DE3814863A1 - METHOD FOR PRODUCING MULTI-LAYER CERAMICS ON A SILICATE BASE - Google Patents
METHOD FOR PRODUCING MULTI-LAYER CERAMICS ON A SILICATE BASEInfo
- Publication number
- DE3814863A1 DE3814863A1 DE19883814863 DE3814863A DE3814863A1 DE 3814863 A1 DE3814863 A1 DE 3814863A1 DE 19883814863 DE19883814863 DE 19883814863 DE 3814863 A DE3814863 A DE 3814863A DE 3814863 A1 DE3814863 A1 DE 3814863A1
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- Germany
- Prior art keywords
- glass
- glass phase
- drawn
- particles
- slip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000919 ceramic Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 7
- 239000011521 glass Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 14
- 239000004020 conductor Substances 0.000 claims abstract description 7
- 239000007858 starting material Substances 0.000 claims abstract description 6
- 230000001788 irregular Effects 0.000 claims abstract description 5
- 239000002253 acid Substances 0.000 claims abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 4
- 238000002386 leaching Methods 0.000 claims abstract description 4
- 239000011707 mineral Substances 0.000 claims abstract description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 3
- 150000007513 acids Chemical class 0.000 claims abstract description 3
- 238000005516 engineering process Methods 0.000 claims abstract description 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 12
- 239000011888 foil Substances 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims 1
- 239000004576 sand Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 8
- 238000005245 sintering Methods 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 5
- 239000006004 Quartz sand Substances 0.000 abstract description 3
- 206010041662 Splinter Diseases 0.000 abstract description 2
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 abstract description 2
- 238000007669 thermal treatment Methods 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 238000003801 milling Methods 0.000 abstract 1
- 238000007747 plating Methods 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 239000006072 paste Substances 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- WSMQKESQZFQMFW-UHFFFAOYSA-N 5-methyl-pyrazole-3-carboxylic acid Chemical compound CC1=CC(C(O)=O)=NN1 WSMQKESQZFQMFW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- -1 tungsten Chemical class 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
- H01L21/4803—Insulating or insulated parts, e.g. mountings, containers, diamond heatsinks
- H01L21/4807—Ceramic parts
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/658—Atmosphere during thermal treatment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/34—Oxidic
- C04B2237/341—Silica or silicates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0306—Inorganic insulating substrates, e.g. ceramic, glass
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
- H05K3/4673—Application methods or materials of intermediate insulating layers not specially adapted to any one of the previous methods of adding a circuit layer
- H05K3/4676—Single layer compositions
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Inorganic Insulating Materials (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Viel schichtenkeramik auf Silikatbasis, bei dem das Ausgangsmaterial als Schlicker verrührt in Folien gezogen wird, die Folien mit Durchkontaktierungen und metallischen Leiterbahnen versehen wer den und in Stapeln geschichtet zu Laminaten verpreßt werden, die dann gesintert werden.The invention relates to a method for producing a lot Layered ceramic based on silicate, in which the starting material as a slurry stirred in foils, the foils are drawn with Vias and metallic conductor tracks provided who and stacked in stacks to form laminates, which are then sintered.
Um möglichst kurze Signallaufzeiten zu erzielen, sollten die elektrischen Verbindungen zwischen elektronischen Bauelementen kurz sein. Diese Forderung kann beispielsweise mit einer drei dimensionalen Vielschichtkeramik-Verdrahtung gelöst werden. Um benachbarte Leiterbahnebenen elektrisch zu entkoppeln, müssen dielektrische Schichten vorgesehen werden. Diese sollten eine kleine Permittivität haben, um eine hohe Signalgeschwindigkeit zu erzielen.In order to achieve the shortest possible signal transit times, the electrical connections between electronic components be short. This requirement can be, for example, with a three dimensional multilayer ceramic wiring can be solved. Around to electrically decouple adjacent conductor track levels dielectric layers are provided. These should be one have small permittivity to high signal speed to achieve.
