EP0158091A1 - Elément chauffant d'enceinte, composé d'un support céramique recouvert d'une couche résistante, et son procédé de fabrication - Google Patents
Elément chauffant d'enceinte, composé d'un support céramique recouvert d'une couche résistante, et son procédé de fabrication Download PDFInfo
- Publication number
- EP0158091A1 EP0158091A1 EP85102230A EP85102230A EP0158091A1 EP 0158091 A1 EP0158091 A1 EP 0158091A1 EP 85102230 A EP85102230 A EP 85102230A EP 85102230 A EP85102230 A EP 85102230A EP 0158091 A1 EP0158091 A1 EP 0158091A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating element
- resistance
- electrical
- layer
- element according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 59
- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 3
- 238000004519 manufacturing process Methods 0.000 title claims 2
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 238000000576 coating method Methods 0.000 claims abstract description 23
- 239000002245 particle Substances 0.000 claims abstract description 7
- 239000000126 substance Substances 0.000 claims abstract description 4
- 239000000853 adhesive Substances 0.000 claims description 19
- 230000001070 adhesive effect Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 19
- 229920000728 polyester Polymers 0.000 claims description 13
- 239000004020 conductor Substances 0.000 claims description 9
- 230000005855 radiation Effects 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000005488 sandblasting Methods 0.000 claims description 3
- 230000009182 swimming Effects 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 5
- 229910002804 graphite Inorganic materials 0.000 abstract description 5
- 239000010439 graphite Substances 0.000 abstract description 5
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 55
- 238000013461 design Methods 0.000 description 5
- 239000011888 foil Substances 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 229910052571 earthenware Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000036642 wellbeing Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
- H05B3/265—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
Definitions
- the invention relates to a Space heating element comprising a ceramic shaped body facing away on its visible side with a planar heating element in the form of an electrical marssbe Anlagenun g is provided.
- Elements serving to heat the room are in the form of finned radiators or surface radiators, generally attached below window openings, so that the room air heated by them rises above the window openings and thus generates a warm air curtain in front of the window opening.
- radiators installed on walls, there is an air movement from the floor to the ceiling of the room heated with them, whereby the heat radiated from the radiator into the room only plays a minor role.
- Standard pure radiant heaters installed in rooms only have a locally very limited radiation area and work at high temperatures.
- the prior art also includes underfloor heating systems in which heating coils acted upon by liquid heat transfer medium, but also electrical heating conductors, are accommodated in the screed or below the top floor covering.
- Underfloor heating systems are comparatively cumbersome and expensive to build and require comparatively complex controls.
- Ceramic moldings such as plates, which serve as floor or wall cladding panels for the design of the walls or the floor or the ceiling of living, business and office spaces, but also of sanitary rooms, sports and swimming pools serve.
- Such ceramic moldings can also be shaped stones for swimming pool linings and the like. be.
- the state of the art also includes an electrical space heater which has a support with a large smooth surface and a flat, thin heating conductor which adheres directly to the surface.
- the carrier consists of an earthenware or quartz plate. This plate is provided on its side facing away from the visible side with a firmly adhering, thin, sheet-like metallic heating conductor coating formed by precipitation from a chemical solution, or on this side carries a firmly adhering heating conductor coating consisting of a very thin aluminum layer.
- a sheet-like electrical heating device is known with a flat support receiving a heating element, in which the heating element is in the form of a thin layer of electrically conductive material which is applied to a Surface of the carrier is applied. Even if, as in DE-A 33 25 204 Described that the electrically conductive material consists entirely or partially of semiconductor material, no success can be achieved because the layers cannot be reproducibly produced from such material with regard to their electrical resistance. The heaters therefore have different heating powers from piece to piece.
- the object of the invention is to provide a space heating element which not only delivers a high heat yield with low electrical power consumption, can be used as a design space limitation element and can be installed in such a way that it does not form channels through which air currents circulate in the space to be heated Space is forced, but is also reproducible, d. H. has the desired heating output from piece to piece.
- the non-metallic, large specific surface area, electrically conductive particles which do not significantly change their electrical conductivity when the temperature increases are preferably those made of graphite and carbon black or mixtures thereof.
