1 or 24.1 and the clamping line of the pair of take-off rolls 20.

Der Abstand E kann mit oder ohne Veränderung des Kreuzungswinkels δ, der Spinnriemchen 50 und 51 unter der daraus resultierenden Veränderung des Geschwindigkeitsvektors Q angepaßt werden.The distance E can be adjusted with or without changing the crossing angle δ, the spinning belt 50 and 51 under the resulting change in the speed vector Q.

Im übrigen verhalten sich die Fasern wie mit den Fig. 4 bis 8 beschrieben, so daß auf eine die Fig. 9 bis 11 bezogene, entsprechende Beschreibung der Einfachheit halber verzichtet wird.Otherwise, the fibers behave as described with FIGS. 4 to 8, so that a corresponding description relating to FIGS. 9 to 11 is omitted for the sake of simplicity.

Der mit Fig. 12 gezeigte vergrößerte Abschnitt einer Spinnscheibe 8 bzw. 9 zeigt eine besondere Art eines Reibringes 10.1 bzw. 12.1, welcher, wie aus dieser Figur ersichtlich, mit einer gewissen Vorspannung befestigt ist. Diese Vorspannung entsteht dadurch, daß der Reibring 10.1 bzw. 12.1 mit einer am äußeren Durchmesser vorgesehenen Nase 26 in eine Rille 27 greift, welche in einem Spinnscheibenkörper 28 vorgesehen ist. Im weiteren ist der Reibring 10.1 bzw. 12.1 mittels einer Anpreßscheibe 29 und einer Mehrzahl von am Umfang der Anpreßscheibe 29 verteilter Schrauben 30 im Spinnscheibenkörper 28 befestigt.The enlarged section of a spinning disc 8 or 9 shown with FIG. 12 shows a special type of friction ring 10.1 or 12.1 which, as can be seen from this figure, is fastened with a certain pretension. This pretension arises from the fact that the friction ring 10.1 or 12.1, with a nose 26 provided on the outer diameter, engages in a groove 27 which is provided in a spinning disc body 28. Furthermore, the friction ring 10.1 or 12.1 is fastened in the spinning disc body 28 by means of a pressure disc 29 and a plurality of screws 30 distributed around the circumference of the pressure disc 29.

Durch die Vorspannung des Reibringes 10.1 entsteht eine in Fig. 12 gezeigte konkave Wölbung 73 an der der Reibfläche 21 gegenüberliegenden Innenfläche 35.The prestressing of the friction ring 10.1 creates a concave curvature 73 shown in FIG. 12 on the inner surface 35 opposite the friction surface 21.

Andererseits wurde die Reibfläche 21 nach dem Vorspannen geschliffen, um eine ebene Reibfläche 21 zu erhalten. Der Vorteil der konkaven Wölbung besteht darin, daß eventuelle Dickstellen im Garnkern vom Reibring federnd durchgelassen werden.On the other hand, the friction surface 21 was ground after the prestressing to obtain a flat friction surface 21. The advantage of the concave curvature is that any thick spots in the yarn core are resiliently let through by the friction ring.

In Fig. 13 und 14 ist im Vergleich zu Fig. 2 zwischen den Spinnscheiben 8 und 9 und dem Abzugswalzenpaar 20 ein pneumatisches Förderrohr 31 vorgesehen, welches dafür sorgt, daß beim Anspinnen das produzierte Garn in Richtung P gegen die Abzugswalzen 20 geführt wird. Beim Anspinnen ist entsprechend, wie in Fig. 1 gezeigt, eine der beiden Abzugswalzen in Pfeilrichtung k von der anderen abgehoben, um dem Garn und der das Garn führenden Luft den Durchtritt zwischen die Abzugswalzen zu ermöglichen.In FIGS. 13 and 14, in comparison to FIG. 2, a pneumatic conveying tube 31 is provided between the spinning disks 8 and 9 and the pair of draw-off rollers 20, which ensures that the yarn produced is guided in direction P against the draw-off rollers 20 during piecing. 1, one of the two take-off rollers is lifted from the other in the direction of arrow k in order to allow the yarn and the air carrying the yarn to pass between the take-off rollers.

