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DE3704014A1 - Process for producing flame-retardant lightweight concrete - Google Patents

Process for producing flame-retardant lightweight concrete

Info

Publication number
DE3704014A1
DE3704014A1 DE19873704014 DE3704014A DE3704014A1 DE 3704014 A1 DE3704014 A1 DE 3704014A1 DE 19873704014 DE19873704014 DE 19873704014 DE 3704014 A DE3704014 A DE 3704014A DE 3704014 A1 DE3704014 A1 DE 3704014A1
Authority
DE
Germany
Prior art keywords
furnace slag
sand
portland cement
water
gas concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19873704014
Other languages
German (de)
Inventor
Gerhard Fabritz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to DE19873704014 priority Critical patent/DE3704014A1/en
Publication of DE3704014A1 publication Critical patent/DE3704014A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1055Coating or impregnating with inorganic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a process for producing flame-retardant lightweight concrete by using gas (aerated) concrete rubble and blast-furnace slag with the addition of Portland cement, sand and water. The gas concrete rubble is comminuted and, by classification with simultaneous dust removal, brought to a grain size of 10 to 15 mm and subsequently wetted with sodium silicate and dried. The blast-furnace slag is brought to a grain size of 5 to 10 mm. To achieve uniform homogeneity and fire resistance of the lightweight concrete, 1.5 parts by volume in each case of gas concrete rubble and blast-furnace slag and 0.5 parts by volume in each case of Portland cement, sand and water are mixed together. From the lightweight concrete mixture produced according to the invention, bricks can be formed in a known manner which, by virtue of the sodium silicate introduced and the blast-furnace slag content, are largely fire resistant (refractory). <IMAGE>

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von schwer entflammbarem Leichtbeton unter Verwendung bestimmter Zuschlag­ stoffe zur weiteren Herstellung entsprechender Leichtbeton- Bausteine.The invention relates to a method for producing heavy flammable lightweight concrete using certain surcharge materials for the further production of corresponding lightweight concrete Building blocks.

Als Zuschlagstoffe werden hierbei in besonderer Weise aufberei­ tete Abfallprodukte, insbesondere Gasbetonbruch und Hochofen­ schlacke wiederverwendet und unter Zugabe von Portlandzement, Sand und Wasser zu aushärtbarem Leichtbeton verarbeitet.The aggregates are processed in a special way Waste products, especially gas concrete breakage and blast furnace slag reused and with the addition of Portland cement, Sand and water processed to hardenable lightweight concrete.

Nach dem allgemeinen Stand der Technik werden zur Herstellung von Leichtbeton die verschiedensten Zuschlagstoffe eingesetzt. Hierzu zählen vor allem Schlacken, Asche, Gasbetonbruch und Gips. Je nach den zu erreichenden Eigenschaften des Leichtbetons wer­ den die Zuschlagstoffe mit Portlandzement, Sand und Wasser in einem entsprechenden Mischer aufbereitet. Homogenität und Härte des ausgehärteten Leichtbetons sind unterschiedlich, was einen qualitätsmindernden Effekt darstellt und auf unausgewogene Misch­ ungsverhältnisse zurückzuführen ist.According to the general state of the art are used to manufacture various aggregates are used by lightweight concrete. Above all, this includes slag, ash, gas concrete breakage and gypsum. Depending on the properties of the lightweight concrete to be achieved which the aggregates with Portland cement, sand and water in processed in an appropriate mixer. Homogeneity and hardness of the hardened lightweight concrete are different, which one represents quality-reducing effect and on unbalanced mix conditions.

Bei anderen Verfahren, bei denen ebenfalls Gasbetonbruch als Zuschlagstoff verwendet wird, wird dieser auf eine mittlere Korngröße von etwa 15 mm gebrochen und bis zur Sättigung in Wasser durchnäßt und anschließend in bekannter Weise mit Port­ landzement, Sand und Wasser gemischt, wobei die verschiedensten Mengenverhältnisse angewendet werden. In other processes in which gas concrete fracture is also considered If aggregate is used, this will be on a medium Grain size of about 15 mm broken and until saturated in Soaked water and then in a known manner with port land cement, sand and water mixed, the most varied Ratios are applied.

Diese Verfahren haben den Nachteil, daß die aus dieser Leicht­ betonmischung geformten Bausteine eine über längere Zeit anhal­ tende Restfeuchte aufweisen, weil der Gasbetonbruch das aufge­ saugte Wasser nicht spontan freigibt.These methods have the disadvantage that they are easy to use building blocks shaped for a long time tend residual moisture because the gas concrete break up sucked water does not release spontaneously.

