EP0015564A1 - Panel of foamed material - Google Patents
Panel of foamed material Download PDFInfo
- Publication number
- EP0015564A1 EP0015564A1 EP80101155A EP80101155A EP0015564A1 EP 0015564 A1 EP0015564 A1 EP 0015564A1 EP 80101155 A EP80101155 A EP 80101155A EP 80101155 A EP80101155 A EP 80101155A EP 0015564 A1 EP0015564 A1 EP 0015564A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- panel
- foam
- incisions
- plane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 7
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 239000006260 foam Substances 0.000 claims description 21
- 238000009413 insulation Methods 0.000 abstract description 19
- 239000004794 expanded polystyrene Substances 0.000 abstract 1
- 239000004793 Polystyrene Substances 0.000 description 5
- 239000010426 asphalt Substances 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 239000011505 plaster Substances 0.000 description 5
- 229920002223 polystyrene Polymers 0.000 description 5
- 238000003475 lamination Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011455 calcium-silicate brick Substances 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000004795 extruded polystyrene foam Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000006269 thermoset foam Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/205—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics of foamed plastics, or of plastics and foamed plastics, optionally reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
- E04C2/243—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 one at least of the material being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
Definitions
- the invention relates to a molded part made of a hard foam, which is provided with two sets of parallel cuts.
- Hard foam plastics e.g. based on polystyrene particle foam
- roof sealing sheets are glued to the foam panels; for facade insulation, the panels are covered with a firmly adhering plaster. Mistake. Due to the shrinkage and / or thermal contraction of the rigid foam sheets, strong tensile forces are formed in both main directions in the plane of the board when deformation is prevented in the plane of the board. These are transferred to the cover layers, which are connected to the surface of the panel in a shear-resistant manner, and there lead to stresses that occur concentrated over the butt joints of the panels.
- the invention was based on the object of largely reducing the forces exerted by the foam sheets as a result of shrinkage and thermal change in length on the overall composite and in particular on the cover layer, but without adversely affecting the other properties, in particular the thermal insulation and the compressive rigidity perpendicular to the board level will.
- This object is achieved in that the plate in parallel on at least one side with two coulters incision running perpendicular to the plate plane, the depth of the incisions is greater than half the plate thickness, the distances between the incisions are between 3 and 30 cm and the two coulters are orthogonal or at an angle of 75 ° to each other.
- DE-OS 27 08 164 a rollable thermal insulation sheet is described, which consists of an insulating layer made of foamed plastic material with transverse incisions, which is glued to a cover sheet. If such a thermal insulation sheet is used to insulate flat roofs, the tensile forces described above no longer occur perpendicular to the cutting plane, but still parallel to the cutting direction and can lead to the formation of cracks over the longitudinal joints of the cover layers.
- the stiffness and strength of the foam boards perpendicular to the board level is not changed by the cut grid, so that e.g. the walkability of the boards is not impaired.
- the deposition time required for foam sheets can be reduced to a few days or can be eliminated entirely.
- Preferred hard foams are those based on polystyrene, in particular flame-retardant polystyrene particle foam.
- Extruded polystyrene foam, polyvinyl chloride foam and hard-set polyurethane foam are also suitable, as are thermoset foams based on condensation products of urea, melamine or phenols with formaldehyde.
- the thickness of the foams is between 10 and 100 g / l, preferably between 10 and 50 g / l.
- the thickness of the plates can be between 2 and 30, preferably between 3 and 20 cm.
- the panels are preferably provided with the cutting grids on only one side, specifically on the side which, when installed, is connected to the cover layer. To achieve special effects, however, it can also be expedient to provide cuts on both sides of the plates.
- the incisions expediently run perpendicular to the plane of the plate, however oblique incisions, for example up to an angle of 75 ° to the plane of the plate, should not be excluded.
- the distances between the individual incisions are 3 to 30 cm, preferably 5 to 20 cm, the depth of the incisions is greater than half the plate thickness.
