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DE2326408A1 - METHOD AND DEVICE FOR DEBURRING CHANNEL EDGES IN COATED CYLINDER HOLES - Google Patents

METHOD AND DEVICE FOR DEBURRING CHANNEL EDGES IN COATED CYLINDER HOLES

Info

Publication number
DE2326408A1
DE2326408A1 DE19732326408 DE2326408A DE2326408A1 DE 2326408 A1 DE2326408 A1 DE 2326408A1 DE 19732326408 DE19732326408 DE 19732326408 DE 2326408 A DE2326408 A DE 2326408A DE 2326408 A1 DE2326408 A1 DE 2326408A1
Authority
DE
Germany
Prior art keywords
coated
cylinder
edges
channel edges
coated cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
DE19732326408
Other languages
German (de)
Other versions
DE2326408C3 (en
DE2326408B2 (en
Inventor
Peter Huber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zuendapp Werke GmbH
Original Assignee
Zuendapp Werke GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zuendapp Werke GmbH filed Critical Zuendapp Werke GmbH
Priority to DE19732326408 priority Critical patent/DE2326408C3/en
Priority to FR7417915A priority patent/FR2230452B1/fr
Priority to AT432374A priority patent/AT336366B/en
Priority to IT2318974A priority patent/IT1012825B/en
Publication of DE2326408A1 publication Critical patent/DE2326408A1/en
Publication of DE2326408B2 publication Critical patent/DE2326408B2/en
Application granted granted Critical
Publication of DE2326408C3 publication Critical patent/DE2326408C3/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • B23H9/02Trimming or deburring

Landscapes

  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electroplating Methods And Accessories (AREA)

Description

ZtJlTOJLPP=WBHEB GlBH München» 16o5o1973ZtJlTOJLPP = WBHEB GlBH Munich »16o5o1973

PAiC=Sf/Η® 8000 Müncjign^JK)PAiC = Sf / Η® 8000 Mün cjign ^ JK)

Verfahren iind Vorrichtung zuzotEntgraiKri^J von Kanalkanten in beschichteten ZylinderbohrungsnMethod iind device zuzotEntgraiKri ^ J of Channel edges in coated cylinder bores

Bie Erfindung "betrifft ein Verfahren und eine Vorrichtung gur Intgratung iron Eanalkanten in. bssehiehteten Zylinder·= "bokrungen^ vorzugsweise von Brennkraftmaschinen oderThe invention "relates to a method and an apparatus gur integrated iron edges in. bsseheten cylinder · = "bokrungen ^ preferably of internal combustion engines or

Das Entgraten von Kanalkanten in Zylind®r"boiining@n erfolgte "bisher fast ausschließlich manuelle In. der Hsgel wurde dieser Ar"beitsgasg Tor der Beschichtung- mit Chrom ©der Hieaeil oder anderen Materialien durchgeführt ο Bie dabei auftretenden· Schwankungen und Streuungen im KantenTerlEiif und in der Sa= nauigkeit der Steuerkantenhöhe gingen insbesondere "bei sehnsll· laufenden Brennkraftmaschinen negativ in Funktion und Leistung ti®ser Maschinen eino Wegen der ünwirtschaftliehkeit und Ung®= nauigkeit dieses Verfahrens wurde auch auf elektrochemischen Wege versucht ΰ die Kanten am Grundmaterial au entgrateno Diese Versuchs verliefen jedoch jeweils insofern unbefriedigt; als erkannt wurde., daß sich gegossenes JHuminium als Srund= material der Zylinder nur schlecht für die elektrochemisch® Bearbeitung eignet und dadurch Soleranz= und Formabweichungen hingenommen werden müßten^ die mit der vorgeschriebenen Maß= . genauiüfceit und den geforderten hohen Motorleistungen bsi Brennkraftmaschinen nicht in Einklang zu bringen sindo Darüberhinaus muß nach der anschließenden galvanischen Be= schichtung und dem nachfolgenden Honen trotzdem mit scharfen und gratigen Übergängen an den Kanalkanten gerechnet weraen<>The deburring of channel edges in the cylinder "boiining @ n" has so far been done almost exclusively by hand. The Hsgel was this work gas gate of the coating carried out with chrome © the Hieaeil or other materials ο The fluctuations and scattering in the edge diameter and in the accuracy of the control edge height were particularly negative in function and in long-running internal combustion engines Performance of these machines o Because of the inefficiency and inaccuracy of this process, electrochemical attempts were also made ΰ Deburr the edges on the base material o However, these attempts were unsatisfactory in each case; when it was recognized that cast aluminum, as the material of the cylinder, is only poorly suited for electrochemical machining and that solerance and shape deviations would have to be accepted with the prescribed dimensions. not to bring genauiüfceit and the required high engine outputs bsi engine in accordance Sindo addition must coating after the subsequent electroplating Be = weraen and the subsequent honing still expected sharp and burred transitions to the channel edges <>