Der Erfindung liegt die Aufgabe zugrunde, einen Leichtbeton zu schaffen, dessen Homogenität und Härte innerhalb eines Volumens, z. B. eines geformten Steines, konstant ist und darüber hinaus schwer entflammbar ist.The invention has for its object to a lightweight concrete create, its homogeneity and hardness within a volume, e.g. B. a shaped stone, is constant and beyond is flame retardant.

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß Gasbe­ tonbruch zerkleinert und durch Klassieren auf eine Korngröße von 10 bis 15 mm gebracht und während des Klassierens unter Ein­ wirkung von Saugluft entstaubt wird. This object is achieved in that Gasbe broken clay and by classification to a grain size brought from 10 to 15 mm and under classification during classification effect of suction air is dedusted.  

Anschließend wird der klassierte Gasbetonbruch z. B. in eine Trommel mit entsprechender Lochung eingebracht und durch Ein­ tauchen in einen Behälter, der mit Natriumsilikat gefüllt ist, mit diesem benetzt.Then the classified gas concrete fracture z. B. in a Drum with appropriate perforation introduced and by on immerse in a container filled with sodium silicate, wetted with this.

Der benetzte Gasbetonbruch wird anschließend getrocknet und da­ nach mit der auf eine Korngröße von 5 bis 10 mm gebrachten Hochofenschlacke und Sand in einem Mischer unter Zugabe von Portlandzement und Wasser gemischt.The wetted gas concrete break is then dried and there after with the brought to a grain size of 5 to 10 mm Blast furnace slag and sand in a mixer with the addition of Portland cement and water mixed.

Nach der Erfindung wird der mit Natriumsilikat benetzte Gasbe­ tonbruch aus der Trommel auf ein endlos laufendes Band gebracht. Unter gleichzeitigem Rütteln des laufenden Bandes während des Durchlaufes durch einen Warmluftunnel erfolgt das Trocknen des Gasbetonbruches.According to the invention, the gasbe wetted with sodium silicate Broken clay brought out of the drum on an endless belt. With simultaneous shaking of the running belt during the Passing through a warm air tunnel, the Gas concrete break.

Um eine gleichmäßige Homogenität und eine gewisse Feuerfestig­ keit des Leichtbetons zu erreichen, werden je 1,5 Volumenteile Gasbetonbruch und Hochofenschlacke und je 0,5 Volumenteile Sand, Portlandzement und Wasser miteinander gemischt.For a uniform homogeneity and a certain refractory to achieve light concrete, 1.5 parts by volume each Gas concrete breakage and blast furnace slag and 0.5 volume parts of sand each, Portland cement and water mixed together.

Aus der nach der Erfindung hergestellten Leichtbetonmischung lassen sich in bekannter Weise Steine formen. Natriumsilikat ist unter anderem als Flammschutzmittel bekannt. Dadurch ist der Gasbetonbruch in Verbindung mit Hochofenschlacke, die so gut wie feuerfest ist, ebenfalls gegen Flammeinwirkung geschützt.From the lightweight concrete mixture produced according to the invention stones can be formed in a known manner. Sodium silicate is known, among other things, as a flame retardant. This is the Gas concrete breakage in connection with blast furnace slag, which is so good how fireproof is, is also protected against exposure to flame.

Claims (3)

