EP0360858A1 - Agregat leger pour beton - Google Patents
Agregat leger pour betonInfo
- Publication number
- EP0360858A1 EP0360858A1 EP89903995A EP89903995A EP0360858A1 EP 0360858 A1 EP0360858 A1 EP 0360858A1 EP 89903995 A EP89903995 A EP 89903995A EP 89903995 A EP89903995 A EP 89903995A EP 0360858 A1 EP0360858 A1 EP 0360858A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cement
- concrete
- grains
- foam
- aggregate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000004567 concrete Substances 0.000 title claims description 27
- 239000004568 cement Substances 0.000 claims abstract description 24
- 239000006260 foam Substances 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract 3
- 239000011707 mineral Substances 0.000 claims abstract 3
- 239000011148 porous material Substances 0.000 claims description 4
- 239000013589 supplement Substances 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000004088 foaming agent Substances 0.000 abstract 1
- 239000008187 granular material Substances 0.000 abstract 1
- 239000004927 clay Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 239000008262 pumice Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/027—Lightweight materials
Definitions
- the invention relates to a method for producing a porous light aggregate as well as a porous light aggregate itself and lightweight concrete structures or elements which are manufactured using the aforementioned light aggregate.
- porous light aggregates for lightweight concrete, e.g. sintered fly ash, hut pumice, granulated slag, broken foam lava and the like.
- porous, absorbent substances such as vermiculite or perlite, as well as foam glass grains (DE-GM 19 58 264) that are not absorbent Easy to use.
- DE-GM 71 30 969 coarse-grained natural pumice or expanded clay with gypsum as a binder are to be processed into lightweight building boards.
- Expanded clay is currently also being used to a greater extent as a lightweight aggregate for lightweight concrete. It is made from natural clay by blowing and burning and mostly has a spherical grain shape and a fine pore structure.
- the aforementioned light supplements have the disadvantage that they are either relatively expensive and / or have to be specially produced in places where the basic material is available in sufficient quantities, or that they are produced as waste materials in the manufacture of industrial products or that they are first obtained as relatively rare natural products, sometimes with considerable effort, and then mostly have to be procured on long transport routes. Such conditions stand in the way of poorly developed locations or locations far away from industrial areas, for example in underdeveloped countries.
- the invention has for its object to provide a light impact with a grain shape similar to natural gravel, which is easy, simple and economical to produce anywhere, without the need for a complex and extensive machine park and which all to him demands with regard to good thermal insulation as well as sufficient strength and durability.
- the invention thus relates on the one hand on the spezi ⁇ fishing porous Textilzusc was on the other hand to a method for the production thereof, but how or -ele duck, takes concrete structure oncht ⁇ for as concrete aggregate of erf ⁇ ndungsgema 'SSE Le chtzusc was used.
- the light aggregate according to the invention can be obtained in a very simple manner as follows: By mixing in an aqueous air foam produced with the aid of a foam generator from a foam former solution into a cement slurry (cement paste), a foam cement with a bulk density of produced about 200 to 600 kg / m.
- the fresh foam cement is then placed in molds or in an elongated, trough-shaped bed, where it solidifies and hardens due to the hydration of the cement.
- the mass produced in the manner mentioned with a very high pore content is then suitably comminuted by cutting or breaking or the like so far that the largest grain is about 25 mm.
- the entire material resulting from the disintegration can be used as a supplement for the production of light concrete building blocks with good thermal insulation.
- An excess of fine material with a grain size of 0 to about 2 mm is advantageously sieved and separated. It can be used for the production of mortar, e.g. can be used as insulating insulating plaster or as grout for filling the joints between lightweight concrete structures or elements.
- the lightweight aggregate grains produced in the manner described above are suitable grain compositions with cement, mixing water and optionally further light or normal aggregates and optionally mixed with concrete admixtures and / or concrete admixtures. This is done in a concrete mixer, as usual and conveniently.
- the ready-to-use mixture is filled at the place of use as light concrete in a formwork, or it is introduced into molds for the production of lightweight precast elements or elements, such as hollow blocks, solid blocks, slabs and the like.
- the light aggregates obtained according to the invention meet the strength requirements for the production of highly heat-insulating lightweight concrete.
- this can be achieved by coating the grains with one, two or possibly three layers of cement stone. This is done in the simplest way either by covering the grains with cement glue or by dusting the sufficiently moist or moistened grains with cement or by rolling them in cement so as to produce a solid shell which increases the grain strength by hardening the cement.
- the lightweight aggregate materials are used which, as far as cement and water are concerned, are available at every construction site anyway and, as far as it is a foam liner or other additives, can be easily and inexpensively transported anywhere. because they are only needed in very small quantities.