Für die Herstellung von Vielschichtenkeramik kommen Materialien wie Siliziumcarbid, Magnesiumtitanat, Lithiumtantalat usw., so wie insbesondere Aluminiumoxid und Aluminiumoxid-haltige Kera miken zum Einsatz. Derartige Materialien werden als Pulver zu sammen mit Lösungsmittel und Binder zu einem Schlicker verarbei tet, der anschließend zur Herstellung einer Folie verwendet wird. Nach dem Stanzen der getrockneten Folie werden die Löcher mit einer Metallpaste für die Durchkontaktierung gefüllt. Das Aufbringen der elektrischen Leiterbahnen erfolgt mit Siebdruck technik. Durch Stapeln mehrerer Schichten unter Anlegung von Druck entsteht ein Laminat, welches anschließend gesintert wird. Ein Verfahren zur Herstellung eines solchen Laminats ist bei spielsweise aus der deutschen Patentschrift 33 24 933 bekannt.Materials come for the production of multilayer ceramics such as silicon carbide, magnesium titanate, lithium tantalate, etc., so such as in particular aluminum oxide and aluminum oxide-containing kera miken to use. Such materials are used as powder Process together with solvent and binder to form a slip tet, which is then used to produce a film becomes. After punching the dried film, the holes filled with a metal paste for the via. The The electrical conductor tracks are applied using screen printing technology. By stacking several layers while applying Print creates a laminate, which is then sintered. A method for producing such a laminate is in US known for example from German patent specification 33 24 933.
Bei Vielschichtenkeramik auf Al2O3-Basis sind die hohen Sinter temperaturen (T=1650°C) und langen Brennzeiten (ca. 24 Stun den) von Nachteil. Unter diesen Bedingungen kommen nur hochtem peraturbeständige Metalle wie zum Beispiel Wolfram, die zur Vermeidung von Oxidation die Gegenwart von Wasserstoff erfor dern, in Betracht. Neben diesen verfahrenstechnischen Nachtei len spielt die Wechselwirkung des elektrischen Stroms (Signal) mit dem Substratmaterial im interessierenden Frequenzbereich eine bedeutende Rolle. Al2O3 weist zwischen 4 kHz und 5 kHz eine relative Dielektrizitätskonstante Er von ca. 9 auf, wo durch die Signallaufzeiten nachteilig beeinflußt werden.With multilayer ceramics based on Al 2 O 3 , the high sintering temperatures (T = 1650 ° C) and long firing times (approx. 24 hours) are a disadvantage. Under these conditions, only high temperature resistant metals such as tungsten, which require the presence of hydrogen to avoid oxidation, come into consideration. In addition to these procedural disadvantages, the interaction of the electrical current (signal) with the substrate material plays an important role in the frequency range of interest. Al 2 O 3 has a relative dielectric constant E r of approximately 9 between 4 kHz and 5 kHz, where it is adversely affected by the signal propagation times.
Aufgabe der Erfindung ist es, ein Substratmaterial für eine dreidimensionale Vielschichtenkeramik zu schaffen, welches eine Dielektrizitätskonstante kleiner 3 aufweist und außerdem keine so hohen Sintertemperaturen bei seiner Herstellung erfordert.The object of the invention is to provide a substrate material for a to create three-dimensional multilayer ceramics, which one Dielectric constant less than 3 and also none requires such high sintering temperatures in its manufacture.
Diese Aufgabe wird bei einem Verfahren der eingangs genannten Art dadurch gelöst, daß erfindungsgemäß als Ausgangsmaterial amorphes hochreines SiO2 mit splitterähnlicher Struktur verwen det wird, welches durch Überführen von Quarzsand mit Zuschlägen in die Glasphase, Herstellen von Glaskörpern mit großer Ober fläche aus der Glasphase und Auslaugen der Glaskörper mit mine ralischen Säuren hergestellt worden ist, und daß die SiO2-Par tikel nach dem Zermahlen zu unregelmäßigen Partikeln mit Durch messern kleiner 10 µm einer Temperaturbehandlung bei 1050 bis 1150°C ausgesetzt werden, bevor sie zu dem Schlicker verrührt werden.This object is achieved in a method of the type mentioned in that, according to the invention, amorphous, high-purity SiO 2 with a splinter-like structure is used as the starting material, which is obtained by transferring quartz sand with additives into the glass phase, producing glass bodies with a large surface from the glass phase and Leaching the vitreous with mineral acids has been made, and that the SiO 2 particles after grinding to irregular particles with a diameter of less than 10 µm are subjected to a temperature treatment at 1050 to 1150 ° C before they are stirred into the slip.
