EP0050616A1 - Procede de production de plastiques de polyester-silicate - Google Patents
Procede de production de plastiques de polyester-silicateInfo
- Publication number
- EP0050616A1 EP0050616A1 EP80901434A EP80901434A EP0050616A1 EP 0050616 A1 EP0050616 A1 EP 0050616A1 EP 80901434 A EP80901434 A EP 80901434A EP 80901434 A EP80901434 A EP 80901434A EP 0050616 A1 EP0050616 A1 EP 0050616A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- water
- component
- parts
- components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 40
- 239000004033 plastic Substances 0.000 title claims abstract description 40
- 229920000728 polyester Polymers 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 36
- 230000008569 process Effects 0.000 title claims description 30
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- -1 silicon oxide compound Chemical class 0.000 claims abstract description 42
- 229920006337 unsaturated polyester resin Polymers 0.000 claims abstract description 38
- 239000003999 initiator Substances 0.000 claims abstract description 27
- 239000011230 binding agent Substances 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims description 62
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 21
- 239000011541 reaction mixture Substances 0.000 claims description 21
- 150000003377 silicon compounds Chemical class 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 21
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 17
- 239000004604 Blowing Agent Substances 0.000 claims description 14
- 239000000654 additive Substances 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 238000005187 foaming Methods 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 230000001413 cellular effect Effects 0.000 claims description 10
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 9
- 230000003197 catalytic effect Effects 0.000 claims description 9
- 239000000292 calcium oxide Substances 0.000 claims description 8
- 235000012255 calcium oxide Nutrition 0.000 claims description 8
- 239000010440 gypsum Substances 0.000 claims description 8
- 229910052602 gypsum Inorganic materials 0.000 claims description 8
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 229910052925 anhydrite Inorganic materials 0.000 claims description 5
- 239000011396 hydraulic cement Substances 0.000 claims description 5
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 4
- 150000002978 peroxides Chemical class 0.000 claims description 4
- 150000001451 organic peroxides Chemical class 0.000 claims description 3
- 150000004760 silicates Chemical class 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 229910052915 alkaline earth metal silicate Inorganic materials 0.000 claims description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 2
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 claims description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 2
- 125000005624 silicic acid group Chemical group 0.000 claims description 2
- 238000009835 boiling Methods 0.000 claims 1
- 239000006260 foam Substances 0.000 abstract description 30
- 229910052814 silicon oxide Inorganic materials 0.000 abstract 1
- 239000002253 acid Substances 0.000 description 25
- 239000004568 cement Substances 0.000 description 24
- 239000000047 product Substances 0.000 description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 20
- 150000007513 acids Chemical class 0.000 description 16
- 150000001298 alcohols Chemical class 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- 239000000178 monomer Substances 0.000 description 14
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- 239000000945 filler Substances 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 239000011398 Portland cement Substances 0.000 description 10
- 239000010941 cobalt Substances 0.000 description 10
- 229910017052 cobalt Inorganic materials 0.000 description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 10
- 239000003599 detergent Substances 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 238000010276 construction Methods 0.000 description 8
- 239000000344 soap Substances 0.000 description 8
- 159000000000 sodium salts Chemical class 0.000 description 8
- 239000002023 wood Substances 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 7
- 239000000194 fatty acid Substances 0.000 description 7
- 229930195729 fatty acid Natural products 0.000 description 7
- 150000004665 fatty acids Chemical class 0.000 description 7
- 235000011087 fumaric acid Nutrition 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000004872 foam stabilizing agent Substances 0.000 description 6
- 239000001530 fumaric acid Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 229920006305 unsaturated polyester Polymers 0.000 description 6
- 150000001340 alkali metals Chemical class 0.000 description 5
- 239000011324 bead Substances 0.000 description 5
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000005266 casting Methods 0.000 description 5
- 239000003995 emulsifying agent Substances 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 239000011152 fibreglass Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000012265 solid product Substances 0.000 description 5
- 239000002759 woven fabric Substances 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000004641 Diallyl-phthalate Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 4
- 239000012190 activator Substances 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- LRCFXGAMWKDGLA-UHFFFAOYSA-N dioxosilane;hydrate Chemical compound O.O=[Si]=O LRCFXGAMWKDGLA-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- LGRFSURHDFAFJT-UHFFFAOYSA-N phthalic anhydride Chemical compound C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 239000004848 polyfunctional curative Substances 0.000 description 4
- 239000000376 reactant Substances 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 229960004029 silicic acid Drugs 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- GGSUCNLOZRCGPQ-UHFFFAOYSA-N diethylaniline Chemical compound CCN(CC)C1=CC=CC=C1 GGSUCNLOZRCGPQ-UHFFFAOYSA-N 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000009408 flooring Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 235000010755 mineral Nutrition 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 2
- SRQKEEPVRWNRQZ-UHFFFAOYSA-N 1,4-bis(2-ethylhexoxy)-1,4-dioxobutane-2-sulfonic acid;potassium Chemical compound [K].CCCCC(CC)COC(=O)CC(S(O)(=O)=O)C(=O)OCC(CC)CCCC SRQKEEPVRWNRQZ-UHFFFAOYSA-N 0.000 description 2
- RZEWIYUUNKCGKA-UHFFFAOYSA-N 2-(2-hydroxyethylamino)ethanol;octadecanoic acid Chemical compound OCCNCCO.CCCCCCCCCCCCCCCCCC(O)=O RZEWIYUUNKCGKA-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 229910014033 C-OH Inorganic materials 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 229910014570 C—OH Inorganic materials 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- PDAVOLCVHOKLEO-UHFFFAOYSA-N acetyl benzenecarboperoxoate Chemical compound CC(=O)OOC(=O)C1=CC=CC=C1 PDAVOLCVHOKLEO-UHFFFAOYSA-N 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 239000002168 alkylating agent Substances 0.000 description 2
- 229940100198 alkylating agent Drugs 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- ZPOLOEWJWXZUSP-AATRIKPKSA-N bis(prop-2-enyl) (e)-but-2-enedioate Chemical compound C=CCOC(=O)\C=C\C(=O)OCC=C ZPOLOEWJWXZUSP-AATRIKPKSA-N 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 239000001175 calcium sulphate Substances 0.000 description 2
- 235000011132 calcium sulphate Nutrition 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 2
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- 239000010459 dolomite Substances 0.000 description 2
- 229910000514 dolomite Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- SHZIWNPUGXLXDT-UHFFFAOYSA-N ethyl hexanoate Chemical compound CCCCCC(=O)OCC SHZIWNPUGXLXDT-UHFFFAOYSA-N 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000944 linseed oil Substances 0.000 description 2
- 235000021388 linseed oil Nutrition 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- HOKMYEORIPLLGI-KVVVOXFISA-N n-ethylethanamine;(z)-octadec-9-enoic acid Chemical compound CCNCC.CCCCCCCC\C=C/CCCCCCCC(O)=O HOKMYEORIPLLGI-KVVVOXFISA-N 0.000 description 2
- 239000011412 natural cement Substances 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
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- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000011863 silicon-based powder Substances 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 235000013875 sodium salts of fatty acid Nutrition 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UBLMWQYLVOVZMT-UHFFFAOYSA-N tert-butyl n-(3-acetylphenyl)carbamate Chemical compound CC(=O)C1=CC=CC(NC(=O)OC(C)(C)C)=C1 UBLMWQYLVOVZMT-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 210000001170 unmyelinated nerve fiber Anatomy 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 238000009489 vacuum treatment Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
Definitions
- This invention relates to a novel and economical process for producing polyester silicate plastics by reacting an unsaturated polyester resin with water-binding agents containing an oxidated silicon compound in the presence of an initiator.
