EP0367265A2 - Electrophotographic dry developer - Google Patents
Electrophotographic dry developer Download PDFInfo
- Publication number
- EP0367265A2 EP0367265A2 EP89120305A EP89120305A EP0367265A2 EP 0367265 A2 EP0367265 A2 EP 0367265A2 EP 89120305 A EP89120305 A EP 89120305A EP 89120305 A EP89120305 A EP 89120305A EP 0367265 A2 EP0367265 A2 EP 0367265A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- resin
- toner
- developer
- carrier
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 claims abstract description 51
- 239000011347 resin Substances 0.000 claims abstract description 51
- 239000000049 pigment Substances 0.000 claims abstract description 24
- 229920001225 polyester resin Polymers 0.000 claims abstract description 21
- 239000004645 polyester resin Substances 0.000 claims abstract description 21
- 229920005792 styrene-acrylic resin Polymers 0.000 claims abstract description 16
- 239000000178 monomer Substances 0.000 claims abstract description 14
- 239000000975 dye Substances 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 11
- 125000003277 amino group Chemical group 0.000 claims abstract description 7
- 239000011230 binding agent Substances 0.000 claims abstract description 5
- 125000001153 fluoro group Chemical group F* 0.000 claims description 19
- -1 styrene compound Chemical class 0.000 claims description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 8
- 229920002050 silicone resin Polymers 0.000 claims description 7
- 125000004429 atom Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 239000000203 mixture Substances 0.000 description 42
- 238000000034 method Methods 0.000 description 34
- 239000000126 substance Substances 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 description 11
- 239000004615 ingredient Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 239000003086 colorant Substances 0.000 description 8
- 239000000306 component Substances 0.000 description 8
- 230000018109 developmental process Effects 0.000 description 8
- 229910052710 silicon Inorganic materials 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- 239000000969 carrier Substances 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 238000005253 cladding Methods 0.000 description 4
- 238000004040 coloring Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 3
- DZNJMLVCIZGWSC-UHFFFAOYSA-N 3',6'-bis(diethylamino)spiro[2-benzofuran-3,9'-xanthene]-1-one Chemical compound O1C(=O)C2=CC=CC=C2C21C1=CC=C(N(CC)CC)C=C1OC1=CC(N(CC)CC)=CC=C21 DZNJMLVCIZGWSC-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- FDTLQXNAPKJJAM-UHFFFAOYSA-N 2-(3-hydroxyquinolin-2-yl)indene-1,3-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C1C1=NC2=CC=CC=C2C=C1O FDTLQXNAPKJJAM-UHFFFAOYSA-N 0.000 description 2
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 229920006026 co-polymeric resin Polymers 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 230000005291 magnetic effect Effects 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 125000001302 tertiary amino group Chemical group 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- OZFIGURLAJSLIR-UHFFFAOYSA-N 1-ethenyl-2h-pyridine Chemical compound C=CN1CC=CC=C1 OZFIGURLAJSLIR-UHFFFAOYSA-N 0.000 description 1
- TZJQCUDHKUWEFU-UHFFFAOYSA-N 2,2-dimethylpentanenitrile Chemical compound CCCC(C)(C)C#N TZJQCUDHKUWEFU-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JTWBYEWVFCYRSF-UHFFFAOYSA-N 2-(6-methylheptyl)butanedioic acid Chemical compound CC(C)CCCCCC(C(O)=O)CC(O)=O JTWBYEWVFCYRSF-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- NEVZIOBZNCMWMM-UHFFFAOYSA-N 3-(8-methylnonyl)hexane-1,2,5,6-tetracarboxylic acid Chemical compound CC(C)CCCCCCCC(C(CC(O)=O)C(O)=O)CC(CC(O)=O)C(O)=O NEVZIOBZNCMWMM-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 235000004257 Cordia myxa Nutrition 0.000 description 1
- 244000157795 Cordia myxa Species 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- PXOZAFXVEWKXED-UHFFFAOYSA-N chembl1590721 Chemical compound C1=CC(NC(=O)C)=CC=C1N=NC1=CC(C)=CC=C1O PXOZAFXVEWKXED-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
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- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- MCJSBJWFBJVOFV-UHFFFAOYSA-N n',n'-dimethyl-2-methylidenepentanehydrazide Chemical compound CCCC(=C)C(=O)NN(C)C MCJSBJWFBJVOFV-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
Definitions
- the invention relates to a developer of electrostatic latent images in the field of the electrophotography, electrostatic recording and electrostatic printing.
- the visible image is transferred to transform materials including flimsy (transferring process).
- the image is then fixed by appropriate fixing methods such as heating, pressing, etc., (fixing process).
- the developing method applicable to the electronic photographic method can be broadly divided into the dry development method and wet development method. Further, the former can be separated into a method using one component developer and a method using two component developer.
- the group of two component developers if classified by the toner transportiog system, includes the magnetic brush development method in which powder is applied as the carrier; cascade developing method using a more or less coarse bead carrier; and fur brush development method using less fiber.
- toner As toner applicable to these development methods, fine powder made by dispersing coloring agents like dyestuffs or pigment into natural or synthesized thermoplastic resin was used.
- various kinds of additives such as coloring agents, charge controllers, wax, etc., are mixed into and dispersed in binding agents of the polystyrene or polyester family. The matter thus produced is crushed into particles of 1 ⁇ 30 ⁇ m.
- the particles are applied as toner.
- toner containing magnetic particles such as magnetite, etc.
- toner is used. And toner itself is absorbed and held by the magnetic roll and transferred to the image surface.
- toner is usually mixed into carrier particles such as glass beads, iron powders, and by static attraction caused by friction at the time held in the carrier and transferred to the latent image surface.
- carrier particles such as glass beads, iron powders
- the polarity is determined by the charge polarity of the latent image and definite polarity, positive or nagative, and an amount of charge is requested to be given.
- the frictionally charging property of the carrier, its external material and resin, which is a compo nent of toner can be used but this method is not satisfactory because the toners, charge is too small and it is difficult to reach a desired amount of charge quickly.