In einer Weiterbildung des Erfindungsgedankens ist vorgesehen, als Glaskörper Glasfasern zu verwenden, welche aus der Glaspha se gezogen werden und dann in 3 n bis 6 n 98°C heißer Salzsäure ausgelaugt werden. Dabei ist es vorteilhaft, wenn die Glasfa sern bei 1000 bis 1350°C mit einem Durchmesser im Bereich von 7 bis 500 µm aus der Glasphase gezogen werden.A further development of the inventive concept provides to use as glass body glass fibers, which from the Glaspha se and then in 3 n to 6 n 98 ° C hot hydrochloric acid be drained. It is advantageous if the Glasfa at 1000 to 1350 ° C with a diameter in the range of 7 up to 500 µm from the glass phase.
Das Herstellverfahren ist in einigen Prozeßschritten ähnlich dem in der europäischen Patentschrift 00 29 157 beschriebenen Faserauslaugverfahren (FA-Verfahren), bei dem zum Herstellen von für Halbleiterbauelemente, insbesondere Solarzellen, ver wendbarem Silizium aus billigem Quarzsand mit geeigneten Zu schlägen (Al2O3, MgO, Na2O) versehen durch Schmelzen in die Glasphase übergeführt, diese in einen Glaskörper mit großer Oberfläche, zum Beispiel in eine Faserstruktur überführt wird, dann in der Struktur die Verunreinigungen aus dem SiO2-Netzwerk mit heißer Mineralsäure herausgelöst (gelaugt) wird. Das übrig bleibende Netzwerk stellt hochreines amorphes SiO2 dar.The production process is similar in some process steps to the fiber leaching process (FA process) described in European patent 00 29 157, in which silicon, which can be used for semiconductor components, in particular solar cells, is made from cheap quartz sand with suitable additives (Al 2 O 3 , MgO, Na 2 O) provided by melting into the glass phase, this is converted into a glass body with a large surface, for example into a fiber structure, then the impurities in the structure are extracted (leached) with hot mineral acid from the SiO 2 network . The remaining network is high-purity amorphous SiO 2 .
Die Reaktivität der Silanol (OH)-Gruppe, kann für die Belegung der Oberfläche mit metallischen Verbindungen (zum Beispiel me tallorganischen Verbindungen, Nitrate) der die Vielschichtkera mik bildenden SiO2-Substrate genutzt werden. Durch thermisches Behandeln lassen sich solche Verbindungen zersetzen und die FA- SiO2-Partikel können mit einer metallischen Schicht belegt wer den, wodurch die Haftung metallischer Leiterbahnen erhöht wird.The reactivity of the silanol (OH) group can be used to cover the surface with metallic compounds (for example, metal-organic compounds, nitrates) of the SiO 2 substrates forming the multilayer ceramic. Such compounds can be decomposed by thermal treatment and the FA-SiO 2 particles can be coated with a metallic layer, which increases the adhesion of metallic conductor tracks.
Das pulvrige Ausgangsmaterial FA-SiO2 besteht aus splitterähnli chen Partikeln, deren Dichte ungefähr 1,3 g/cm3 beträgt. Bei einer Temperatur von ca. 1100°C wird die innere Oberfläche der Partikel abgebaut und die Partikeldichte steigt auf ca. 2,0 g/cm3. Mit diesem Prozeßschritt wird eine starke Schrumpfung beim späteren Sintern der Folie verhindert.The powdery starting material FA-SiO 2 consists of splitter-like particles, the density of which is approximately 1.3 g / cm 3 . At a temperature of approx. 1100 ° C, the inner surface of the particles is broken down and the particle density increases to approx. 2.0 g / cm 3 . This process step prevents severe shrinkage during the later sintering of the film.
Für die Herstellung eines optimalen Schlickers soll die Haupt menge der Partikel einen Durchmesser kleiner 10 µm aufweisen. Nach dem Vermahlen zeigen die FA-SiO2-Partikel eine unregelmäßi ge Gestalt mit abgerundeten Ecken und Kanten. Diese unregelmäßi ge Partikelgestalt sorgt in der Keramik für ein Zwischenpartikel volumen (geschlossene Poren), das den Wert der relativen Dielek trizitätskonstante Er gegenüber dem kompakten Material ernie drigt.For the production of an optimal slip, the main quantity of particles should have a diameter of less than 10 µm. After grinding, the FA-SiO 2 particles show an irregular shape with rounded corners and edges. This irregular particle shape in the ceramic provides an intermediate particle volume (closed pores) that lowers the value of the relative dielectric constant E r compared to the compact material.