- This invention relates to a process for the production of polyester silicate foamed or solid plastics which have high strength, elasticity, wear resistance, good thermostability and good fire resistant characteristics.
- the solid inorganic-organic plastics have the physical properties similar to polyester plastics such as high strength, wear resistance and water resistance, but are less expensive, due to the high percentage of oxidated silicon compounds and water-binding agents that may be used.
- the foamed polyester silicate plastics have high strength, good water and wear resistance and good thermal- and sound-insulation properties.
- polyester silicate plastics which are produced by the process of this invention are characterized by high strength, elasticity, dimensional stability and flame resistance and are produced by mixing:
- an unsaturated polyester resin (a solution of an unsaturated linear polymer and a liquid monomer that is capable of copoly merizing with the linear polymer) ;
- (c) is preferably from 70:30 to 15:80.
- Component (c) needs to be only a catalytic amount which varies with each initiator.
- the quantity of Component (d) may vary, depending on the water-binding agent, but is generally in the ratio of 1 to 4 parts by weight to 4 parts by weight of Component (c) .
- Any suitable unsaturated polyester resin may be used according to the invention. It is generally preferred to use commercially readily available unsaturated polyester polymers which usually contain a polymerable organic compound and a catalyst to catalyze the initiator (Component (b)).
- polyester poly(ethylene glycol)
- polyester resins poly(ethylene glycol)
- unsaturated polyester resins technically refer to a solution of an unsaturated linear polymer in a liquid monomer that is capable of copolymerizing with the linear polymer.
- unsaturated polyester resin will mean a solution of an unsaturated linear polymer in a liquid monomer that is capable of copolymerizing with the linear polymer.
- unsaturated polyester polymers and/or resins are well known in the arts and a detailed description of their production will not be given in this specification. Suitable unsaturated polyester polymers and/or resins are described, e.g. , by Brage Golding in Polymers and Resins, 1959, published by D. Van Nostrand Company, Inc. , Princeton, New Jersey, Toronto, London and New York, pages 283 to 313.
- unsaturated polyester resins consist of a solution of an alkyd resin, prepared, for example, from propylene glycol, maleic acid and adipic acid or from diethylene glycol, tetrahydrophthalic anhydride and fumaric acid, in 30% of its weight of styrene.
- An inhibitor such as a quaternary ammonium salt is added to prevent polymerization before use.
- an initiator such as a peroxide initiator, e.g., benzoyl peroxide or t-butylhydroperoxide,is added, together with a catalyst such as cobalt or manganese salt as a promoter
- a peroxide initiator e.g., benzoyl peroxide or t-butylhydroperoxide
- a catalyst such as cobalt or manganese salt
- other liquid monomers such as allyl phthalate or mixtures of styrene with vinyl acetate, methyl methacrylate , or vinyl toluene
- Reagents that add to the double bond of other , ⁇ , ⁇ -unsaturated acids also add to maleic and fumaric acids and their derivatives. ⁇ , ⁇ -unsaturated acids are readily available.
- the most important ⁇ , ⁇ - unsaturated compound from a technical viewpoint are acrylonitrile, methyl acrylate and methyl methacrylate.
- the ⁇ , ⁇ -unsaturated acids are usually made by the oxidation of an ⁇ , ⁇ -unsaturated aldehyde, ⁇ , ⁇ -unsaturated esters and nitriles with these reagents with even greater ease than ⁇ , ⁇ -unsaturated acids, especially when the reaction is catalyzed by bases.
- ⁇ -aryl-substituted ⁇ , ⁇ -unsaturated acids may be obtained by the Perkin Synthesis (an aldol-type addition of anhydrides to aromatic aldehydes).
- ⁇ , ⁇ - unsaturated acids are described, e.g. , in Textbook of Organic Chemistry by Carl R. Noller, published by W. B. Saunders Co., Philadelphia and London, 1966, pages 202, 463, 618 and 619.
- the unsaturated polyester resins are also known as contact and low-pressure laminating resins. Commercially they are sold as polyester boat resins, polyester laminating resins, polyester casting .resins , etc., and usually contain a catalyst as a promoter for an initiator which comes separately and is added at the time it is to be used.
- Long-chain unsaturated polyester resins may be made from dibasic acids and dihydric alcohols. Either the dibasic acid or the dihydric alcohol may be unsaturated. Usually a combination of unsaturated and saturated dibasic acids and dihydric alcohols is used to produce the unsaturated polyester resins. Instead of the dibasic acids, the corresponding polycarboxylic acid esters of lower alcohols or their mixtures may be used for preparing the unsaturated polyester resins. Suitable dibasic acids may be aliphatic, cyclo aliphatxc. aromatic and/or heterocyclic and may be substituted, e.g., with halogen atoms.
- dibasic acid and corresponding acid anhydride examples include, but are not limited to, succinic acid, adipic acid, suberic acid, azalaic acid, phthalic acid, sebacic acid, isophthalic acid, trimellitic acid, phthalic acid anhydride, tetrahydrophthalic acid anhydride, hexahydrophthalic acid anhydride, endomethylene tetrahydrophthalic acid anhydride, glutaric acid anhydride, maleic acid, maleic acid anhydride, fumaric acid, dimeric and trimeric fatty acids such as oleic acid, optionally mixed with monomeric fatty acids , dimethylterephthalate and bis-glycol terephthalate.
- An unsaturated dibasic acid such as maleic acid, maleic acid anhydride, fumaric acid, itaconic acid or mixtures thereof must be included in the production of unsaturated polyester resins, except when an unsaturated alcohol is used.
- Suitable dihydric alcohols include but are not limited to, ethylene glycol; propylene-1,2- and -1,3-glycol; butylene-1,4- and -2,3-glycol; hexane-1 , 6-diol; octane-1,8-diol; neopentyl glycol; cyclohexanedimethanol- (1,4-bis-hydroxymethylcyclohexane) ; 2-methyl-propane-1,3-diol; diethylene glycol; triethylene glycol; tetraethylene glycol; polyethylene glycols; dipropylene glycol; polypropylene glycols; dibutylene glycol and polybutylene glycols.