- charge controller is added to control the charging property.
- a compound with electron donor radical-like nigrosine dye is effective and for negative electrification, electron accepting organic complex including oil-soluble metal-inclusive dyestuffs are widely used.
- nigrosine dyes compatibility with resin is usually not good and, therefore, it is applied after being denatured by oleic acid, stearic acid, etc., in many cases.
- charge controllers of positive electrification we have fatty acid amine, quaternary ammonium salt, Fettshwarz HBW, Sudan teak schwarz BBC and brilliant spirit
- charge controllers of negative electrification colloidal silica, fatty acid metallic salt, mono-azo coloring metal complex salt, chlorinated paraffin, chlorinated polyester, chromogen shwarz, ETCO, Azo oil black, etc.
- charge controllers of negative electrification colloidal silica, fatty acid metallic salt, mono-azo coloring metal complex salt, chlorinated paraffin, chlorinated polyester, chromogen shwarz, ETCO, Azo oil black, etc.
- Many of these electrification controllers stem from the dyestuff and pigment group and generally have complicated structures and strong properties of coloring. In case of chromatic toner, a colored compound cannot be used and colorless or light colored electrification controllers have been studied for use.
- quaternary ammonium salt vinyl pyridine, dehydrated condensate of ortho positioned amine and decarbonate acid, etc.
- Dyes or pigments are, although not completely satisfactory, applied presently bacause better materials are not available.
- charge controllers are applied usually after being mixed with thermoplastic resin, dispersed by thermo melting and kneading, pulverized and adjusted to a proper particle size according to the requirements. Although it is inevitable that these dyes, pigments and charge controllers will be used, many problems arise therefrom.
- the molecular structure is so complicated that the property is unstable, the quality is changed by thermo melting and kneading, the performance is apt to change according to the conditions of temperature and humidity, and the quality and property of electronic pictures are easily lowered as a result of increased frequency of copying.
- the second problem involves the difficulty in dispersing these charge controllers evenly in thermoplastic resin as it causes a difference in the amount of frictional charges between particles and results in lowered image quality.
- the third problem is that because most charge controllers are hydrophilic and not well dispersed in resin, they are exposed to the surface of toner particles. Therefore, the volume of charged electricity in toner is lowered due to charge controllers having absorbed humidity under high humidity conditions. A high quality image cannot be obtained.
- the fourth problem is that most dyes and pigments generally known as charge controllers are of chromatic color or dark color and cannot be contained in toners which have bright and desired colors.
- the fifth problem is if toner mixed with charge controllers is used for a long time, the charge controllers adhere to the face of the photoactive substances or promote adherence of toner to the photoactive substances, exert harmful effects upon their formation of electrostatic image, (photoactive substance filming) damage the face of the photoactive substnace or cleaning beads, or accelerate the abrasion of the material portion thereof. As stated above, not a few undesirable actions are exerted on the cleaning process of duplicating machines.
- color toners those made by dispersing or dissolving various kinds of dyestuffs or pigments into binder resin are used.
- toners especially when the purpose is to reproduce full color images by using the three primary colors, the following is very important. That is, not only are all of the basic performances including the above mentioned charging property good, but it also reproduces color which the original images had and, therefore, spectral reflectancies of each color draw almost idealistic curves and very low saturation of black is created. These are very important.
- Japanese patent publication No. 60-112051 disclosed an even and sufficient positively- charged developer made as follows:
- the purpose is to avoid the offsetting phenomena in the heat-roller fixing method.
- Binding resin to be used is copolymer resin of copolymer-natured monomer having specific polyester resin and tertiary amino group and hydrophobic copolymer-natured monomer.
- an evenly and sufficiently positively-charged developer toner is made, without using traditional charge controllers, by combining with carrier covered with copolymer resin of vinyl chloride and vinyl acetate.
- the composing ratio between copolymer-natured monomer with polyester resin and tertiary amino group and copolymer resin of hydrophobic copolymer-natured monomer is 10 to 50 weight percent : 50 to 90 weight percent, and the softening point in the ring and ball system is within the limit of 100 to 180°C.
- the purpose of this invention is related to positively charged dry developers with a stable charging property by which the above mentioned traditional tasks can be settled. Especially, it is to provide a more improved posi tively charged full color developer.
- Another purpose of this invention is to prepare a developer with excellent transparency at the time when it is laid on top of another and also when transferred to and fixed on a transparency.
- the additional purpose of this invention is to provide a developer which enables development and transfer faithful to the static latent image, that is, a developer which is without fog or scattered toners at or around the edge and which can obtain high density image and reproduce excellent half-tones.
- this invention is purposed to offer a developer which maintains its initial property even after having been used for a long period of time, which is without toner cohesion and which can be preserved safely.
- a binder resin comprising (A) a polyester resin and (B) a styrene-acrylic resin obtained by co-polymerizing a styrene compound or/and an acrylic compound and a monomer having an amino group, at a weight ratio of (A) to (B) ranging from 55:45 to 95:5, both resin (A) and resin (B) and a dyestuff or pigment of chromatic color.
- the carrier has been coated with a silicone resin being curable at the room temperature and heated at 180 degree C or higher.
- An alternative coating is a fluoro resin having 80 mole percent or more of fluorine atoms in the monovalent atoms attached to the carbon atoms.
- this invention is to prepare positively charged dry developers with the following properties:
- binding resin (the main content of toners) consists of polyester resin (A) and styrene acrylic resin (B) produced by copolymerizing copolymer-natured monomer containing the amino group.
- the weight ratio of resin (A) and (B) is within the range of 55 : 45 to 95 : 5, and the softening point (ring and ball method) is 110 degrees centigrade or less.
- the carrying agents to be mixed with the binding resin are dyes or pigments of chromatic colors.
- the main ingredients of binding resin in this invention are a mixture of polyester resin (A) and styrene-acrylic resin (B), which are produced by polymerizing-polymerization-natured monomer containing the amine group.
