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EP0097993A1 - Procédé pour la fabrication d'un alliage aluminium-silicium à partir de leucite - Google Patents

Procédé pour la fabrication d'un alliage aluminium-silicium à partir de leucite Download PDF

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Publication number
EP0097993A1
EP0097993A1 EP83200887A EP83200887A EP0097993A1 EP 0097993 A1 EP0097993 A1 EP 0097993A1 EP 83200887 A EP83200887 A EP 83200887A EP 83200887 A EP83200887 A EP 83200887A EP 0097993 A1 EP0097993 A1 EP 0097993A1
Authority
EP
European Patent Office
Prior art keywords
oxides
aluminium
alkaline
producing
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP83200887A
Other languages
German (de)
English (en)
Other versions
EP0097993B1 (fr
Inventor
Gianluigi D'altilia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nuova Samim SpA Te Milaan Italie
Original Assignee
SAMIM AZIONARIA MINERO-METALLURGICA SpA Soc
Samim Azionaria Minero-Metallurgica SpA Soc
SAMIM SOC AZIONARIA MINERO MET
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SAMIM AZIONARIA MINERO-METALLURGICA SpA Soc, Samim Azionaria Minero-Metallurgica SpA Soc, SAMIM SOC AZIONARIA MINERO MET filed Critical SAMIM AZIONARIA MINERO-METALLURGICA SpA Soc
Priority to AT83200887T priority Critical patent/ATE22932T1/de
Publication of EP0097993A1 publication Critical patent/EP0097993A1/fr
Application granted granted Critical
Publication of EP0097993B1 publication Critical patent/EP0097993B1/fr
Expired legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/22Remelting metals with heating by wave energy or particle radiation
    • C22B9/226Remelting metals with heating by wave energy or particle radiation by electric discharge, e.g. plasma
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B21/00Obtaining aluminium
    • C22B21/02Obtaining aluminium with reducing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B4/00Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys
    • C22B4/005Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys using plasma jets
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium

Definitions

  • This invention relates to a process for producing an Al-Si alloy from concentrates containing the corresponding oxides, even if chemically combined with each other in the form of alumino-silicates.
  • a large number of processes have been developed during the last 50 years fro recovering alumina and alkalies, including experiments in pilot plants and sometimes on an industrial scale.
  • the chemical-physical energy necessary to break the formation bond of leucite or Al and Si oxides is provided both by direct reduction with the carbon and by the energy associated with the Al-Si solution in liquid phase, which subtracts Si and Al as they become formed, thus lowering the activity of the reaction products.
  • the alkaline oxides contained in the silico-aluminous concentrates are recovered separately.
  • the present invention relates to a process for producing a metal alloy from the metal oxides either in individual form or chemically combined with each other, by reducing the oxides by means of a carbon-based reducing agent in the presence of a plasma arc burner in a shaft reactor filled with reducing material of suitable size, and is characterised in that the individual or chemically combined oxides are oxides essentially of aluminium and silicon, with oxides of alkaline and/or alkaline earth metals, the reduction reaction taking place at a temperature exceeding 2000°C, the product obtained being an alloy of aluminium and silicon.
  • the alkaline and/or alkaline earth metal oxides are separated at the top of the shaft reactor.
  • a shaft reactor 1 is filled with a reducing agent 2, preferably coke.
  • a blast furnace charger 3 is mounted at the top of the reactor 1, directly above the reactor itself, and is arranged to be continuously filled with coke to a predetermined level.
  • two level indicators 5, 6 are installed, to interact with filling members, not shown.
  • the material to be treated containing silicon and aluminium oxide, is fed through the inlet 9 either alone or in combination with the reducing material, which may also be fed through 10.
  • tapping means 13 for the slag there is also a plasma arc burner 11 with a feed pipe 12, and on the base of the reactor 1 there are mounted tapping means 13 for the slag, and tapping means 14 for the liquid metal.
  • the material to be treated is subjected to air blasting in the reaction zone of the reactor 1, where together with the reducing agent it becomes rapidly heated and reacts to form the liquid and gaseous reduction products.
  • the liquid products consist of an Al + Si alloy, and slag deriving from slagging agents either added separately during the operation or mixed with the material containing the metal oxides, a certain quantity of ash originating from the reducing agent also being produced.
  • the gaseous product consists of unreacted alkaline oxides and reduction gas, of which the composition depends on the reducing agent used.
  • the liquid reduction products are collected on the base of the shaft and can be discharged through the tapping holes 13, 14, whereas the gaseous products, essentially alkaline oxides, rise upwards through the shaft and are extracted through the pipe 7.
  • the coke in the shaft forms a permeable layer, through which the reaction products pass respectively towards the base and towards the top of the shaft, and in this respect the coke has the following purposes:
  • reaction gas which leaves the shaft is made to pass through the condenser 8, in which it is separated, and the metal oxides contained in it are condensed and discharged from 15.
  • the remaining gas consisting mainly of carbon monoxide and gaseous hydrogen, leaves the condenser at 16 and can be used for various purposes.
  • the material containing a leucite concentrate had the following composition: (in terms of its main elements)