- the unsaturated polyester resins may contain lactones such as -caprolactone, or hydrocarboxylic acids such as -hydroxy-caproic acid.
- Polyethers containing 2 hydroxyl groups may be used in production of unsaturated polyester resins and may be prepared, e.g., by the polymerization of epoxides , e.g., ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styreneoxide or epichlorohydrin, each with itself, e.g., in the presence of BF 3 , or by addition of these epoxides, optionally as mixtures or successively, to starting components such as alcohols or amines, e.g., water; ethylene glycol; propylene-1,3- or -1,2-glycol; trimethylol propane; 4,4' -dihydroxydiphenylpropane; aniline; ammonia; ethanolamine or ethylenediamine.
- the unsaturated polyester resins may be modified with polyacetals, polyester amides, polyamides, organic diisocyanates, natural polyols, e.g., castor oil and additional products of alkylene oxides with phenoformaldehyde resins or with ureaformaldehyde resins.
- the unsaturated polyester resins may be modified by polymerable oils such as unsaturated fatty acids (or their esters), tung oil, linseed oil, heated linseed oil, soya bean oil, dehydrated castor oil, tall oil, cottonseed oil, sunflower oil, fish oil, perilla oil and safflower oil.
- polymerable oils such as unsaturated fatty acids (or their esters), tung oil, linseed oil, heated linseed oil, soya bean oil, dehydrated castor oil, tall oil, cottonseed oil, sunflower oil, fish oil, perilla oil and safflower oil.
- Suitable unsaturated alcohols such as allyl alcohol may be reacted with dibasic acids such as phthalic anhydride, succinic acid, maleic acid, maleic anhydride, itaconic acid and fumeric acid to produce allyl esters which may be polymerized alone or with other polymerizing monomers.
- Allyl esters such as diethylene glycol bis (allyl carbonate), diallyl maleate, diallyl fumarate, diallyl phthalate, diallyl benzene phosphonate, allyl itaconate and methallyl methacrylate may be used in this invention.
- Triallyl cyanurate may be reacted with unsaturated polyester resins to produce resins, and may be used as the polymerizing monomer.
- unsaturated alcohols may be reacted with dibasic acids; these include other polymeric allyl-type alcohols which are alcohols having a double bond of aliphatic character between two carbon atoms , one of which is attached directly to a saturated carbon atom, which, in turn, is attached directly to an alcoholic hydroxyl group, as represented by the general structural formula :
- Alcohols embodying this structure may properly be termed "beta, gamma-olefinic monohydric alcohols". Allyl-type alcohols having a terminal methylene group attached by an olefinic double bond to a carbon atom which is attached directly to a saturated carbinol carbon are represented by the formula:
- Allyl-type alcohols include, but are not limited to, allyl alcohol; methallyl alcohol; ethallyl alcohol; chloroallyl alcohol; buten-1-ol-3; penten-1-ol-3; hexen-1-ol-3 ; e-methyl-penten-1-ol-3; 2-methyl-buten-1-ol-3 ; 2-methyl-penten-1-ol-3 ; 2,3-dimethyl-buten-1-ol-3; hepten-1-ol-3 ; etc.
- Any suitable polymerizing monomer may be used with the unsaturated polyester resin such as, but not limited to, vinyl monomers, allyl esters, triallyl cyanurate and mixtures thereof.
- Styrene is the preferred polymerizing monomer and may be used alone or in combination with vinyl acetate.
- Other vinyl monomers may be used such as acrylic acid compounds and esters, vinyl toluene, divinyl benzene, acrylonitrile, methacrylonitrile, etc.
- Activators and promoters used in conjunction with the initiators such as cobalt which, in the form of its ethyl hexanoate or naphthenate salt, is a good, general-purpose activator for use with ketone peroxides, may be added to the unsaturated polyester resin. Concentration as low as 30 ppm of cobalt metal will activate a system.
- Other activators may be added to the unsaturated polyester resins such as tertiary dialkyl aryl amines, e.g., diethyl aniline, and aliphatic thiols, e.g., lauryl mercaptan, when acyl peroxides are used. When alkali metal or ammonium persulfates are used, ferric sulfate and cupric sulfate may be added to the unsaturated polyester resin.
- An inhibitor such as p-tert-butyl catechol, hydroquinone, p-nitrose dimethylaniline or similar compounds which will increase the lifetime of the unsaturated polyester resin, may be added to the unsaturated polyester resin.
- Any suitable initiator which will promote the copolymerization of a solution of an unsaturated linear polymer in a liquid monomer may be used in this invention.
- Any suitable free-radical initiator such as organic and inorganic peroxides, azo compounds, alkali metal persulfates, ammonium persulfate and mixtures thereof, may be used.
- organic peroxide can be modified by activators and promoters, plus their ready availability at reasonable cost, makes them preferable in this invention.
- Thermal and photopolymerization may be used in certain cases.
- Suitable organic peroxide initiators include, but are not limited to, acetyl benzoyl peroxide, peracetic acid, methyl ethyl ketone peroxide, cyclohexanone peroxide, cyclohexyl hydroperoxide, 2,4-dichlorobenzoyl peroxide, cumene hydroperoxide, tert-butyl hydroperoxide, methyl amyl ketone peroxide, lauroyl peroxide, benzoyl peroxide, tert-butyl perbenzoate, di-tert-butyl diperthalate, and mixtures thereof.
- Promoters used with acyl peroxide include tertiary dialkyl aryl amines, such as diethyl aniline, and aliphatic thiols, as for example, lauryl mercaptan. Concentrations used are most often in the range of 0.05% to 0.5% of active substance. Promoters usually are strong reducing agents and initiators are strong oxidizing agents.
- Suitable alkali metal persulfates include potassium and sodium persulfate. Redox systems may also be utilized in this invention.
- Water-binding components may be used according to the invention which include organic or inorganic water-binding substances which have, first, the ability to chemically combine, preferably irreversibly, with water and, second, the ability to reinforce the polyester silicate plastic and products of the invention.
- the most preferred water-binding agents of the invention hold the water chemically bound until heated sufficiently, and in a fire. Thus, in a fire, the water is released and extinguishes the fire.
- the term "water-binding component” is used herein to identify a material, preferably granular or particulate, which is sufficiently anhydrous to be capable of absorbing water to form a solid or gel such as mortar or hydraulic cement.
- This component may be a mineral or chemical compound which is anhydrous, such as CaO and CaSO 4 , but may exist as a partial hydrate.
- the water-binding components preferably used are inorganic materials such as hydraulic cements, synthetic anhydrite, gypsum or burnt lime. It is preferred that the water-binding component contain an oxidated silicon compound or that one should be added with the components.