Weitere Einzelheiten über die Art der Herstellung und die Ei geschaften des Materials sind den Fig. 1 und 2 zu entnehmen. Dabei zeigt dieFurther details on the type of manufacture and the egg shafts of the material can be found in FIGS . 1 and 2. The shows
Fig. 1 ein Flußdiagramm über die wesentlichen Verfahrens schritte zur Herstellung und die Fig. 1 is a flowchart of the essential process steps for manufacturing and the
Fig. 2 die relativ niedrige Dielektrizitätskonstante Er, die sich aus dem erfindungsgemäßen FA-SiO2 und dem Gas in den geschlossenen Poren zusammensetzt. Fig. 2 shows the relatively low dielectric constant E r , which is composed of the FA-SiO 2 according to the invention and the gas in the closed pores.
200 g thermisch vorbehandeltes (1100°C) und gemahlenes (Durch messer kleiner 10 µm) FA-SiO2 und 96 g Toluol + 64 g Ethanol + 19 g Polyvinylbutyral + 8,2 g Dibutylphtalat werden in einer Ku gelmühle vermischt (Dauer ca. 4 Stunden). Die Mischung wird bei Raumtemperatur und stufenweiser Erniedrigung des Druckes (bis ca. 80 mbar) entgast. Der hergestellte Schlicker wird mit einer Folienziehmaschine zu einer Folie verarbeitet (Länge: 80 cm, Breite: 20 cm, Dicke: 340 µm). Die Folie trocknet ca. 18 Stun den an Luft und wird eine Woche unter Stickstoff gelagert. Sie wird dann in 14×14 cm2 große Stücke geschnitten. Die Sinte rung einer derartigen Folie an Luft bei 1100°C führt zu einer ebenen und rißfreien FA-SiO2-Platte, deren Frequenz abhängige Dielektrizitätskonstante Er in Fig. 2 gezeigt wird.200 g thermally pretreated (1100 ° C) and ground (diameter less than 10 µm) FA-SiO 2 and 96 g toluene + 64 g ethanol + 19 g polyvinyl butyral + 8.2 g dibutyl phthalate are mixed in a ball mill (duration approx. 4 hours). The mixture is degassed at room temperature and gradually lowering the pressure (up to approx. 80 mbar). The slip produced is processed into a film using a film drawing machine (length: 80 cm, width: 20 cm, thickness: 340 μm). The film dries in air for approx. 18 hours and is stored under nitrogen for one week. It is then cut into 14 × 14 cm 2 large pieces. The sintering of such a film in air at 1100 ° C. leads to a flat and crack-free FA-SiO 2 plate, the frequency-dependent dielectric constant E r of which is shown in FIG. 2.
Für die Herstellung der Mehrschichtenkeramik wird die nicht ge sinterte Folie gestanzt und mit Metallpaste durchkontaktiert. Nach dem Aufbringen der Leiterbahnen mit dem Siebdruckverfahren werden die Folien planmäßig gestapelt und bei erhöhter Tempera tur (ca. 50°C) und Überdruck (50 bar) laminiert. Abschließend wird das Laminat bei 1100°C unter Schutzgasatmosphäre 2 Stunden gesintert.For the production of multilayer ceramics, the is not ge sintered foil punched and plated with metal paste. After applying the conductor tracks using the screen printing process the foils are stacked on schedule and at an elevated tempera laminated. (approx. 50 ° C) and overpressure (50 bar). Finally the laminate is at 1100 ° C under a protective gas atmosphere for 2 hours sintered.
Die niedrige Sintertemperatur (1000°C bis 1300°C) ermöglicht für die Durchkontaktierung und Strukturierung den Einsatz von kostengünstigen Metallpasten (zum Beispiel Nickel-Paste, Kupfer, Silber/Palladium).The low sintering temperature (1000 ° C to 1300 ° C) enables for the through connection and structuring the use of inexpensive metal pastes (e.g. nickel paste, copper, Silver / palladium).