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Silicon Compounds (AREA)
  • Manufacture And Refinement Of Metals (AREA)
EP83200887A 1982-06-22 1983-06-17 Procédé pour la fabrication d'un alliage aluminium-silicium à partir de leucite Expired EP0097993B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT83200887T ATE22932T1 (de) 1982-06-22 1983-06-17 Verfahren zur herstellung von aluminiumsiliziumlegierungen aus leuzit.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT2197682 1982-06-22
IT21976/82A IT1152984B (it) 1982-06-22 1982-06-22 Procedimento per la produzione di una lega alluminio silicio da concentrati contenenti gli ossidi corrispondenti anche chimicamente tra loro e/o con altri ossidi metallici

Publications (2)

Publication Number Publication Date
EP0097993A1 true EP0097993A1 (fr) 1984-01-11
EP0097993B1 EP0097993B1 (fr) 1986-10-15

Family

ID=11189648

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83200887A Expired EP0097993B1 (fr) 1982-06-22 1983-06-17 Procédé pour la fabrication d'un alliage aluminium-silicium à partir de leucite

Country Status (5)

Country Link
EP (1) EP0097993B1 (fr)
AT (1) ATE22932T1 (fr)
DE (1) DE3366969D1 (fr)
ES (1) ES523705A0 (fr)
IT (1) IT1152984B (fr)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4735654A (en) * 1986-12-24 1988-04-05 Aluminum Company Of America Process for reduction of metal compounds by reaction with alkaline earth metal aluminide
WO1988002409A1 (fr) * 1986-09-29 1988-04-07 Vsesojuzny Nauchno-Issledovatelsky I Proektny Inst Procede pour produire un alliage d'alumino-silicium contenant 2-22 pour cent en poids de silicium
US4765831A (en) * 1986-12-24 1988-08-23 Aluminum Company Of America Process for production of alkaline earth metal by carbothermic production of alkaline earth metal aluminide and stripping of alkaline earth metal from alkaline earth metal aluminide with nitrogen stripping agent
US4765832A (en) * 1986-12-24 1988-08-23 Aluminum Company Of America Process for carbothermic production of calcium aluminide using slag containing calcium aluminate
US4769067A (en) * 1986-12-24 1988-09-06 Aluminum Company Of America Process for production of aluminum by carbothermic production of an alkaline earth metal aluminide such as calcium aluminide and recycling of reactant byproducts
US4769069A (en) * 1986-12-24 1988-09-06 Aluminum Company Of America Process for production of aluminum by carbothermic production of alkaline earth metal aluminide and stripping of aluminum from alkaline earth metal aluminide with halide stripping agent
US4769068A (en) * 1986-12-24 1988-09-06 Aluminum Company Of America Process for production of aluminum by carbothermic production of alkaline earth metal aluminide and stripping of aluminum from alkaline earth metal aluminide with sulfurous stripping agent
US4770696A (en) * 1986-12-24 1988-09-13 Aluminum Company Of America Process for carbothermic production of calcium aluminide using calcium carbide
US4812168A (en) * 1986-12-24 1989-03-14 Aluminum Company Of America Process for carbothermic production of alkaline earth metal aluminide and recovery of same
GB2228014A (en) * 1988-12-08 1990-08-15 Plasma Energy Corp Recovery of free aluminum from aluminum dross using plasma energy without use of a salt flux
CN104674031A (zh) * 2015-03-02 2015-06-03 天津立中合金集团有限公司 铝合金熔炼过程中工业硅的新型加入方法
WO2024162687A1 (fr) * 2023-01-30 2024-08-08 부산대학교 산학협력단 Matériau composite à matrice d'aluminium possédant une structure à gradient fonctionnel ayant une distribution régulée de nitrure d'aluminium et son procédé de préparation

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3365185A (en) * 1963-01-31 1968-01-23 Boliden Ab Production of metals from pulverulent materials by flash smelting in an electrically heated furnace
FR2329753A1 (fr) * 1975-11-03 1977-05-27 Bethlehem Steel Corp Procede de reduction de minerais
FR2330772A1 (fr) * 1975-11-07 1977-06-03 Reynolds Metals Co Perfectionnements aux procedes pour la production de l'aluminium
FR2372900A1 (fr) * 1976-12-06 1978-06-30 Aluminum Co Of America Procede de production d'alliages d'aluminium et de silicium par reduction carbothermique
FR2396253A1 (fr) * 1977-07-01 1979-01-26 Southwire Co Four a cuve verticale et a arc de plasma
EP0058922A1 (fr) * 1981-02-23 1982-09-01 ALLUMINIO ITALIA S.p.A. Procédé métallurgique de traitement de minerais silico-alumino-alcalins, en particulier de minerais leucitiques