- Suitable hydraulic cements are, in particular, Portland cement, quick-setting cement, blast-furnace Portland cement, mild-burnt cement, sulphate-resistant cement, brick cement, natural cement, lime cement, gypsum cement, pozzolan cement and calcium sulphate cement.
- any mixture of fine ground lime, alumina and silica that will set a hard product by admixture of water, and which combines chemically with the other ingredients to form a hydrate may be used.
- the most preferred forms of water-binding agents to be used according to the invention are those materials which are normally known as cement.
- the oxidated silicon compounds which are used in this invention may be added to any of the active components of this invention.
- the oxidated silicon compounds may be added in the production of the unsaturated polyester polymer to produce unsaturated polyester silicate polymer as illustrated in U.S. Patent No. 4,125,498 and used in this invention.
- the oxidated silicon compounds are present in the hydraulic cement.
- the oxidated silicon compound may be added to the water-binding components that do not contain an oxidated silicon compound such as synthetic anhydrite, gypsum and burnt lime.
- Suitable oxidated silicon compounds which may be used include, but are not limited to, silica, e.g., hydrated silica, silicoformic acid and silica sol, alkali metal silicates, alkaline earth metal silicates, natural silicates containing free silicic acid groups, and mixtures thereof.
- the amount of oxidated silicon compound which may be used in the invention is quite varied because it will react with the carboxyl acid or hydroxyl groups in the unsaturated polyester resin or with the water-binding agents and will also serve as a filler.
- the oxidated silicon compound content, as compared with the total organic content, may vary within the wide range between 80:20 and 10:90.
- acid-liberating hardeners may be added to the reaction mixture to react with the alkali metal group to form a salt.
- Halogen or phosphorus-containing compounds are preferred. Any suitable salt-forming group may be used such as alkylating agents and inorganic or organic acids. Sufficient amount is added to react with the alkali metal group or alkaline earth metal group in the silicates to produce an alkali metal salt.
- the organic salt-forming compound may contain groups of the kind which form salt groups in the presence of alkali silicates, for example,
- Suitable hardeners include mineral acids, hydrogen-containing salts of mineral acids, organic acids and polyfunctional and monofunctional alkylating agents. Further examples of acid-liberating hardeners may be found in DAS No. 1,205,087; Dutch Auslegeschrift No. 67/03743; German Patent No. 1,178,586; and U.S. Patent No. 3,480,592. Various salt-binding agents may also be used in combination.
- emulsifiers and foam stabilizers may also be used according to the invention.
- Suitable emulsifiers are, e.g., the sodium salt of ricinoleic sulphonates or of fatty acids or salts of fatty acids with amines, e.g., oleic acid diethylamine or stearic acid diethanolamine.
- the cormmercially available soaps and detergents may be used.
- Other surface-active additives are alkali metal or ammonium salts of sulphonic acids, e.g., dodecylbenzene sulphonic acid or dinaphthyl methane disulphonic acids or fatty acids, e.g.
- ricin oleic acid or of polymeric fatty acids.
- Surfactants such as sodium dioctyl sulfosuccinate, potassium dioctyl sulfosuccinate and dioctyl calcium sulfosuccinate may also be used.
- the foam stabilizers used are mainly water- soluble polyester siloxanes. These compounds generally have a polydimethylsiloxane group attached to a copolymer of ethylene oxide and propylene oxide. Foam stabilizers of this kind have been described, e.g., in U.S. Patent No. 3,629,308. These additives are preferably used in quantities of from 0% to 20%, based on the reaction mixture.
- polyester silicate plastics products The process for the production of polyester silicate plastics products is simple. It is merely necessary for the components to come together; for example, an unsaturated polyester resin, a catalytic amount of an initiator, a water-binding agent containing an oxidated silicon compound and water are mixed simultaneously, after which the mixture generally hardens in a short period of time.
- an oxidated silicon compound will react chemically with organic hydroxyl groups and/or carboxyl acid groups which are present in unsaturated polyester resins.
- the oxidated silicon compounds will also react chemically and/or function as fillers with the water-binding components.
- the preferred method to produce polyester silicate plastics is to mix Component (a) (an unsaturated linear polymer in a liquid monomer that is capable of copolymerizing with the linear polymer, and optionally containing a catalyst (promoter)) with Component (b) and Component (c) ; then to add Component (d) (water optionally containing surface-active additives) while agitating for a short period of time.
- Component (a) an unsaturated linear polymer in a liquid monomer that is capable of copolymerizing with the linear polymer, and optionally containing a catalyst (promoter)
- Component (d) water optionally containing surface-active additives
- the components may be mixed in any suitable manner; they may be mixed simultaneously; Components (a) and (c) may be mixed, then Components (b) and (d) admixed; Components (b) , (c) and (d) may be mixed, then Component (a) admixed; Component (a) , (b) and (c) may be mixed, then Compoenent (d) admixed; also Components (a), (c) and (d) may be mixed, then Component (b) admixed.
- Component (d) may contain from 0% to 20% by weight, based on the weight of the mixture, of surface-active additives, to improve the emulsifying of water into the mixture and to aid in regulating and stabilizing the foam when a blowing agent is used.
- the reactions of this invention may take place under any suitable physical conditions. While many of the reactions will take place acceptably at ambient temperature and pressure, better results may be obtained in some cases at somewhat elevated temperatures and pressures.
- the reactions are somewhat exothermic and may elevate the temperature of the mixture.
- the reactants are preferably mixed at room temperature although any suitable temperature in the range of 0° C to 150° C may be employed, preferably between 20° C and 100° C. In certain cases where the temperature of the mixture does not rise sufficiently to activate the initiator, it may be necessary to heat the mixture. In cases where a blowing agent is used, it is necessary for the temperature to rise above the evaporating temperature of the blowing agent.
- the ratios of the essential reactants and optional reactants which lead to the polyester silicate plastics of the invention may vary, broadly speaking, within ranges as follows : a. from 15 to 70 parts by weight of the unsaturated polyester resin; b. a catalytic amount of an initiator, the amount varying with each initiator; c. from 30 to 80 parts by weight of a water- binding agent containing, or mixed with, an oxidated silicon compound; d. from 25% to 100% by weight of water, based on the weight of Component (c) , the water- binding agent; e. from 0% up to 30% by weight of surface- active additives , based on Components (a), (c) and (d) ; f.
- the hardening process proceeds more rapidly when it is carried out at temperatures between 40° C and 100° C.
- the products are usually hard as stone, but, on the other hand, are highly elastic and, hence, highly resistant to impact and breakage. If the quantity of heat which is liberated during the reaction between the components is not sufficient to obtain optimum properties, mixing can be readily carried out at elevated temperature, for example, temperatures of from 40° C to 100° C. The mixing may take place at ambient temperature, then the formed product can be heated to from 40° C to 100° C if curing time needs to be shortened.