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19883814863 DE3814863A1 (en) | 1988-05-02 | 1988-05-02 | METHOD FOR PRODUCING MULTI-LAYER CERAMICS ON A SILICATE BASE |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19883814863 DE3814863A1 (en) | 1988-05-02 | 1988-05-02 | METHOD FOR PRODUCING MULTI-LAYER CERAMICS ON A SILICATE BASE |
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| Publication Number | Publication Date |
|---|---|
| DE3814863A1 true DE3814863A1 (en) | 1989-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE19883814863 Withdrawn DE3814863A1 (en) | 1988-05-02 | 1988-05-02 | METHOD FOR PRODUCING MULTI-LAYER CERAMICS ON A SILICATE BASE |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3248950A1 (en) * | 2016-05-24 | 2017-11-29 | Heraeus Quarzglas GmbH & Co. KG | Method for producing an opaque quartz glass containing pores |
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| DD11062A (en) * | ||||
| DE2060745A1 (en) * | 1970-12-10 | 1972-06-22 | Orissa Cement Ltd | Silica refractory articles - have silica particles below 2mm size |
| DE2460931A1 (en) * | 1974-03-08 | 1975-09-11 | Ibm | SUBSTANCE COMPOSITION SINTERABLE AT LOW TEMPERATURES |
| DE3005014A1 (en) * | 1979-02-13 | 1980-09-04 | Elkem Spigerverket As | METHOD FOR THE SIMULTANEOUS PRODUCTION OF A METAL-CONTAINING LIQUID SOLUTION AND A SOLID RESIDUE OF SILICATES BY LIQUIDATION BY MEANS OF MINERAL ACIDS |
| EP0029157A1 (en) * | 1979-11-08 | 1981-05-27 | Siemens Aktiengesellschaft | Process for producing silicon for use in semiconductor components from quartz sand and its use in solar cells |
| US4364100A (en) * | 1980-04-24 | 1982-12-14 | International Business Machines Corporation | Multi-layered metallized silicon matrix substrate |
| EP0105463A2 (en) * | 1982-09-30 | 1984-04-18 | HELIOTRONIC Forschungs- und Entwicklungsgesellschaft für Solarzellen-Grundstoffe mbH | Process of manufacturing a silicon article |
| DE3612261A1 (en) * | 1985-04-12 | 1986-10-16 | Hitachi, Ltd., Tokio/Tokyo | MULTI-LAYER CERAMIC PCB |
| US4736276A (en) * | 1985-05-21 | 1988-04-05 | Hitachi, Ltd. | Multilayered ceramic wiring circuit board and the method of producing the same |
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1988
- 1988-05-02 DE DE19883814863 patent/DE3814863A1/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD11062A (en) * | ||||
| DE2060745A1 (en) * | 1970-12-10 | 1972-06-22 | Orissa Cement Ltd | Silica refractory articles - have silica particles below 2mm size |
| DE2460931A1 (en) * | 1974-03-08 | 1975-09-11 | Ibm | SUBSTANCE COMPOSITION SINTERABLE AT LOW TEMPERATURES |
| DE3005014A1 (en) * | 1979-02-13 | 1980-09-04 | Elkem Spigerverket As | METHOD FOR THE SIMULTANEOUS PRODUCTION OF A METAL-CONTAINING LIQUID SOLUTION AND A SOLID RESIDUE OF SILICATES BY LIQUIDATION BY MEANS OF MINERAL ACIDS |
| EP0029157A1 (en) * | 1979-11-08 | 1981-05-27 | Siemens Aktiengesellschaft | Process for producing silicon for use in semiconductor components from quartz sand and its use in solar cells |
| US4364100A (en) * | 1980-04-24 | 1982-12-14 | International Business Machines Corporation | Multi-layered metallized silicon matrix substrate |
| EP0105463A2 (en) * | 1982-09-30 | 1984-04-18 | HELIOTRONIC Forschungs- und Entwicklungsgesellschaft für Solarzellen-Grundstoffe mbH | Process of manufacturing a silicon article |
| DE3612261A1 (en) * | 1985-04-12 | 1986-10-16 | Hitachi, Ltd., Tokio/Tokyo | MULTI-LAYER CERAMIC PCB |
| US4736276A (en) * | 1985-05-21 | 1988-04-05 | Hitachi, Ltd. | Multilayered ceramic wiring circuit board and the method of producing the same |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3248950A1 (en) * | 2016-05-24 | 2017-11-29 | Heraeus Quarzglas GmbH & Co. KG | Method for producing an opaque quartz glass containing pores |
| US10358373B2 (en) | 2016-05-24 | 2019-07-23 | Heraeus Quarzglas Gmbh & Co. Kg | Method for producing a pore-containing opaque quartz glass |
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