409850/0S22 - 2 - -409850 / 0S22 - 2 - -

Aufgabe der Erfindung ist ess Kanalkanten in beschicktet en Zylinderbohrungen mit großer Gleichmäßigkeit,, hoher Haß- und Formgenauigkeit und insbesondere guter Wirtschaftlichkeit zu entgraten ohne die üblichen Torarbeiten am Grundmaterial durchgeführt au habenβ Erfindungsgemäß wird dies dadurch erreicht, daß die Kanalkant en naoh der Beschichtung aus Chrom, Nicasil o.a» durch eine lormelektrode in elektrochemischen Abtrageverfahren entgratet werdeno Die Erfindung sieht insbesondere vor, daß die Zylinderbohrung nach dem Peinbohren beschichtet und danach auf ein bestimmtes Maß vorgehont wirdf anschließend die ICanalkantea mit einer Pormelektrode entgratet und Gleitsohrägen- angebracht werden und schließlich die Zylinderbohrung auf Indmai gahont wird# Das elektro-chemische Abtragen fiuroh eia© Formelektrode erfolgt vorzugsweise auf maschinellem Weg@£, ~ifeshalb auch die Vorrichtungen zur Durchführung cleg t^fiadungsgemäiea Ysrfataean Gegenstand dieser Erfindung sindoThe object of the invention is to deburr s channel edges in beschicktet en cylinder bores with great uniformity ,, high hatred and shape accuracy and in particular good efficiency without the usual Torarbeiten the base material performed au have β According to the invention this is achieved in that the channel edge NaOH en coating the invention will be deburred from chromium, Nicasil oa "by a lormelektrode in electrochemical taking down o provides, in particular, that the cylinder bore after the Peinbohren coated and the ICanalkantea is then pre-honed to a certain extent f then trimmed with a Pormelektrode and Gleitsohrägen- be attached and Finally, the cylinder bore is gahonted. The electro-chemical removal of the shape electrode is preferably carried out by machine, which is why the devices for carrying out the charge according to the invention are also the subject matter of this invention

Durch das vorbesehriebene einfache Verfahren zur Entgratung der Eanalkanten von Eylinäerbohmangen sind die eingangs genannten lachteile der vorbekamitsn Verfahren und Arbeitsweisen sämtlich behoben» Das neue Verfahren aeichnet sieh durch ©ine große Wirtschaftlichkeit und dadurch ausP daß es maamehr die Möglichkeit bietet^ Kanalkanton mit groBer lorm= uad Maßgenauigkeit zu entgraten^ wodurch Laistungaeinbußan der Maschinen,, insbesondere bei Brennlcraftmaschinen unä frühzeitiger Verschleiß der beweglichen Teile weitgehend ausgeschlossen sind.By vorbesehriebene simple method for deburring the Eanalkanten of Eylinäerbohmangen are the aforementioned laughs hasten the vorbekamitsn working practices and procedures are all resolved "The new process aeichnet look through © ine great economy and thus of P that it maamehr offers the possibility ^ channel Canton coarse lorm = To deburr the dimensional accuracy, which largely excludes the loss of performance on the machines, particularly in the case of burning machines, premature wear of the moving parts.

Sämtliche in der Beschreibung erläuterten Einzelheiten sind für die Erfindung wichtig.All the details explained in the description are important for the invention.

409850/0522409850/0522

Claims (1)

