EP0071047B1 - Process for making cast pieces with inserted steel tubes - Google Patents
Process for making cast pieces with inserted steel tubes Download PDFInfo
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- EP0071047B1 EP0071047B1 EP82106016A EP82106016A EP0071047B1 EP 0071047 B1 EP0071047 B1 EP 0071047B1 EP 82106016 A EP82106016 A EP 82106016A EP 82106016 A EP82106016 A EP 82106016A EP 0071047 B1 EP0071047 B1 EP 0071047B1
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- European Patent Office
- Prior art keywords
- steel
- tube
- cast
- process according
- shells
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010959 steel Substances 0.000 title claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 238000005266 casting Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 16
- 229910001208 Crucible steel Inorganic materials 0.000 claims abstract description 12
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims abstract description 12
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims abstract description 12
- 235000014380 magnesium carbonate Nutrition 0.000 claims abstract description 12
- 239000001095 magnesium carbonate Substances 0.000 claims abstract description 12
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 7
- 239000010431 corundum Substances 0.000 claims abstract description 5
- -1 chromite Chemical compound 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 239000011819 refractory material Substances 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 239000011236 particulate material Substances 0.000 claims 3
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 2
- 239000002245 particle Substances 0.000 claims 1
- 239000000161 steel melt Substances 0.000 abstract description 3
- 229910052581 Si3N4 Inorganic materials 0.000 abstract 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 abstract 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 abstract 1
- 229910010271 silicon carbide Inorganic materials 0.000 abstract 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 abstract 1
- 239000000945 filler Substances 0.000 description 11
- 239000008187 granular material Substances 0.000 description 5
- 229910001060 Gray iron Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000005255 carburizing Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0072—Casting in, on, or around objects which form part of the product for making objects with integrated channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
Definitions
- the invention relates to a process for the production of castings with cast steel pipes, preferably cooling elements for a metallurgical furnace, the castings being made of cast steel and the steel pipes being cast with an overheated cast steel melt and being filled with a granular, highly heat-conductive, refractory material before the casting.
- DE-A-2 903 104 already discloses a cooling element for a metallurgical furnace, in particular a blast furnace, with cooling element-guiding pipes made of steel cast into a cast body and a refractory lining which is anchored in the furnace-side end face of the cooling element in recesses running parallel to the broad side of the cooling element is, bekar nt, wherein the cast body is made of cast steel and the superheating heat of the liquid cast steel body is arranged at a distance from the cooling pipes to be cast.
- the cooling tubes are filled with high-melting, granular material with high thermal conductivity before the encapsulation.
- Zirconium oxide, chromium oxide or a mixture with a proportion of more than 20% of these oxides is used as the granular material. If cooling elements are produced according to this known method, some of the cast-in pipes which are intended to carry the cooling liquid, as practice has shown, have leaks.
- the invention has for its object to provide a method of the type mentioned, in which the disadvantages of the known methods are avoided and by means of which, in particular, the cooling tubes made of steel are embedded in the cast body.
- the granular material used individually or in a mixture of magnesite (sintered magnesite), corundum, sintered alumina, chromite, SiC, Si 3 N «is used as the pipe filler and the steel pipes to be poured in are full on the pipe surface overlying pipe segments or pipe shells made of steel, the steel pipe segments or steel pipe shells cover one third to one half of the steel pipe surface, the pipe segments or shells are only placed on the cast top and only a minimal air gap remains between the steel pipe surface and steel pipe segments or shells.
- Mixtures of fired magnesite with up to 30% each of an addition of one or more other granular materials as tube filler are preferably used as the granular material.
- the fired magnesite ⁇ 75% MgO, preferably ⁇ 90% MgO, the chromite ⁇ 30% Cr 2 0 3 , preferably ⁇ 40% Cr 2 0 3 , the corundum and the sintered alumina ⁇ 90% A1 2 0 should preferably be used as the composition of the pipe filler 3 , preferably ⁇ 95% A1 2 0 3 contain and the materials obtained in a natural or synthetic way should be typical impurities, such.
- the granular tube filler has the most dense spherical packing possible due to its grain size composition. H. that a minimal void fraction is present, which would significantly reduce the otherwise high thermal conductivity of the materials used according to the invention.
- the grain size of the pipe filler is between 0 and 3 mm, preferably between 0 and 1 mm.
