EP0171807A2 - Etoffe non-tissée entremêlée contenant des fibres thermoplastiques en surface et son procédé de fabrication - Google Patents
Etoffe non-tissée entremêlée contenant des fibres thermoplastiques en surface et son procédé de fabrication Download PDFInfo
- Publication number
- EP0171807A2 EP0171807A2 EP85110212A EP85110212A EP0171807A2 EP 0171807 A2 EP0171807 A2 EP 0171807A2 EP 85110212 A EP85110212 A EP 85110212A EP 85110212 A EP85110212 A EP 85110212A EP 0171807 A2 EP0171807 A2 EP 0171807A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- fusible
- base
- entangled
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
Definitions
- the overall fabric structure and, hence, the performance characteristics are substantially affected by the use of a high percentage of continuous filament fibers in the reinforcing layer, and the initial formation using, but subsequent meeting of a relatively high amount of fusible fibers.
- reinforcement and abrasion resistance in terms of minutes to hole formation are shown, there is no recitation of surface tie-down of the fibers and no apparent effort to achieve surface tie-down with a minimum of effect on the overall fabric structure and performance characteristics.
- the conjugate or fusible fibers are introduced before the base fiber web is entangled.
- the fusible fibers are not entangled into the base layer, it is essential that the fusible fibers and base fibers be selected so as to effect specific adhesion of the fusible fibers to the base fibers following heat treatment.
- the essence of the invention in its broadest aspect, is the provision of thermobonded entangled network of fusible fibers and base fibers, on one or both surfaces of the fabric to achieve good surface abrasion and low linting or fraying of surface fibers without substantially effecting the fabric characteristics of the base layer in forming the final fabric.
- a dual rotor mechanism 32 of the type disclosed in Ruffo et al patent 3,768,118 is used to provide a web 12 in which the majority thereof consists of base fibers 14 disposed atop a layer of fusible conjugate fibers 16.
- the dual rotor mechanism is schematically illustrated, and as will be apparent from a review of the 'l18 patent, it can readily be adjusted to provide the desired web composition.
- the dual rotor apparatus is fed by cards 34,36 containing fusible conjugate and base fibers 16,14, respectively.
- the card 35 is used to provide the fusible conjugate fibers 16.
- the card 36 is used to provide the base fibers 14 such as suitable natural or synthetic fibers.
- the conjugate fibers employ high density polyethylene that has a density of at least about 0.94 and a melt index .("M.I.") by ASTMD-1238(E) (190°C, 2160 gms.) of greater than 1, preferably greater than about 10 and preferably about 20 to about 50.
- the fibers will be composed of about 40 to 60 weight percent, and preferably 45 to 55 weight percent, polyester, the remainder being polyethylene.
- the important factor in selecting the heating conditions for optimum bonding when using conjugate fibers is to heat only the low melting point component to at least its melting point, but not to such a temperature that the high melting point component of the conjugate fibers or the base fibers could melt.
- the conjugate fibers retain their integrity, whereby the fibrous characteristics of the surface of the fabric is retained.
- the stiffness and loss of absorbency that can result from the total melting of fusible fibers, whereby the fibrous structure is destroyed and the remaining interfiber spaces or capillarity of the fabric is filled with the melted thermoplastic material, is avoided.
- the thermal bonding step can be performed by passing the web between heated restraining belts, which apply moderate pressure, or between heated embossing or calendering rolls, which apply heavier pressure. With these latter methods, some compaction and densification of the web takes place. However, application of pressure increase the number of fiber contact points and thermal bonds.
- a card 46 is disposed downstream of the dual rotor mechanism to provide the web of fusible fibers 44 on the web 12.