- the heating elements are exactly reproducible in terms of their heating output, they can be manufactured in specified heating output classes. This enables any desired division of the heat radiation from the clad surface.
- the heating output is practically not interrupted. At most, there is a slight local reduction in the heating output, but not a complete interruption of the same. In addition, there is no local overheating.
- the electrical resistance coating can consist of a layer of an age-resistant synthetic resin with an electrically conductive admixture, such as. B. a pure graphite admixture and of such a structure that the layer has a necessary resistance value according to the required electrical power.
- the resistance value can be reduced to a few i. up to several kjCT. can be set by changing the percentage of the electrically conductive admixture of the resistance coating and / or changing the layer thickness.
- the layer thickness is usually between 10 and 50 ⁇ .
- the electrical power consumption is, for example, approximately 100 W, with a 60 x 60 cm plate, approximately 30 W.
- age-resistant means resistance to continuous use up to approximately 100 ° C.
- the electrical resistance coating consists of an electrical resistance film which has a polyester cover layer, a conductive intermediate layer provided with inlets and outlets, e.g. B. has a graphite and / or carbon black layer as a resistance layer and a polyester underlayer.
- Such resistance foils are known per se.
- the supply and discharge lines to the resistance layer are generally in the form of copper strips.
- the problem of using such resistance foils in connection with the solution of the object on which the invention is based is that polyester layers adhere only poorly to the resistance layer, so that a ceramic molded body provided with such a resistance foil on the side facing away from the visible side also when using a e.g. B.
- polyester as a material for the top and bottom layers is recommended because polyester is very resistant to aging.
- the resistance layer is divided in terms of area while leaving areas not covered by it, the link surfaces are electrically connected to one another and in the areas not covered by the resistance layer are provided with local openings in the resistance foil.
- the electrical resistance coating in the form of a resistance glaze.
- This glaze is applied to the already fired shaped body and fixed by firing the shaped body again.
- the glaze must have a melting point that does not exceed 750 ° C. Glazes with a higher melting point have proven unsuitable.
- Another possibility is to form the adhesive itself with which the ceramic molded body is to be fixed on the substrate, as an electrical resistance. It is possible to use two different types of adhesive, the adhesive adjacent to the molded body being made of electrical resistance material, while the adhesive coming to lie on the substrate is electrical is insulating glue.
- the adhesives have essentially the same thermal expansion properties and chemical compatibility, so that a particularly simple fastening of the ceramic electrical resistance molded body is possible in this way.
- a material can be selected as the material for the electrically conductive resistance layer which, when subjected to electrical current, has a temperature response such that the current consumption of the material decreases sharply with increasing heating.
- the electrical resistance coating is expediently contacted by contacting elements which are arranged symmetrically on the electrical resistance layer.
- the contacting elements can be provided in the form of contacting strips along two edges of the plate that face away from one another. If the plate is a ceramic plate that has a relief on its back, the contacting elements are expediently placed in the channels on the edges facing away from one another between the webs delimiting them.
- a further development of the invention also makes it possible to subsequently adjust the resistance values of electrical resistance layers in such space heating elements still fine-tune to desired values.
- this is done by reducing the layer thickness of the resistance layer or heating the resistance layer in order to increase the resistance value.
- the procedure is expediently such that the layer thickness of the resistance layer is reduced by sandblasting, electroerosion, brushing or the like, or the resistance layer is heated from the outside, for example by flaming or irradiation.
- the resistance layer is heated from the outside, for example by flaming or irradiation.
- Fig. 1 generally represents a space heating element, here in the form of a plate, with an electrical resistance layer on its rear side 2. With 3 and 4 contacting elements are designated, which are glued to the electrical resistance layer or attached to it in some other way. 5 and 6 mean the power supply lines.
- FIG. 2 shows a section through a room heating element, which is in the form of a plate with a relief 21 in relief.
- This back 21 has webs 22 or grooves 23.
- an electrically conductive adhesive 24 is applied on the back of this plate, d. H. on the side on which the webs and grooves are located, for example, an electrically conductive adhesive 24 is applied.