- composition of the cast steel melts to be used in the process can vary depending on the intended use within the limits specified below, since in addition to unalloyed ones high-alloy cast steel, e.g. B. can be used for heat-resistant and / or scale-resistant castings:
- ventilation bores in the steel pipe segments or shells and beveled edges cause optimal casting gas discharge and facilitate the formation of a small air gap between the pipe to be poured in and the steel pipe segments or shells placed thereon.
- FIG. 1 shows a cast body in section
- FIG. 2 shows a section on an enlarged scale according to II-II in FIG. 1.
- a steel tube 2 is inserted, which with a thin surface coating 3 (Fig. 2), for. B. from A1 2 0 3 , is coated.
- the steel tube is filled with a sintered magnesite 4 with a grain size of 0-0.5 mm.
- the table shows the chemical composition and grain size distribution of the sintered magnesite.
- the cast body 1 surrounding the steel tube 2 has the following chemical composition:
- the casting temperature is approx. 1520-1550 ° C.
- the steel pipe to be poured corresponds to the material St 35.8 / 11 according to DIN 17 175.
- Fig. 2 shows in detail the steel pipe 2 to be poured in with its approximately 50-200 ⁇ m thick coating 3, the pipe filler 4 and a steel pipe shell 5 placed thereon, which is provided with bores 6 and bevels on the edges 7.
- the steel pipe shell 5 includes the periphery of the steel pipe 2 is about 1/3 and is located, as shown in Fig. 1 shows, at the position denoted by "a" Gußobenseite.
- the thickness of the steel tube shell 5 corresponds approximately to that of the steel tube to be cast, namely approximately 8 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Heat Treatment Of Articles (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Braking Arrangements (AREA)
- Ceramic Products (AREA)
- Mold Materials And Core Materials (AREA)
- Glass Compositions (AREA)
- Continuous Casting (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Branch Pipes, Bends, And The Like (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Furnace Details (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Gußkörpern mit eingegossenen Rohren aus Stahl, vorzugsweise Kühlelemente für einen metallurgischen Ofen, wobei die Gußkörper aus Stahlguß bestehen und die Stahlrohre mit einer überhitzten Stahlgußschmelze umgossen und vor dem Umgießen mit einem körnigen, hochwärmeleitfähigen feuerfesten Material verfüllt werden.The invention relates to a process for the production of castings with cast steel pipes, preferably cooling elements for a metallurgical furnace, the castings being made of cast steel and the steel pipes being cast with an overheated cast steel melt and being filled with a granular, highly heat-conductive, refractory material before the casting.
Verfahren zur Herstellung von Gußkörpern mit eingegossenen Rohren aus Stahl, die z. B. als Kühlelemente für die Wände von metallurgischen Öfen, z. B. Hochöfen, Verwendung finden, sind bekannt. Für die Kühlelemente wird als Gußwerkstoff üblicherweise Grauguß mit unterschiedlichster Graphitausbildung verwendet. Der Werkstoff, aus dem die Kühlrohre hergestellt werden, weist je nach Funktion eine definierte Stahlzusammensetzung auf (vgl. DE-B1-2 719 165, DE-A-3 013 560). Aufgrund der unterschiedlichen Liquidustemperaturen von Grauguß und Stahlrohrwerkstoff treten beim Umgießen der Stahlrohre mit Grauguß in einem solchermaßen aufgebauten Kühlelement keine nennenswer ten gießtechnischen Probleme auf. Die zu umgießenden Stahlrohre benötigen normalerweise keinen Rohrfüllstoff; sie sind jedoch in jedem Falle gegen Aufkohlung auf der Außenseite durch eine geeignete Beschichtung zu schützen.Process for the production of castings with cast steel pipes, which, for. B. as cooling elements for the walls of metallurgical furnaces, for. B. blast furnaces, are known. For the cooling elements, gray cast iron with a wide variety of graphite designs is usually used as the casting material. Depending on the function, the material from which the cooling tubes are made has a defined steel composition (cf. DE-B1-2 719 165, DE-A-3 013 560). Due to the different liquidus temperatures of gray cast iron and steel pipe material, no significant casting problems occur when the steel pipes are cast with gray cast iron in a cooling element constructed in this way. The steel pipes to be cast normally do not require any pipe filler; however, they must be protected against carburizing on the outside by a suitable coating.