- the width of the cut slots is determined by the type of tool. It can be between 0 and 3 mm, preferably between 0 and 1 mm; If the slots are even wider, the insulating effect of the insulation board is
- the two shares are preferably orthogonal; however, they can also run at an angle of 75 ° to one another.
- the tools are e.g. Saws, cutting rings, rotating knives, glow wires or oscillating wires in question. It is also possible to make cut foam sheets directly by the molding process using molds with built-in thin-walled sheets.
- the plate-shaped molded parts according to the invention can be laminated like 'conventional insulation materials on one or both surfaces parallel to the plate plane and folded at the edges.
- Laminating materials include tensile, but slightly flexible materials, e.g. Nonwovens, fabrics made of textile or glass fibers, metal foils, plastic foils or bituminous waterproofing membranes as well as roofing felt are possible.
- the molded parts With one-sided lamination and corresponding depth of cut, the molded parts can be rolled up as webs.
- the lamination serves as tension reinforcement and / or as a vapor barrier and / or as a seal against drafts or water.
- double-sided lamination double-sided reinforcement is obtained with the same additional functions as with single-sided lamination.
- the molded parts according to the invention can be connected on one or both sides with rigid cover layers.
- Gypsum plasterboards, asbestos cement, plastic or plywood panels and reinforced plaster are suitable as cover layers for such prefabricated composite elements.
- the bending stiffness is determined exclusively by the cover layer.
- the structure corresponds to the usual warm roof structure according to the guidelines of the German roofing trade.
- a bituminized aluminum foil is first glued onto a load-bearing concrete ceiling, which is provided with a bitumen primer, as a vapor barrier. (The entire bonding and connections of the roof structure are carried out with hot bitumen.)
- a perforated glass fleece bitumen roofing membrane is placed on the vapor barrier as a leveling layer.
- the foam insulation layer according to the invention is then glued onto it. This consists of 12 cm thick, 1 m wide and 7.5 m long slabs of flame-retardant foam polystyrene with a density of 20 g / l laminated on the upper side with a carrier layer made of a glass fleece bitumen roofing membrane V 11 (according to DIN 52 143).
- the panel tracks are.
- the foam is provided with two orthogonal sheets of incisions that are 10 cm apart.
- the incisions in the cutting coulter which is perpendicular to the longitudinal direction of the sheet, are 10.5 cm deep, those of the other cutting coulters are only 8 cm deep. Because of the relatively deep incisions perpendicular to the longitudinal direction, the panel track can be rolled and is therefore easy to handle during transport and laying.
- a layer of a nonwoven bituminous roofing membrane V 13- (according to DIN 52 143) is glued to the insulation layer, and above it a bitumen roofing membrane with a glass grid insert (200 g / m 2 ), which is roughly sanded on the top.
- a flat roof insulation is obtained which is practically free from stresses resulting from the foam and in which the cover sheets are subject to a considerably lower tensile and crack stress than conventional warm roof insulation.
- the thermal insulation layer according to the invention is glued onto a 24 cm thick sand-lime brick masonry using a conventional construction adhesive made from a synthetic resin dispersion with cement additive.
- the insulation layer consists of 8 cm thick, 50 cm wide and 100 cm long sheets of flame-retardant foam polystyrene with a density of 15 g / l.
- the plates are provided with two orthogonal panels with 6 cm deep incisions that are 10 cm apart (see drawing).
- a base plaster with a thickness of 5 mm is applied to the insulation layer, in the middle of which a glass fiber mesh fabric is embedded as reinforcement. After the base plaster has hardened, a synthetic resin-bonded rubbing plaster with a thickness of 3 mm is applied.
- An outer facade insulation is obtained in which, in contrast to conventionally constructed insulation based on untreated foam panels, no stress peaks occur over the butt joints of the panels, so that the risk of cracks in the outer layers is largely eliminated.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
Description
Die Erfindung betrifft ein Formteil aus einem harten Schaumstoff, das mit zwei Scharen von parallel verlaufenden Einschnitten versehen ist.The invention relates to a molded part made of a hard foam, which is provided with two sets of parallel cuts.
