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DE3814433A1 - Roller mill and method for coating a roller - Google Patents

Roller mill and method for coating a roller

Info

Publication number
DE3814433A1
DE3814433A1 DE19883814433 DE3814433A DE3814433A1 DE 3814433 A1 DE3814433 A1 DE 3814433A1 DE 19883814433 DE19883814433 DE 19883814433 DE 3814433 A DE3814433 A DE 3814433A DE 3814433 A1 DE3814433 A1 DE 3814433A1
Authority
DE
Germany
Prior art keywords
weight
wear
wear layer
roller mill
cast
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19883814433
Other languages
German (de)
Inventor
Paul Dipl Ing Abel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Industrial Solutions AG
Original Assignee
Krupp Polysius AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krupp Polysius AG filed Critical Krupp Polysius AG
Priority to DE19883814433 priority Critical patent/DE3814433A1/en
Publication of DE3814433A1 publication Critical patent/DE3814433A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/30Shape or construction of rollers
    • B02C4/305Wear resistant rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Rolls And Other Rotary Bodies (AREA)

Abstract

The invention relates to a roller mill in which the cylindrical surface has a wear layer which is produced from an especially wear-resistant material by the centrifugal casting method and which is backed by a ductile material which forms the core of the cylindrical roller casing. Such a cylindrical roller casing is distinguished by an especially high wear resistance.

Description

Die Erfindung betrifft eine Walzenmühle (entspre­ chend dem Oberbegriff des Anspruches 1) sowie ein Verfahren (gemäß dem Gattungsbegriff des Anspru­ ches 4) zur Herstellung des mit einer Verschleiß­ schicht versehenen Walzenmantels einer Walzenmüh­ le.The invention relates to a roller mill (corre chend the preamble of claim 1) and a Procedure (according to the generic term of claim ches 4) to manufacture the with a wear layered roll shell of a roll mill le.

Die zur Zerkleinerung von sprödem Mahlgut dienen­ den, mit hohem Druck gegeneinander gepreßten Wal­ zen von Walzenmühlen unterliegen einem hohen Ver­ schleiß. Bisher werden diese Walzen entweder aus verschleißfestem Guß oder aus Schmiedestahl mit einem aufgeschweißten, verschleißhemmenden Hart­ auftrag hergestellt. Beide Herstellungsarten ha­ ben den Nachteil, daß aus physikalischen Gründen kaum Härten < 63 HRc erreicht werden können, wo­ mit dem Verschleißwiderstand eine natürliche Grenze gesetzt ist.They are used to crush brittle regrind the whale pressed against each other at high pressure roller mills are subject to high ver wear. So far, these rollers are either out wear-resistant cast or forged steel with a welded, wear-resistant hard order made. Both types of production ha ben the disadvantage that for physical reasons Hardness <63 HRc can hardly be achieved where natural wear resistance Limit is set.

Die Aufbringung von höherwertigen Verschleiß­ schutzschichten, beispielsweise aus Hartmetall, scheitert bisher an einer zuverlässigen (und da­ mit aus Gründen der Betriebssicherheit vertret­ baren) mechanischen Verbindung.The application of higher quality wear protective layers, for example made of hard metal, has so far failed due to a reliable (and there with represented for reasons of operational safety mechanical connection.

Der Erfindung liegt daher die Aufgabe zugrunde, eine Walzenmühle entsprechend dem Oberbegriff des Anspruches 1 bzw. ein Verfahren gemäß dem Gat­ tungsbegriff des Anspruches 4 so auszubilden, daß extrem hohe Härten der Beschichtung erzielbar sind.The invention is therefore based on the object a roller mill according to the preamble of Claim 1 or a method according to the gat tion concept of claim 4 so that extremely high hardness of the coating can be achieved.

Diese Aufgabe wird erfindungsgemäß durch die kenn­ zeichnenden Merkmale der Ansprüche 1 bzw. 4 ge­ löst. Zweckmäßige Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.This object is achieved by the kenn  Drawing features of claims 1 and 4 ge solves. Useful embodiments of the invention are the subject of the subclaims.

Die Erfindung macht von der Erkenntnis Gebrauch, daß verschleißbeständige Verbundkörper durch Ein­ gießen von Hartmetallschrot in eine Gußform herge­ stellt werden können (vgl. DE-B- 33 15 125). Mit diesem Verfahren lassen sich Schichten mit einer Härte bis zu etwa 1100 HV erzielen.The invention makes use of the knowledge that wear-resistant composite body by a pour hard metal shot into a mold can be provided (cf. DE-B-33 15 125). With This method can be used to create layers with a Achieve hardness up to about 1100 HV.