- mixing can also be carried out under pressure at temperatures above 100° C, up to about 150° C, in a closed container while utilizing a blowing agent or steam, so the expansion occurs, accompanied by foam formation, as the material issues from the container.
- production of the foams in accordance with the invention is carried out by mixing the described reaction components together with a blowing agent, either in one stage or in several stages in a batch-type or continuous mixer, and allowing the resulting mixture to foam and harden in molds or on suitable substrates, generally outside of the mixture.
- the necessary reaction temperature amounting to between about 0° C and 150° C and preferably between 20° C and 130° C, can either be achieved by preheating one or more reaction components before the mixing process or by heating the mixer itself or by heating the reaction mixture prepared after mixing. Combinations of these or other procedures for adjusting the reaction temperature are, of course, also suitable.
- the properties of the resulting foams is governed to some extent by the parameters of the mixing process, for example, the shape and rotational speed of the stirrer, the shape of the mixing chamber, etc., and also the reaction temperature selected for initiating foaming.
- the dried foams can have closed or open cells, but in most cases, they are open-celled.
- the compression strength obtained according to the invention depends , to a large extent, on the proportions in which the starting components are mixed and the resulting density, e.g., densities of between 200 and 600 Kg/m 2 and compression strength of 10 to 100 Kg. wt./cm 2 .
- production of the solid products in accordance with the invention is carried out by mixing the described reaction components together, without a blowing agent, either in one stage or in several stages in a batch-type or a continuous mixer and allowing the resulting mixture to harden in molds or in suitable substrates, generally outside the mixer, the necessary reaction temperature amounting to between 0° C to 150° C and preferably between 20° C and 150° C.
- the temperature necessary during the curing stage mainly depends on the temperature range in which the initiator functions properly.
- the desired temperature may be obtained by the use of an outside heat source. Usually ambient temperature is satisfactory.
- the products produced are hard as stone, but elastic, and are highly resistant to impact and breakage.
- the curing time generally increases with additives.
- foaming is accompanied by hardening, for example, by preparing the reaction mixture in a mixing chamber and simultaneously adding the readily volatile blowing agent which may be, for example, dichlorodifluoromethane, trichlorofluoro methane, butane, isobutylene or vinyl chloride, so that, providing it has a suitable temperature, the reaction mixture issuing from the mixing chamber simultaneously foams through evaporation of the blowing agent and hardens to its final foam from under the effect of the initiator and water-binding component.
- Said foam optionally contains emulsifiers, foam stabilizers and other additives.
- the initially still liquid reaction mixture can be expanded into a foam by the introduction of gases, optionally under pressure, such as air, methane, CF 4 , and noble gases, the resulting foam being introduced into the required mold and hardened therein.
- gases optionally under pressure, such as air, methane, CF 4 , and noble gases
- the mixture without water optionally containing foam stabilizers such as surfactants, foam formers, emulsifiers, and, optionally, other organic or inorganic fillers or diluents
- foam stabilizers such as surfactants, foam formers, emulsifiers, and, optionally, other organic or inorganic fillers or diluents
- the water may be preheated and added to the rest of the mixed components and thus hardened while foaming.
- blowing agents it is also possible to use inorganic or organic finely divided hollow bodies such as expanded hollow beads of glass or plastics, expanded clay, straw and the like, for producing foams.
- the foams obtainable in this way can be used, if desired, either in their dry or their moist form after a compacting or tempering process which is optionally carried out under pressure, as thermal- and sound-insulating materials, cavity filling, building materials with outstanding resistance to solvents and favorable flame behavior, packaging material and for floatation in boats. They can also be used as lightweight bricks or in the form of sandwich elements, for example, with metal- or wood-covering layers, in house, vehicle and aircraft construction. It may be produced in the form of sheets to be used for siding on houses
- the components may be combined simultaneously with the addition at a predetermined temperature, of the blowing agent, for example, a halogenated hydrocarbon, which is capable of evaporation or gas formation at the predetermined temperature.
- the blowing agent for example, a halogenated hydrocarbon, which is capable of evaporation or gas formation at the predetermined temperature.
- the initial liquid mixture formed can be used not only for producing uniform foam or nonuniform foams containing foamed or unfoamed fillers, but it can also be used to foam through any given webs , woven fabrics, lattices, structural elements or other permeable structures of foamed materials, resulting in the formation of composite foams with special properties, for example, favorable flame behavior, which may optionally be directly used as structural elements in the construction, furniture, boat or vehicle and aircraft industries.
- pot life during which the mixture remains in a workable state depends mainly on the chemical nature of, and proportions of, the components used; it may vary from 0.2 seconds to about 12 hours. Mixing of components is generally carried out immediately before the molding or shaping process.
- the so-called pot life also varies with the stage in which the initiator is added, the temperature, the concentration of the initiator, the type of initiator used and whether or not a catalyst is used with the initiator.
- the water-binding component's hardening time is greatly affected by temperature; elevated temperature decreases the hardening, time.
- the process according to the invention is provided with a number of potential utilities, either as homogenous or as porous materials.
- a few fields of application are outlined by way of examples in the following paragraphs.
- the water present in the hardened mixtures may be left in the mixtures as a required constituent of the foam.
- suitable coatings or a water-impermeable layer may be used. All or only part of the water may be removed by suitable drying techniques, for example, in a heating cabinet or oven or with the use of hot air, infrared heating, ultrasonic heating or high-frequency heating.
- the foaming reaction mixture containing the blowing agent can be coated, for example, onto any given warm, cold or even Ik- or Hf-irradiated substrates, or after passing through the mixer, it can be sprayed with compressed air, or even by the airless process, onto these substrates on which it can foam and harden to give a filling or insulating and protective coating.
- the foaming reaction mixture or unfoamed reaction mixture can also be molded, cast or injection-molded into cold or heated molds and allowed to harden in these molds, whether relief or solid or hollow molds. This can be accomplished, if desired, by centrifugal casting at room temperature, or at temperatures of up to 200° C and, if desired, under pressure.
- Strengthening elements may be used, whether in the form of inorganic and/or organic or metallic wires, fibers, webs, foams, woven fabrics, skeletons, etc. This can be done, for example, by the fiber-mat impregnating process or by processes in which reaction mixtures and strengthening fibers are applied together to a mold, for example, by means of a spray unit.
- the moldings obtainable in this way can be used as structural elements such as in the form of optionally foamed sandwich elements produced either directly or subsequently by lamination with metal, glass, wood, plastics, etc.
- the favorable flame behavior of the foams in their moist or dry form is of particular advantage; however, they can also be used as hollow bodies such as containers for products that may have to be kept moist or cool, as filter materials or exchangers, as supports for catalysts or active substances, as decorative elements, as parts of furniture and as cavity fillers. They can also be used in the field of pattern and mold design, as well as in the production of molds for casting metals.