Aus DE-A-2 903 104 ist bereits ein Kühlelement für einen metallurgischen Ofen, insbesondere Hochofen, mit in einen Gußkörper eingegossenen kühlelementführenden Rohren aus Stahl und einer feuerfesten Auskleidung, die in der ofenseitigen Stirnfläche des Kühlelementes in parallel zur Breitseite des Kühlelementes verlaufenden Ausnehmungen verankert ist, bekar nt, wobei der Gußkörper aus Stahlguß besteht und im Abstand von den zu umgießenden Kühlrohren die Überhitzungswärme des flüssigen Stahlgusses aufnehmende Körper angeordnet sind. Zur Herstellung dieser Kühlelemente werden die Kühlrohre vor dem Umgießen mit hochschmelzenden, eine hohe Wärmeleitfähigkeit aufweisenden körnigen Material gefüllt. Als körniges Material wird dabei Zirkonoxid, Chromoxid oder ein Gemenge mit einem Anteil von mehr als 20% dieser Oxide verwendet. Werden Kühlelemente nach diesem bekannten Verfahren hergestellt, so weist ein Teil der eingegossenen Rohre, die die Kühlflüssigkeit führen sollen, wie die Praxis gezeigt hat, Undichtigkeiten auf.DE-A-2 903 104 already discloses a cooling element for a metallurgical furnace, in particular a blast furnace, with cooling element-guiding pipes made of steel cast into a cast body and a refractory lining which is anchored in the furnace-side end face of the cooling element in recesses running parallel to the broad side of the cooling element is, bekar nt, wherein the cast body is made of cast steel and the superheating heat of the liquid cast steel body is arranged at a distance from the cooling pipes to be cast. To produce these cooling elements, the cooling tubes are filled with high-melting, granular material with high thermal conductivity before the encapsulation. Zirconium oxide, chromium oxide or a mixture with a proportion of more than 20% of these oxides is used as the granular material. If cooling elements are produced according to this known method, some of the cast-in pipes which are intended to carry the cooling liquid, as practice has shown, have leaks.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art anzugeben, bei dem die Nachteile der bekannten Verfahren vermieden werden und mittels dessen insbesondere die in die Gußkörper eingelassenen Kühlrohre aus Stahl dicht sind.The invention has for its object to provide a method of the type mentioned, in which the disadvantages of the known methods are avoided and by means of which, in particular, the cooling tubes made of steel are embedded in the cast body.
Diese Aufgabe wird nach der Erfindung dadurch gelöst, daß als körniges Material einzeln oder zu mehreren als Gemisch gebrannter Magnesit (Sintermagnesit), Korund, Sintertonerde, Chromit, SiC, Si3N« als Rohrfüllstoff verwendet wird und die einzugießenden Stahlrohre mit auf der Rohroberfläche satt aufliegenden Rohrsegmenten oder Rohrschalen aus Stahl versehen werden, die Stahlrohrsegmente oder Stahlrohrschalen ein Drittel bis eine Hälfte der Stahlrohroberfläche bedecken, die Rohrsegmente oder -schalen nur auf der Gußoberseite aufgelegt werden und zwischen Stahlrohroberfläche und Stahlrohrsegmenten oder -schalen nur ein minimaler Luftspalt verbleibt. In bevorzugter Weise werden als körniges Material Mischungen aus gebranntem Magnesit mit bis zu je 30% eines Zusatzes eines oder mehrerer anderer körniger Materialien als Rohrfüllstoff verwendet. Mit Vorteil ist ferner eine Mischung von technisch reinem SiC und Si3N4 in beliebigem Mischungsverhältnis als Rohrfüllstoff zu verwenden. Als Zusammensetzung des Rohrfüllstoffes soll bevorzugterweise der gebrannte Magnesit ≥75% MgO, vorzugsweise ≥90% MgO, der Chromit ≥30% Cr203, vorzugsweise ≥40% Cr203, der Korund und die Sintertonerde ≥90% A1203, vorzugsweise ≥95% A1203 enthalten und die auf natürliche oder synthetische Art gewonnenen Materialien sollen als Rest typische Verunreinigungen, z. B. an Si02, AI203, CaO, MgO, Fe203/FeO in möglichst geringer Menge aufweisenThis object is achieved according to the invention in that the granular material used individually or in a mixture of magnesite (sintered magnesite), corundum, sintered alumina, chromite, SiC, Si 3 N «is used as the