Die Herstellung des mit einer Verschleißschicht versehenen Walzenmantels erfolgt erfindungsgemäß im Schleudergießverfahren. Hierbei wird zunächst die Verschleißschicht aus einem besonders ver­ schleißfesten Material hergestellt und anschließend diese Verschleißschicht mit einem den Kern des Walzenmantels bildenden, duktilen Werkstoff hin­ tergossen.The manufacture of the with a wear layer provided roll shell takes place according to the invention by centrifugal casting. This will start with the wear layer from a particularly ver made of wear-resistant material and then this wear layer with a the core of the Ductile material forming the roll shell poured out.

In der ersten Stufe des Verfahrens wird zur Her­ stellung der Verschleißschicht eine Hartmetall- Flüssigstahl-Kombination in die sich drehende ho­ rizontale oder vertikale Gießform eingeschleudert. Die eingebrachte Menge bestimmt die Verschleiß­ schichtstärke.In the first stage of the process, Her position of the wear layer a hard metal Liquid steel combination in the rotating ho thrown horizontal or vertical mold. The amount brought in determines the wear layer thickness.

Dann wird in der zweiten Stufe des Verfahrens der erforderliche Restquerschnitt mit einem in den me­ chanischen Gütewerten bestimmbaren, duktilen Werk­ stoff hintergossen.Then in the second stage of the process the required residual cross section with a in the me chanic quality values determinable, ductile work cast in fabric.

Die äußere Form des so hergestellen Walzenmantels bzw. Walzenkörpers bedarf keiner mechanischen Nacharbeit. Der aus dem Hinterguß bestehende Rest­ körper kann mit herkömmlichen Mitteln einfach be­ arbeitet werden.The outer shape of the roll shell produced in this way or roller body requires no mechanical Rework. The rest of the backing  body can be easily with conventional means be working.

Der zur Herstellung der Verschleißschicht dienen­ de Basiswerkstoff kann aus 0,001 bis 1,5 Gew.-% Kohlenstoff, 0,5 bis 8 Gew.-% Bor, 1 bis 8 Gew.-% Niob, 0,2 bis 6 Gew.-% Chrom, 0 bis 30 Gew.-% Nik­ kel, 0 bis 10 Gew.-% Mangan, 0 bis 6 Gew.-% Vana­ din, 0 bis 5 Gew.-% Molybdän, 0 bis 5 Gew.-% Sili­ cium sowie Rest Eisen zusammengesetzt sein, wobei die Hartstoff- und Hartmetallteilchen einen Durch­ messer von 0,1 bis 20 mm aufweisen. Der Anteil der Hartstoff- und Hartmetallteilchen in der Ver­ schleißbeständigen Zone kann zwischen 25 und 95 Vol.-% liegen.The serve to produce the wear layer de Base material can consist of 0.001 to 1.5% by weight Carbon, 0.5 to 8% by weight boron, 1 to 8% by weight Niobium, 0.2 to 6 wt% chromium, 0 to 30 wt% Nik kel, 0 to 10 wt% manganese, 0 to 6 wt% vana din, 0 to 5 wt% molybdenum, 0 to 5 wt% sili cium and remainder iron be composed, whereby the hard material and hard metal particles a through have a diameter of 0.1 to 20 mm. The share of Hard material and hard metal particles in the Ver wear resistant zone can be between 25 and 95 vol .-% are.

Denkbar ist auch, als Basiswerkstoff zur Einbet­ tung der Hartstoff- und Hartmetallteilchen norma­ le Kohlenstoffstähle in der erforderlichen Festig­ keit zu verwenden.It is also conceivable as a base material for embedding processing of the hard material and hard metal particles norma le carbon steels in the required strength use.

Als Werkstoff für den Kern des Walzenmantels kön­ nen Kohlenstoffstähle, legierte Stähle, Kugel­ graphitguß oder Grauguß verwendet werden.As a material for the core of the roll shell can carbon steels, alloy steels, balls graphite cast iron or gray cast iron can be used.