- the foamed and unfoamed reaction mixtures can be used together to produce strong, light-weight, insulated, water proof, flame-resistant panels for use in construction of, e.g., walls, doors, cabinets, roofing, flooring, etc., by spreading a layer of the unfoamed mixture on the outside, optionally reinforced with fiberglass, wire mesh, woven fiberglass, woven fabrics, etc., then by applying a layer of foaming mixture, and as it solidifies, applying another outer layer of the unfoamed mixture.
- the outside layer may be decorated as desired or may be applied to wood, metal, plastic, marble, etc.
- the foamed and unfoamed mixtures can be used in construction engineering, in civil engineering and in road building, for erecting walls, igloos, seals, for filling joints, plastering, flooring, insulation, decoration, boat and ship construction and as a coating for metals, wood, concrete, plastics, etc., and as screen and covering material. They can also be used as adhesives or mortars, as casting compositions, optionally filled with inorganic or organic fillers. Auxiliaries may, if desired, be used in, or subsequently introduced into, the reaction mixtures, such as emulsifiers, surfactants dispersants, odorants, hydrophobizing substances, etc. When a technique of foaming in a mold under pressure is employed, molded parts with dense marginal zones and completely non-porous smooth surfaces can be obtained.
- the process according to the invention is particularly suitable for in situ foaming on the building site and for unfoamed use on the building site.
- any types of hollow mold of the kind made by formwork in the usual way, can be cast or filled with the foamed or unfoamed mixture.
- the reaction mixtures can also be used to fill cavities, gaps and cracks, giving a firm bond between the joined materials. Insulating internal plasters can also be readily produced by spraying on the foamed reaction mixture.
- the materials obtained can be used instead of wood or hardfiber boards. They can be sawed, rubbed down, sanded, nailed, drilled or milled, and, in this way, can be worked and used in a number of different ways.
- the foamed or unfoamed products can be subsequently lacquered, metallized, coated, laminated or galvanized, subject to vapor deposition, or may be bonded or flocked in their moist or their dry form or in impregnated form.
- the optionally filled moldings can be further modified in their properties by thermal after-treatment, oxidation processes, hot-pressing, sentering processes or surface melting or other consolidation processes.
- Suitable mold materials include inorganic and/ or organic foamed or unfoamed materials such as metals, for example, iron, nickel, fine steel, lacquered or, for example, teflon-coated aluminum, porcelain, glass, wood, plastics such as PVC, polyethylene, epoxide resins, ABS, polycarbonates, etc.
- the foams or solid products obtained in accordance with the invention can be surface-treated or, when they are in the form of substantially permeable structures such as open-cell foams or porous materials, can even be treated by centrifuging, vacuum treatment, by having air blown through or by being rinsed with (optionally heated) liquids or gases which remove the water present.
- liquids or gases which remove the water present. Examples are: methanol, ethanol, acetone, dioxan, benzene, chloroform and the like . Drying with air , CO 2 or super-heated steam can be done .
- the moist or dry products can also be after-treated by rinsing with, or impregnating with, aqueous or non-aqueous acid, neutral or basic liquids or gases such as hydrochloric acid, phosphoric acid, formic acid, acetic acid, ammonia, amines, organic or inorganic salt solutions, lacquer solutions, solutions of polymerizable or already polymerized monomers, dye solutions, galvanizing baths, solutions of catalysts or catalyst preliminary stages, odorants and the like.
- the new composite materials are particularly suitable for use as structural materials because they show tensile and compressive strength, are tough, rigid and, at the same time, elastic, show high permanent dimensional stability when hot and are substantially non-inflammable.
- the unfoamed reaction mixture may be utilized in the production of products similar to those produced by the polyester resins, such as boats, construction panels, automobile parts and bodies, airplane structural parts, furniture, solid art objects, cavity filling, plastering materials, road-building materials, coating materials for metals, wood, plastics, flooring, etc., concrete, etc., adhesive material, mortar, sealant, and for use in erecting walls.
- polyester resins such as boats, construction panels, automobile parts and bodies, airplane structural parts, furniture, solid art objects, cavity filling, plastering materials, road-building materials, coating materials for metals, wood, plastics, flooring, etc., concrete, etc., adhesive material, mortar, sealant, and for use in erecting walls.
- the unfoamed reaction mixture may be sprayed on or be applied by a tool such as a trowel or brush to layers of fiberglass cloth or multiple layers of wire mesh, such as chickenwire, to produce products like boats which have hulls which are tough, have good tensile and compressive strength, are rigid and, at the same time, elastic, show high permanent dimensional stability and good salt-water resistance.
- a tool such as a trowel or brush to layers of fiberglass cloth or multiple layers of wire mesh, such as chickenwire, to produce products like boats which have hulls which are tough, have good tensile and compressive strength, are rigid and, at the same time, elastic, show high permanent dimensional stability and good salt-water resistance.
- This material is very similar, in equal thickness and equal content of reinforcing materials, to the strength of durability of polyester boat resins, but is less expensive. This material will produce a boat of much less weight, compared to a ferro-cement boat, while using equivalent reinforcing material. In most cases, this material can be used in
- Fillers in the form of particulate or powdered material can be additionally incorporated into the mixtures of unsaturated polyester resins, water-binding agents and water.
- Suitable fillers include solid and/or foamed inorganic or organic substances, for example, in the form of powders, granulates, wire, fibers, dumb bells, crystallites, spirals, rods, beads, hollow beads, foam particles, webs, pieces of woven fabric, knit fabric, ribbons, pieces of film, etc., for example, of dolomite, chalk, alumina, asbestos, basic silicas, sand, gravel, talcum, iron oxide, aluminum oxide and oxide hydrate, zeolites, calcium silicates, basalt wool or powder, glass fibers, C-fibers, graphite, carbon black, Al-, Fe- , Cu-, Ag-powder, molybdenum sulphite, steel wool, bronze or copper cloth, silicon powder, expanded clay particles, hollow glass beads, glass powder, lava and pumice particles, wood chips, sawdust, cork, particles of filled or unfilled, foamed or unfoamed, stretched or unstretched organic polymers, including plastics
- suitable organic polymers the following, which can be present, for example, in the form of powder, granulate, foamy articles, hollow beads , foamable or unfoamed particles, fibers, ribbons, woven fabric, webs, etc., are mentioned purely by way of example: polystyrene, polyethylene, polyacrylonitrile, polybutadiene, polyisoprane, polytetrafluorethylene, aliphatic and aromatic polyesters, melamine-urea or phenol resins, polyacetal resins, polyepoxides, polyhydantoins, polyureas, polyesters, polyurethanes, polyimides, polyamides, polyethers, polysulphones, polycarbonates, and, of course, any copolymers as well. Inorganic fillers are preferred.