pipe filler and the steel pipes to be poured in are full on the pipe surface overlying pipe segments or pipe shells made of steel, the steel pipe segments or steel pipe shells cover one third to one half of the steel pipe surface, the pipe segments or shells are only placed on the cast top and only a minimal air gap remains between the steel pipe surface and steel pipe segments or shells. Mixtures of fired magnesite with up to 30% each of an addition of one or more other granular materials as tube filler are preferably used as the granular material. It is also advantageous to use a mixture of technically pure SiC and Si 3 N 4 in any mixing ratio as the tube filler. The fired magnesite ≥75% MgO, preferably ≥90% MgO, the chromite ≥30% Cr 2 0 3 , preferably ≥40% Cr 2 0 3 , the corundum and the sintered alumina ≥90% A1 2 0 should preferably be used as the composition of the pipe filler 3 , preferably ≥95% A1 2 0 3 contain and the materials obtained in a natural or synthetic way should be typical impurities, such. B. on Si0 2 , Al 2 0 3 , CaO, MgO, Fe 2 0 3 / FeO in the smallest possible amount
Mit Vorteil weist ferner der körnige Rohrfüllstoff von seiner Korngrößenzusammensetzung her eine möglichst dichte Kugelpackung auf, d. h. daß ein minimaler Hohlraumanteil vorhanden ist, der die ansonsten hohe Wärmeleitung der erfindungsgemäß eingesetzten Materialien deutlich erniedrigen würde. Zu diesem Zweck liegt die Körnung des Rohrfüllstoffes zwischen 0 bis 3 mm, vorzugsweise zwischen 0 bis 1 mm.Advantageously, the granular tube filler has the most dense spherical packing possible due to its grain size composition. H. that a minimal void fraction is present, which would significantly reduce the otherwise high thermal conductivity of the materials used according to the invention. For this purpose, the grain size of the pipe filler is between 0 and 3 mm, preferably between 0 and 1 mm.
Zur Erzielung einer guten Verdichtung des Rohrfüllstoffes innerhalb der einzugießenden Stahlrohre im trockenen oder feucht bis flüssigen Zustand ist neben den zu treffenden körnungstechnischen Maßnahmen der Zusatz von die Fließfähigkeit positiv beeinflussenden Mitteln, wie sie z. B. auch in der grob- und feinkeramischen Industrie zum Einsatz gelangen, angezeigt. In weiterer Ausbildung der Erfindung werden daher dem Rohrfüllstoff organische und/oder anorganische Dispergier-, Verflüssigungs-, Plastifizierungsmittel, Binder sowie andere, in der keramischen Industrie bekannte, chemische Mittel mit ähnlicher Wirkung zugesetzt.To achieve a good compression of the pipe filler within the steel pipes to be poured in the dry or moist to liquid state, in addition to the granular measures to be taken, the addition of agents which positively influence the flowability, such as, for. B. also used in the coarse and fine ceramic industry. In a further embodiment of the invention, organic and / or inorganic dispersants, liquefiers, plasticizers, binders and other chemical agents known in the ceramic industry with a similar effect are therefore added to the pipe filler.
Die Vorteile des erfindungsgemäßen Verfahrens sind insbesondere darin zu sehen, daß nunmehr durchgehend dichte Kühlrohre in den Gußkörpern vorliegen, da der in die Stahlrohre eingefüllte Rohrfüllstoff bei der herrschenden Gießtemperatur für unlegierten bis hochlegierten Stahlguß, die üblicherweise 20-100'C oberhalb der Liquidustemperatur liegt, kaum schwindet oder sintert, der Kornaufbau eine gute Verdichtung ermöglicht und nicht oder nur unwesentlich zur Auf- oder Entkohlung des Stahlrohrwerkstoffes führt.The advantages of the method according to the invention can be seen in particular in the fact that there are now continuously sealed cooling tubes in the castings, since the tube filler filled into the steel tubes at the prevailing casting temperature for unalloyed to high-alloy steel casting, which is usually 20-100'C above the liquidus temperature, hardly shrinks or sinters, the grain structure enables good compaction and does not, or only insignificantly, lead to carburizing or decarburization of the steel tube material.