In Fig. 13 und 14 ist das Förderrohr 31 als Injektorrohr gezeichnet, indem zwei Luftzufuhrrohre 32 die Luft dem Förderrohr 31 zuführen.13 and 14, the delivery pipe 31 is drawn as an injector pipe in that two air supply pipes 32 supply the air to the delivery pipe 31.

Ein mit den Fig. 13 und 14 gezeigtes Förderrohr 31 kann ebenfalls zwischen den gekreuzten Spinnriemchen 50 und 51 und dem Abzugswalzenpaar 20 verwendet werden.A conveyor tube 31 shown in FIGS. 13 and 14 can also be used between the crossed spinning straps 50 and 51 and the pair of draw rollers 20.

In Fig. 15 ist der Spinnscheibe 8 eine Faserführungsplatte 34 und der Spinnscheibe 9 eine Faserführungsplatte 35 zugeordnet.15, the spinning disc 8 is assigned a fiber guide plate 34 and the spinning disc 9 a fiber guide plate 35.

Diese Faserführungsplatten haben dieselbe Funktion wie die früher beschriebenen Faserführungsplatten 69 und 70.These fiber guide plates have the same function as the previously described fiber guide plates 69 and 70.

Die Faserführungsplatte 34 weist eine Mündungskante 36 und die Faserführungsplatte 35 eine Mündungskante 37 auf. Diese Mündungskanten 36 bzw. 37 sind parallel zur Klemmlinie K vorgesehen. Außerdem ist die Führungsplatte 34 mit einem Stützblech 38 und die Faserführungsplatte 35 mit einem, Stützblech 39 versehen, mittels welchem die genannten Faserführungsplatten für den Betrieb ortsfest angeordnet sind. Diese Stützbleche können entfernt werden, um Reinigungsarbeiten durchzuführen.The fiber guide plate 34 has a mouth edge 36 and the fiber guide plate 35 has a mouth edge 37. These mouth edges 36 and 37 are provided parallel to the clamping line K. In addition, the guide plate 34 is provided with a support plate 38 and the fiber guide plate 35 with a support plate 39, by means of which the fiber guide plates mentioned are arranged in a fixed manner for operation. These gussets can be removed for cleaning.

Die Stützbleche 38 bzw. 39 sind mit einem nur einige Zehntelmillimeter großen Abstand den Abdeckwänden 16 bzw. 17 zugeordnet und weisen mindestens dieselbe Breite auf wie die Breite A der Saugdüsen 14 bzw. 15.The support plates 38 and 39 are assigned to the cover walls 16 and 17 at a distance of only a few tenths of a millimeter and have at least the same width as the width A of the suction nozzles 14 and 15.

Im weiteren reichen die Mündungskanten 36 bzw. 37 nur so weit in den divergierenden Spalt der Walzen 5 des Ausgangswalzenpaares hinein, daß eine Luftströmung 40 zwischen den Mündungskanten 36 und 37 und den Walzen 5 die Möglichkeit hat, zwischen die Faserführungsplatten 34 und 35 einzutreten.Furthermore, the mouth edges 36 and 37 extend only so far into the diverging gap of the rollers 5 of the pair of output rollers that an air flow 40 between the mouth edges 36 and 37 and the rollers 5 has the possibility of entering between the fiber guide plates 34 and 35.

Fig. 16 zeigt insofern eine Variante der Spinnscheiben 8 und 9, als die Spinnscheibe 8.1 keine Abdeckwand 16 und die Spinnscheibe 9.1 keine Abdeckwand 17 aufweist. Anstelle der weggelassenen, mitrotierenden Abdeckwänden 16 bzw. 17 weist die, mit Blick auf Fig. 16 gesehen, obere Spinnscheibe 8.1 eine obere Saugdüse 41 und die untere Spinnscheibe 9.1 eine untere Saugdüse 42 auf.16 shows a variant of the spinning disks 8 and 9 in that the spinning disk 8.1 has no cover wall 16 and the spinning disk 9.1 has no cover wall 17. Instead of the omitted, rotating cover walls 16 and 17, the upper spinning disc 8.1, as seen in FIG. 16, has an upper suction nozzle 41 and the lower spinning disc 9.1 has a lower suction nozzle 42.

