EP0079488B1 - Fil composite comprenant des fibres en charbon actif et tissu obtenu à partir de tels fils - Google Patents
Fil composite comprenant des fibres en charbon actif et tissu obtenu à partir de tels fils Download PDFInfo
- Publication number
- EP0079488B1 EP0079488B1 EP82109827A EP82109827A EP0079488B1 EP 0079488 B1 EP0079488 B1 EP 0079488B1 EP 82109827 A EP82109827 A EP 82109827A EP 82109827 A EP82109827 A EP 82109827A EP 0079488 B1 EP0079488 B1 EP 0079488B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- woven fabric
- blended yarn
- activated carbon
- fibers
- textile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 239000004744 fabric Substances 0.000 title abstract description 22
- 239000000835 fiber Substances 0.000 claims abstract description 40
- 239000004753 textile Substances 0.000 claims abstract description 17
- 230000001681 protective effect Effects 0.000 claims abstract description 6
- 229910052799 carbon Inorganic materials 0.000 claims abstract 6
- 230000035699 permeability Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims 8
- 239000012530 fluid Substances 0.000 claims 2
- 241000531908 Aramides Species 0.000 claims 1
- 229920003235 aromatic polyamide Polymers 0.000 claims 1
- 239000003063 flame retardant Substances 0.000 claims 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 7
- 238000009941 weaving Methods 0.000 abstract description 4
- 238000009987 spinning Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 239000004760 aramid Substances 0.000 description 2
- 229920006231 aramid fiber Polymers 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000010000 carbonizing Methods 0.000 description 2
- 239000002575 chemical warfare agent Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/443—Heat-resistant, fireproof or flame-retardant yarns or threads
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B17/00—Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes
- A62B17/006—Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes against contamination from chemicals, toxic or hostile environments; ABC suits
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
Definitions
- Activated carbon is used in particular as granules for a wide variety of purposes, e.g. B. systems for the recovery of solvent vapors, filter systems for decolorizing liquids, for odor filters in extractor hoods, medical applications, gas mask filters, ABC protective suits etc. used.
- activated carbon is particularly effective because of the favorable surface to volume ratio, which improves the accessibility of the pores.
- These activated carbon fabrics or nonwovens are made by carbonizing fabrics or nonwovens made from carbonaceous materials and then activated with water vapor, but never by processing individual carbon fibers.
- the advantage of the high adsorption capacity of such surface filters is offset by the disadvantage of only very limited mechanical resistance. For this reason, they may be suitable for stationary systems, but not, for example, for protective suits against chemical warfare agents.
- the invention has for its object to combine the advantages of activated carbon fiber with the mechanical strength of a fabric made of non-carbonized fibers. This was achieved by a blended yarn which consists of 5 to 75, in particular 20 to 40, percent by weight of activated carbon staple fibers and, moreover, textile staple fibers, and by fabrics made from this blended yarn.
- the blended yarn according to the invention is produced by cutting a known cable made of activated carbon individual filaments into staple fibers, gently mixing them with textile staple fibers and spinning them.
- the activated carbon staple fibers advantageously have a length of 1 to 10 cm. So that these staple fibers do not break when they are mixed with the other textile fibers used to produce the blended yarn, but rather remain in the specified length, the activated carbon staple fibers are expediently mixed with the other staple fibers of comparable length in a carrier liquid, in particular water or an aqueous liquid . It is best to drop the activated carbon staple fibers into a bath into which the textile individual fibers are simultaneously inserted after being cut off from a cable, which usually consists of 10,000 to several 100,000 individual filaments. Additional measures for mixing the staple fibers can then be taken in the liquid medium, but in many cases sufficient mixing of the various staple fibers is already achieved when the carrier liquid is separated off and then spun into the blended yarn.
- the textile fibers which are to be spun into mixed yarns with the activated carbon staple fibers can be a wide variety of natural or synthetic, organic or inorganic fibers, such as cotton, wool, silk, polyester, polyamide or aramid fibers, Trade glass fibers or other mineral fibers. Polyamide-polyester or aramid fibers are preferred for the production of the blended yarns according to the invention.
- the textile staple fibers of the blended fabric can consist of a flame-resistant synthetic polymer or be made flame-resistant.
- the activated carbon staple fibers generally have a titer of 0.5 to 20, in particular 1 to 5 dtex.
- the titer of the textile fibers is usually of the same order of magnitude.
- the mixture of the activated carbon staple fibers with the textile staple fibers can be spun into mixed yarns in a known manner, and these in turn can be woven well.