ZBOTAPP-WEBEE (MBH n lünchen,, 16o5o1973ZBOTAPP-WEBEE (MBH n lünchen ,, 16o5o1973 nchen Munich - - 8080 Anginger Straße 1-3Anginger Strasse 1-3 atentans' ρ r ü c h eatentans' ρ backwards Verfahren sur Satgratung von Kaaalkanten in beschichteten Zylinderbohrungenc, insbesoadere von Brensate&ftmasehiaea ■umd anderea Aggregat Bn9 Process for the burring of Kaaalkanten in coated cylinder boresc, in particular by Brensate & ftmasehiaea ■ and other units Bn 9 dadurch gektnageichaetp dal die Eaaalkaatea nach der BeseMehtiaag ams GhX3Qm5 licasil 00ao durch eiae Formelektrode im el©ktro=»ch@misch©a Abtrage·= verfahren ©atgratet werdeaothereby gektnageichaetp that the Eaaalkaatea after the BeseMehtiaag ams GhX 3 Qm 5 licasil 0 0 a o through a form electrode in the el © ktro = »ch @ misch © a removal · = procedure © atgratet werdeao ο Verfahren aaeh Anspruch 1 p ο method aaeh claim 1 p dadurch gekennaeichaetr, daß di® Zylinderfooimmg nach dem Feinbohren beschichtet und danach auf ein bestimmtes Maß vorgehont wird9 anschließend die Kanalkanten mit einer Formelektrode entgratet und G-Ie it schrägen angebracht werden und daraufhin die Zylinder= bohrung auf Endmaß gehont wirdoThis is characterized by the fact that the cylinder base is coated after fine boring and then pre-honed to a certain size 9 The channel edges are then deburred with a shaped electrode and inclined and then the cylinder bore is honed to the final dimension ο Vorrichtung aur Durchführung des Verfahrens zur elektro-=' chemischen Entgratung von Zanalkanten in beschichteten ZyIinderbohrungenοο Device for carrying out the method for electrical = ' chemical deburring of zanal edges in coated Cylinder bores o 409850/05409850/05
DE19732326408 1973-05-24 1973-05-24 Method for producing bevels on the slot edges of reciprocating piston engine cylinders Expired DE2326408C3 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE19732326408 DE2326408C3 (en) 1973-05-24 1973-05-24 Method for producing bevels on the slot edges of reciprocating piston engine cylinders
FR7417915A FR2230452B1 (en) 1973-05-24 1974-05-22
AT432374A AT336366B (en) 1973-05-24 1974-05-24 ELECTROCHEMICAL FORMING BURNING TO CREATE SLOPES ON SLOTTED EDGES
IT2318974A IT1012825B (en) 1973-05-24 1974-05-24 PROCEDURE AND DEVICE FOR THE BURNING OF THE EDGES OF CHANNELS IN BORES COVERED WITH CYLINDERS

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19732326408 DE2326408C3 (en) 1973-05-24 1973-05-24 Method for producing bevels on the slot edges of reciprocating piston engine cylinders

Publications (3)

Publication Number Publication Date
DE2326408A1 true DE2326408A1 (en) 1974-12-12
DE2326408B2 DE2326408B2 (en) 1979-05-03
DE2326408C3 DE2326408C3 (en) 1983-01-05

Family

ID=5881973

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19732326408 Expired DE2326408C3 (en) 1973-05-24 1973-05-24 Method for producing bevels on the slot edges of reciprocating piston engine cylinders

Country Status (4)

Country Link
AT (1) AT336366B (en)
DE (1) DE2326408C3 (en)
FR (1) FR2230452B1 (en)
IT (1) IT1012825B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2824770A1 (en) * 1978-06-06 1979-12-13 Zuendapp Werke Gmbh Two stroke engine port finishing system - includes deburring edges by electrochemical machining chromium plated bore

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE758779C (en) * 1938-09-03 1952-07-28 Ingbureaulemet Chromium H Van Process for protecting metal surfaces subject to friction, in particular cylinder bores
DE2029646A1 (en) * 1969-10-06 1971-04-15 Micromatic Hone Corp Honing process and machine for carrying out this process

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE758779C (en) * 1938-09-03 1952-07-28 Ingbureaulemet Chromium H Van Process for protecting metal surfaces subject to friction, in particular cylinder bores
DE2029646A1 (en) * 1969-10-06 1971-04-15 Micromatic Hone Corp Honing process and machine for carrying out this process

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Werkstatt und Betrieb, 96. Jahrgang, 1963, Heft 12, Seiten 868, 869 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2824770A1 (en) * 1978-06-06 1979-12-13 Zuendapp Werke Gmbh Two stroke engine port finishing system - includes deburring edges by electrochemical machining chromium plated bore

Also Published As

Publication number Publication date
FR2230452B1 (en) 1977-10-14
DE2326408C3 (en) 1983-01-05
ATA432374A (en) 1976-08-15
AT336366B (en) 1977-05-10
DE2326408B2 (en) 1979-05-03
FR2230452A1 (en) 1974-12-20
IT1012825B (en) 1977-03-10

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Legal Events

Date Code Title Description
8227 New person/name/address of the applicant

Free format text: ZUENDAPP-WERKE GMBH, 8000 MUENCHEN, DE

8381 Inventor (new situation)

Free format text: HUBER, PETER, 8000 MUENCHEN, DE

C3 Grant after two publication steps (3rd publication)
8339 Ceased/non-payment of the annual fee