Harte Schaumkunststoffe, z.B. auf Basis von Polystyrol-Partikelschaum, werden in großem Maßstab zur Isolierung von Gebäuden und Gebäudeteilen gegen den Einfluß von Kälte und Wärme eingesetzt. Bei der Isolierung von Flachdächern gegen Witterungseinflüsse werden auf die Schaumstoffplatten Dachdichtungsbahnen geklebt; bei der Fassadenisolierung werden die Platten mit einem festhaftenden Deckputz. versehen. Durch Schwindung und/oder thermische Kontraktion der steifen Schaumstoffplatten bilden sich bei Verformungsbehinderung in Plattenebene in der Plattenebene in beiden Hauptrichtungen starke Zugkräfte aus. Diese übertragen sich auf die schubfest mit der Plattenoberfläche verbundenen Deckschichten und führen dort zu Spannungen, die konzentriert über den Stoßfugen der Platten auftreten.Hard foam plastics, e.g. based on polystyrene particle foam, are used on a large scale for the insulation of buildings and parts of buildings against the influence of cold and heat. When insulating flat roofs against weather influences, roof sealing sheets are glued to the foam panels; for facade insulation, the panels are covered with a firmly adhering plaster. Mistake. Due to the shrinkage and / or thermal contraction of the rigid foam sheets, strong tensile forces are formed in both main directions in the plane of the board when deformation is prevented in the plane of the board. These are transferred to the cover layers, which are connected to the surface of the panel in a shear-resistant manner, and there lead to stresses that occur concentrated over the butt joints of the panels.
Diese Spannungen überlagern sich den aus Temperaturbelastungen und Schwindung der Deckschicht selbst herrührenden Spannungen. Wird die Gesamtspannung größer als die Zugfestigkeit der Deckschicht, dann reißt diese.These stresses are superimposed on the stresses resulting from temperature loads and shrinkage of the cover layer itself. If the total tension is greater than the tensile strength of the top layer, then this breaks.
Der Erfindung lag nun die Aufgabe zugrunde, die durch die Schaumstoffplatten infolge Schwindung und thermischer Längenänderung auf den Gesamtverbund und insbesondere auf die Deckschicht ausgeübten Kräfte weitgehend zu vermindern, ohne daß jedoch die sonstigen Eigenschaften, vor allem die Wärmedämmung und die Drucksteifigkeit senkrecht zur Plattenebene negativ beeinflußt werden.The invention was based on the object of largely reducing the forces exerted by the foam sheets as a result of shrinkage and thermal change in length on the overall composite and in particular on the cover layer, but without adversely affecting the other properties, in particular the thermal insulation and the compressive rigidity perpendicular to the board level will.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß die Platte auf mindestens einer Seite mit zwei Scharen parallel verlaufender Einschnitt senkrecht zur Plattenebene versehenist, wobei die Tiefe der Einschnitte größer ist als die halbe Plattendicke, die Abstände zwischen den Einschnitten zwischen 3 und 30 cm betragen und die beiden Schnittscharen orthogenal oder unter einen Winkel von 75° zueinander verlaufen.This object is achieved in that the plate in parallel on at least one side with two coulters incision running perpendicular to the plate plane, the depth of the incisions is greater than half the plate thickness, the distances between the incisions are between 3 and 30 cm and the two coulters are orthogonal or at an angle of 75 ° to each other.
In der DE-OS 27 08 164 ist eine rollbare Wärmedämmbahn beschrieben, die aus einer Isolierschicht aus geschäumtem Kunststoffmaterial mit querverlaufenden Einschnitten besteht, die auf einer Abdeckbahn angeklebt ist. Verwendet man eine solche Wärmedämmbahn zum Isolieren von Flachdächern, so treten die oben geschilderten Zugkräfte senkrecht zur Schnittebene zwar nicht mehr auf, wohl aber noch parallel zur Schnittrichtung und können dort zur Ausbildung von Rissen über den Längsstößen der Deckschichten führen.In DE-OS 27 08 164 a rollable thermal insulation sheet is described, which consists of an insulating layer made of foamed plastic material with transverse incisions, which is glued to a cover sheet. If such a thermal insulation sheet is used to insulate flat roofs, the tensile forces described above no longer occur perpendicular to the cutting plane, but still parallel to the cutting direction and can lead to the formation of cracks over the longitudinal joints of the cover layers.
