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DE19842006A1 - Contact structure, for PTC type conductive polymers used in electrical switching and protection devices, comprises a polymer sheet sandwiched between highly flexible metal contact electrodes - Google Patents

Contact structure, for PTC type conductive polymers used in electrical switching and protection devices, comprises a polymer sheet sandwiched between highly flexible metal contact electrodes

Info

Publication number
DE19842006A1
DE19842006A1 DE1998142006 DE19842006A DE19842006A1 DE 19842006 A1 DE19842006 A1 DE 19842006A1 DE 1998142006 DE1998142006 DE 1998142006 DE 19842006 A DE19842006 A DE 19842006A DE 19842006 A1 DE19842006 A1 DE 19842006A1
Authority
DE
Germany
Prior art keywords
contact
grooves
arrangement according
contact arrangement
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE1998142006
Other languages
German (de)
Inventor
Frank Richarz
Dietrich Amft
Thilo Hindert
Alf Wabner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eaton Industries GmbH
Original Assignee
Moeller GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Moeller GmbH filed Critical Moeller GmbH
Priority to DE1998142006 priority Critical patent/DE19842006A1/en
Publication of DE19842006A1 publication Critical patent/DE19842006A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/14Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors
    • H01C1/1406Terminals or electrodes formed on resistive elements having positive temperature coefficient

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Contacts (AREA)

Abstract

A PTC type conductive polymer contact structure, comprising a polymer sheet sandwiched between highly flexible metal contact electrodes (2b), is new. Preferred Features: The contact electrodes (2b) consist of less than 1.5 mm thick silver, nickel or chromium plated copper and have grooves (3) for further reduction in rigidity.

Description

Die Erfindung betrifft eine Kontaktanordnung nach dem Oberbegriff des Anspruches 1.The invention relates to a contact arrangement according to the preamble of claim 1.

Bekannt ist es, derartige Kontakte mit speziellen Kontaktwerkstoffen, z. B. oberflächenbehandelten Kupferlegierungen, zu verwenden. Diese zeichnen sich durch einen insgesamt hohen Elastizitätsmodul aus. Die Kontaktelektroden werden hierbei unter hohem Druck aufeinandergepreßt. Diese Vorgehensweise führt dazu, daß sich der Kontaktwiderstand abhängig von verschiedenen Einflußgrößen wie Zeit, Anpreßkraft, Temperatur, Elastizitätsmoduln der Werkstoffpaarung u.ä. verändert. Ferner kann es durch elektrodynamische Kräfte zum Abheben der Elektroden vom Polymeren kommen. Dadurch können Lichtbögen entstehen, welche zur Zerstörung des Polymeren führen.It is known to make such contacts with special contact materials, eg. B. surface-treated copper alloys. These stand out by an overall high modulus of elasticity. The contact electrodes are pressed together under high pressure. This procedure leads to that the contact resistance depends on various influencing factors such as Time, contact pressure, temperature, modulus of elasticity of the material pairing, etc. changed. Furthermore, it can be lifted by electrodynamic forces Electrodes come from the polymer. This can cause arcing which lead to the destruction of the polymer.

Bei bisherigen Lösungen treten zwei Problemschwerpunkte auf: Die tatsächliche Kontaktfläche zwischen dem metallischen Kontaktstück und dem polymeren Kontaktstück beträgt infolge von Oberflächenunebenheiten und Fremdschichten nur wenige Prozent der geometrischen Kontaktfläche. Da der Kontaktwiderstand relativ hoch ist, wird sich daraus resultierend eine hohe Stromdichte mit starker lokaler Wärmeentwicklung einstellen.There are two main problems with previous solutions: The actual one Contact area between the metallic contact piece and the polymer Contact piece is only due to surface unevenness and foreign layers a few percent of the geometric contact area. Because the contact resistance is relative is high, this will result in a high current density with strong local Stop heat generation.

Problematisch ist ferner der Umstand, daß sich die thermischen Ausdehnungskoeffizienten von Metall und Kunststoff um eine Größenordnung unterscheiden. Da zum Auftreten von nutzbaren PTC-Effekten Temperaturunterschiede bis mehrere hundert Kelvin zwischen der Arbeitstemperatur und der PTC-Temperatur erzeugt werden müssen, werden thermisch induzierte Relativbewegungen in Größenordnungen von mehreren Millimetern auftreten. Diese Unterschiede in der Längenausdehnung führen zur weiteren Reduzierung der geometrischen Kontaktfläche und daraus resultierend zu einer Erhöhung des Kontaktwiderstandes. Diese Erhöhung ist besonders in der Abkühlphase nach einem Schaltvorgang infolge des PTC-Effektes unerwünscht.Another problem is the fact that the thermal Expansion coefficients of metal and plastic by an order of magnitude  differentiate. Because of the occurrence of usable PTC effects Temperature differences up to several hundred Kelvin between the working temperature and the PTC temperature to be generated are thermally induced Relative movements in the order of several millimeters occur. This Differences in linear expansion lead to a further reduction in geometric contact area and resulting in an increase in Contact resistance. This increase is especially in the cooling phase after a switching process due to the PTC effect undesirable.

