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EP0030321B1 - Method and apparatus for optimizing an electrofiltration plant - Google Patents

Method and apparatus for optimizing an electrofiltration plant Download PDF

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Publication number
EP0030321B1
EP0030321B1 EP80107359A EP80107359A EP0030321B1 EP 0030321 B1 EP0030321 B1 EP 0030321B1 EP 80107359 A EP80107359 A EP 80107359A EP 80107359 A EP80107359 A EP 80107359A EP 0030321 B1 EP0030321 B1 EP 0030321B1
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EP
European Patent Office
Prior art keywords
energy
individual
dust
filters
electrostatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP80107359A
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German (de)
French (fr)
Other versions
EP0030321A1 (en
Inventor
Helmut Dipl.-Ing. Herklotz
Franz Dipl.-Ing. Neulinger
Horst Dr. Dipl.-Ing. Daar
Heinrich Winkler
Günter Mehler
Helmut Dipl.-Ing. Schummer
Walter Dipl.-Ing. Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GEA Group AG
Siemens AG
Original Assignee
Metallgesellschaft AG
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Metallgesellschaft AG, Siemens AG filed Critical Metallgesellschaft AG
Priority to AT80107359T priority Critical patent/ATE4374T1/en
Publication of EP0030321A1 publication Critical patent/EP0030321A1/en
Application granted granted Critical
Publication of EP0030321B1 publication Critical patent/EP0030321B1/en
Expired legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/66Applications of electricity supply techniques
    • B03C3/68Control systems therefor

Definitions

  • the invention relates to a method and a device for optimizing an electric fitness system.
  • electrostatic filters For the separation of dust, electrostatic filters have been known for a long time, in which the dust particles are electrically charged and deposited on electrodes. The separation performance is roughly proportional to the square of the filter voltage. Control methods and circuits for such filters are known for example from Siemens magazine 1971, pages 567-572.
  • electrostatic precipitators that consist of a series of individual chambers that are connected in parallel and / or in series. If you provide a separate power supply system with control for each of these chambers, you can think of the entire system as being composed of a series of individual electrostatic filters. For reasons of keeping the air clean and / or recovering valuable useful dust, it is often of the greatest interest in an electrostatic precipitator to keep the separation efficiency and thus the degree of dedusting at a predetermined value. For this purpose, the dust load of the smoke or gas leaving the system can be measured and then intervened accordingly in the system.
  • the object of the present invention is to optimize an electrostatic filter system with regard to energy expenditure and separation.
  • the electrical energies supplied to the individual electrostatic filters are automatically changed iteratively in such a way that the total sum of the energies tends to a minimum for a given dust load at the system outlet.
  • the dust load to be specified is automatically determined by comparing the total energy to be used with the amount of usable dust that can be separated.
  • the separating power is distributed to the respective filter in such a way that the most favorable efficiency - d. H. electrical effort for the separated amount of dust - results.
  • a master controller controlling dust loading and energy minimum is advantageously superimposed on the energy controllers of the individual filters, which regulates the reference variables for the controllers.
  • the individual controllers are preferably designed as microcomputer systems which are connected via a collective bus to a master computer serving as a master controller.
  • the schematically shown electrostatic filter system consists of the individual filters 1, 2 and 3; the gas stream 6 to be cleaned flows through the individual filters 3 to 1 in the direction of arrow 7 one after the other.
  • each electrostatic filter 1 consists of the actual filter part 11 with the electrodes for separating the dust and a voltage drop 12, which is constructed in a manner known per se from a thyristor actuator connected to an AC network, a high-voltage transformer and a secondary-side high-voltage rectifier .
  • a thyristor actuator connected to an AC network, a high-voltage transformer and a secondary-side high-voltage rectifier .
  • the dust load prevailing at the outlet of the system is recorded with a measuring device 5 and the degree of dedusting D ; in a master controller 4 designed as a computer, compared with a predetermined target value D. This then specifies the individual energy setpoints U s via the data bus 41 to the controllers 13, 23 and 33 of the filters 1, 2 and 3.
  • the power E1 supplied to the electrostatic filter 1 is e.g. B. detectable by the product of primary voltage and primary current or by the secondary filter sizes.
  • a signal proportional to this power E1 is fed to an energy minimum controller 42 in the master controller 4.
  • the signals E2 and E3 of the filters 2 and 3 are supplied with signals proportional to this controller 42.
  • This forms the sum ⁇ of the energies and influences the master controller 4 in such a way that the energy sum becomes a minimum; This is done by appropriately specifying the individual setpoint energies U s to the individual controllers 13, 23 and 33.
  • the energy of filter 1 is reduced by the amount ⁇ E. This does result in a reduction in the total energy ⁇ E, but at the same time in a reduction in the actual dedusting degree D i .
  • the power E2 supplied to the filter 2 is therefore increased. This brings the dedusting level back to the old value D ; , but results in an increase in the total energy consumption ⁇ E compared to the original state.
  • a different strategy is therefore used at time t3, namely the energy E1 is increased. This also increases the rejection degradation above the required dimension D s , therefore at time t4 the performance of the filter 2 is reduced to such an extent that the predefined degree of dedusting D, results again.
  • the total energy ⁇ E required for the electrostatic precipitator system is also reduced for a given degree of dedusting.
  • the method described above is then continued iteratively by changing the individual values during the operation of the electrostatic filter system, so that the system always works at the optimum energy.
  • a further optimization strategy for an electrostatic precipitator with regard to energy consumption and separation is given by placing the cost of electrical energy in relation to the value of the useful dust in the master computer and by this resulting in the degree of dedusting to be specified - which of course must be above the legally prescribed standard - is determined.