- Such a fabric is disclosed and described in Figure 5, herein below.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Woven Fabrics (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT85110212T ATE84083T1 (de) | 1984-08-16 | 1985-08-14 | Nichtgewobene verflochtene stoffbahn mit oberflaechig enthaltenden thermoplastischen fasern und verfahren zur herstellung derselben. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US64115884A | 1984-08-16 | 1984-08-16 | |
| US641158 | 1984-08-16 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0171807A2 true EP0171807A2 (fr) | 1986-02-19 |
| EP0171807A3 EP0171807A3 (en) | 1989-06-07 |
| EP0171807B1 EP0171807B1 (fr) | 1992-12-30 |
Family
ID=24571184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP85110212A Expired - Lifetime EP0171807B1 (fr) | 1984-08-16 | 1985-08-14 | Etoffe non-tissée entremêlée contenant des fibres thermoplastiques en surface et son procédé de fabrication |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP0171807B1 (fr) |
| AT (1) | ATE84083T1 (fr) |
| AU (1) | AU576618B2 (fr) |
| BR (1) | BR8503891A (fr) |
| DE (1) | DE3586931T2 (fr) |
| NZ (1) | NZ212999A (fr) |
| ZA (1) | ZA856209B (fr) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0270846A1 (fr) * | 1986-12-10 | 1988-06-15 | Kao Corporation | Article absorbant |
| EP0267610A3 (fr) * | 1986-11-12 | 1989-11-02 | Chisso Corporation | Procédé de fabrication de feuilles électroconductrices |
| EP0394954A3 (fr) * | 1989-04-28 | 1991-03-13 | Fiberweb North America, Inc. | Etoffes résistantes non tissées faites avec des fibres développées à constituants multiples |
| EP0490476A1 (fr) * | 1990-12-14 | 1992-06-17 | Hercules Incorporated | Etoffe non-tissée à haute résistance et volumineuse |
| EP0491383A1 (fr) * | 1990-12-19 | 1992-06-24 | Mitsubishi Paper Mills, Ltd. | Non-tissé et son procédé de réalisation |
| WO1993023596A1 (fr) * | 1992-05-08 | 1993-11-25 | Gates Formed-Fibre Products, Inc. | Materiau composite moulable non tisse ameliore et procede de fabrication |
| EP0765616A1 (fr) * | 1995-09-28 | 1997-04-02 | Japan Vilene Company, Ltd. | Partie femelle de fermeture du type à crochets et à boucles et méthode de production |
| GB2319265A (en) * | 1996-11-18 | 1998-05-20 | Bonded Fibre Fab | A high durability non-woven fabric |
| WO1998038369A1 (fr) * | 1997-02-28 | 1998-09-03 | Kimberly-Clark Worldwide, Inc. | Materiau boucle pour systeme de fixation a crochets et boucles |
| EP0937420A3 (fr) * | 1998-02-23 | 1999-09-22 | Japan Vilene Company, Ltd. | Elément femelle d'une fermeture à crochets et à boucles et son procédé de fabrication |
| WO2001034079A1 (fr) * | 1999-11-10 | 2001-05-17 | Pro-Tex Capillary Dressings Limited | Pansement |
| US6254821B1 (en) * | 1997-08-06 | 2001-07-03 | Fleissner Gmbh Co., Maschinenfabrik | Device for producing a voluminous bonded fleece, device implementing the method, and bonded fleece according to this method |
| WO2002016025A3 (fr) * | 2000-08-21 | 2002-06-06 | Procter & Gamble | Voile fibreux enchevetre en surface et procede de fabrication et d'utilisation |
| WO2002068744A3 (fr) * | 2001-02-07 | 2003-11-13 | Fleissner Maschf Gmbh Co | Non-tisse composite aiguillete par voie humide compose de fibres discontinues et de fibres continues et procede de fabrication dudit non-tisse |