1. Verfahren zur Herstellung schwer entflammbaren Leichtbe­ tons, bestehend aus Portlandzement, Sand, Wasser und leichten Zuschlagstoffen wie Gasbetonbruch und Hochofen­ schlacke, dadurch gekennzeichnet, daß Gasbetonbruch zer­ kleiner und durch Klassieren auf eine Korngröße von 10 bis 15 mm gebracht und während des Klassierens unter Ein­ wirkung von Saugluft entstaubt und anschließend mit Na­ triumsilikat, durch Einbringen in eine Trommel mit ent­ sprechender Lochung, die in einen mit Natriumsilikat gefüllten Behälter eintaucht, benetzt, anschließend ge­ trocknet und danach mit der auf eine Korngröße von 5 bis 10 mm gebrachten Hochofenschlacke und Sand in einem Misch­ er unter Zugabe von Portlandzement und Wasser gemischt wird.1. Process for the production of flame-retardant Leichtbe tons, consisting of Portland cement, sand, water and light additives such as gas concrete breakage and blast furnace slag, characterized in that gas concrete breakage zer smaller and brought to a particle size of 10 to 15 mm by classifying and during classifying under An effect of suction air is dedusted and then wetted with sodium silicate, by introducing it into a drum with the appropriate perforation, which is immersed in a container filled with sodium silicate, then dried and then with the blast furnace slag brought to a particle size of 5 to 10 mm and Sand in a mixer it is mixed with the addition of Portland cement and water. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß der mit Natriumsilikat benetzte Gasbetonbruch aus der Trommel auf ein endlos laufendes Band gebracht und unter gleichzeitigem Rütteln des laufenden Bandes während des Durchlaufes durch einen Warmlufttunnel getrocknet wird.2. The method according to claim 1, characterized in that the gas concrete break from the Drum placed on an endless belt and under simultaneous shaking of the running belt during the Pass through a warm air tunnel is dried. 3. Verfahren nach den Ansprüchen 1 und 2, dadurch gekenn­ zeichnet, daß je 1,5 Volumenteile Gasbetonbruch und Hoch­ ofenschlacke und je 0,5 Volumenteile Sand, Portlandzement und Wasser miteinander gemischt werden.3. The method according to claims 1 and 2, characterized records that 1.5 parts by volume of gas concrete fracture and high furnace slag and 0.5 volume parts of sand, Portland cement and water are mixed together.
DE19873704014 1987-02-10 1987-02-10 Process for producing flame-retardant lightweight concrete Withdrawn DE3704014A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19873704014 DE3704014A1 (en) 1987-02-10 1987-02-10 Process for producing flame-retardant lightweight concrete

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19873704014 DE3704014A1 (en) 1987-02-10 1987-02-10 Process for producing flame-retardant lightweight concrete

Publications (1)

Publication Number Publication Date
DE3704014A1 true DE3704014A1 (en) 1987-10-08

Family

ID=6320628

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19873704014 Withdrawn DE3704014A1 (en) 1987-02-10 1987-02-10 Process for producing flame-retardant lightweight concrete

Country Status (1)

Country Link
DE (1) DE3704014A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3810683A1 (en) * 1988-03-29 1989-10-12 Joachim Dunkel LIGHTWEIGHT CONCRETE BODY WITH A LIGHT EXTRACT OF FOAM CEMENT AND METHOD FOR THE PRODUCTION THEREOF
EP0351440A1 (en) * 1988-07-20 1990-01-24 KLUGE UMWELTSCHUTZ GmbH Process to incorporate disposable asbestos-containing rubble in concrete bodies, and apparatus for carrying out the process
CN105819789A (en) * 2016-03-18 2016-08-03 杭州富阳高博信息技术服务有限公司 Electric pole for electric transmission line
CN105819790A (en) * 2016-03-18 2016-08-03 杭州富阳高博信息技术服务有限公司 Preparation technology of concrete electric pole
CN110963759A (en) * 2019-12-02 2020-04-07 湖北合力久盛混凝土有限公司 Impervious concrete with high mud content aggregate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3810683A1 (en) * 1988-03-29 1989-10-12 Joachim Dunkel LIGHTWEIGHT CONCRETE BODY WITH A LIGHT EXTRACT OF FOAM CEMENT AND METHOD FOR THE PRODUCTION THEREOF
EP0351440A1 (en) * 1988-07-20 1990-01-24 KLUGE UMWELTSCHUTZ GmbH Process to incorporate disposable asbestos-containing rubble in concrete bodies, and apparatus for carrying out the process
CN105819789A (en) * 2016-03-18 2016-08-03 杭州富阳高博信息技术服务有限公司 Electric pole for electric transmission line
CN105819790A (en) * 2016-03-18 2016-08-03 杭州富阳高博信息技术服务有限公司 Preparation technology of concrete electric pole
CN110963759A (en) * 2019-12-02 2020-04-07 湖北合力久盛混凝土有限公司 Impervious concrete with high mud content aggregate
CN110963759B (en) * 2019-12-02 2021-11-09 湖北合力久盛混凝土有限公司 Impervious concrete with high mud content aggregate

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Legal Events

Date Code Title Description
OAV Applicant agreed to the publication of the unexamined application as to paragraph 31 lit. 2 z1
8139 Disposal/non-payment of the annual fee