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  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Electrostatic Separation (AREA)

Description

Die Erfindung bezieht sich auf ein Verfahren und eine Vorrichtung zum Optimieren einer Elektrofitteraniage.The invention relates to a method and a device for optimizing an electric fitness system.

Zur Abscheidung von Staub sind bereits seit längerer Zeit Elektrofilter bekannt, bei denen die Staubteilchen elektrisch geladen und an Elektroden abgeschieden werden. Die Abscheideleistung ist dabei in etwa dem Quadrat der Filterspannung proportional. Steuerverfahren und Schaltungen für derartige Filter sind beispielsweise aus der Siemens-Zeitschrift 1971, Seiten 567-572 bekannt.For the separation of dust, electrostatic filters have been known for a long time, in which the dust particles are electrically charged and deposited on electrodes. The separation performance is roughly proportional to the square of the filter voltage. Control methods and circuits for such filters are known for example from Siemens magazine 1971, pages 567-572.

Es gibt nun Elektrofilteranlagen, die aus einer Reihe von Einzelkammern bestehen, die parallel und/oder in Reihe geschaltet sind. Sieht man für jede dieser Kammern eine eigene Spannungsversorgungsanlage mit Regelung vor, so kann man sich die Gesamtanlage aus einer Reihe von einzelnen Elektrofiltern zusammengesetzt denken. Aus Gründen der Reinhaltung der Luft und/oder Rückgewinnung wertvollen Nutzstaubes ist es häufig bei einer Elektrofilteranlage von größtem Interesse, die Abscheideleistung und damit den Entstaubungsgrad auf einen vorgegebenen Wert zu halten. Hierzu kann die Staubbeladung des die Anlage veriassenden Rauches oder Gases gemessen und dann entsprechend in die Anlage eingegriffen werden.There are now electrostatic precipitators that consist of a series of individual chambers that are connected in parallel and / or in series. If you provide a separate power supply system with control for each of these chambers, you can think of the entire system as being composed of a series of individual electrostatic filters. For reasons of keeping the air clean and / or recovering valuable useful dust, it is often of the greatest interest in an electrostatic precipitator to keep the separation efficiency and thus the degree of dedusting at a predetermined value. For this purpose, the dust load of the smoke or gas leaving the system can be measured and then intervened accordingly in the system.

Die Aufgabe der vorliegenden Erfindung besteht darin, eine Elektrofilteranlage im Hinblick auf Energieaufwand und Abscheidung zu optimieren.The object of the present invention is to optimize an electrostatic filter system with regard to energy expenditure and separation.

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß die den einzelnen Elektrofiltern zugeführten elektrischen Energien auf iterativem Wege derart selbsttätig verändert werden, daß die Gesamtsumme der Energien bei vorgegebener Staubbeladung am Anlagenausgang einem Minimum zustrebt. Alternativ wird zur Optimierung die vorzugebende Staubbeladung selbsttätig aus dem Vergleich der aufzuwendenden Gesamtenergie mit der Menge des abscheidbaren Nutzstaubes ermittelt.This object is achieved according to the invention in that the electrical energies supplied to the individual electrostatic filters are automatically changed iteratively in such a way that the total sum of the energies tends to a minimum for a given dust load at the system outlet. Alternatively, for optimization, the dust load to be specified is automatically determined by comparing the total energy to be used with the amount of usable dust that can be separated.