In der Zeichnung ist schematisch ein Schnitt durch einen erfindungsgemäßen Walzenmantel veranschau­ licht. Er enthält eine äußere Verschleißschicht 1 und einen als Trägermaterial für die Verschleiß­ schicht 1 dienenden Kern 2.In the drawing, a section through a roller shell according to the invention is schematically illustrated light. It includes an outer wear layer 1 and a layer as carrier material for the wear 1 serving core. 2

Im Rahmen der Erfindung ist es möglich, nicht nur einen Walzenmantel in der beschriebenen Weise zu fertigen, sondern den Hinterguß mit duktilem Werk­ stoff bis zu den Wellenzapfen von Vollwalzen aus­ zuführen.Within the scope of the invention it is possible not only a roll shell in the manner described manufacture, but the back casting with ductile work made of solid rolls up to the shaft journals respectively.

Claims (5)

1. Walzenmühle zur Zerkleinerung von sprödem Mahlgut, enthaltend zwei gegensinnig angetrie­ bene, mit hohem Druck gegeneinander gepreßte Walzen, deren Mantelfläche mit einer Verschleiß­ schicht versehen ist, dadurch gekennzeichnet, daß die Verschleißschicht (1) im Schleudergieß­ verfahren aus einem besonders verschleißfesten Material hergestellt und mit einem den Kern (2) des Walzenmantels bildenden, duktilen Werkstoff hintergossen ist.1. Roller mill for comminuting brittle regrind, containing two oppositely driven bene, with high pressure pressed against each other, the outer surface is provided with a wear layer, characterized in that the wear layer ( 1 ) in the centrifugal casting process made of a particularly wear-resistant material and is cast with a ductile material forming the core ( 2 ) of the roll shell. 2. Walzenmühle nach Anspruch 1, wobei die Ver­ schleißschicht aus einem Basiswerkstoff mit darin eingebetteten Hartstoff- und Hartmetall­ teilchen besteht, dadurch gekennzeichnet, daß der Basiswerkstoff aus 0,001 bis 1,5 Gew.-% Kohlenstoff, 0,5 bis 8 Gew.-% Bor, 1 bis 8 Gew.-% Niob, 0,2 bis 6 Gew.-% Chrom, 0 bis 30 Gew.-% Nickel, 0 bis 10 Gew.-% Mangan, D bis 6 Gew.-% Vanadin, 0 bis 5 Gew.-% Molybdän, 0 bis 5 Gew.-% Silicium sowie Rest Eisen zusam­ mengesetzt ist, daß die Hartstoff- und Hartme­ tallteilchen einen Durchmesser von 0,1 bis 20 mm aufweisen und daß der Anteil der Hart­ stoff- und Hartmetallteilchen in der ver­ schleißbeständigen Zone zwischen 25 und 95 Vol.-% liegt.2. Roller mill according to claim 1, wherein the Ver wear layer made of a basic material embedded in hard material and hard metal consists of particles, characterized in that the base material from 0.001 to 1.5% by weight Carbon, 0.5 to 8% by weight boron, 1 to 8 % By weight niobium, 0.2 to 6% by weight chromium, 0 to 30 % By weight nickel, 0 to 10% by weight manganese, D to 6% by weight vanadium, 0 to 5% by weight molybdenum, 0 up to 5% by weight of silicon and the rest of iron together is set that the Hartstoff- and Hartme tallteilchen a diameter of 0.1 to 20 mm and that the proportion of hard fabric and hard metal particles in the ver wear-resistant zone between 25 and 95 vol .-% lies. 3. Walzenmühle nach Anspruch 1, dadurch gekenn­ zeichnet, daß als Werkstoff für den Kern (2) des Walzenmantels Kohlenstoffstähle, legierte Stähle, Kugelgraphitguß oder Grauguß vorgese­ hen sind. 3. Roll mill according to claim 1, characterized in that the steel for the core ( 2 ) of the roll shell carbon steels, alloyed steels, nodular cast iron or gray cast iron are vorgese hen. 4. Walzenmühle nach Anspruch 1, dadurch gekenn­ zeichnet, daß der hintergossene duktile Werk­ stoff bis zu den Wellenzapfen von Vollwalzen reicht.4. Roller mill according to claim 1, characterized records that the back-cast ductile work fabric up to the shaft journals of full rolls enough. 5. Verfahren zur Herstellung des mit einer Ver­ schleißschicht (1) versehenen Walzenmantels einer Walzenmühle, dadurch gekennzeichnet, daß im Schleudergießverfahren zunächst die Ver­ schleißschicht (1) aus einem besonders ver­ schleißfesten Material hergestellt und an­ schließend diese Verschleißschicht (1) mit einem mindestens den Kern (2) des Walzenman­ tels bildenden, duktilen Werkstoff hintergos­ sen wird.5. A process for the production of a wear layer ( 1 ) provided roll shell of a roller mill, characterized in that in the centrifugal casting process, the first wear layer ( 1 ) is made of a particularly wear-resistant material and then this wear layer ( 1 ) with at least one Core ( 2 ) of the roll-forming, ductile material is back-cast.
DE19883814433 1988-04-28 1988-04-28 Roller mill and method for coating a roller Withdrawn DE3814433A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19883814433 DE3814433A1 (en) 1988-04-28 1988-04-28 Roller mill and method for coating a roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19883814433 DE3814433A1 (en) 1988-04-28 1988-04-28 Roller mill and method for coating a roller