- the mixed yarn containing the activated carbon staple fiber can be used either only in the weft, only in the warp or both in warp and weft, depending on the application of the fabric. If a purely textile yarn is used for warp or weft, it does not have to be made of the same material as the staple fibers of the mixed yarn, but can be adapted to the particular use of the fabric.
- the fabrics according to the invention made of mixed yarn containing activated carbon staple fibers can fully develop their filtering effect
- the fabrics advantageously have an air permeability of 10 to 1,000, in particular 150 to 300 l / min - 100 cm 2 at 1 mbar negative pressure.
- the air permeability can be achieved by weaving a loose yarn, which can then also be tightly knotted or by an open fabric.
- the fabric should have a tensile strength of 100 to 20,000, in particular 200 to 2,000 Newton / 5 cm, which can be achieved both by the choice of sufficient tear-resistant staple fibers for the blended yarn and by the interweaving of very tear-resistant yarns.
- the basis weight of the blended fabrics can range from 50 to 1,500 g / m 2 , for most applications a basis weight of 200 to 400 g / m 2 is preferred.
- the fabrics according to the invention are distinguished by excellent textile properties, good strength and an adsorption activity which, based on the amount of activated carbon fiber used, is not inferior to fabrics made from pure activated carbon fibers.
- the fabrics according to the invention from the mixed yarns containing activated carbon staple fibers are preferably used for surface filters. Here they are because of their better ones
- the good textile properties and strengths of the fabrics according to the invention also enable them to be used to produce protective suits, in particular those for commercial or military purposes, i.e. to protect against chemicals or chemical warfare agents. example
- Preoxidized polyacrylonitrile fibers of 1.5 dtex were carbonized in a known manner as a cable with 320,000 individual filaments and then activated with steam in a suitable oven.
- a cable of activated carbon fibers with good mechanical properties and a BET surface area measured with nitrogen of 350 m 2 / g was thus obtained.
- cellulosic fibers were carbonized and activated. Its BET surface area, measured with nitrogen, was 1,100 m 2 / g. Although the high activity comes at the expense of mechanical strength, it nevertheless permits the further processing into the mixed yarn described below or the subsequent weaving.
- Staple fibers of 3 cm in length were cut from the cables of the activated carbon fibers. A part by weight of these activated carbon staple fibers was mixed in water with 2 parts by weight of a polyester staple fiber, likewise 3 cm in length and 1 dtex, and then spun. Blended yarns of about 70 dtex were obtained, and fabrics with a basis weight of about 280 g / m 2 were produced therefrom, the mechanical properties of which correspond to those of the same type of polyester blended fabric with wool or rayon. The activity of the activated carbon fibers was not influenced by the spinning to the blended yarn and weaving to the blended fabric.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- General Health & Medical Sciences (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Woven Fabrics (AREA)
- Filtering Materials (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Inorganic Fibers (AREA)
Claims (12)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT82109827T ATE32359T1 (de) | 1981-11-14 | 1982-10-24 | Aktivkohle-stapelfasern enthaltendes mischgarn und daraus hergestelltes gewebe. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19813145267 DE3145267A1 (de) | 1981-11-14 | 1981-11-14 | Aktivkohle-stapelfasern enthaltendes mischgarn und daraus hergestelltes gewebe |
| DE3145267 | 1981-11-14 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0079488A2 EP0079488A2 (fr) | 1983-05-25 |