Auf die erste Weise werden die Abscheideleistungen so auf die jeweiligen Filter verteilt, daß sich für die einzelnen Filter der günstigste Wirkungsgrad - d. h. elektrischer Aufwand zur abgeschiedenen Staubmenge ― ergibt.In the first way, the separating power is distributed to the respective filter in such a way that the most favorable efficiency - d. H. electrical effort for the separated amount of dust - results.

Bei einer Einrichtung zur Durchführung des Verfahrens ist vorteilhafterweise den Energiereglern der einzelnen Filter ein Staubbeladung und Energieminimum steuernder Leitregler überlagert, der die Führungsgrößen für die Regler vorgibt. Hierbei sind vorzugsweise die einzelnen Regler als Mikrocomputersysteme ausgebildet, die über einen Sammelbus mit einem als Leitregler dienenden Leitrechner verbunden sind.In the case of a device for carrying out the method, a master controller controlling dust loading and energy minimum is advantageously superimposed on the energy controllers of the individual filters, which regulates the reference variables for the controllers. In this case, the individual controllers are preferably designed as microcomputer systems which are connected via a collective bus to a master computer serving as a master controller.

Anhand eines in der Zeichnung dargestellten Ausführungsbeispieles sei die Erfindung näher erläutert ;The invention will be explained in more detail with reference to an embodiment shown in the drawing;

es zeigen :

  • Figur 1 ein schematisches Schaltbild der Anlage und
  • Figur 2 Zusammenhänge zwischen Staubbeladung und Energieaufwand in den einzelnen Filtern.
show it :
  • Figure 1 is a schematic diagram of the system and
  • Figure 2 Relationship between dust loading and energy consumption in the individual filters.

Die schematisch gezeigte Elektrofilteranlage besteht aus den einzelnen Filtern 1, 2 und 3 ; der zu reinigende Gasstrom 6 durchfließt in Richtung des Pfeiles 7 nacheinander die einzelnen Filter 3 bis 1.The schematically shown electrostatic filter system consists of the individual filters 1, 2 and 3; the gas stream 6 to be cleaned flows through the individual filters 3 to 1 in the direction of arrow 7 one after the other.

Wie schematisch in Figur 1 angedeutet, besteht jedes Elektrofilter 1 aus dem eigentlichen Filterteil 11 mit den Elektroden zur Abscheidung des Staubes und einer Spannungsverscrgung 12, die in an sich bekannter Weise aus einem an ein Wechselstromnetz angeschlossenen Thyristorstellglied, einem Hochspannungstransformator und einem sekundärseitigen Hochspannungsgleichrichter aufgebaut ist. Durch Ansteuerung des Thyristorstellgliedes über den Regler 13 kann sekundärseitig eine vorgegebene Gleichspannung eingehalten werden.As indicated schematically in Figure 1, each electrostatic filter 1 consists of the actual filter part 11 with the electrodes for separating the dust and a voltage drop 12, which is constructed in a manner known per se from a thyristor actuator connected to an AC network, a high-voltage transformer and a secondary-side high-voltage rectifier . By controlling the thyristor actuator via the controller 13, a predetermined DC voltage can be maintained on the secondary side.

Die am Ausgang der Anlage herrschende Staubbeladung wird mit einem Meßgerät 5 erfaßt und der Entstaubungsgrad D; in einem als Rechner ausgebildeten Leitregler 4 mit einem vorgegebenen Sollwert D, verglichen. Dieser gibt dann die einzelnen Energiesollwerte Us über den Datenbus 41 an die Regler 13, 23 und 33 der Filter 1, 2 und 3 vor.The dust load prevailing at the outlet of the system is recorded with a measuring device 5 and the degree of dedusting D ; in a master controller 4 designed as a computer, compared with a predetermined target value D. This then specifies the individual energy setpoints U s via the data bus 41 to the controllers 13, 23 and 33 of the filters 1, 2 and 3.