Die Saugdüsen 41 und 42 sind für den Betrieb ortsfest vorgesehen, weisen jedoch die Möglichkeit auf, für Reinigungszwecke entfernt werden zu können.The suction nozzles 41 and 42 are provided for stationary operation, but have the possibility of being able to be removed for cleaning purposes.

Die die Saugflächen 11.1 bzw. 13.1 bildenden, mit den Löchern 22 bzw. 23 versehenen, ringförmigen Teile der Spinnscheiben 8.1 bzw. 9.1 ragen mit ihrem äußersten Bereich, wie in Fig. 16 gezeigt, in eine in den Saugdüsen 41 bzw. 42 vorgesehene Nut 43 bzw. 44.The outermost region of the annular parts of the spinning disks 8.1 and 9.1, which form the suction surfaces 11.1 and 13.1 and are provided with the holes 22 and 23, protrude into a groove provided in the suction nozzles 41 and 42, as shown in FIG. 16 43 and 44 respectively.

Im weiteren weisen die Saugdüsen 41 bzw. 42 eine damit verbundene Faserführungsplatte 45 bzw. 46 auf, deren Mündungskanten 47 bzw. 48 nur soweit in den divergierenden Spalt der Walzen 5 des Ausgangswalzenpaares hineinragen, daß die Luftströmung 40 zwischen den Mündungskanten 47 und 48 und den Walzen 5 zwischen die Faserführungsplatten 45 und 46 eintreten kann.Furthermore, the suction nozzles 41 and 42 have an associated fiber guide plate 45 and 46, the mouth edges 47 and 48 of which protrude only so far into the diverging gap of the rollers 5 of the pair of output rollers that the air flow 40 between the mouth edges 47 and 48 and the Rollers 5 can enter between the fiber guide plates 45 and 46.

Letztlich ist der Hohlraum unterhalb der Wölbung 73 (Fig. 12 und 16) bzw. oberhalb der Wölbung 73.1 (Fig. 16) durch eine Entlüftungsbohrung 74 bzw. 74.1 entlüftet.Ultimately, the cavity below the curvature 73 (FIGS. 12 and 16) or above the curvature 73.1 (FIG. 16) is vented through a ventilation hole 74 or 74.1.

Claims (24)