Dagegen werden bei den erfindungsgemäßen Platten die aus behinderten Dehnungen der Platte herrührenden Kräfte in allen Richtungen der Plattenebene drastisch herabgesetzt, so daß Risse in Deckschichten und schubfest aufliegenden. Abdeckungen über den Stoßfugen vermieden werden.In contrast, in the plates according to the invention, the forces resulting from disabled expansion of the plate are drastically reduced in all directions of the plate plane, so that cracks in the outer layers and are shear-resistant. Covers over the butt joints should be avoided.
Die Steifigkeit und Festigkeit der Schaumstoffplatten senkrecht zur Plattenebene wird durch das Schnittraster nicht verändert, so daß z.B, die Begehbarkeit der Platten nicht beeinträchtigt ist. Außerdem kann die bei Schaumstoffplatten notwendige Ablagerungszeit bis auf wenige Tage reduziert werden oder ganz entfallen.The stiffness and strength of the foam boards perpendicular to the board level is not changed by the cut grid, so that e.g. the walkability of the boards is not impaired. In addition, the deposition time required for foam sheets can be reduced to a few days or can be eliminated entirely.
Bevorzugte harte Schaumstoffe sind solche auf Basis von Polystyrol, insbesondere schwerentflammbarer Polystyrol- _ Partikelschaum. Daneben sind auch extrudierter Polystyrolschaum, Polyvinylchloridschaum und hart eingestellter Polyurethanschaum geeignet, ferner duroplastische Schäume auf Basis von Kondensationsprodukten von Harnstoff, Melamin oder Phenolen mit Formaldehyd.Preferred hard foams are those based on polystyrene, in particular flame-retardant polystyrene particle foam. Extruded polystyrene foam, polyvinyl chloride foam and hard-set polyurethane foam are also suitable, as are thermoset foams based on condensation products of urea, melamine or phenols with formaldehyde.
Die Dicke der Schaumstoffe liegt zwischen 10 und 100 g/1 vorzugsweise zwischen 10 und 50 g/l. Die Dicke der Platten kann zwischen 2 und 30, vorzugsweise zwischen 3 und 20 cm liegen. Die Platten sind vorzugsweise nur auf einer Seite mit den Schnittrastern versehen, und zwar auf der Seite, die im eingebauten Zustand mit der Deckschicht verbunden ist. Zur Erzielung besonderer Effekte kann es jedoch auch zweckmäßig sein, beide Seiten der Platten mit Einschnitten zu versehen. Die Einschnitte verlaufen zweckmäßigerweise senkrecht zur Plattenebene, es soll jedoch ein schräges Einschneiden, beispielsweise bis zu einem Winkel von 75° zur Plattenebene nicht ausgeschlossen werden. Die Abstände zwischen den einzelnen Einschnitte betragen 3 bis 30 cm, vorzugsweise 5 bis 20 cm, die Tiefe der Einschnitte ist größer als die halbe Plattendicke. Die Breite der eingeschnittenen Schlitze wird von der Art des Werkzeugs bestimmt. Sie kann zwischen 0 uhd 3 mm, vorzugsweise zwischen 0 und 1 mm, liegen; bei noch breiteren Schlitzen wird die Isolierwirkung der Dämmplatte beeinträchtigt und es können Kältebrücken entstehen.The thickness of the foams is between 10 and 100 g / l, preferably between 10 and 50 g / l. The thickness of the plates can be between 2 and 30, preferably between 3 and 20 cm. The panels are preferably provided with the cutting grids on only one side, specifically on the side which, when installed, is connected to the cover layer. To achieve special effects, however, it can also be expedient to provide cuts on both sides of the plates. The incisions expediently run perpendicular to the plane of the plate, however oblique incisions, for example up to an angle of 75 ° to the plane of the plate, should not be excluded. The distances between the individual incisions are 3 to 30 cm, preferably 5 to 20 cm, the depth of the incisions is greater than half the plate thickness. The width of the cut slots is determined by the type of tool. It can be between 0 and 3 mm, preferably between 0 and 1 mm; If the slots are even wider, the insulating effect of the insulation board is impaired and cold bridges can occur.