Die dem Elektrofilter 1 zugeführte Leistung E1 ist z. B. über das Produkt von Primärspannung und Primärstrom oder durch die sekundärseitigen Filtergrößen erfaßtbar. Ein dieser Leistung E1 proportionales Signal wird an einen Energieminimumregler 42 im Leitregler 4 geführt. Gleichzeitig werden auch den Energien E2 und E3 der Filter 2 und 3 proportionale Signale diesem Regler 42 zugeführt. Dieser bildet die Summe Σ der Energien und beeinflußt den Leitregler 4 derart, daß die Energiesumme ein Minimum wird ; und zwar geschieht dies dann durch entsprechende Vorgabe der einzelnen Sollwertenergien Us an die einzelnen Regler 13, 23 bzw. 33.The power E1 supplied to the electrostatic filter 1 is e.g. B. detectable by the product of primary voltage and primary current or by the secondary filter sizes. A signal proportional to this power E1 is fed to an energy minimum controller 42 in the master controller 4. At the same time, the signals E2 and E3 of the filters 2 and 3 are supplied with signals proportional to this controller 42. This forms the sum Σ of the energies and influences the master controller 4 in such a way that the energy sum becomes a minimum; This is done by appropriately specifying the individual setpoint energies U s to the individual controllers 13, 23 and 33.

Figur 2 zeigt diese Zusammenhänge der Regelung.Figure 2 shows these relationships of the regulation.

Es ist z. B. gefordert, die Entstaubung auf den mit Da angegebenen Wert zu halten. Dies geschieht bis zum Zeitpunkt t1 durch die gezeigte Verteilung der elektrischen Energien E1, E2 und E3 auf die einzelnen Filter 1, 2 und 3. Dies ergibt dann die Gesamtenergie ΣE.It is Z. B. required to keep the dedusting to the value specified with D a . This occurs up to time t1 through the distribution of the electrical energies E1, E2 and E3 shown on the individual filters 1, 2 and 3. This then gives the total energy ΣE.

Zum Zeitpunkt t1 wird die Energie des Filters 1 um den Betrag ΔE abgesenkt. Dies hat zwar eine Absenkung der Gesamtenergie ΣE zur Folge, aber gleichzeitig auch eine Senkung des tatsächlichen Entstaubungsgrades Di. Zum Zeitpunkt t2 wird daher die dem Filter 2 zugeführte Leistung E2 erhöht. Dies bringt zwar wieder den Entstaubungsgrad auf den alten Wert D;, ergibt aber eine Vergrößerung des Gesamtenergieverbrauches ΣE gegenüber dem ursprünglichen Zustand. Im Zeitpunkt t3 wird daher zu einer anderen Strategie gegriffen, und zwar wird die Energie E1 erhöht. Dies erhöht gleichzeitig den Abscheidegrad über das geforderte Maß Ds, daher wird zum Zeitpunkt t4 die Leistung des Filters 2 soweit herabgesetzt, daß sich wieder der vorgegebene Entstaubungsgrad D, ergibt. Durch diesen Eingriff wird auch gleichzeitig die erforderliche Gesamtenergie ΣE des Elektrofiltersystems bei vorgegebenem Entstaubungsgrad geringer. Das vorstehend beschriebene Verfahren wird dann auf iterativem Wege durch Verändern der einzelnen Werte während des Betriebes der Elektrofilteranlage fortgesetzt, so daß die Anlage stets am Energieoptimum arbeitet.At time t1, the energy of filter 1 is reduced by the amount ΔE. This does result in a reduction in the total energy ΣE, but at the same time in a reduction in the actual dedusting degree D i . At time t2, the power E2 supplied to the filter 2 is therefore increased. This brings the dedusting level back to the old value D ; , but results in an increase in the total energy consumption ΣE compared to the original state. A different strategy is therefore used at time t3, namely the energy E1 is increased. This also increases the rejection degradation above the required dimension D s , therefore at time t4 the performance of the filter 2 is reduced to such an extent that the predefined degree of dedusting D, results again. As a result of this intervention, the total energy ΣE required for the electrostatic precipitator system is also reduced for a given degree of dedusting. The method described above is then continued iteratively by changing the individual values during the operation of the electrostatic filter system, so that the system always works at the optimum energy.

Durch das vorbeschriebene Vorgehen, das mit Hilfe der Rechnersysteme relativ leicht und relativ schnell ausgeführt werden kann, wird sichergestellt, daß nicht mehr wertvolle elektrische Energie verbraucht wird, als für das Erreichen eines vorgegebenen Entstaubungsgrades erforderlich ist.The procedure described above, which can be carried out relatively easily and relatively quickly with the aid of the computer systems, ensures that no more valuable electrical energy is consumed than is required to achieve a predetermined degree of dedusting.