1. A method of false twist spinning wherein
- a fiber sliver (2) is discharged with a predetermined width (F) from a fiber sliver feeding element (1) forming a clamping line (K),
- the fibers of the fiber sliver (2) are sucked in at their front end, as seen in the direction of running (P) of the fibres, by suction means (11, 13; 11.1, 13.1; 58, 59) and an inner part thereof is supplied to a twisting means (10, 12; 10.1, 12.1; 62, 63) adjoining the suction means, and wherein a false twisted yarn core (24) is formed from this part of the fibre sliver (2),
- furthermore at least outer parts of the fibre sliver (2) are supplied by the same suction means (11, 13; 11.1, 13.1; 58, 59) to the false twisted yarn core (24) as so called edge fibres in such a way that these edge fibres twist around the yarn core (24) with a pitch (γ) which is steeper than the pitch (β) of the false twisted yarn core (24),
characterized in that
- all fibres are sucked-in through two contra-movable suction surfaces (11, 13; 11.1, 13.1; 58, 59) of the suction means, are transported on the latter and are conveyed towards one another in such a way that they mix and are conveyed in the yarn conveying direction (P),
- in that the fibres conveyed by the suction surfaces (11, 13; 11.1, 13.1; 58, 59) in the yarn conveying direction (P) are conveyed between two contra-movable friction surfaces (21, 64) of the twisting means (10, 12; 10.1, 12.1; 62, 63) which, as seen in the direction of movement of the yarn (P), are provided adjoining the suction surfaces (11, 13; 11.1, 13.1; 58, 59) and are taken-up by the twisting means (10, 12; 10.1, 12.1; 62, 63) in such a way that they are on the one hand twisted to the false twisted yarn core (24) and are on the other hand conveyed further in the yarn conveying direction (P); and
- in that the distance (E) between the clamping line (K) and a conceptual predetermined crossing point (D; D.1) of the friction surfaces is provided in relation to the mean fibre length of the fibre sliver (2) in such a way that the front end of the edge fibres is engaged by the rotating yarn core (24) while their rear end is still held firmly in the said clamping line (K); and indeed in such a way that these edge fibres only leave the clamping line (K) after they have been twisted around the yarn core (24) and have been engaged by a spinning triangle (S).
2. Method in accordance with claim 1,
characterized in that the width (F) of the fibre sliver (2) is predetermined by a fibre sliver cone (32).
3. Method in accordance with claim 1 or claim 2,
characterized in that the movable suction surfaces (11, 13; 11.1, 13.1; 58, 59) move relative to one another and intersect one another at a point, as seen in a view onto the suction surfaces, in such a way that their directions of movement (X, Z; X.1, Z.1) at the point intersection (D; D.1) generate a common direction of movement or direction of force (Y, Y.1) in the yarn running direction (P) which is sufficiently large to convey the fibres transported on the suction surfaces to the twisting means (10, 12; 10.1, 12.1; 62, 63).
4. Method in accordance with one of the preceding claims,
characterized in that the two contra-moving friction surfaces (21; 64) which move relative to one another at an intersection surface (21.1; 64.1) generate, at this intersection surface (21.1; 64.1), a common direction of movement or force (Q) in the yarn running direction (P) which is sufficiently large to generate a tension in the false twisted yarn core (24) which gives the spinning triangle (S) generated by the false twisted yarn core (24) a predetermined width (R).
5. Method in accordance with claim 3,
characterized in that the directions of movement (X, Z) of the ring-like suction surfaces (11, 13; 11.1, 13.1), as vectors at the point of intersection (D) of the suction surface center lines (V, W), tangentially contact the latter.
6. Method in accordance with claim 4,
characterized in that the directions of movement of the ring-like friction surfaces (21) which rotate about their centers, as vectors (G, H) at the point of intersection of the friction surface center lines (T, U), tangentially contact the latter.
7. Method in accordance with claim 3,
characterized in that the directions of movement (X.1, Z.1) of the suction surfaces (58, 59) which are formed as straight movable endless band surfaces extend as vectors at the center lines (f) of each band away from the point of intersection (D.1) of these center lines.
8. Method in accordance with claim 4,
characterized in that the directions of movement of the straight movable friction surfaces (64) formed as endless band surfaces extend as vectors (H.1, G.1) at the center lines (h) of each band away from the point of intersection of these center lines.
9. Method in accordance with claim 1, characterized in that the width of the drafted fibre sliver is 10 to 30% larger than the width of the spinning triangle (S).
10. Method in accordance with claim 1, characterized in that the yarn (7) discharged by the twisting means (10, 12; 10.1, 12.1; 62, 63) in the yarn conveying direction (P) is picked-up by a yarn conveying means (31) and transferred to a take-off roller pair (20).
11. Apparatus for carrying out the method of claim 1 comprising
- a fibre sliver feeding element (1) forming a clamping line (K) by means of which the fibre band (2) is discharged from the clamping line (K) with a predetermined width (F), and also
- a spinning means (8, 9; 8.1, 9.1; 50, 51) which includes
- a suction means (11, 13; 11.1, 13.1; 58, 59; 14, 15; 65, 66) for the sucking in and transporting of the front fibre ends, which are discharged by the fibre sliver feeding element (1), as seen in the direction of running of the fibres, and
- a twisting means (10, 12; 10.1, 12.1; 62, 63) for the twisting of a part of the fibres delivered from the suction means to a false twisted yarn core (24),
- and also comprising means (20) for drawing-off the finished yarn (7),