Die beiden Schnittscharen verlaufen vorzugsweise orthogonal; sie können jedoch auch unter einen Winkel von 75° zueinander verlaufen.The two shares are preferably orthogonal; however, they can also run at an angle of 75 ° to one another.
Es gibt verschiedene Methoden, nach denen die Einschnitte in den Platten angebracht werden können. Als Werkzeuge kommen z.B. Sägen, Schneidringe, rotierende Messer, Glühdrähte oder oszillierende Drähte in Frage. Es ist auch möglich, mit Einschnitten versehene Schaumstoffplatten direkt nach dem Formteilverfahren herzustellen, indem man Formen mit eingebauten dünnwandigen Bleche verwendet.There are various methods by which the incisions can be made in the panels. The tools are e.g. Saws, cutting rings, rotating knives, glow wires or oscillating wires in question. It is also possible to make cut foam sheets directly by the molding process using molds with built-in thin-walled sheets.
Die erfindungsgemäßen plattenförmigen Formteile können wie' herkömmliche Dämmstoffe auf einer oder beiden zur Plattenebene parallelen Oberflächen kaschiert und an den Rändern gefalzt werden. Als Kaschiermaterialien kommen zugfeste, aber leicht biegsame Materialien, z.B. Vliese, Gewebe aus Textil- oder Glasfasern, Metall-Folien, Kunststoff-Folien oder Bitumendichtungsbahnen sowie Dachpappe in Frage. Bei einseitiger Kaschierung und entsprechender Schnittiefe werden die Formteile als Bahnen aufrollbar. Die Kaschierung dient je nach verwendetem Material im Einbauzustand als Zugarmierung und/oder als Dampfbremse und/oder als Abdichtung gegen Luftzug oder Wasser. Durch eine beidseitige Kaschierung erhält man eine beidseitige Armierung mit gleichen Zusatzfunktionen wie bei einseitiger Kaschierung.The plate-shaped molded parts according to the invention can be laminated like 'conventional insulation materials on one or both surfaces parallel to the plate plane and folded at the edges. Laminating materials include tensile, but slightly flexible materials, e.g. Nonwovens, fabrics made of textile or glass fibers, metal foils, plastic foils or bituminous waterproofing membranes as well as roofing felt are possible. With one-sided lamination and corresponding depth of cut, the molded parts can be rolled up as webs. Depending on the material used, the lamination serves as tension reinforcement and / or as a vapor barrier and / or as a seal against drafts or water. With double-sided lamination, double-sided reinforcement is obtained with the same additional functions as with single-sided lamination.
Die erfindungsgemäßen Formteile können ein- oder beidseitig mit biegesteifen Deckschichten verbunden werden. Als Deckschichten für solche vorgefestigten Verbundelemente eignen sich beispielsweise Gipskarton-Platten, Asbestzement, Kunststoff-oder Sperrholzplatten sowie armierter Putz. Bei einseitig beschichteten Verbundelementen wird die Biegesteifigkeit ausschließlich von der Deckschicht bestimmt.The molded parts according to the invention can be connected on one or both sides with rigid cover layers. Gypsum plasterboards, asbestos cement, plastic or plywood panels and reinforced plaster are suitable as cover layers for such prefabricated composite elements. In the case of composite elements coated on one side, the bending stiffness is determined exclusively by the cover layer.