Publications (1)

Publication Number Publication Date
DE3814433A1 true DE3814433A1 (en) 1989-11-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
DE (1) DE3814433A1 (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0476496A1 (en) * 1990-09-20 1992-03-25 Magotteaux International Process for fabrication of a bimetallic casting and a wear resisting part according to said process
US5203513A (en) * 1990-02-22 1993-04-20 Kloeckner-Humboldt-Deutz Aktiengesellschaft Wear-resistant surface armoring for the rollers of roller machines, particularly high-pressure roller presses
DE4210395A1 (en) * 1992-03-30 1993-10-07 Krupp Polysius Ag Roller mill
DE4232045A1 (en) * 1992-09-24 1994-03-31 Krupp Polysius Ag Brittle-material crusher with contra-rotating tools - has tool length less than dia. and gap between them less than thickness of crushed material in scab form
EP0646052A4 (en) * 1992-06-19 1997-06-11 Commw Scient Ind Res Org Rolls for metal shaping.
WO2005113185A1 (en) * 2004-05-21 2005-12-01 Tronox Pigments International Gmbh Particle bed roller mill
WO2007096215A1 (en) * 2006-02-20 2007-08-30 Siemens Aktiengesellschaft Grinding tool with a coating
DE102014000165A1 (en) * 2014-01-07 2015-07-09 Horst Diesing Alloy and process for matrix intrinsic tribocharged manganese oxide coatings for increased service life of hot working tools from S (HSS) iron base alloys
DE102014006427A1 (en) * 2014-05-02 2015-11-05 Khd Humboldt Wedag Gmbh Roller with wear protection layer for a roller press
CN107185965A (en) * 2017-06-19 2017-09-22 太仓市钧胜轧辊有限公司 A kind of high abrasion roll

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE609718C (en) * 1933-08-18 1935-02-22 Fried Krupp Akt Ges Process for the production of bores in rolls consisting of hard materials that are difficult to machine, e.g. B. grinding rollers
DE1136558B (en) * 1956-09-21 1962-09-13 United States Pipe Foundry Roll and process for their manufacture
DE1879279U (en) * 1963-03-26 1963-09-12 Karl Steffens G M B H ROLLER AND GRINDING BOWL FOR ROLLER AND SIMILAR MILLS.
DE2203905A1 (en) * 1971-01-28 1972-08-17 Dunford Hadfields Ltd Tool for hot working and steel alloy for making such a tool
DE2317290A1 (en) * 1972-04-12 1973-10-25 Ugine Aciers USE OF HIGH STRENGTH STEELS FOR THE MANUFACTURING OF IMPACT, IMPACT AND CONTINUOUSLY USED PARTS
GB1450303A (en) * 1973-03-30 1976-09-22 Hitachi Metals Ltd Composite sleeves vor use in rolling mills
DE3515198A1 (en) * 1984-04-28 1985-10-31 Akebono Brake Industry Co., Ltd., Tokio/Tokyo Iron-containing brake disc material
DE3543601A1 (en) * 1984-12-10 1986-06-19 Toyota Jidosha K.K., Toyota, Aichi Heat-resistant cast steel (crucible steel)
DE3725267A1 (en) * 1986-08-12 1988-03-24 Breitenbach Gmbh H Apparatus for processing and comminuting clays containing, in particular, pyrite and/or lime or for processing and comminuting similar raw materials for the production of ceramics