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3661561A (en) * 1970-08-03 1972-05-09 Ethyl Corp Method of making aluminum-silicon alloys

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3365185A (en) * 1963-01-31 1968-01-23 Boliden Ab Production of metals from pulverulent materials by flash smelting in an electrically heated furnace
FR2329753A1 (fr) * 1975-11-03 1977-05-27 Bethlehem Steel Corp Procede de reduction de minerais
FR2330772A1 (fr) * 1975-11-07 1977-06-03 Reynolds Metals Co Perfectionnements aux procedes pour la production de l'aluminium
FR2372900A1 (fr) * 1976-12-06 1978-06-30 Aluminum Co Of America Procede de production d'alliages d'aluminium et de silicium par reduction carbothermique
FR2396253A1 (fr) * 1977-07-01 1979-01-26 Southwire Co Four a cuve verticale et a arc de plasma
EP0058922A1 (fr) * 1981-02-23 1982-09-01 ALLUMINIO ITALIA S.p.A. Procédé métallurgique de traitement de minerais silico-alumino-alcalins, en particulier de minerais leucitiques

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU584771B2 (en) * 1986-09-29 1989-06-01 Vsesojuzny Nauchno-Issledovatelsky I Proektny Institut Aljuminievoi, Magnievoi I Elektrodnoi Promyshlennosti Method of obtaining aluminosilicon alloy containing 2-22 per cent by weight of silicon
WO1988002409A1 (fr) * 1986-09-29 1988-04-07 Vsesojuzny Nauchno-Issledovatelsky I Proektny Inst Procede pour produire un alliage d'alumino-silicium contenant 2-22 pour cent en poids de silicium
US4765832A (en) * 1986-12-24 1988-08-23 Aluminum Company Of America Process for carbothermic production of calcium aluminide using slag containing calcium aluminate
US4735654A (en) * 1986-12-24 1988-04-05 Aluminum Company Of America Process for reduction of metal compounds by reaction with alkaline earth metal aluminide
US4769067A (en) * 1986-12-24 1988-09-06 Aluminum Company Of America Process for production of aluminum by carbothermic production of an alkaline earth metal aluminide such as calcium aluminide and recycling of reactant byproducts
US4769069A (en) * 1986-12-24 1988-09-06 Aluminum Company Of America Process for production of aluminum by carbothermic production of alkaline earth metal aluminide and stripping of aluminum from alkaline earth metal aluminide with halide stripping agent
US4769068A (en) * 1986-12-24 1988-09-06 Aluminum Company Of America Process for production of aluminum by carbothermic production of alkaline earth metal aluminide and stripping of aluminum from alkaline earth metal aluminide with sulfurous stripping agent
US4770696A (en) * 1986-12-24 1988-09-13 Aluminum Company Of America Process for carbothermic production of calcium aluminide using calcium carbide
US4812168A (en) * 1986-12-24 1989-03-14 Aluminum Company Of America Process for carbothermic production of alkaline earth metal aluminide and recovery of same
US4765831A (en) * 1986-12-24 1988-08-23 Aluminum Company Of America Process for production of alkaline earth metal by carbothermic production of alkaline earth metal aluminide and stripping of alkaline earth metal from alkaline earth metal aluminide with nitrogen stripping agent
GB2228014A (en) * 1988-12-08 1990-08-15 Plasma Energy Corp Recovery of free aluminum from aluminum dross using plasma energy without use of a salt flux
GB2228014B (en) * 1988-12-08 1993-11-24 Plasma Energy Corp Recovery of free aluminum from aluminum dross using plasma energy without use of a salt flux
CN104674031A (zh) * 2015-03-02 2015-06-03 天津立中合金集团有限公司 铝合金熔炼过程中工业硅的新型加入方法
WO2024162687A1 (fr) * 2023-01-30 2024-08-08 부산대학교 산학협력단 Matériau composite à matrice d'aluminium possédant une structure à gradient fonctionnel ayant une distribution régulée de nitrure d'aluminium et son procédé de préparation

Also Published As

Publication number Publication date
ES8501006A1 (es) 1984-11-01
ATE22932T1 (de) 1986-11-15
IT1152984B (it) 1987-01-14
ES523705A0 (es) 1984-11-01
EP0097993B1 (fr) 1986-10-15
IT8221976A0 (it) 1982-06-22
DE3366969D1 (en) 1986-11-20

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