- a conductor 27 is provided in a groove 26 adjacent to the edge 25 of the plate.
- the adhesive 24 is an electrical resistance adhesive, i. H. a material that is conductive but is so poorly conductive that the electrical energy introduced into it is converted into thermal energy.
- 31 generally denotes a space heating element which, as shown in FIG. 4, has a plate 41, an adhesive layer 42 and a resistance film 43.
- the resistance film consists of a polyester cover layer 46 connected via the adhesive layer 42 to the side 45 facing away from the visible side 44 of the plate 41, each of which has supply and discharge lines in the form of copper strips 32 to 37 with current supply lines 38 (FIG. 3).
- the resistance film 43 contains three tracks 43a, 43b, 43c made of resistance layer material, but of course it can also be structured more strongly.
- Areas 51 and 52 are located between the tracks 43a and 43b or 43b and 43c.
- the web 43a borders on the area 51 via the conduction band 36.
- the web 43c borders on the area 52 via the conduction band 33, while the web 43b adjoins the areas 51 and 52 on both sides via conduction bands 34 and 35.
- openings 53 through which the adhesive extends from the layer and is connected to the adhesive from the layer 50 on the supporting surface 49.
- the individual conduits can be interconnected in any way. Instead of a single plate 31, three partial plates respectively assigned to the webs 43a, 43b and 43c can also occur.
- the conductive intermediate layer or resistance layer in a training in which it is divided in terms of area while leaving areas not covered by it can be, for. B. a meandering arrangement of the resistance layer or a breakdown of the same into several flat, but electrically interconnected or subsequently to be connected sub-layers in the form of strips, flat pieces or the like. The selection of the appropriate pattern depends on the local conditions and / or the technical requirements.
- a ceramic plate is indicated at 91, on which a resistance layer 92 is applied.
- the application thickness of this resistance coating 92 is determined by means of a suitable measure, e.g. B. sandblasting, EDM, brushing or the like. Reduced in thickness, in the illustrated embodiment using a z. B. rotating brush 93, so that the application thickness to the target thickness, as indicated in the area 94, decreases. This also reduces the conductivity of this layer, i. H. the surface resistance increases. In this way, it is possible to fine-tune the resistance value of layer 92.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Resistance Heating (AREA)
- Surface Heating Bodies (AREA)
- Central Heating Systems (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT85102230T ATE41845T1 (de) | 1984-02-29 | 1985-02-28 | Raumheizelement, bestehend aus einem mit einer elektrischen widerstandsbeschichtung versehenen keramischen formkoerper und verfahren zu seiner herstellung. |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3407444 | 1984-02-29 | ||
| DE3407444 | 1984-02-29 | ||
| DE19843433667 DE3433667A1 (de) | 1984-02-29 | 1984-09-13 | Keramischer formkoerper |
| DE3433667 | 1984-09-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0158091A1 true EP0158091A1 (fr) | 1985-10-16 |
| EP0158091B1 EP0158091B1 (fr) | 1989-03-29 |
Family
ID=25818952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19850102230 Expired EP0158091B1 (fr) | 1984-02-29 | 1985-02-28 | Elément chauffant d'enceinte, composé d'un support céramique recouvert d'une couche résistante, et son procédé de fabrication |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0158091B1 (fr) |
| JP (1) | JPS60258891A (fr) |
| CA (1) | CA1256480A (fr) |
| DK (1) | DK162004C (fr) |
| FI (1) | FI83582C (fr) |