Die Zusammensetzung der bei dem Verfahren einzusetzenden Stahlgußschmelzen kann je nach Verwendungszweck in den nachfolgend angegebenen Grenzen variieren, da neben unlegiertem auch hochlegierter Stahlguß, z. B. für warmfeste und/oder zunderbeständige Gußteile zum Einsatz gelangen kann:
Rest Eisen und unvermeidliche VerunreinigungenBalance iron and inevitable impurities
In Weiterbildung des erfindungsgemäßen Verfahrens bewirken Entlüftungsbohrungen in den Stahlrohrsegmenten oder -schalen sowie Kantenabschrägungen eine optimale Gießgasableitung und erleichtern die Bildung eines geringen Luftspaltes zwischen einzugießendem Rohr und aufgelegten Stahlrohrsegmenten oder -schalen.In a further development of the method according to the invention, ventilation bores in the steel pipe segments or shells and beveled edges cause optimal casting gas discharge and facilitate the formation of a small air gap between the pipe to be poured in and the steel pipe segments or shells placed thereon.
Die Erfindung ist im folgenden anhand eines bevorzugten Ausführungsbeispiels näher erläutert, wobei Fig. 1 einen Gußkörper im Schnitt und Fig. 2 einen Schnitt in vergrößertem Maßstab nach II-II in Fig. 1 zeigen.The invention is explained in more detail below with reference to a preferred exemplary embodiment, in which FIG. 1 shows a cast body in section and FIG. 2 shows a section on an enlarged scale according to II-II in FIG. 1.
In eine Gießform, die zum Abguß des in Fig. 1 dargestellten Gußkörpers 1 bestimmt ist, wird ein Stahlrohr 2 eingelegt, das mit einer dünnen Oberflächenbeschichtung 3 (Fig. 2), z. B. aus A1203, überzogen ist. Das Stahlrohr ist mit einem Sintermagnesit 4 der Körnung 0-0,5 mm dicht verfüllt. In der Tabelle ist die chemische Zusammensetzung und Korngrößenverteilung des Sintermagnesits aufgeführt.In a casting mold, which is intended to cast the cast body 1 shown in Fig. 1, a
Der das Stahlrohr 2 umgebende Gußkörper 1 hat folgende chemische Zusammensetzung:
Die Gießtemperatur beträgt ca. 1520-1550° C.The casting temperature is approx. 1520-1550 ° C.
Das einzugießende Stahlrohr entspricht dem Werkstoff St 35.8/11 gemäß DIN 17 175.The steel pipe to be poured corresponds to the material St 35.8 / 11 according to DIN 17 175.
Fig. 2 zeigt im Detail das einzugießende Stahlrohr 2 mit seiner ca. 50-200 µm starken Beschichtung 3, dem Rohrfüllstoff 4 und einer aufgelegten Stahlrohrschale 5, die mit Bohrungen 6 und Abschrägungen an den Kanten 7 versehen ist. Die Stahlrohrschale 5 umfaßt etwa 1/3 des Umfanges des Stahlrohres 2 und befindet sich, wie aus Fig. 1 hervorgeht, auf der mit »a« bezeichneten Gußobenseite. Die Stärke der Stahlrohrschale 5 entspricht im bevorzugten Ausführungsbeispiel etwa der des einzugießenden Stahlrohres, nämlich etwa 8 mm.Fig. 2 shows in detail the
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT82106016T ATE13497T1 (en) | 1981-07-25 | 1982-07-06 | PROCESS FOR THE MANUFACTURE OF CASTINGS WITH CAST-IN STEEL PIPES. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3129391A DE3129391C1 (en) | 1981-07-25 | 1981-07-25 | Process for the production of castings with cast steel tubes |
| DE3129391 | 1981-07-25 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0071047A2 EP0071047A2 (en) | 1983-02-09 |
| EP0071047A3 EP0071047A3 (en) | 1983-06-15 |
| EP0071047B1 true EP0071047B1 (en) | 1985-05-29 |
Family
ID=6137727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82106016A Expired EP0071047B1 (en) | 1981-07-25 | 1982-07-06 | Process for making cast pieces with inserted steel tubes |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US4832106A (en) |
| EP (1) | EP0071047B1 (en) |
| JP (1) | JPS5865565A (en) |
| AT (1) | ATE13497T1 (en) |
| AU (1) | AU554448B2 (en) |