Die beiden Hauptanwendungsgebiete für die erfindungsgemäßen Schaumstoff-Platten sind die Isolierung von Flachdächern und von Gebäude-Fassaden. In den nachfolgenden Beispielen sind zwei bevorzugte Ausführungsformen für diese Anwendungen beschrieben:
- 1. Flachdachisolierung
- 1. Flat roof insulation
Der Aufbau entspricht dem üblichen Warmdachaufbau nach den Richtlinien des deutschen Dachdeckerhandwerks.The structure corresponds to the usual warm roof structure according to the guidelines of the German roofing trade.
Auf eine tragende Betondecke, die mit einem Bitumen-Voranstrich versehen ist, wird zunächst eine bituminierte Aluminiumfolie als Dampfsperre aufgeklebt. (Die gesamten Verklebungen und Verbindungen des Dachaufbaus werden mit Heißbitumen durchgeführt.) Auf die Dampfsperre wird als Ausgleichschicht eine Lochglasvliesbitumendachbahn aufgelegt. Darauf wird dann die erfindungsgemäße Schaumstoff-Dämmschicht geklebt. Diese besteht aus oberseitig mit einer Trägerschicht aus einer Glasvliesbitumendachbahn V 11 (nach DIN 52 143) kaschierten,12 cm dicken, 1 m breiten und 7,5 m langen Plattenbahnen aus schwerentflammbarem Schaumspolystyrol einer Dichte von 20 g/l. Die Plattenbahnen sind. Der Schaumstoff ist mit zwei orthogonalen Scharen von Einschnitten versehen, die einen Abstand von 10 cm voneinander haben. Die Einschnitte der Schnittschar, die senkrecht zur Längsrichtung der Plattenbahn verläuft, sind 10,5 cm tief, die der anderen Schnittschar sind nur 8 cm tief. Wegen der verhältnismäßig tiefen Einschnitte senkrecht zur Längsrichtung ist die Plattenbahn rollbar und deshalb beim Transport und Verlegen leicht zu handhaben. Auf die Dämmschicht wird schließlich noch eine Lage einer Glasvliesbitumendachbahn V 13-(nach DIN 52 143) geklebt;, und darüber eine Bitumendachdichtungsbahn mit Glasgittereinlage (200 g/m2), die oberseitig grob besandet ist.A bituminized aluminum foil is first glued onto a load-bearing concrete ceiling, which is provided with a bitumen primer, as a vapor barrier. (The entire bonding and connections of the roof structure are carried out with hot bitumen.) A perforated glass fleece bitumen roofing membrane is placed on the vapor barrier as a leveling layer. The foam insulation layer according to the invention is then glued onto it. This consists of 12 cm thick, 1 m wide and 7.5 m long slabs of flame-retardant foam polystyrene with a density of 20 g / l laminated on the upper side with a carrier layer made of a glass fleece bitumen roofing membrane V 11 (according to DIN 52 143). The panel tracks are. The foam is provided with two orthogonal sheets of incisions that are 10 cm apart. The incisions in the cutting coulter, which is perpendicular to the longitudinal direction of the sheet, are 10.5 cm deep, those of the other cutting coulters are only 8 cm deep. Because of the relatively deep incisions perpendicular to the longitudinal direction, the panel track can be rolled and is therefore easy to handle during transport and laying. Finally, a layer of a nonwoven bituminous roofing membrane V 13- (according to DIN 52 143) is glued to the insulation layer, and above it a bitumen roofing membrane with a glass grid insert (200 g / m 2 ), which is roughly sanded on the top.
Man erhält eine Flachdachisolierung, die praktisch frei ist von Beanspruchungen, die vom Schaumstoff herrühren, und bei der die Abdeckbahnen im Vergleich zur herkömmlichen Warmdachisolierung einer wesentlich geringeren Zug- und Rißbeanspruchung unterliegen.A flat roof insulation is obtained which is practically free from stresses resulting from the foam and in which the cover sheets are subject to a considerably lower tensile and crack stress than conventional warm roof insulation.