| EP0079488A3 EP0079488A3 (en) | 1985-11-21 |
| EP0079488B1 true EP0079488B1 (fr) | 1988-02-03 |
Family
ID=6146394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82109827A Expired EP0079488B1 (fr) | 1981-11-14 | 1982-10-24 | Fil composite comprenant des fibres en charbon actif et tissu obtenu à partir de tels fils |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US4457345A (fr) |
| EP (1) | EP0079488B1 (fr) |
| AT (1) | ATE32359T1 (fr) |
| DE (2) | DE3145267A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010030773A1 (de) * | 2010-06-30 | 2012-01-05 | Sgl Carbon Se | Garn oder Nähgarn und Verfahren zum Herstellen eines Garns oder Nähgarns |
Families Citing this family (35)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5915531A (ja) * | 1982-07-17 | 1984-01-26 | 東邦レーヨン株式会社 | 活性炭素繊維紡績糸 |
| DE3228156C2 (de) | 1982-07-28 | 1994-01-20 | Bluecher Hubert | Verwendung eines flexiblen Flächenfilters in einem Luftreinigungsgerät für Kraftfahrzeugkabinen |
| DE3247652A1 (de) * | 1982-12-23 | 1984-06-28 | Hasso Von Bluecher | Verfahren zum dekontaminieren von textilen flaechengebilden |
| DE3406654C2 (de) * | 1984-02-24 | 1986-04-24 | Hasso von 4000 Düsseldorf Blücher | Flexibler Flächenfilter |
| US4799985A (en) * | 1984-03-15 | 1989-01-24 | Hoechst Celanese Corporation | Method of forming composite fiber blends and molding same |
| US4874563A (en) * | 1984-03-15 | 1989-10-17 | Basf Structural Materials Inc. | Process for preparing tows from composite fiber blends |
| US4818318A (en) * | 1984-03-15 | 1989-04-04 | Hoechst Celanese Corp. | Method of forming composite fiber blends |
| US4871491A (en) * | 1984-03-15 | 1989-10-03 | Basf Structural Materials Inc. | Process for preparing composite articles from composite fiber blends |
| US6045906A (en) | 1984-03-15 | 2000-04-04 | Cytec Technology Corp. | Continuous, linearly intermixed fiber tows and composite molded article thereform |
| US4698956A (en) * | 1986-05-29 | 1987-10-13 | Gentex Corporation | Composite yarn and method for making the same |
| FR2599761B1 (fr) * | 1986-06-04 | 1988-12-02 | Gosse Filature | Fil textile pour la confection d'une couche filtrante a base de charbon actif et utilisation de ce fil |
| DE3644554C1 (de) * | 1986-12-24 | 1988-04-21 | Daimler Benz Ag | Gaskissen-Aufprallschutzvorrichtung fuer die Insassen eines Kraftfahrzeuges mit einem Filter zum Reinigen des Treibgases |
| DE3719415A1 (de) * | 1987-06-11 | 1988-12-22 | Sandler Helmut Helsa Werke | Filtereinrichtung und verfahren zu ihrer herstellung |
| US4950533A (en) * | 1987-10-28 | 1990-08-21 | The Dow Chemical Company | Flame retarding and fire blocking carbonaceous fiber structures and fabrics |
| US4950540A (en) * | 1987-10-28 | 1990-08-21 | The Dow Chemical Company | Method of improving the flame retarding and fire blocking characteristics of a fiber tow or yarn |
| EP0326409B1 (fr) * | 1988-01-29 | 1992-05-13 | Ube Industries, Ltd. | Fil hybride, pré-imprégné hybride unidirectionnel et matériau laminé le contenant |
| JP2801264B2 (ja) * | 1989-05-24 | 1998-09-21 | 帝人株式会社 | 高級綿様風合を有する合成繊維糸条およびその製造方法 |
| US5393595A (en) * | 1989-11-22 | 1995-02-28 | Didier Royaerts | Firebreak fabric |
| DE4310110A1 (de) * | 1992-07-07 | 1994-01-13 | Kaercher Gmbh & Co Alfred | Mehrlagiges, textiles, gasdurchlässiges Filtermaterial gegen chemische Schadstoffe |
| US20050123763A1 (en) * | 1999-11-23 | 2005-06-09 | Hiltzik Laurence H. | Colored activated carbon and method of preparation |
| KR100410990B1 (ko) * | 2001-02-20 | 2003-12-18 | 삼성전자주식회사 | 다층배선을 갖는 반도체 장치 및 그의 제조방법 |
| US7863746B2 (en) * | 2001-02-20 | 2011-01-04 | Mosaid Technologies Incorporated | Semiconductor device having metal lines with slits |
| US6998155B2 (en) * | 2001-05-23 | 2006-02-14 | Traptek Llc | Woven materials with incorporated solids and processes for the production thereof |