- Polyester resin (A) applied here is synthesized by a polycondensation reaction between polycarboxylic acid and polyhydric alcohol.
- group of polyvalent carboxylic acid the following carboxylic acid, carboxylic acid anhydride and low class alkylester of carboxylic acid can be applied; e.g., fumaric acid, maleic acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, pyromellitic acid, 3-isodecyl -1, 2, 5, 6 - hexanetetra carboxylic acid, succinic acid, isooctyl-succinic acid and adipic acid.
- polyhydric alcohol group the following are applied, e.g., ethylene glycol, diethylene glycol, triethylene alcohol, propylene glycol, butanediol, neopentyl glycol, polyoxyethylene (2.2) -2, 2-bis (4-hydroxyphenyl) propane, polyoxy propylene (2.2) -2, 2-bis (4-hydroxyphenyl) propane, hydrogenated bisphenol A, glycerol and trimethylol propane.
- mono carboxylic acid or mono alcohol can be added as polyester materials.
- monomers of the styrene family such as styrene, P-methylstyrene, ⁇ -methylstyrene; esters of acrylic acid and methacrylic acid such as methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, n-butyl methacrylate and 2-ethylhexyl acrylate.
- the weight composition of resin (A) and resin (B), (A) : (B) is 55 : 45 ⁇ 95 : 5, more preferably 65 : 35 ⁇ 90 : 10. If the ratio of resin (B) is 5 or less, the charged electrostatic capacity is not enough or the electrostatic charge becomes negative. If the ratio of resin (B) is 45 or more, the property of dispersing or dissolving dyestuffs and/or pigment of polyester resin will be lost, and in case it is applied in color toners, saturation will be lost and the color will become dull. Furthermore, a defect of OHP's projected image becoming dark will be produced. Therefore, it is undesirable.
- the softening point (SP) of resin (A) and (B) under the ring and ball method (JIS K-2207) should be 110°C or less. SP beyond the said limit will result in too much molar weight and spoiling due to entwinement of the high polymer chain, the rapidly melting property. Thus, the resulting image will lack transparency and be of dull color with low saturation. Especially those of SP over 130 degrees centigrade are not desirable.
- coloring agents for color toners in this invention can be used as listed hereunder: For Yellow: C.I. Solvent Yellow-21, C.I. Solvent Yellow-114, C.I. Solvent Yellow-77, C.I. Pigment Yellow-12, C.I. Pigment Yellow-14, C.I. Disperse Yellow-164, etc.
- Magenta C.I. Solvent Red-49, C.I. Solvent Red-128, C.I. Pigment Red-13, C.I. Pigment Red-48.2, C.I. Disperse Red-11, etc.
- Cyan C.I. Solvent Blue-25, C.I. Solvent Blue-94, C.I. Pigment Blue-15.3, etc.
- developer toners in this invention can offer more stabilized images by combination with carriers covered with specific cladding materials.
- carriers to be applied in this invention widely known carriers can be used, e.g., ferromagnetic materials including iron, ferrite, steel, magnetite, nickel, or glass, etc. Instances of the specific cladding materials are straight silicon resin, fluoro resin, etc.
- Silicon varnish curing under ordinary temperatures is silicon resin of the following chemical structural formula, including KR-114, KR-220, KR-251 and KR-255 (all of which are manufactured by Shin-etsu Chemical Co., Ltd.) (In this formula, R1 ⁇ R4 are hydrogen atoms, hydroxyl group, low class alkoxyl group with the number of carbons being 1 ⁇ 4, methyl group or phenylgroup.)
- the resin in case specific cladding material is fluoro resin, it is desirable for the resin to be fluoro resin, whose ratio of fluorine atoms in univalent atom connecting with carbon principal and side chains is 80 mole percent.
- fluoro resins examples include poly (tetra fluoro ethylene-vinylidene fluoride), poly (tetra fluoro ethylene - fluoro propylvinyl-ether) copolymer of methacrylic acid 2 - fluoro octyl ether and methacrylic acid n-butyl, and poly (tetra fluoro ethylene-hexa fluoro propylene).
- the above examples are used individually or in mixture.
- Iron powder (TSV-300) 1000 made by Nippon Teppun Co., Ltd., as being fluidizated on a fluid bed, was heated up to 60°C, maintained at the same temperature and sprayed with silicon resin (KR-252 of Shin-etsu Silicone Co., Ltd.) 10 (figured on the basis of resin contained therein) solution melted into 5% with toluene. After drying for 20 minutes, it was heat treated at 200°C for 30 minutes in an electric furnace. Thus, a silicone resin coat carrier was obtained.
- magenta toner was made by the same method as in Execution Example I. Next, developer was produced from said magenta toner 50.0 and silicone resin coat carrier 950 in Manufacturing Example I.
- magenta toner was produced by the same method as in Execution Example I. Then, developer was manufactured from said magenta toner 50.0 and fluoro resin coat carrier 950 in Manufacturing Example 2.
- Cyanic toner was produced from the compounds of the above ingredients by the same method as that of Execution Example 1. Next, developer was produced from said cyanic toner 50.0 and fluoro resin coat carrier 950 stated in Manufacturing Example 2.
- Example of Execution 4. ⁇ Composition of Toner> Polyester resin in Composition Example I 75.0 Styrene acrylic resin in Composition Example III 25.0 C.I. Solvent Yellow-114 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Yellow toner was produced from compounds of the above ingredients by the same method as stated in Execution Example I. Next, developer was produced from said yellow toner 50.0 and silicone resin coat carrier 950 in Manufacturing Example 1.
- Example of Execution 5. ⁇ Composition of Toner> Polyester resin in Composition Example II 80.0 Styrene acrylic resin in Composition Example IV 20.0 C.I. Pigment Red-13 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Magenta toner was produced from compounds of the above ingredients by the same method as stated in Execution Example 1. Next, developer was produced from said magenta toner 50.0 and silicone resin coat carrier 950 in manufacturing Example 1.