| NO (1) | NO850814L (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0231913A3 (en) * | 1986-02-03 | 1988-03-23 | Buchtal Gesellschaft Mit Beschrankter Haftung | Coating for wall, ceiling or floor coverings |
| WO1997015171A3 (fr) * | 1995-10-17 | 2002-02-14 | Magnus Kluge | Chauffage electrique par resistance pour la climatisation d'appartements et de batiments |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1396655B1 (it) * | 2009-02-13 | 2012-12-14 | Montanari | Impianto di riscaldamento cellulare a pavimento. |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2211832A1 (fr) * | 1972-12-20 | 1974-07-19 | Horiki Seinosuke | |
| FR2282147A1 (fr) * | 1971-10-16 | 1976-03-12 | Reuter Maschinen Werkzeugbau G | Laque conductrice d'electricite |
| DE2535622A1 (de) * | 1975-08-09 | 1977-02-17 | Terracom Ets | Heizelement fuer flaechige waermeabgabe |
| FR2490056A1 (fr) * | 1980-09-05 | 1982-03-12 | Bonato Mario | Element de surface de chauffage electrique et son procede de fabrication |
| DE3311051A1 (de) * | 1983-03-25 | 1984-09-27 | Siemens AG, 1000 Berlin und 8000 München | Flexibles heizelement in bandform, das aus elektrisch leitfaehigen koernchen aus ptc-material und einem organischen isolierenden kunststoff als bindemittel besteht, und verfahren zur herstellung des flexiblen heizelementes |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5120043Y2 (fr) * | 1971-06-30 | 1976-05-26 | ||
| JPS5034768A (fr) * | 1973-08-01 | 1975-04-03 | ||
| US3878362A (en) * | 1974-02-15 | 1975-04-15 | Du Pont | Electric heater having laminated structure |
| JPS5353954U (fr) * | 1976-10-08 | 1978-05-09 | ||
| JPS5543751A (en) * | 1978-09-21 | 1980-03-27 | Tokyo Shibaura Electric Co | Plane heating element |
| JPS5568078A (en) * | 1978-11-16 | 1980-05-22 | Nippon Soken | Heating element |
| JPS57113576A (en) * | 1980-12-30 | 1982-07-15 | Matsushita Electric Works Ltd | Panel heater |
-
1985
- 1985-02-28 JP JP4026985A patent/JPS60258891A/ja active Pending
- 1985-02-28 NO NO850814A patent/NO850814L/no unknown
- 1985-02-28 FI FI850821A patent/FI83582C/fi not_active IP Right Cessation
- 1985-02-28 EP EP19850102230 patent/EP0158091B1/fr not_active Expired
- 1985-02-28 CA CA000475428A patent/CA1256480A/fr not_active Expired
- 1985-02-28 DK DK93785A patent/DK162004C/da not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2282147A1 (fr) * | 1971-10-16 | 1976-03-12 | Reuter Maschinen Werkzeugbau G | Laque conductrice d'electricite |
| FR2211832A1 (fr) * | 1972-12-20 | 1974-07-19 | Horiki Seinosuke | |
| DE2535622A1 (de) * | 1975-08-09 | 1977-02-17 | Terracom Ets | Heizelement fuer flaechige waermeabgabe |
| FR2490056A1 (fr) * | 1980-09-05 | 1982-03-12 | Bonato Mario | Element de surface de chauffage electrique et son procede de fabrication |
| DE3311051A1 (de) * | 1983-03-25 | 1984-09-27 | Siemens AG, 1000 Berlin und 8000 München | Flexibles heizelement in bandform, das aus elektrisch leitfaehigen koernchen aus ptc-material und einem organischen isolierenden kunststoff als bindemittel besteht, und verfahren zur herstellung des flexiblen heizelementes |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0231913A3 (en) * | 1986-02-03 | 1988-03-23 | Buchtal Gesellschaft Mit Beschrankter Haftung | Coating for wall, ceiling or floor coverings |
| WO1997015171A3 (fr) * | 1995-10-17 | 2002-02-14 | Magnus Kluge | Chauffage electrique par resistance pour la climatisation d'appartements et de batiments |
Also Published As
| Publication number | Publication date |
|---|---|
| FI850821A0 (fi) | 1985-02-28 |
| FI850821L (fi) | 1985-08-30 |
| FI83582B (fi) | 1991-04-15 |
| JPS60258891A (ja) | 1985-12-20 |
| DK93785A (da) | 1985-08-30 |
| DK93785D0 (da) | 1985-02-28 |
| NO850814L (no) | 1985-08-30 |
| FI83582C (fi) | 1991-07-25 |
| DK162004B (da) | 1991-09-02 |
| CA1256480A (fr) | 1989-06-27 |
| DK162004C (da) | 1992-02-10 |
| EP0158091B1 (fr) | 1989-03-29 |
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