| DE10314552A1 (de) * | 2003-03-31 | 2004-10-14 | Rieter Automatik Gmbh | Verfahren und Vorrichtung zur Herstellung eines Verbundvlieses |
| EP1781391A4 (fr) * | 2004-03-01 | 2010-04-28 | Filtrona Richmond Inc | Meche de fibre a deux composants |
| EP2980293A4 (fr) * | 2013-03-28 | 2017-01-04 | JNC Corporation | Textile non-tissé et produit obtenu au moyen de celui-ci |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5382400A (en) | 1992-08-21 | 1995-01-17 | Kimberly-Clark Corporation | Nonwoven multicomponent polymeric fabric and method for making same |
| US5336552A (en) | 1992-08-26 | 1994-08-09 | Kimberly-Clark Corporation | Nonwoven fabric made with multicomponent polymeric strands including a blend of polyolefin and ethylene alkyl acrylate copolymer |
| US5405682A (en) | 1992-08-26 | 1995-04-11 | Kimberly Clark Corporation | Nonwoven fabric made with multicomponent polymeric strands including a blend of polyolefin and elastomeric thermoplastic material |
| CA2092604A1 (fr) | 1992-11-12 | 1994-05-13 | Richard Swee-Chye Yeo | Fils polymeres hydrophiles composites; non-tisses obtenus avec ces fils |
| US5482772A (en) | 1992-12-28 | 1996-01-09 | Kimberly-Clark Corporation | Polymeric strands including a propylene polymer composition and nonwoven fabric and articles made therewith |
| US6673158B1 (en) | 2000-08-21 | 2004-01-06 | The Procter & Gamble Company | Entangled fibrous web of eccentric bicomponent fibers and method of using |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3493462A (en) * | 1962-07-06 | 1970-02-03 | Du Pont | Nonpatterned,nonwoven fabric |
| US4081582A (en) * | 1976-10-20 | 1978-03-28 | Johnson & Johnson | Fibrous material and method of making the same |
| JPS59223350A (ja) * | 1983-05-26 | 1984-12-15 | 株式会社クラレ | 不織布およびその製法 |
-
1985
- 1985-08-05 NZ NZ212999A patent/NZ212999A/en unknown
- 1985-08-14 DE DE8585110212T patent/DE3586931T2/de not_active Revoked
- 1985-08-14 AT AT85110212T patent/ATE84083T1/de not_active IP Right Cessation
- 1985-08-14 EP EP85110212A patent/EP0171807B1/fr not_active Expired - Lifetime
- 1985-08-15 ZA ZA856209A patent/ZA856209B/xx unknown
- 1985-08-15 AU AU46243/85A patent/AU576618B2/en not_active Ceased
- 1985-08-15 BR BR8503891A patent/BR8503891A/pt unknown
Cited By (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0267610A3 (fr) * | 1986-11-12 | 1989-11-02 | Chisso Corporation | Procédé de fabrication de feuilles électroconductrices |
| EP0270846A1 (fr) * | 1986-12-10 | 1988-06-15 | Kao Corporation | Article absorbant |
| EP0394954A3 (fr) * | 1989-04-28 | 1991-03-13 | Fiberweb North America, Inc. | Etoffes résistantes non tissées faites avec des fibres développées à constituants multiples |
| US5470640A (en) * | 1990-12-14 | 1995-11-28 | Hercules Incorporated | High loft and high strength nonwoven fabric |
| EP0490476A1 (fr) * | 1990-12-14 | 1992-06-17 | Hercules Incorporated | Etoffe non-tissée à haute résistance et volumineuse |
| US5288348A (en) * | 1990-12-14 | 1994-02-22 | Hercules Incorporated | Method of making high loft and high strength nonwoven fabric |
| EP0491383A1 (fr) * | 1990-12-19 | 1992-06-24 | Mitsubishi Paper Mills, Ltd. | Non-tissé et son procédé de réalisation |
| US5254399A (en) * | 1990-12-19 | 1993-10-19 | Mitsubishi Paper Mills Limited | Nonwoven fabric |