- the composite materials according to the invention can be filled with considerable quantities of fillers without losing their valuable property spectrum.
- the amount of fillers can exceed the amount of the components. In cases where higher amounts of fillers are used, it may be advisable to add water in order to obtain sufficient working properties.
- Coarse fillers can be used in wet form, powdered filler such as, e.g., chalk alumina, dolomite, calcium hydroxide, magnesium carbonate, sand and calcium carbonate, can be used also as an aqueous suspension.
- Expanded clay may be used as a water-binding agent in this invention and will produce a polyester silicate plastic which is strong, light weight, high concentrate and may be used, for example, as panels in the construction field.
- the object of the present invention is to provide a novel process to produce polyester silicate plastics. Another object is to produce novel polyester silicate solid or cellular solid products. Still another object is to produce novel, fine cellular solid products of relatively low cost, light weight, high strength, with good flame resistance and dimensional stability when heated. Another object is to produce novel solid polyester silicate plastics that may be used in the construction, boat, automobile and aircraft industries. Another object is to produce novel solid or cellular solid products that may be used for sound and thermal insulation, structural purposes, shock-resistant packaging, coating of wood, metals and plastics, as adhesives, casting material, putty, etc.
- Example 1 Component (a) : unsaturated polyester resin containing 2 mols of phthalic anhydride, 1 mol of maleic anhydride and 3.25 mols of propylene glycol and 30% styrene with 0.005 to 0.01 part by weight of cobalt naphthanate; Component (b) : 0.01 part by weight of methyl ethyl ketone peroxide; Component (c) : Portland cement; Component (d) : water;
- Component (a) About 1 part by weight of Component (a) is mixed with 2 parts by weight of Component (c) ; then Component (b) and 0.7 part by weight of Component (d) are admixed at ambient temperature and pressure. The mixture is then poured into a mold and hardens in a few minutes.
- Example 2 Components (a), (b) and (c) of Example 1 are mixed; then 0.25 parts by weight of a blowing agent, trichlorofluoromethane , is admixed. 0.75 part by weight of water containing 3% soap and at 50° C is added to the mixture while rapidly stirring. The mixture expands 3 to 10 times its original volume and hardens into a cellular solid polyester silicate product.
- the soap is a sodium salt of a fatty acid.
- Component (a) 3 parts by weight of an unsaturated polyester resin containing about 2 mols of adipic acid, 1 mol of fumaric acid, 0.5 mol of ethylene glycol and 1.5 mols of propylene glycol, 20% styrene, 10% methyl methacrylate and 50 to 100 ppm of cobalt metal in the form of cobalt naphthenate;
- Component (b) methyl ethyl ketone peroxide
- Component (c) 2 parts by weight of burnt lime and 1 part by weight of hydrated silica;
- Component (d) 0.5 part by weight of water ;
- Components (a) , (b) , (c) and (d) are admixed simultaneously at 30° C and the mixture hardens in 10 to 20 minutes, thereby producing a tough, solid polyester silicate plastic product.
- Example 4 Components (a) , (b) and (c) of Example 3 are mixed with 0.75 part by weight of methylene chloride; then 0.75 part by weight of water at 60° C and containing 3% detergent is added while rapidly stirring. The mixture expands 3 to 10 times its original volume and hardens, thereby producing a rigid, cellular solid polyester silicate plastic product.
- the detergent is a sodium salt of ricinoleic sulphonates.
- Example 5 Component (a) : 2 parts by weight of an unsaturated polyester resin containing diallyl phthalate, 20% styrene, 10% vinyl acetate and 100 ppm of cobalt metal In the form of cobalt naphthenate;
- Component (b) catalytic amount of methyl ethyl ketone peroxide; Component (c) 4 parts by weight of gypsum; Component (d) : 2 parts by weight of water containing 1% sodium dioctyl sulfosuccinate and 1 part by weight of hydrated silica; Components (a) , (b) and (c) are mixed thoroughly, then Component (d) is admixed. The mixture hardens in 0.5 to 5 minutes, thereby producing a tough, hard, solid polyester silicate plastic.
- Example 6 Components (a) , (b) and (c) of Example 5 are mixed with 0.8 part by weight of cis, trans ethylene dichloride; then 2 parts by weight of water containing 2% potassium Dioctyl sulfosuccinate at 65° C are admixed rapidly, and in a few seconds, the mixture expands 3 to 10 times its original volume. In 1 to 3 minutes, it hardens, thereby producing a rigid, cellular solid polyester silicate plastic.
- Component (a) unsaturated polyester resin produced by reacting 2 mols of sebacic acid, 1 mol of fumaric acid and 3.1 mols of diethylene glycol , and containing 15% styrene, 5% vinyl acetate, 5% methacrylic acid and 0.01% cobalt naphthenate;
- Component (b) methyl amyl ketone peroxide, catalytic amount ;
- Component (c) calcium oxide containing 25%
- Component (a) 4 parts by weight of an unsaturated polyester resin produced by reacting 2 mols of adipic acid, 0.5 mol of phthalic anhydride, 1 mol of fumaric acid and 4 mols of propylene glycol and containing 10% tri- allyl cyanurate, 10% divinyl benzene, 10% styrene and about 100 ppm of cobalt in the form of cobalt hexanoate;
- Component (b) 0.02 part by weight of methyl ethyl ketone peroxide
- Component (c) 6 parts by weight of rapid- setting cement
- Component (d) 2 parts by weight of water containing 3% soap (sodium salts of fatty acids); Components (a) , (b) , (c) and (d) are simultaneously added to a mixer with a fast stirrer and are stirred for about 15 seconds, then poured into a mold. The mixture hardens in 1 to 5 minutes, thereby producing a rock-hard polyester silicate plastic.
- Example 9 The components of Example 8 are added to a mixer with a rapid stirrer at 50° C to 60° C; then immediately following their addition, 1 part by weight of methylene chloride is added, and in a few seconds, the mixture expands from 3 to 10 times its original volume and is poured into a mold. The mixture hardens while foaming, thereby producing a rigid, tough, cellular solid polyester silicate plastic.
- Example 10 Component (a) : 1 part by weight of a commercial boat resin containing a cobalt catalyst; Component (b) : catalytic amount of methyl ethyl ketone peroxide; Component (c) : rapid-setting cement, 4 parts by weight; Component (d) : water containing a commercial detergent (sodium salts of ri cinoleic sulphonates); Components (a) , (b) and (c) are mixed, then simultaneously added with Component (d) to a mixer with a rapid stirrer. They are mixed for about 15 seconds, then poured into a mold where the mixture hardens in 1 to 5 minutes, thereby producing a rock-hard, tough polyester silicate plastic.