characterized
- in that the suction means includes two apertured suction surfaces (11, 13; 11.1, 13.1, 58, 59), with the suction surfaces being arranged opposite to one another, running towards one another and intersecting one another, and
- in that the twisting means (10, 12; 10.1, 12.1; 62, 63) includes two friction surfaces (21, 64), and
- in that in each case one suction surface and one friction surface are arranged lying alongside one another and running in the same direction as one another, with the suction surface being arranged, as seen in the yarn conveying direction (P), in front of the friction surface.
12. Apparatus in accordance with claim 11,
characterized in that the suction surfaces (11, 13; 11.1, 13.1; 58, 59) and the friction surfaces (21, 64) are jointly drivable.
13. Apparatus in accordance with claim 12,
characterized in that in each case one suction surface (11, 13; 11.1, 13.1; 58, 59) and one friction surface (21, 64) are connected together.
14. Apparatus in accordance with claim 13,
characterized in that one suction surface (11, 11.1; 13, 13.1) and one friction surface (21) are arranged on a rotatable disc (8, 9; 8.1, 9.1) about an axis of rotation (18; 19); and in that the suction surface (11, 11.1; 13, 13.1) and also the friction surface (21) are ring-like, with the friction surface being arranged inside the suction surface, and with the friction surface being displaced transverse to the yarn axis (L) relative to the suction surface and projecting beyond the suction surface towards the yarn axis (L).
15. Apparatus in accordance with claim 14,
characterized in that the suction surface (11, 11.1; 13, 13.1) and the friction surface (21) are coaxially arranged.
16. Apparatus in accordance with claim 13,
characterized in that the spinning means consists of two discs (8, 9; 8.1, 9.1) which are arranged opposite to one another and are so displaced relative to one another with an axial spacing (C) from one axis of rotation (18) to the other (19) in a direction transverse to the yarn feed direction (P) that the suction surfaces and the ring surfaces of each disc intersect; and in that the point of intersection (D) of the suction surface center lines (V, W) which arises through this intersection has a predetermined spacing (E) from the clamping line (K); in that the speed vectors of the suction surfaces (11, 13; 11.1, 13.1) which point in the tangential direction away from the point of intersection (D) have a common component (Y) in the yarn conveying direction (P); and also in that the intersecting friction surfaces (21) have a common force component (Q) in the yarn conveying direction (P) but in that the discs (8, 9; 8.1, 9.1) are arranged so that they gape apart from one another as seen in the yarn conveying direction (P) in such a way that only the intersection surface (21.1) which lies closest to the clamping line (K) generates a common force component (Q) in the yarn conveying direction (P).
17. Apparatus in accordance with claim 13,
characterized in that one suction surface (58; 59) and one friction surface (64) are provided on an endless drivable spinning belt (50; 51), there being a suction band which extends over a predetermined part (b) of the width of the spinning belt and which has the suction surface (58; 59) and a friction band (62; 63) with the friction surface (64) which lies alongside and extends over the remaining width (c) of the spinning belt, with the friction surface being provided after the suction surface as seen in the conveying direction of the fibres, and with the friction surface being displaced relative to the suction surface.
18. Apparatus in accordance with claim 14,
characterized in that the suction surface (58, 59) and the friction surface (64) are arranged directly alongside one another.
19. Apparatus in accordance with claim 17,
characterized in that the spinning means comprises two spinning belts (50, 51) which are arranged opposite to one another in a crossed arrangement in such a way that the point of intersection (D.1) of the suction surface center lines (f) has a predetermined spacing (E) from the clamping line (K); and in that the speed vectors of the suction surfaces (58, 59) have a common component (Y.1) in the yarn conveying direction (P) and also in that the intersecting friction surfaces (64) have a common force component (Q.1) in the yarn conveying direction (P).
20. Apparatus in accordance with claim 11,
characterized in that a fibre guiding element (34, 35; 45, 46; 69, 70) is provided between the fibre band feeding element (1) and the spinning means (8, 9; 8.1, 9.1; 50, 51) in order to guide the fibres between the clamping line (K) and the spinning means.
21. Apparatus in accordance with claim 20,
characterized in that the fibre guiding element (45, 46) consists of two spaced apart symmetrical projections of the suction nozzles (41, 42) the projections being directed towards the output roller pair (5).
22. Apparatus in accordance with claim 16 or claim 18,
characterized in that a pneumatic conveying tube (31) is provided between the spinning means (8, 9; 8.1, 9.1; 50, 51) and the means (20) for drawing-off the finished yarn in order to transport the yarn (7) from the spinning means up to the yarn take-off means (20).
23. Apparatus in accordance with claim 14,
characterized in that at least one friction ring (10.1, 12.1) is resiliently yieldingly formed transverse to the yarn axis (L).
24. Apparatus in accordance with claim 23,
characterized in that the friction rings (10.1, 12.1) are inserted with pretension into the spinning discs (8, 9) or the spinning belts (50, 51).
EP88114136A 1987-08-31 1988-08-30 Method and device for false-twist spinning Expired - Lifetime EP0305971B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT88114136T ATE64630T1 (en) 1987-08-31 1988-08-30 METHOD AND DEVICE FOR FALSE TWIST SPINNING.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH333387 1987-08-31
CH3333/87 1987-08-31