| US20020197396A1 (en) * | 2001-06-26 | 2002-12-26 | Haggquist Gregory W. | Treated yarn and methods for making same |
| WO2003089526A2 (fr) * | 2001-06-26 | 2003-10-30 | Traptek Llc | Procede xerographique de revetement d'un materiau de particules solides |
| JP2005532152A (ja) * | 2002-06-12 | 2005-10-27 | トラップテック, エルエルシー | 被包化活性粒子、ならびにその製造法および使用法 |
| JP4446721B2 (ja) * | 2003-12-01 | 2010-04-07 | 株式会社クレハ | 炭素繊維紡績糸およびその織物 |
| DE10357112A1 (de) * | 2003-12-06 | 2005-07-07 | Texplorer Gmbh | Unterbeinschutzbekleidung |
| JP5551431B2 (ja) * | 2006-05-09 | 2014-07-16 | ココナ,インコーポレイティド | 活性粒子で強化された膜及びその製造方法及びその使用方法 |
| US8635846B2 (en) * | 2006-11-15 | 2014-01-28 | Lorica International Corporation | Fire retardant fabrics and methods for making the same |
| WO2008063557A2 (fr) * | 2006-11-16 | 2008-05-29 | Gregory Haggquist | Articles à propriétés exothermiques améliorées et leurs procédés de fabrication |
| GB2477531B (en) * | 2010-02-05 | 2015-02-18 | Univ Leeds | Carbon fibre yarn and method for the production thereof |
| JP5842916B2 (ja) * | 2012-03-29 | 2016-01-13 | 三菱レイヨン株式会社 | 炭素繊維熱可塑性樹脂プリプレグ、炭素繊維複合材料、ならびに製造方法 |
| KR101935632B1 (ko) * | 2016-08-29 | 2019-01-04 | 롯데첨단소재(주) | 탄소 섬유 스테이플을 포함하는 방적사 및 이의 제조방법 |
| KR101993960B1 (ko) | 2016-10-31 | 2019-06-27 | 롯데첨단소재(주) | 탄소 섬유 강화 플라스틱용 직조물 및 이로부터 형성된 성형품 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1227757A (fr) * | 1967-08-14 | 1971-04-07 | ||
| GB1309556A (en) * | 1969-12-23 | 1973-03-14 | Ampep Ind Products Ltd | Low friction bearing materials |
| US3648451A (en) * | 1970-02-16 | 1972-03-14 | Monsanto Co | Novel yarn and process |
| FR2138297A1 (en) * | 1971-05-19 | 1973-01-05 | Cta | Carbon fibre reinforcing fabric - with carbon fibres gimped with synthetic or natural fibres |
| US3744534A (en) * | 1972-04-12 | 1973-07-10 | Us Army | Protective clothing fabric |
| US3866405A (en) * | 1973-07-18 | 1975-02-18 | Fmc Corp | Blend of flame-retardant poly (ethylene-2,6-napthalene dicarboxylate) fibers and flame-retardant cellulosic fibers |
| US4014725A (en) * | 1975-03-27 | 1977-03-29 | Union Carbide Corporation | Method of making carbon cloth from pitch based fiber |
| JPS52120034A (en) * | 1976-03-31 | 1977-10-08 | Nippon Carbon Co Ltd | Gut for racket |
| US4285831A (en) * | 1976-10-05 | 1981-08-25 | Toho Beslon Co., Ltd. | Process for production of activated carbon fibers |
| US4159618A (en) * | 1978-03-13 | 1979-07-03 | Albany International Corp. | Composite yarn |
| JPS5685434A (en) * | 1979-12-08 | 1981-07-11 | Toho Beslon Co | Production of fire retardant fiber spun yarn |
| JPS5742925A (en) * | 1980-08-22 | 1982-03-10 | Toho Rayon Co Ltd | Production of high-performance carbon fiber strand |
| US4331729A (en) * | 1980-12-01 | 1982-05-25 | Norfab Corporation | Heat resistant and protective fabric and yarn for making the same |
-
1981
- 1981-11-14 DE DE19813145267 patent/DE3145267A1/de not_active Withdrawn
-
1982
- 1982-10-24 EP EP82109827A patent/EP0079488B1/fr not_active Expired
- 1982-10-24 AT AT82109827T patent/ATE32359T1/de not_active IP Right Cessation
- 1982-10-24 DE DE8282109827T patent/DE3278083D1/de not_active Expired
- 1982-11-15 US US06/441,693 patent/US4457345A/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010030773A1 (de) * | 2010-06-30 | 2012-01-05 | Sgl Carbon Se | Garn oder Nähgarn und Verfahren zum Herstellen eines Garns oder Nähgarns |
Also Published As
| Publication number | Publication date |
|---|---|
| US4457345A (en) | 1984-07-03 |
| DE3278083D1 (en) | 1988-03-10 |
| ATE32359T1 (de) | 1988-02-15 |
| DE3145267A1 (de) | 1983-05-19 |
| EP0079488A2 (fr) | 1983-05-25 |
| EP0079488A3 (en) | 1985-11-21 |
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| 17Q | First examination report despatched |
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| GBT | Gb: translation of ep patent filed (gb section 77(6)(a)/1977) | ||
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