- Example of Execution 6. ⁇ Composition of Toner> Polyester resin in Composition Example II 75.0 Styrene acrylic resin in Composition Example III 25.0 C.I. Solvent Blue-15.3 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Cyanic toner was produced from compounds of the above ingredients by the same method as stated in Execution Example 1. Next, developer was produced from said cyanic toner 50.0 and fluoro resin coat carrier 950 in Manufacturing Example 2.
- Example of Execution 7. ⁇ Composition of Toner> Polyester resin in Composition Example II 60.0 Styrene acrylic resin in Composition Example IV 40.0 C.I. Pigment Blue-15.3 5.0 Viscol 660 (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Cyanic toner was produced from compounds of the above ingredients by the same method as stated in Execution Example I. Next, developer was produced from said cyanic toner 50.0 and coat carrier 950 (made by Nippon Teppun TSV-300).
- Example of Comparison 2 ⁇ Composition of Toner> Polyester resin in Composition Example II 40.0 Styrene acrylic resin in Composition Example III 60.0 C.I. Pigment Yellow-14 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Yellow toner was produced from compounds of the above ingredients by the same method as stated in Execution Example I. Next, developer was produced by said yellow toner 50.0 and fluoro resin coat carrier 950 stated in Manufacturing Example 2.
- Example of Comparison 3 ⁇ Composition of Toner> Styrene acrylic resin in Composition Example III 100.0 C.I. Pigment Red-13 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Magenta toner was produced from compounds of said ingredients by the method stated in Execution Example I. Next, developer was produced from said magenta toner 50.0 and silicon resin coat carrier 950 stated in Manufacturing Example I.
- Example of Comparison 4 ⁇ Composition of Toner> Polyester resin in Composition Example I 100.0 Pontron No. 7 (Made by Orient Co. Ltd., Nigrosine dyestuff) 2.0 C.I. Pigment Blue-15.3 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0
- Cyanic toner was produced from compounds of the above ingredients by the same method as stated in Enforcement Example I. Next, developer was produced from said cyanic toner 50.0 and fluoro resin coat carrier 950 in Manufacturing Example 2.
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- Developing Agents For Electrophotography (AREA)
Abstract
Description
- The invention relates to a developer of electrostatic latent images in the field of the electrophotography, electrostatic recording and electrostatic printing.
- Prior electrophotographic methods are stated in the specifications of United States Patent No. 2221776, No. 2297691 and No. 2357809. That is, the photoconductive insulating layer is evenly charged and exposed. The electricity charged on the exposed portion shall be dispersed to form an electrostatic latent image. Toner, a colored and charged fine powder, is adhered to the charged latent image. Thus, the image becomes visible.
- The visible image is transferred to transform materials including flimsy (transferring process). The image is then fixed by appropriate fixing methods such as heating, pressing, etc., (fixing process).
- The developing method applicable to the electronic photographic method can be broadly divided into the dry development method and wet development method. Further, the former can be separated into a method using one component developer and a method using two component developer. The group of two component developers, if classified by the toner transportiog system, includes the magnetic brush development method in which powder is applied as the carrier; cascade developing method using a more or less coarse bead carrier; and fur brush development method using less fiber.
- As toner applicable to these development methods,
fine powder made by dispersing coloring agents like dyestuffs or pigment into natural or synthesized thermoplastic resin was used. For example, various kinds of additives such as coloring agents, charge controllers, wax, etc., are mixed into and dispersed in binding agents of the polystyrene or polyester family. The matter thus produced is crushed into particles of 1 ∼ 30 µm. - Then, the particles are applied as toner.
- As toner applicable to single component developer, toner containing magnetic particles such as magnetite, etc., is used. And toner itself is absorbed and held by the magnetic roll and transferred to the image surface.
- Meanwhile, in case double component developer is applied, toner is usually mixed into carrier particles such as glass beads, iron powders, and by static attraction caused by friction at the time held in the carrier and transferred to the latent image surface. Concerning the charging property of the toner, the polarity is determined by the charge polarity of the latent image and definite polarity, positive or nagative, and an amount of charge is requested to be given. To have toner hold all required charge, the frictionally charging property of the carrier, its external material and resin, which is a compo nent of toner, can be used but this method is not satisfactory because the toners, charge is too small and it is difficult to reach a desired amount of charge quickly. In these cases, images obtained by development are apt to have fog and not be clear. Therefore, in order to quickly give toner the desired amount of charge, material called charge controller is added to control the charging property. For positive electification, a compound with electron donor radical-like nigrosine dye is effective and for negative electrification, electron accepting organic complex including oil-soluble metal-inclusive dyestuffs are widely used. In nigrosine dyes, compatibility with resin is usually not good and, therefore, it is applied after being denatured by oleic acid, stearic acid, etc., in many cases. Besides, as charge controllers of positive electrification, we have fatty acid amine, quaternary ammonium salt, Fettshwarz HBW, Sudan teak schwarz BBC and brilliant spirit, and as charge controllers of negative electrification, colloidal silica, fatty acid metallic salt, mono-azo coloring metal complex salt, chlorinated paraffin, chlorinated polyester, chromogen shwarz, ETCO, Azo oil black, etc., are used. Many of these electrification controllers stem from the dyestuff and pigment group and generally have complicated structures and strong properties of coloring. In case of chromatic toner, a colored compound cannot be used and colorless or light colored electrification controllers have been studied for use.
- For instance, quaternary ammonium salt, vinyl pyridine, dehydrated condensate of ortho positioned amine and decarbonate acid, etc., are applied. Dyes or pigments are, although not completely satisfactory, applied presently bacause better materials are not available.
- These charge controllers are applied usually after being mixed with thermoplastic resin, dispersed by thermo melting and kneading, pulverized and adjusted to a proper particle size according to the requirements. Although it is inevitable that these dyes, pigments and charge controllers will be used, many problems arise therefrom.