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE609718C (en) * 1933-08-18 1935-02-22 Fried Krupp Akt Ges Process for the production of bores in rolls consisting of hard materials that are difficult to machine, e.g. B. grinding rollers
DE1136558B (en) * 1956-09-21 1962-09-13 United States Pipe Foundry Roll and process for their manufacture
DE1879279U (en) * 1963-03-26 1963-09-12 Karl Steffens G M B H ROLLER AND GRINDING BOWL FOR ROLLER AND SIMILAR MILLS.
DE2203905A1 (en) * 1971-01-28 1972-08-17 Dunford Hadfields Ltd Tool for hot working and steel alloy for making such a tool
DE2317290A1 (en) * 1972-04-12 1973-10-25 Ugine Aciers USE OF HIGH STRENGTH STEELS FOR THE MANUFACTURING OF IMPACT, IMPACT AND CONTINUOUSLY USED PARTS
GB1450303A (en) * 1973-03-30 1976-09-22 Hitachi Metals Ltd Composite sleeves vor use in rolling mills
DE3515198A1 (en) * 1984-04-28 1985-10-31 Akebono Brake Industry Co., Ltd., Tokio/Tokyo Iron-containing brake disc material
DE3543601A1 (en) * 1984-12-10 1986-06-19 Toyota Jidosha K.K., Toyota, Aichi Heat-resistant cast steel (crucible steel)
DE3725267A1 (en) * 1986-08-12 1988-03-24 Breitenbach Gmbh H Apparatus for processing and comminuting clays containing, in particular, pyrite and/or lime or for processing and comminuting similar raw materials for the production of ceramics

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DE-AN D7466, 50c, 13/10 *

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5203513A (en) * 1990-02-22 1993-04-20 Kloeckner-Humboldt-Deutz Aktiengesellschaft Wear-resistant surface armoring for the rollers of roller machines, particularly high-pressure roller presses
EP0476496A1 (en) * 1990-09-20 1992-03-25 Magotteaux International Process for fabrication of a bimetallic casting and a wear resisting part according to said process
BE1004573A4 (en) * 1990-09-20 1992-12-15 Magotteaux Int Process for producing a piece bimetallic foundry and wear piece made thereby.
DE4210395A1 (en) * 1992-03-30 1993-10-07 Krupp Polysius Ag Roller mill
EP0646052A4 (en) * 1992-06-19 1997-06-11 Commw Scient Ind Res Org Rolls for metal shaping.
US6171222B1 (en) 1992-06-19 2001-01-09 Commonwealth Scientific Industrial Research Organisation Rolls for metal shaping
DE4232045A1 (en) * 1992-09-24 1994-03-31 Krupp Polysius Ag Brittle-material crusher with contra-rotating tools - has tool length less than dia. and gap between them less than thickness of crushed material in scab form
DE102004025175A1 (en) * 2004-05-21 2005-12-22 Kerr-Mcgee Pigments Gmbh High pressure grinding roll
WO2005113185A1 (en) * 2004-05-21 2005-12-01 Tronox Pigments International Gmbh Particle bed roller mill
DE102004025175B4 (en) * 2004-05-21 2006-07-06 Kerr-Mcgee Pigments Gmbh High pressure grinding roll
CN100586632C (en) * 2004-05-21 2010-02-03 特诺颜料有限公司 Granular bed roller mill
WO2007096215A1 (en) * 2006-02-20 2007-08-30 Siemens Aktiengesellschaft Grinding tool with a coating
DE102006008115A1 (en) * 2006-02-20 2007-08-30 Siemens Ag Milling tool e.g. rod mill, for milling of stone, has coating that is made of wear-resistant material and has ductile metallic base material with hard material particles, where base material is nickel or nickel alloy
AU2007217746B2 (en) * 2006-02-20 2010-09-09 Siemens Aktiengesellschaft Grinding tool with a coating
DE102014000165A1 (en) * 2014-01-07 2015-07-09 Horst Diesing Alloy and process for matrix intrinsic tribocharged manganese oxide coatings for increased service life of hot working tools from S (HSS) iron base alloys
DE102014000165B4 (en) * 2014-01-07 2016-06-09 Horst Diesing Alloy for matrix intrinsic tribocharged manganese oxide coatings for extended service life of hot working tools made from S (HSS) iron based alloys
DE102014006427A1 (en) * 2014-05-02 2015-11-05 Khd Humboldt Wedag Gmbh Roller with wear protection layer for a roller press
CN107185965A (en) * 2017-06-19 2017-09-22 太仓市钧胜轧辊有限公司 A kind of high abrasion roll

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