| BR (1) | BR8203636A (en) |
| CA (1) | CA1196767A (en) |
| DD (1) | DD207344A1 (en) |
| DE (2) | DE3129391C1 (en) |
| ES (2) | ES512334A0 (en) |
| MX (1) | MX159651A (en) |
| PL (1) | PL139752B1 (en) |
| ZA (1) | ZA824950B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4102358A1 (en) * | 1991-01-26 | 1992-07-30 | Volkswagen Ag | MOLDED PART TO BE PRODUCED IN THE DIE CASTING METHOD, METHOD FOR PRODUCING THE MOLDED PART AND HOLLOW BODY FOR INSERTION INTO THE MOLDED PART |
| DE19647069A1 (en) * | 1996-11-14 | 1998-05-20 | Heidelberger Druckmasch Ag | Hollow cast body e.g. printing machine cylinder preform |
Families Citing this family (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3243377A1 (en) * | 1982-11-24 | 1984-08-23 | GMB Giesserei & Maschinenbau Bodan AG, Romanshorn | CASTING PIECE WITH MOLDED CHANNEL |
| FR2558084B1 (en) * | 1984-01-17 | 1988-04-15 | Renault | BI-METALLIC FOUNDRY PIECE |
| SE453968B (en) * | 1985-02-01 | 1988-03-21 | Kanthal Ab | CASTED METAL BODY AND SET TO MAKE IT SAME |
| US4958537A (en) * | 1990-02-20 | 1990-09-25 | Saturn Corporation | Transmission casing cover with tubular conduit cast in situ |
| US5111872A (en) * | 1990-02-20 | 1992-05-12 | Saturn Corporation | Transmission casing cover with tubular mechanically crimped conduit cast in situ |
| DE4327242A1 (en) * | 1993-08-13 | 1995-02-16 | Luk Fahrzeug Hydraulik | Process for the production of die castings |
| DE4341040A1 (en) * | 1993-12-02 | 1995-06-08 | Bruehl Eisenwerk | Engine block with cast-in channel arrangement and method for its production |
| US5635305A (en) * | 1995-05-22 | 1997-06-03 | Itt Automotive, Inc. | Machinable cast-in-place tube enclosure fittings |
| US5740851A (en) * | 1995-06-19 | 1998-04-21 | Trinova Corporation | Component with cast-in fluid passageways |
| DE19751472A1 (en) * | 1996-12-03 | 1998-06-04 | Volkswagen Ag | Pressure diecasting method and equipment |
| CA2242057A1 (en) | 1998-06-30 | 1999-12-30 | Structures Monocoques Inc. | Modular stairway system, method for erecting stairway and kit therefor |
| JP3869255B2 (en) * | 2001-06-14 | 2007-01-17 | 富士通株式会社 | Metal molded body manufacturing method and metal molded body manufactured thereby |
| US20050133187A1 (en) * | 2003-12-17 | 2005-06-23 | Sean Seaver | Die casting method system and die cast product |
| US20050133102A1 (en) * | 2003-12-22 | 2005-06-23 | Blackman Donald E. | Hydraulic end head with internally cast hydraulic circuits |
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| US8327910B2 (en) * | 2010-12-15 | 2012-12-11 | GM Global Technology Operations LLC | Method of supporting tubing structures during overcasting |
| CN103008615B (en) * | 2012-12-06 | 2014-07-16 | 嘉应学院 | Manufacturing method of alloy steel cast-in zirconium corundum ceramic composite material |
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| CN104308122B (en) * | 2014-10-29 | 2016-01-20 | 刘响 | A kind of filler punctured for high temperature-proof molten steel in casting process |
| CN108788095B (en) * | 2018-06-20 | 2020-04-28 | 四川共享铸造有限公司 | Casting method of steel pipe with cast-in oil duct |
| DE102024204548A1 (en) * | 2024-05-16 | 2025-03-27 | Carl Zeiss Smt Gmbh | Method for producing a module for semiconductor lithography and module for semiconductor lithography |
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|---|---|---|---|---|
| DE2719165B1 (en) * | 1977-04-29 | 1978-07-06 | Thyssen Huette Ag | Cooling element for a metallurgical furnace |
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| DE1558292A1 (en) * | 1967-02-17 | 1970-03-19 | Siempelkamp Gmbh & Co | Method for producing a press plate from cast iron with cast-in steel tubes |