| WO1993023596A1 (fr) * | 1992-05-08 | 1993-11-25 | Gates Formed-Fibre Products, Inc. | Materiau composite moulable non tisse ameliore et procede de fabrication |
| US5492580A (en) * | 1992-05-08 | 1996-02-20 | Gates Formed-Fibre Products, Inc. | Nonwoven moldable composite and method of manufacture |
| US5721177A (en) * | 1992-05-08 | 1998-02-24 | Gates Formed-Fibre Products, Inc. | Nonwoven moldable composite |
| EP0765616A1 (fr) * | 1995-09-28 | 1997-04-02 | Japan Vilene Company, Ltd. | Partie femelle de fermeture du type à crochets et à boucles et méthode de production |
| US5786060A (en) * | 1995-09-28 | 1998-07-28 | Japan Vilene Company, Ltd. | Female member for face fastener and method of producing the same |
| GB2319265A (en) * | 1996-11-18 | 1998-05-20 | Bonded Fibre Fab | A high durability non-woven fabric |
| WO1998038369A1 (fr) * | 1997-02-28 | 1998-09-03 | Kimberly-Clark Worldwide, Inc. | Materiau boucle pour systeme de fixation a crochets et boucles |
| US6254821B1 (en) * | 1997-08-06 | 2001-07-03 | Fleissner Gmbh Co., Maschinenfabrik | Device for producing a voluminous bonded fleece, device implementing the method, and bonded fleece according to this method |
| US6192556B1 (en) | 1998-02-23 | 2001-02-27 | Japan Vilene Company, Ltd. | Female component for touch and close fastener and method of manufacturing the same |
| EP0937420A3 (fr) * | 1998-02-23 | 1999-09-22 | Japan Vilene Company, Ltd. | Elément femelle d'une fermeture à crochets et à boucles et son procédé de fabrication |
| GB2356145B (en) * | 1999-11-10 | 2004-07-28 | Mas Mfg Ltd | Dressing |
| WO2001034079A1 (fr) * | 1999-11-10 | 2001-05-17 | Pro-Tex Capillary Dressings Limited | Pansement |
| US7112712B1 (en) | 1999-11-10 | 2006-09-26 | Protex Healthcare (Uk) Limited | Dressing |
| WO2002016025A3 (fr) * | 2000-08-21 | 2002-06-06 | Procter & Gamble | Voile fibreux enchevetre en surface et procede de fabrication et d'utilisation |
| US7128789B2 (en) | 2000-08-21 | 2006-10-31 | The Procter & Gamble Company | Surface bonded entangled fibrous web and method of making and using |
| CN1327951C (zh) * | 2000-08-21 | 2007-07-25 | 宝洁公司 | 表面结合的缠结纤维织物及其制造和使用方法 |
| WO2002068744A3 (fr) * | 2001-02-07 | 2003-11-13 | Fleissner Maschf Gmbh Co | Non-tisse composite aiguillete par voie humide compose de fibres discontinues et de fibres continues et procede de fabrication dudit non-tisse |
| DE10314552A1 (de) * | 2003-03-31 | 2004-10-14 | Rieter Automatik Gmbh | Verfahren und Vorrichtung zur Herstellung eines Verbundvlieses |
| EP1781391A4 (fr) * | 2004-03-01 | 2010-04-28 | Filtrona Richmond Inc | Meche de fibre a deux composants |
| CN101208604B (zh) * | 2004-03-01 | 2012-07-11 | 菲尔特罗纳多孔科技公司 | 双组分纤维芯 |
| EP2980293A4 (fr) * | 2013-03-28 | 2017-01-04 | JNC Corporation | Textile non-tissé et produit obtenu au moyen de celui-ci |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA856209B (en) | 1987-03-25 |
| BR8503891A (pt) | 1986-05-27 |
| EP0171807B1 (fr) | 1992-12-30 |
| AU4624385A (en) | 1986-02-20 |
| ATE84083T1 (de) | 1993-01-15 |
| NZ212999A (en) | 1987-05-29 |
| DE3586931T2 (de) | 1993-04-29 |
| DE3586931D1 (de) | 1993-02-11 |
| EP0171807A3 (en) | 1989-06-07 |
| AU576618B2 (en) | 1988-09-01 |
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