Eine weitere Optimierungsstrategie bei einer Elektrofilteranlage im Hinblick auf Energieaufwand und Abscheidung ist dadurch gegeben, daß im Leitrechner die Kosten der elektrischen Energie in bezug zu dem Wert des Nutzstaubes gesetzt wird und daß hieraus der vorzugebende Entstaubungsgrad - der selbstverständlich über dem gesetzlich vorgeschriebenen Standard liegen muß - ermittelt wird.A further optimization strategy for an electrostatic precipitator with regard to energy consumption and separation is given by placing the cost of electrical energy in relation to the value of the useful dust in the master computer and by this resulting in the degree of dedusting to be specified - which of course must be above the legally prescribed standard - is determined.

Claims (4)

1. A process for optimising the expenditure of energy in an installation consisting of a plurality of electrostatic filters, characterised in that the electric energy levels (E1, E2) fed to the individual electrostatic filters (1, 2, 3) are iteratively automatically changed in such manner that the total energy sum (ΣE) tends towards a minimum for a given dust charge (Dg) at the output of the installation.
2. A process for optimising the dust charge of purified gas in an electrostatic filter installation, characterised in that the dust charge (Ds) to be given is automatically determined from the comparison of the total energy (ΣE) to be used with the quantity of the actual dust.
3. A device for implementing the process as claimed in Claim 1, characterised in that the energy regulators (13, 23, 33) of the individual filters (1, 2, 3) are supervised by a master regulator (4) which controls the purified gas dust charge and the energy minimum and which determines the command variables (Us) for the regulators.
4. A device as claimed in Claim 3, characterised in that the individual regulators (13, 23, 33) are constructed as micro-computer systems which communicate via a bus-bar (41) with a master computer (4) serving as a master regulator.
EP80107359A 1979-12-11 1980-11-25 Method and apparatus for optimizing an electrofiltration plant Expired EP0030321B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT80107359T ATE4374T1 (en) 1979-12-11 1980-11-25 METHOD AND DEVICE FOR OPTIMIZING AN ELECTRIC FILTER PLANT.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE2949797 1979-12-11
DE19792949797 DE2949797A1 (en) 1979-12-11 1979-12-11 METHOD FOR OPTIMIZING AN ELECTROFILTER SYSTEM

Publications (2)

Publication Number Publication Date
EP0030321A1 EP0030321A1 (en) 1981-06-17
EP0030321B1 true EP0030321B1 (en) 1983-08-03

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ID=6088145

Family Applications (1)

Application Number Title Priority Date Filing Date
EP80107359A Expired EP0030321B1 (en) 1979-12-11 1980-11-25 Method and apparatus for optimizing an electrofiltration plant

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EP (1) EP0030321B1 (en)
AR (1) AR227383A1 (en)
AT (1) ATE4374T1 (en)
DE (2) DE2949797A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3027172A1 (en) * 1980-07-17 1982-02-18 Siemens AG, 1000 Berlin und 8000 München METHOD FOR OPERATING AN ELECTROFILTER
IN158842B (en) * 1981-11-13 1987-01-31 Blue Circle Ind Plc
SE430472B (en) * 1982-03-25 1983-11-21 Flaekt Ab DEVICE FOR IN AN ELECTROFILTER SYSTEM WITH MULTIPLE ELECTRODE GROUPS MAKE A REGULATION OF THE POWER AND / OR VOLTAGE WIRES CONNECTED TO RESP ELECTRODROUP GROUP SAY THAT TOTAL ENERGY REQUIREMENT CAN BE MINIMIZED.
DK355382A (en) * 1982-08-09 1984-02-10 Smidth & Co As F L PROCEDURE FOR CONTROLING A IMPULSE-DRIVEN ELECTROFILTER FOR MINIMUM POWER RECOVERY AT A CLEANING RATE
DE3326041A1 (en) * 1983-07-20 1985-02-07 Siemens AG, 1000 Berlin und 8000 München CONTROL DEVICE FOR AN ELECTRIC FILTER
DE3910123C1 (en) * 1989-03-29 1990-05-23 Walther & Cie Ag, 5000 Koeln, De Method for optimising the energy consumption when operating an electrostatic precipitator

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3039252A (en) * 1956-01-12 1962-06-19 Research Corp Electrical precipitator power system

Also Published As

Publication number Publication date
DE2949797A1 (en) 1981-06-19
AR227383A1 (en) 1982-10-29
ATE4374T1 (en) 1983-08-15
EP0030321A1 (en) 1981-06-17
DE3064503D1 (en) 1983-09-08

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