Auf ein 24 cm dickes Kalksandsteinmauerwerk wird die erfindungsgemäße Wärmedämmschicht mit einem üblichen Baukleber aus einer Kunstharzdispersion mit Zementzusatz aufgeklebt. Die Dämmschicht besteht aus 8 cm dicken, 50 cm breiten und 100 cm langen Platten aus schwerentflammbarem Schaumpolystyrol einer Dichte von 15 g/l. Die Platten sind mit zwei orthogonalen Scharen von 6 cm tiefen Einschnitten versehen, die Abstände von 10 cm haben (s. Zeichnung). Auf die Dämmschicht wird ein Grundputz einer Dicke von 5 mm aufgetragen, in den mittig ein Glasseidengittergewebe als Armierung eingebettet ist. Nach Erhärten des Grundputzes wird als Deckputz ein kunstharzgebundener Reibeputz in 3 mm Dicke aufgebracht.The thermal insulation layer according to the invention is glued onto a 24 cm thick sand-lime brick masonry using a conventional construction adhesive made from a synthetic resin dispersion with cement additive. The insulation layer consists of 8 cm thick, 50 cm wide and 100 cm long sheets of flame-retardant foam polystyrene with a density of 15 g / l. The plates are provided with two orthogonal panels with 6 cm deep incisions that are 10 cm apart (see drawing). A base plaster with a thickness of 5 mm is applied to the insulation layer, in the middle of which a glass fiber mesh fabric is embedded as reinforcement. After the base plaster has hardened, a synthetic resin-bonded rubbing plaster with a thickness of 3 mm is applied.
Man erhält eine Fassadenaußendämmung, bei der im Gegensatz zu konventionell aufgebauten Dämmungen auf Basis von unbehandelten Schaumstoffplatten keine Spannungsspitzen über den Stoßfugen der Platten auftreten, so daß das Risiko der Rißbildung in den Deckschichten weitgehend ausgeschaltet ist.An outer facade insulation is obtained in which, in contrast to conventionally constructed insulation based on untreated foam panels, no stress peaks occur over the butt joints of the panels, so that the risk of cracks in the outer layers is largely eliminated.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE8282100860T DE3070967D1 (en) | 1979-03-12 | 1980-03-07 | Use of rigid foam panels for thermal insulation of building fronts |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19797906824U DE7906824U1 (en) | 1979-03-12 | 1979-03-12 | FOAM PLATE |
| DE7906824U | 1979-03-12 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82100860.4 Division-Into | 1980-03-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0015564A1 true EP0015564A1 (en) | 1980-09-17 |
Family
ID=6701858
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82100860A Expired EP0056660B1 (en) | 1979-03-12 | 1980-03-07 | Use of rigid foam panels for thermal insulation of building fronts |
| EP80101155A Withdrawn EP0015564A1 (en) | 1979-03-12 | 1980-03-07 | Panel of foamed material |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82100860A Expired EP0056660B1 (en) | 1979-03-12 | 1980-03-07 | Use of rigid foam panels for thermal insulation of building fronts |
Country Status (5)
| Country | Link |
|---|---|
| EP (2) | EP0056660B1 (en) |
| AT (1) | ATE14770T1 (en) |
| DE (2) | DE7906824U1 (en) |
| DK (1) | DK103280A (en) |
| NO (1) | NO800371L (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4694626A (en) * | 1985-07-26 | 1987-09-22 | Ispo Gmbh | Insulating board |
| EP0964110A3 (en) * | 1998-06-12 | 2000-12-27 | Deutsche Rockwool Mineralwoll-GmbH | Heat and/or sound insulation element for building construction |
| EP1094165A3 (en) * | 1999-10-23 | 2002-01-30 | Deutsche Rockwool Mineralwoll GmbH & Co. OHG | Heat and/or sound insulating element |
| EP1431473A1 (en) * | 2002-12-13 | 2004-06-23 | swisspor Holding AG | Insulating panel for a building facade |