- That is, first of all, the molecular structure is so complicated that the property is unstable, the quality is changed by thermo melting and kneading, the performance is apt to change according to the conditions of temperature and humidity, and the quality and property of electronic pictures are easily lowered as a result of increased frequency of copying. The second problem involves the difficulty in dispersing these charge controllers evenly in thermoplastic resin as it causes a difference in the amount of frictional charges between particles and results in lowered image quality. The third problem is that because most charge controllers are hydrophilic and not well dispersed in resin, they are exposed to the surface of toner particles. Therefore, the volume of charged electricity in toner is lowered due to charge controllers having absorbed humidity under high humidity conditions. A high quality image cannot be obtained.
The fourth problem is that most dyes and pigments generally known as charge controllers are of chromatic color or dark color and cannot be contained in toners which have bright and desired colors. The fifth problem is if toner mixed with charge controllers is used for a long time, the charge controllers adhere to the face of the photoactive substances or promote adherence of toner to the photoactive substances, exert harmful effects upon their formation of electrostatic image, (photoactive substance filming) damage the face of the photoactive substnace or cleaning beads, or accelerate the abrasion of the material portion thereof. As stated above, not a few undesirable actions are exerted on the cleaning process of duplicating machines. - In this way, when charge controllers are applied as toners the charge amount produced on this face of toners during the process of creating frictional charge among toner particles or toner carriers may be uneven and, consequentially, such problems as foggy development, scattered toners, and contaminated carriers are apt to occur. Also, these hazards result in a remarkable phenomena when copying is repeated many times. They become unusable. Additionally, under high humidity, not only is there deterioration of toner image, but also the transcripting efficiency on transfer paper is remarkably lowered and the copy is unusable.
- Meanwhile, as color toners, those made by dispersing or dissolving various kinds of dyestuffs or pigments into binder resin are used. In toners, especially when the purpose is to reproduce full color images by using the three primary colors, the following is very important. That is, not only are all of the basic performances including the above mentioned charging property good, but it also reproduces color which the original images had and, therefore, spectral reflectancies of each color draw almost idealistic curves and very low saturation of black is created. These are very important.
- Additionally, not only are spectral reflectancies needed, but also re-projectability of images and colors transferred and fixed on transparency for overhead projector (OHP) is required. In other words, both transparencies and spectacle transmittance must be good.
- In case the above charge controllers are applied, a change in hue and lowering of saturation resulting from coloring of charge controllers are produced and, additionally, because of poor dispersity of charge controllers into the binding resin, the transparency is lowered and break through color images cannot be obtained in case they are applied on OHP.
- As mentioned above, both in black toner and color toner, charge controllers bring about many undesirable problems, and various devices to avoid these problems have been seen.
- For instance, Japanese patent publication No. 60-112051 disclosed an even and sufficient positively- charged developer made as follows:
- The purpose is to avoid the offsetting phenomena in the heat-roller fixing method.
- Binding resin to be used is copolymer resin of copolymer-natured monomer having specific polyester resin and tertiary amino group and hydrophobic copolymer-natured monomer. Thus, an evenly and sufficiently positively-charged developer toner is made, without using traditional charge controllers, by combining with carrier covered with copolymer resin of vinyl chloride and vinyl acetate.
- In this toner, the composing ratio between copolymer-natured monomer with polyester resin and tertiary amino group and copolymer resin of hydrophobic copolymer-natured monomer is 10 to 50 weight percent : 50 to 90 weight percent, and the softening point in the ring and ball system is within the limit of 100 to 180°C.
- However, those of a softening degree of 100°C or more cannot obtain bright images when used as a developer for full color because its transparency is lost. In other words, the purpose of the invention in the above official report is, as stated therein, related with the means for avoiding offset and not related with settlement of tasks concerning the above mentioned color toner.
- The purpose of this invention is related to positively charged dry developers with a stable charging property by which the above mentioned traditional tasks can be settled. Especially, it is to provide a more improved posi tively charged full color developer.
- Another purpose of this invention is to prepare a developer with excellent transparency at the time when it is laid on top of another and also when transferred to and fixed on a transparency.
- The additional purpose of this invention is to provide a developer which enables development and transfer faithful to the static latent image, that is, a developer which is without fog or scattered toners at or around the edge and which can obtain high density image and reproduce excellent half-tones.
- Furthermore, this invention is purposed to offer a developer which maintains its initial property even after having been used for a long period of time, which is without toner cohesion and which can be preserved safely.
- This invention provids an electrophotographic dry developer comprises a carrier and toner particles comprising a binder resin comprising (A) a polyester resin and (B) a styrene-acrylic resin obtained by co-polymerizing a styrene compound or/and an acrylic compound and a monomer having an amino group, at a weight ratio of (A) to (B) ranging from 55:45 to 95:5, both resin (A) and resin (B) and a dyestuff or pigment of chromatic color.
- It is positively charageable and serves for color electrophotography.
- It is preferable that the carrier has been coated with a silicone resin being curable at the room temperature and heated at 180 degree C or higher.
- An alternative coating is a fluoro resin having 80 mole percent or more of fluorine atoms in the monovalent atoms attached to the carbon atoms.
- The inventors, after having made concentrated studies in consideration of the above mentioned present situation of traditional technologies, have developed this invention.
- That is, this invention is to prepare positively charged dry developers with the following properties:
- In dry developers in which a mixture of carriers and toners are used, binding resin (the main content of toners) consists of polyester resin (A) and styrene acrylic resin (B) produced by copolymerizing copolymer-natured monomer containing the amino group.
- The weight ratio of resin (A) and (B) is within the range of 55 : 45 to 95 : 5, and the softening point (ring and ball method) is 110 degrees centigrade or less.
- The carrying agents to be mixed with the binding resin are dyes or pigments of chromatic colors.