| DE2127448C3 (en) * | 1970-06-04 | 1975-08-21 | Ishikawajima-Harima Jukogyo K.K., Tokio | Cooling element, in particular plate cooler, for blast furnaces |
| JPS5132426A (en) * | 1974-09-13 | 1976-03-19 | Kubota Ltd | REIKYAKUYOPAIPUNOIGURUMIKOZO |
| SU595067A1 (en) * | 1976-11-03 | 1978-02-28 | Институт Проблем Литья Ан Украинской Сср | Method of making reinforced castings |
| DE2804544C3 (en) * | 1978-02-03 | 1981-05-07 | M.A.N. Maschinenfabrik Augsburg-Nürnberg AG, 4200 Oberhausen | Cooling plate for a metallurgical furnace, in particular a blast furnace |
| DE2903104C2 (en) * | 1979-01-27 | 1982-10-07 | Estel Hoesch Werke Ag, 4600 Dortmund | Cooling element for a metallurgical furnace, in particular a blast furnace, and method for its manufacture |
| JPS5849607B2 (en) * | 1979-04-09 | 1983-11-05 | 日本鋼管株式会社 | Cooling stave with non-fused double cooling pipes |
| JPS55139160A (en) * | 1979-04-16 | 1980-10-30 | Nikkei Giken:Kk | Internal chilling type casting method |
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1981
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1982
- 1982-04-28 MX MX192476A patent/MX159651A/en unknown
- 1982-05-19 ES ES512334A patent/ES512334A0/en active Granted
- 1982-06-22 BR BR8203636A patent/BR8203636A/en unknown
- 1982-07-02 AU AU85542/82A patent/AU554448B2/en not_active Ceased
- 1982-07-06 DE DE8282106016T patent/DE3263883D1/en not_active Expired
- 1982-07-06 EP EP82106016A patent/EP0071047B1/en not_active Expired
- 1982-07-06 AT AT82106016T patent/ATE13497T1/en active
- 1982-07-12 ZA ZA824950A patent/ZA824950B/en unknown
- 1982-07-21 JP JP57125951A patent/JPS5865565A/en active Granted
- 1982-07-21 DD DD82241838A patent/DD207344A1/en unknown
- 1982-07-21 PL PL1982237599A patent/PL139752B1/en unknown
- 1982-07-26 CA CA000408014A patent/CA1196767A/en not_active Expired
- 1982-07-27 US US06/402,300 patent/US4832106A/en not_active Expired - Fee Related
-
1983
- 1983-04-15 ES ES521488A patent/ES521488A0/en active Granted
Patent Citations (1)
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|---|---|---|---|---|
| DE2719165B1 (en) * | 1977-04-29 | 1978-07-06 | Thyssen Huette Ag | Cooling element for a metallurgical furnace |
Non-Patent Citations (1)
| Title |
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| DIDIER-WERKE AG, 1966, Wiesbaden (DE) "Feuerfest ABC" Seite 16, Stichwort "Chromit" * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4102358A1 (en) * | 1991-01-26 | 1992-07-30 | Volkswagen Ag | MOLDED PART TO BE PRODUCED IN THE DIE CASTING METHOD, METHOD FOR PRODUCING THE MOLDED PART AND HOLLOW BODY FOR INSERTION INTO THE MOLDED PART |
| DE4102358C2 (en) * | 1991-01-26 | 2000-05-11 | Volkswagen Ag | Molded part to be produced in the die casting process, method for producing the molded part and hollow body for insertion into the molded part |
| DE19647069A1 (en) * | 1996-11-14 | 1998-05-20 | Heidelberger Druckmasch Ag | Hollow cast body e.g. printing machine cylinder preform |
Also Published As
| Publication number | Publication date |
|---|---|
| AU554448B2 (en) | 1986-08-21 |
| JPS6245019B2 (en) | 1987-09-24 |
| DE3263883D1 (en) | 1985-07-04 |
| DE3129391C1 (en) | 1982-11-04 |
| MX159651A (en) | 1989-07-24 |
| JPS5865565A (en) | 1983-04-19 |
| BR8203636A (en) | 1983-06-14 |
| ZA824950B (en) | 1983-04-27 |
| EP0071047A2 (en) | 1983-02-09 |
| PL139752B1 (en) | 1987-02-28 |
| ATE13497T1 (en) | 1985-06-15 |
| CA1196767A (en) | 1985-11-19 |
| ES8402189A1 (en) | 1984-01-16 |
| EP0071047A3 (en) | 1983-06-15 |
| ES521488A0 (en) | 1984-01-16 |
| ES8307558A1 (en) | 1983-07-01 |
| AU8554282A (en) | 1983-02-03 |
| DD207344A1 (en) | 1984-02-29 |
| US4832106A (en) | 1989-05-23 |
| ES512334A0 (en) | 1983-07-01 |
| PL237599A1 (en) | 1983-05-23 |
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