| WO2004076764A1 (en) * | 2003-02-27 | 2004-09-10 | IsoBouw Dämmtechnik GmbH | Wall or ceiling element |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE454607B (en) * | 1983-01-11 | 1988-05-16 | Hans Andersson | Building elements |
| GB2249564A (en) * | 1990-11-09 | 1992-05-13 | Medway Trading Limited | Cavity wall lintel |
| DE102005056072A1 (en) * | 2005-11-24 | 2007-06-06 | Saint-Gobain Isover G+H Ag | Insulating element for heat and sound absorption in buildings, has adjusting device whereby adjusting device is designed as cut and is implemented by piercing over thickness of insulating element |
| DE102005061172A1 (en) * | 2005-12-21 | 2007-06-28 | Bernd Beck | Flexible insulating system for heat insulating a roller shutter box comprises an intermediate layer arranged between two insulating plates which have slit-like recesses |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2142759A1 (en) * | 1971-06-24 | 1973-02-02 | Polyplac | Two layer composites - with slots in the face of the weaker layer to accommodate relative strains |
| US4121008A (en) * | 1975-02-07 | 1978-10-17 | Unitex Limited | Foam sandwich constructions |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB961536A (en) * | 1959-05-07 | 1964-06-24 | Ernest Crabb | Insulating plate |
| DE2053629C3 (en) * | 1970-10-31 | 1978-12-14 | Heinrich 6700 Ludwigshafen Hebgen | Thermally insulating outer wall cladding for building walls |
| SE7711416L (en) * | 1976-10-15 | 1978-04-16 | Takservice As | DEVICE FOR ROOF DRAWINGS |
-
1979
- 1979-03-12 DE DE19797906824U patent/DE7906824U1/en not_active Expired
-
1980
- 1980-02-12 NO NO800371A patent/NO800371L/en unknown
- 1980-03-07 EP EP82100860A patent/EP0056660B1/en not_active Expired
- 1980-03-07 AT AT82100860T patent/ATE14770T1/en not_active IP Right Cessation
- 1980-03-07 DE DE8282100860T patent/DE3070967D1/en not_active Expired
- 1980-03-07 EP EP80101155A patent/EP0015564A1/en not_active Withdrawn
- 1980-03-11 DK DK103280A patent/DK103280A/en unknown
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2142759A1 (en) * | 1971-06-24 | 1973-02-02 | Polyplac | Two layer composites - with slots in the face of the weaker layer to accommodate relative strains |
| US4121008A (en) * | 1975-02-07 | 1978-10-17 | Unitex Limited | Foam sandwich constructions |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4694626A (en) * | 1985-07-26 | 1987-09-22 | Ispo Gmbh | Insulating board |
| EP0964110A3 (en) * | 1998-06-12 | 2000-12-27 | Deutsche Rockwool Mineralwoll-GmbH | Heat and/or sound insulation element for building construction |
| EP1094165A3 (en) * | 1999-10-23 | 2002-01-30 | Deutsche Rockwool Mineralwoll GmbH & Co. OHG | Heat and/or sound insulating element |
| EP1431473A1 (en) * | 2002-12-13 | 2004-06-23 | swisspor Holding AG | Insulating panel for a building facade |
| WO2004076764A1 (en) * | 2003-02-27 | 2004-09-10 | IsoBouw Dämmtechnik GmbH | Wall or ceiling element |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0056660A2 (en) | 1982-07-28 |
| DK103280A (en) | 1980-09-13 |
| EP0056660A3 (en) | 1982-08-18 |
| DE3070967D1 (en) | 1985-09-12 |
| DE7906824U1 (en) | 1979-07-12 |
| EP0056660B1 (en) | 1985-08-07 |
| ATE14770T1 (en) | 1985-08-15 |
| NO800371L (en) | 1980-09-15 |
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Legal Events
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| AK | Designated contracting states |
Designated state(s): AT BE CH DE FR GB IT NL SE |
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| 17P | Request for examination filed | ||
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
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| 18W | Application withdrawn |
Withdrawal date: 19820714 |
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| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: KRUECKAU, FRITZ ERNST |