- Additionally, the goal of the invention had been obtained more effectively by the following method:
- By covering carriers to be applied with toner, in which the binding resin is applied, with silicon resin which is hardened under normal temperatures, and then treating at high temperatures of 180°C or more, or alternatively, by covering with fluoro resin, in which the percentage of fluorine atoms is 80 mols percent or more in univalent atoms bonded with the carbonous chain.
- Hereinafter, this invention shall be explained in more detail. The main ingredients of binding resin in this invention are a mixture of polyester resin (A) and styrene-acrylic resin (B), which are produced by polymerizing-polymerization-natured monomer containing the amine group.
- Polyester resin (A) applied here is synthesized by a polycondensation reaction between polycarboxylic acid and polyhydric alcohol. As the group of polyvalent carboxylic acid, the following carboxylic acid, carboxylic acid anhydride and low class alkylester of carboxylic acid can be applied; e.g., fumaric acid, maleic acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, pyromellitic acid, 3-isodecyl -1, 2, 5, 6 - hexanetetra carboxylic acid, succinic acid, isooctyl-succinic acid and adipic acid.
- As the polyhydric alcohol group, the following are applied, e.g., ethylene glycol, diethylene glycol, triethylene alcohol, propylene glycol, butanediol, neopentyl glycol, polyoxyethylene (2.2) -2, 2-bis (4-hydroxyphenyl) propane, polyoxy propylene (2.2) -2, 2-bis (4-hydroxyphenyl) propane, hydrogenated bisphenol A, glycerol and trimethylol propane.
- Additionally, if necessary, mono carboxylic acid or mono alcohol can be added as polyester materials.
- Meanwhile, as a copolymerizing monomer containing the amino group, which is used in the production of styrene acrylic resin (B), a copolymerized compound of copolymerization-natured monomer containing the amino group, the following can be applied:
- Dimethyl aminoethyl methacrylate, diethyl amino ethyl methacrylate, dimethylamino propylacrylamid, P-dimethyl amino styrene, N-vinyl pyridine, N-vinyl pyrolidone. Also, as the styrene acrylic copolymerizing monomer to be used in the production of resin (B), the following can be listed:
- E.g., monomers of the styrene family such as styrene, P-methylstyrene, α-methylstyrene; esters of acrylic acid and methacrylic acid such as methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, n-butyl methacrylate and 2-ethylhexyl acrylate.
- If necessary, other copolymerizing monomers can be used together with the above.
- The weight composition of resin (A) and resin (B), (A) : (B) is 55 : 45 ∼ 95 : 5, more preferably 65 : 35 ∼ 90 : 10. If the ratio of resin (B) is 5 or less, the charged electrostatic capacity is not enough or the electrostatic charge becomes negative. If the ratio of resin (B) is 45 or more, the property of dispersing or dissolving dyestuffs and/or pigment of polyester resin will be lost, and in case it is applied in color toners, saturation will be lost and the color will become dull. Furthermore, a defect of OHP's projected image becoming dark will be produced. Therefore, it is undesirable.
- The softening point (SP) of resin (A) and (B) under the ring and ball method (JIS K-2207) should be 110°C or less. SP beyond the said limit will result in too much molar weight and spoiling due to entwinement of the high polymer chain, the rapidly melting property. Thus, the resulting image will lack transparency and be of dull color with low saturation. Especially those of SP over 130 degrees centigrade are not desirable.
- As coloring agents for color toners in this invention, widely known dyes or pigments of chromatic colors can be used as listed hereunder:
For Yellow: C.I. Solvent Yellow-21, C.I. Solvent Yellow-114, C.I. Solvent Yellow-77, C.I. Pigment Yellow-12, C.I. Pigment Yellow-14, C.I. Disperse Yellow-164, etc.
For Magenta: C.I. Solvent Red-49, C.I. Solvent Red-128, C.I. Pigment Red-13, C.I. Pigment Red-48.2, C.I. Disperse Red-11, etc.
For Cyan: C.I. Solvent Blue-25, C.I. Solvent Blue-94, C.I. Pigment Blue-15.3, etc. - Furthermore, developer toners in this invention can offer more stabilized images by combination with carriers covered with specific cladding materials.
- As carriers to be applied in this invention, widely known carriers can be used, e.g., ferromagnetic materials including iron, ferrite, steel, magnetite, nickel, or glass, etc. Instances of the specific cladding materials are straight silicon resin, fluoro resin, etc.
- In case specific cladding material is straight silicon resin, a more desirable method is to make heat curing at 180°C or higher after coating the carrier with silicon varnish with a property of curing under ordinary temperatures. Silicon varnish curing under ordinary temperatures is silicon resin of the following chemical structural formula, including KR-114, KR-220, KR-251 and KR-255 (all of which are manufactured by Shin-etsu Chemical Co., Ltd.)
(In this formula, R1 ∼ R4 are hydrogen atoms, hydroxyl group, low class alkoxyl group with the number of carbons being 1 ∼ 4, methyl group or phenylgroup.) - Meanwhile, in case specific cladding material is fluoro resin, it is desirable for the resin to be fluoro resin, whose ratio of fluorine atoms in univalent atom connecting with carbon principal and side chains is 80 mole percent.
- Examples of such fluoro resins are poly (tetra fluoro ethylene-vinylidene fluoride), poly (tetra fluoro ethylene - fluoro propylvinyl-ether) copolymer of methacrylic acid 2 - fluoro octyl ether and methacrylic acid n-butyl, and poly (tetra fluoro ethylene-hexa fluoro propylene). The above examples are used individually or in mixture.
- As stated above, the application of the positively charged dry developer introduced by this invention created the brightest full color images in history. Moreover, images developed on OHP transparency were excellently transparent and luminously transmitted images showed brilliant coloring.
- Hereinafter, the invention shall be explained by showing examples of compositions and executions. however, the invention is not limited to these examples. Figures written after names of materials hereinafter shall mean weight ratio of the material in the composition unless otherwise specified.