- aggregate-light lightweight concrete and lightweight concrete with a closed structure can be produced with dry raw densities of approximately 500 to 1800 kg / m, these concretes having favorable thermal insulation properties, particularly in the low bulk density range. In addition, they are non-flammable and weatherproof enough.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
Selon un procédé de fabrication d'un agrégat léger poreux en matériaux minéraux moussés, on mélange des quantités prédéterminées de ciment, d'eau et de la mousse d'un agent moussant de façon à obtenir une masse qui présente une fois durcie une masse volumique apparente sèche comprise entre 200 et 600 kg/m3 environ. Afin de former des corps moulés en forme de panneaux ou des blocs ou similaires, on introduit le mélange dans des moules et, une fois les corps moulés durcis, on les triture afin d'obtenir des granulés dont la grosseur des grains s'élève à 25 mm environ au maximum.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3810683A DE3810683A1 (de) | 1988-03-29 | 1988-03-29 | Leichtbetonbaukoerper mit einem leichtzuschlag aus schaumzement und verfahren zu seiner herstellung |
| DE3810683 | 1988-03-29 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0360858A1 true EP0360858A1 (fr) | 1990-04-04 |
Family
ID=6350985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89903995A Ceased EP0360858A1 (fr) | 1988-03-29 | 1989-03-29 | Agregat leger pour beton |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0360858A1 (fr) |
| KR (2) | KR930009896B1 (fr) |
| AU (1) | AU3341989A (fr) |
| DE (2) | DE3810683A1 (fr) |
| WO (1) | WO1989009195A1 (fr) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4442810A1 (de) * | 1994-12-01 | 1996-06-05 | Cerasiv Gmbh | Granulat zur Herstellung hochporöser Formkörper |
| AT412210B (de) * | 2003-05-27 | 2004-11-25 | Kranzinger Norbert | Verfahren zum herstellen eines porösen granulats |
| KR100830550B1 (ko) * | 2007-04-06 | 2008-05-22 | 이건테크놀로지 주식회사 | 경량 기포 콘크리트 |
| BE1018894A5 (nl) * | 2009-10-29 | 2011-10-04 | Hooghe Johan D | Het gebruik gerecycleerd cellenbeton in chape. |
| US20200087215A1 (en) * | 2018-09-19 | 2020-03-19 | Steven Patrick Miles | Lighter weight composition material with low thermal conductivity |
| CN115611544B (zh) * | 2021-07-16 | 2024-07-23 | 协兴建筑科技有限公司 | 无机膨化珍珠岩轻质颗粒及其制备工艺与应用 |
| CN117534425A (zh) * | 2023-12-11 | 2024-02-09 | 厦门天润锦龙建材有限公司 | 一种植生混凝土预混料及其制备方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE311856B (fr) * | 1967-12-13 | 1969-06-23 | Ytong Ab | |
| DE2016677A1 (en) * | 1970-04-08 | 1971-10-28 | Baustoffwerk Castrop-Rauxel GmbH & Co KG, 5603 Wülfrath | Insulating mortar contg granulated aerated cement aggregate |
| DE2524147B2 (de) * | 1975-05-30 | 1978-10-12 | Ytong Ag, 8000 Muenchen | Verfahren zum Herstellen von Leichtbauplatten aus einem porösen Zuschlagstoff und Gips |
| DD130782B1 (de) * | 1977-03-02 | 1981-01-28 | Siegfried Bowens | Masse zur isolierung gegen hohe temperaturen |
| DE3537265A1 (de) * | 1985-10-19 | 1987-04-23 | Hebel Alzenau Gmbh & Co | Verfahren zur herstellung von dampfdruckgehaertetem porenbeton, insbesondere gasbeton |
| DE3631221C1 (en) * | 1986-09-13 | 1988-02-11 | Krause Heinz Josef | Process for producing granules or shaped blocks |
| DE3631220A1 (de) * | 1986-09-13 | 1988-03-24 | Heinz Josef Krause | Baustein, bestehend aus einem silikatbildenden stoff und einem hydraulischen bindemittel, wie z.b. kalk oder zement |
| DE3704014A1 (de) * | 1987-02-10 | 1987-10-08 | Gerhard Fabritz | Verfahren zur herstellung von schwer entflammbarem leichtbeton |
-
1988
- 1988-03-29 DE DE3810683A patent/DE3810683A1/de not_active Withdrawn
- 1988-03-29 DE DE8816997U patent/DE8816997U1/de not_active Expired - Lifetime
-
1989
- 1989-03-29 AU AU33419/89A patent/AU3341989A/en not_active Abandoned
- 1989-03-29 KR KR1019890702217A patent/KR930009896B1/ko not_active Expired - Lifetime
- 1989-03-29 KR KR1019890702217A patent/KR900700408A/ko active Granted
- 1989-03-29 EP EP89903995A patent/EP0360858A1/fr not_active Ceased
- 1989-03-29 WO PCT/DE1989/000196 patent/WO1989009195A1/fr not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO8909195A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3810683A1 (de) | 1989-10-12 |
| KR900700408A (ko) | 1990-08-13 |
| DE8816997U1 (de) | 1992-01-23 |
| KR930009896B1 (ko) | 1993-10-13 |
| AU3341989A (en) | 1989-10-16 |
| WO1989009195A1 (fr) | 1989-10-05 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19891123 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH DE FR GB IT LI LU NL SE |
|
| 17Q | First examination report despatched |
Effective date: 19910606 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED |
|
| 18R | Application refused |
Effective date: 19920224 |