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EP0305971B1 true EP0305971B1 (en) 1991-06-19

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EP (1) EP0305971B1 (en)
JP (1) JPH01168922A (en)
CN (1) CN1031728A (en)
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JPS51130334A (en) * 1975-05-06 1976-11-12 Murata Machinery Ltd Apparatus for making spun yarns
JPS52107349A (en) * 1976-03-04 1977-09-08 Murata Machinery Ltd Spun yarn and method of producing same
FR2480799A1 (en) * 1980-04-17 1981-10-23 Alsacienne Constr Meca Direct spinning of textile fibres without rotor - using offset surfaces moving in the same direction
CH660888A5 (en) * 1982-05-07 1987-05-29 Barmag Barmer Maschf FRICTION WRAPPER.
AT381731B (en) * 1982-12-10 1986-11-25 Fehrer Ernst METHOD AND DEVICE FOR PRODUCING A YARN FROM A STRETCHED FIBER LUN
FR2545108B1 (en) * 1983-04-29 1986-04-04 Juillard Yves SPINNING PROCESS AND DEVICE FOR CARRYING OUT SAID METHOD
IN161355B (en) * 1983-07-01 1987-11-14 Rieter Ag Maschf
FR2560230B1 (en) * 1984-02-24 1987-12-04 Asa Sa PROCESS FOR OBTAINING A FIBER FILE
IN164144B (en) * 1984-05-18 1989-01-21 Rieter Ag Maschf
DE3522657A1 (en) * 1984-06-28 1986-01-16 Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid Friction false twister
CH665854A5 (en) * 1985-01-17 1988-06-15 Heberlein Hispano Sa DEVICE FOR PRODUCING A WINDING YARN.
FR2583783A1 (en) * 1985-06-25 1986-12-26 Asa Sa DEVICE FOR DRAWING, CONDENSING AND TRANSPORTING A WICK OF FIBERS DURING A SPINNING OPERATION.
JPS62117830A (en) * 1985-11-15 1987-05-29 Murata Mach Ltd Apparatus for production of spun yarn

Also Published As

Publication number Publication date
EP0305971A1 (en) 1989-03-08
BR8804423A (en) 1989-03-28
JPH01168922A (en) 1989-07-04
DE3863330D1 (en) 1991-07-25
CN1031728A (en) 1989-03-15
ATE64630T1 (en) 1991-07-15
US4823545A (en) 1989-04-25

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