- Component (a) 1 part by weight of a commercial boat resin containing a cobalt catalyst
- Component (b) catalytic amount of methyl ethyl ketone peroxide
- Component (c) rapid-setting cement, 4 parts by weight
- Example 11 Components (a) , (b) and (c) of Example 10 are mixed with 1 part by weight of ethylene dichloride; then Component (d) of Example 10 at 70° C Is added to the mixture in a mixer with a rapid stirrer and stirred for about 15 seconds. The mixture expands 3 to 10 times its original volume and is poured into a mold where it hardens in 1 to 5 minutes, thereby producing a rigid, hard, tough polyester silicate cellular plastic product.
- Component (a) 2 parts by weight of a commer cial unsaturated polyester resin ("TITAN CASTING RESIN”) ;
- Component (b) 0.01 part by weight of an initiator (Titan Catalyst "P” produced by California Titan Products, Inc . )
- Component (c) 4 parts by weight of a water-binding agent, as listed below * , and 1% by weight of fine granular silicoformic acid; Component (d) : 1.5 parts by weight of water containing 3% commercial detergent and 1 part by weight of hydrated silica; the detergent is a sodium salt of ricinoleic sulphonates ; Components (a) , (b) , (c) and (d) are mixed simultaneously at ambient temperature, then poured into a mold to harden, thereby producing a rock-hard, tough, polyester silicate plastic product.
- Example 13 About 0.05 part by weight of a foam regulator, diazobicyclooctane polyester polysiloxane is added to the components of Example 12, then immediately mixed and foamed with compressed air, 20 to 30 Ibs./sq. in., and forced into a mold with compressed air and hardened under pressure in the closed mold, thereby producing a rigid, tough, cellular solid polyester silicate plastic product.
- the hardening time varies with the water-binding agent and the temperature.
- Example 14 Component (a) : 2 parts by weight of commercial laminating resin containing a cobalt catalyst; Component (b) : catalytic amount of methyl ethyl ketone peroxide ; Component (c) : 6 parts by weight of Portland cement; Component (d) : 2 parts by weight of water containing 3% of a commercial detergent (sodium salts of ri cinoleic sulphonates) ; Components (a) , (b) and (c) are mixed, then Component (d) is added at ambient temperature and thoroughly mixed.
- a commercial laminating resin containing a cobalt catalyst Component (b) : catalytic amount of methyl ethyl ketone peroxide ; Component (c) : 6 parts by weight of Portland cement; Component (d) : 2 parts by weight of water containing 3% of a commercial detergent (sodium salts of ri cinoleic sulphonates) ; Components (
- the mixture is first applied to a layer of fiberglass cloth, then applied to 2 other layers of fiberglass cloth at ambient temperature by the use of a trowel to produce a panel which is approximately one-fourth-inch thick.
- the panel is warmed to 30° C to 40° C and hardens in 15 to 30 minutes, thereby producing a rock-hard, tough polyester silicate panel.
- the panel after curing for 24 to 48 hours, has approximately the strength and elasticity of a similar polyester fiberglass reinforced panel.
- the panels are flame-resistant, abrasion-resistant, saltwater-resistant and are somewhat elastic.
- Component (a) 2 parts by weight of an unsaturated polyester containing 50% diallyl phthalate, 10% diallyl fumarate, 10% diallyl benzene phosphonate, 10% methacrylate and 20% styrene containing 0.5% diethyl aniline;
- Component (b) 0.05 part by weight of acetyl benzoyl peroxide
- Component (c) 2 parts by weight of Portland cement and 2 parts by weight of sand;
- Component (d) 1 part by weight of water containing 3% soap; Components (a) , (b) and (c) are mixed, then Component (d) is thoroughly admixed. The mixture is poured into a heated mold (30° C to 40° C) where the mixture hardens in 3 to 15 minutes, thereby producing a rock-hard, tough polyester silicate plastic product.
- the soap used in the example is oleic acid diethylamine
- Component (a) 2 parts by weight of an unsaturated polyester resin containing 1 part by weight of the polyester in Example 1, 0.5 part by weight of diallyl phthalate, 0.25 part by weight of acrylonitrile and 0.25 part by weight of methyl methacrylate;
- Component (b) 0.05 part by weight of potassium persulfate; Component (c) 3 parts by weight of expanded clay granules; Component (d) 1 part by weight of water containing 3% detergent (sodium salt of ricinoleic sulphonates);
- Components (a) and (c) are mixed, then Components (b) and (d) are added and thoroughly mixed, then poured into a mold to make a panel at 30° C to 40° C. The mixture hardens in 15 to 30 minutes, thereby producing a rigid, tough polyester silicate panel.
- Component (a) 2 parts by weight of an unsaturated polyester resin listed below, containing a cobalt catalyst;
- Component (b) catalytic amount of methyl ethyl ketone peroxide
- Component (c) 4 parts by weight of the water-binding agent listed below;
- Component (d) 2 parts by weight of water containing 3% soap ;
- Additive 2 parts by weight of granular foamed particles of polyiso cyanate silicate as produced by the process in U.S. Patent No. 4,097,424;
- Components (a), (b) and (c) are mixed, then Component (d) and the additive are added and thoroughly mixed.
- the mixture is poured into a mold where it hardens to produce a rigid, light-weight, strong polyester silicate plastic.
- the soap used in the examples is stearic acid diethanolamine.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Des resines polyester non saturees forment des plastiques compacts ou en mousse avec des agents de liaison de l'eau contenant un compose a base de silicium oxyde en presence d'un initiateur.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US1980/000516 WO1981003024A1 (fr) | 1980-04-24 | 1980-04-24 | Procede de production de plastiques de polyester-silicate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0050616A1 true EP0050616A1 (fr) | 1982-05-05 |
Family
ID=22154323
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP80901434A Withdrawn EP0050616A1 (fr) | 1980-04-24 | 1980-04-24 | Procede de production de plastiques de polyester-silicate |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0050616A1 (fr) |
| AU (1) | AU6128080A (fr) |
| WO (1) | WO1981003024A1 (fr) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170275202A1 (en) * | 2014-09-12 | 2017-09-28 | Ashland Licensing And Intellectual Property Llc | Compositions comprising curable resin for anti-static flooring |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4125498A (en) * | 1975-04-14 | 1978-11-14 | Blount David H | Process for the production of polyester-silicate resinous products |
-
1980
- 1980-04-24 EP EP80901434A patent/EP0050616A1/fr not_active Withdrawn
- 1980-04-24 WO PCT/US1980/000516 patent/WO1981003024A1/fr not_active Ceased
- 1980-04-24 AU AU61280/80A patent/AU6128080A/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO8103024A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| AU6128080A (en) | 1981-11-10 |
| WO1981003024A1 (fr) | 1981-10-29 |
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