- In a reaction receptacle equipped with a stirrer, refluxing and dehydrating pipe and nitrogen blowing pipe, the last two items of which are to cool and eliminate water produced by the reaction, propylene glycol 149.1, ethylene glycol 52.1 and dimethyl terephthalate 410. were placed. At the time of completion of condensation for demethanol at 220°C, trimellitic acid anhydride 55.3 was added thereto for further reaction to produce polyester resin of 104.5°C softening point and 62.4°C glass transferring point. (Tg.)
- In a reaction receptacle similar to Example of Composition I, polyoxypropylene (2.2) - 2.2 -bis (4-hydroxyphenyl) propane 350.0, fumaric acid 116.0 and hydroquinone monometh yl ether 0.2 were placed. While raising the temperature gradually, a dehydration condensation reaction was produced at 210°C to obtain polyester resin of 98.6° softening point and 60.5°C Tg.
- In a reaction receptacle equipped with a stirrer, a refluxing pipe, a dropping funnel and a nitrogen blowing pipe, toluene 60.0 and dodecyl mercaptan 3.0 were placed. When the temperature rose to 90°C while nitrogen sealing, a mixed solution of styrene 120.0 n-butyl methacrylate 70.0, diethyl amino ethyl methacrylate 10.0, , and α, α′ -azobis isobutyronitrile 4.0 was instilled and polymerized for 2 hours. After an additional 2 hours of aging, the temperature was risen to 200°C and the pressure was decreased to 30 mm Hg., to eliminate toluene by topping. The resin obtained had a softening point at 104.5°C and Tg at 62.3°C.
- In a reaction receptacle similar to the one used in Example of Composition III, toluene 60.0 and dodecyl mercaptan 3.0 were placed. When the temperature rose to 70°C while nitrogen sealing, a mixed solution of α-methylstyrene 166.0, 2-ethylhexyl acrylate 24.0, dimethyl amino ethyl methacrylate 10.0, α ,α′-azobis dimethyl-valero-nitrile 6.0 was instilled and polymerized for 2 hours. After an additional 2 hours of aging, the temperature was risen to 200°C and the pressure was decreased to 300 mm Hg., to eliminate toluene by topping. The resin obtained had a softening point at 106.2°C and Tg at 62.8°.
- Iron powder (TSV-300) 1000, made by Nippon Teppun Co., Ltd., as being fluidizated on a fluid bed, was heated up to 60°C, maintained at the same temperature and sprayed with silicon resin (KR-252 of Shin-etsu Silicone Co., Ltd.) 10 (figured on the basis of resin contained therein) solution melted into 5% with toluene. After drying for 20 minutes, it was heat treated at 200°C for 30 minutes in an electric furnace. Thus, a silicone resin coat carrier was obtained.
- Nippon Teppun-made iron powder (TSV-300) 1000, which was fluidized on a fluid bed and heated up to 80°C, was sprayed with fluoro resin 10 (made by Daicel Chemical Industries, Ltd., Daifuron ND-4) and diluted with water to a 5% solution. Then, after drying for 30 minutes, it was heat treated for 20 minutes in an electric furnace at 300°C. In this manner, a fluoro resin coated carrier was obtained.
Example of Execution I. <Composition of Toner> Polyester resin in Composition Example 1 70.0 Styrene-acrylic resin in Composition Example III 80.0 C.I. Pigment Yellow-14 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd., polypropylene wax) 2.0 - After being mixed with a blender, the above components were melted and kneaded with a biaxially extruding type kneader and roughly ground with a cutter mill. Thereafter they were ground with an air-jet mill into 5 ∼ 20 µm., average particle size being 10 µm, and classified. The fine grains, 100, were blended with hydrophobic silica R972 (made by Nihon Aerosil Co., Ltd.) 0.2, to by made into yellow toner. A developer was produced by mixing yellow toner 50 and silicone resin coat carrier 950 in Manufacturing Example 1 in a V-type blender.
- According to the result of the evaluation of the developers' developing performance with a general purpose duplicator, OPC mounted and available in the market, the quantity of charged electricity was 16.5 µc/g at the initial stage, and a bright and intense image without fog was produced. Moreover, after consecutive copying of 10,000 sheets, the quantity of charged electricity was 17.6 µc/g, and good quality images without any differences from the initial one were produced. Also, images copied on OHP sheets had good transparency and images projected with OHP had good yellow color.
Example of Comparison 1. <Composition of Toner> Tuftone NE1110 (Made by Kao Corp., polyester resin SP130 degrees centigrade) 70.0 Styrene acrylic resin in Composition Example III 30.0 C.I. Solvent Red-49 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - From the above ingredients, magenta toner was made by the same method as in Execution Example I. Next, developer was produced from said magenta toner 50.0 and silicone resin coat carrier 950 in Manufacturing Example I.
- The developer was evaluated in the same method as that in Execution Example I and the results are shown in the following Table 1. Evaluation results of developers in examples hereunder are also collectively shown in Table 1.
Example of Execution 2. <Composition of Toner> Polyester resin in Composition Example I 70 Styrene-acrylic resin in Composition Example IV 30 C.I. Solvent Red-49 5.0 Viscol 660 (Made by Sanyo Chemical Industries, Ltd.) 2.0 - From the above components, magenta toner was produced by the same method as in Execution Example I. Then, developer was manufactured from said magenta toner 50.0 and fluoro resin coat carrier 950 in Manufacturing Example 2.
Example of Execution 3. <Composition of Toner> Polyester resin in Composition Example II 80.0 Styrene-acrylic resin in Composition Example III 20.0 C.I. Pigment Blue-15.3 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Cyanic toner was produced from the compounds of the above ingredients by the same method as that of Execution Example 1. Next, developer was produced from said cyanic toner 50.0 and fluoro resin coat carrier 950 stated in Manufacturing Example 2.
Example of Execution 4. <Composition of Toner> Polyester resin in Composition Example I 75.0 Styrene acrylic resin in Composition Example III 25.0 C.I. Solvent Yellow-114 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Yellow toner was produced from compounds of the above ingredients by the same method as stated in Execution Example I. Next, developer was produced from said yellow toner 50.0 and silicone resin coat carrier 950 in Manufacturing Example 1.
Example of Execution 5. <Composition of Toner> Polyester resin in Composition Example II 80.0 Styrene acrylic resin in Composition Example IV 20.0 C.I. Pigment Red-13 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Magenta toner was produced from compounds of the above ingredients by the same method as stated in Execution Example 1. Next, developer was produced from said magenta toner 50.0 and silicone resin coat carrier 950 in manufacturing Example 1.
Example of Execution 6. <Composition of Toner> Polyester resin in Composition Example II 75.0 Styrene acrylic resin in Composition Example III 25.0 C.I. Solvent Blue-15.3 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Cyanic toner was produced from compounds of the above ingredients by the same method as stated in Execution Example 1. Next, developer was produced from said cyanic toner 50.0 and fluoro resin coat carrier 950 in Manufacturing Example 2.
Example of Execution 7. <Composition of Toner> Polyester resin in Composition Example II 60.0 Styrene acrylic resin in Composition Example IV 40.0 C.I. Pigment Blue-15.3 5.0 Viscol 660 (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Cyanic toner was produced from compounds of the above ingredients by the same method as stated in Execution Example I. Next, developer was produced from said cyanic toner 50.0 and coat carrier 950 (made by Nippon Teppun TSV-300).
Example of Comparison 2. <Composition of Toner> Polyester resin in Composition Example II 40.0 Styrene acrylic resin in Composition Example III 60.0 C.I. Pigment Yellow-14 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Yellow toner was produced from compounds of the above ingredients by the same method as stated in Execution Example I. Next, developer was produced by said yellow toner 50.0 and fluoro resin coat carrier 950 stated in Manufacturing Example 2.
Example of Comparison 3. <Composition of Toner> Styrene acrylic resin in Composition Example III 100.0 C.I. Pigment Red-13 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Magenta toner was produced from compounds of said ingredients by the method stated in Execution Example I. Next, developer was produced from said magenta toner 50.0 and silicon resin coat carrier 950 stated in Manufacturing Example I.
Example of Comparison 4. <Composition of Toner> Polyester resin in Composition Example I 100.0 Pontron No. 7 (Made by Orient Co. Ltd., Nigrosine dyestuff) 2.0 C.I. Pigment Blue-15.3 5.0 Viscol 660P (Made by Sanyo Chemical Industries, Ltd.) 2.0 - Cyanic toner was produced from compounds of the above ingredients by the same method as stated in Enforcement Example I. Next, developer was produced from said cyanic toner 50.0 and fluoro resin coat carrier 950 in Manufacturing Example 2.
-
Claims (3)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63278105A JP2733073B2 (en) | 1988-11-02 | 1988-11-02 | Positive charging dry developer |
| JP278105/88 | 1988-11-02 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0367265A2 true EP0367265A2 (en) | 1990-05-09 |
| EP0367265A3 EP0367265A3 (en) | 1991-12-18 |
| EP0367265B1 EP0367265B1 (en) | 1996-02-14 |
Family
ID=17592699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19890120305 Expired - Lifetime EP0367265B1 (en) | 1988-11-02 | 1989-11-02 | Electrophotographic dry developer |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0367265B1 (en) |
| JP (1) | JP2733073B2 (en) |
| DE (1) | DE68925670T2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0479275A1 (en) * | 1990-10-03 | 1992-04-08 | Kao Corporation | Process for producing binder resin and developer composition for electrophotography |
| EP0643336A3 (en) * | 1993-09-03 | 1995-08-02 | Kao Corp | Binder resin for toner and positively chargeable toner containing the same. |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004028022B4 (en) | 2004-06-09 | 2006-11-16 | Perkinelmer Optoelectronics Gmbh & Co.Kg | sensor |
| JP5195361B2 (en) * | 2008-12-02 | 2013-05-08 | コニカミノルタビジネステクノロジーズ株式会社 | Two-component developer |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5492326A (en) * | 1977-12-29 | 1979-07-21 | Ricoh Co Ltd | Electrophotographic carrier material |
| JPS57155552A (en) * | 1981-03-20 | 1982-09-25 | Ricoh Co Ltd | Developer for electrophotography |
| EP0122650B1 (en) * | 1983-04-13 | 1987-08-12 | Agfa-Gevaert N.V. | Toner composition for use in the developing of electrostatic charge patterns |
| US4560635A (en) * | 1984-08-30 | 1985-12-24 | Xerox Corporation | Toner compositions with ammonium sulfate charge enhancing additives |
| JPS62127749A (en) * | 1985-11-29 | 1987-06-10 | Konishiroku Photo Ind Co Ltd | Electrostatic image developer |
-
1988
- 1988-11-02 JP JP63278105A patent/JP2733073B2/en not_active Expired - Fee Related
-
1989
- 1989-11-02 EP EP19890120305 patent/EP0367265B1/en not_active Expired - Lifetime
- 1989-11-02 DE DE1989625670 patent/DE68925670T2/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0479275A1 (en) * | 1990-10-03 | 1992-04-08 | Kao Corporation | Process for producing binder resin and developer composition for electrophotography |
| US5391695A (en) * | 1990-10-03 | 1995-02-21 | Kao Corporation | Process for producing binder resin and developer composition for electrophotography |
| EP0643336A3 (en) * | 1993-09-03 | 1995-08-02 | Kao Corp | Binder resin for toner and positively chargeable toner containing the same. |
| US6288166B1 (en) | 1993-09-03 | 2001-09-11 | Kao Corporation | Binder resin for toner and positively chargeable toner containing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0367265A3 (en) | 1991-12-18 |
| DE68925670T2 (en) | 1996-09-26 |
| DE68925670D1 (en) | 1996-03-28 |
| JPH02124582A (en) | 1990-05-11 |
| JP2733073B2 (en) | 1998-03-30 |
| EP0367265B1 (en) | 1996-02-14 |
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