Ferner können elektrodynamische Kräfte zum Abheben der Elektroden führen, was zum Auftreten von Lichtbögen und damit zur Zerstörung des Polymers führt.Furthermore, electrodynamic forces can lead to the electrodes being lifted, which arcing occurs and the polymer is destroyed.

Die Aufgabe der Erfindung wird durch die kennzeichnenden Merkmale des Anspruches 1 gelöst, während in den Unteransprüchen besonders vorteilhafte Weiterbildungen der Erfindung gekennzeichnet sind.The object of the invention is characterized by the characterizing features of Claim 1 solved, while in the subclaims particularly advantageous Developments of the invention are characterized.

Anhand der Zeichnung, in der ein Ausführungsbeispiel dargestellt ist, sollen die Erfindung, weitere Ausgestaltungen und Verbesserungen der Erfindung und weitere Vorteile näher beschrieben und erläutert werden.Based on the drawing, in which an embodiment is shown, the Invention, further refinements and improvements of the invention and others Advantages are described and explained in more detail.

Es zeigt:It shows:

Fig. 1 eine Darstellung des Querschnitts der Kontaktelektrode und Fig. 1 is a representation of the cross section of the contact electrode and

Fig. 2 den Stand der Technik. Fig. 2 shows the prior art.

Durch Veränderung der Querschnittsgeometrie der Kontaktelektrode 2b, wie in Fig. 1 gezeigt ist, wird die Biegesteifigkeit reduziert. Die Kontaktelektrode kann sich dann der Oberfläche des Polymers 1 besser anpassen.The bending stiffness is reduced by changing the cross-sectional geometry of the contact electrode 2 b, as shown in FIG. 1. The contact electrode can then adapt better to the surface of the polymer 1 .

Die Kontaktelektrode kann auch glatt und relativ dünn sein. Besonders günstig ist es wenn ihre Dicke kleiner 1,5 mm beträgt, so daß deren Biegesteifigkeit gering ist. Schon bei relativ geringem Kontaktdruck passen sich die Kontaktelektroden der Oberflächenstruktur des Polymers an.The contact electrode can also be smooth and relatively thin. It is particularly cheap if their thickness is less than 1.5 mm, so that their bending rigidity is low. Even with a relatively low contact pressure, the contact electrodes of the Surface structure of the polymer.

Die Fig. 2 zeigt eine Kontaktanordnung bekannter Art für elektrisch leitfähiger Polymere mit PTC-Effekt zur Verwendung in elektrischen Schalt- und Schutzgeräten, bestehend aus einem plattenförmigen Polymer 1 und zwei das Polymer sandwichartig kontaktierenden metallischen Kontaktelektroden 2a. Fig. 2 shows a contact arrangement for a known type of electrically conductive polymers with PTC effect for use in electrical switching and protective devices, consisting of a plate-shaped polymer 1 and the polymer sandwiched two contacting metal contact electrodes 2 a.

Claims (6)

1. Kontaktanordnung für elektrisch leitfähige Polymere mit PTC-Effekt zur Verwendung in elektrischen Schalt- und Schutzgeräten, bestehend aus einem plattenförmigen Polymer und zwei das Polymer sandwichartig kontaktierenden metallischen Kontaktelektroden, dadurch gekennzeichnet, daß die Kontaktelektroden (2b) eine derart geringe Biegesteifigkeit aufweisen, daß sich diese bei relativ geringem Kontaktdruck an die Oberflächenstruktur des Polymers (1) anpassen.1. Contact arrangement for electrically conductive polymers with PTC effect for use in electrical switching and protective devices, consisting of a plate-shaped polymer and two metallic contact electrodes contacting the polymer in sandwich form, characterized in that the contact electrodes ( 2 b) have such a low bending stiffness, that these adapt to the surface structure of the polymer ( 1 ) at a relatively low contact pressure. 2. Kontaktanordnung nach Anspruch 1, dadurch gekennzeichnet, daß die Kontaktelektrode aus versilbertem vernickeltem, oder verchromtem Kupfer besteht und deren Dicke kleiner 1,5 mm beträgt.2. Contact arrangement according to claim 1, characterized in that the Silver-plated, nickel-plated or chrome-plated copper contact electrode exists and whose thickness is less than 1.5 mm. 3. Kontaktanordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Biegesteifigkeit dadurch reduziert wird, daß die Querschnittsgeometrie derart verändert wird, daß Materialschwächungszonen entstehen.3. Contact arrangement according to claim 1 or 2, characterized in that the Flexural rigidity is reduced in that the cross-sectional geometry is such is changed that material weakening zones arise. 4. Kontaktanordnung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß Nuten (3) oder Rillen eingearbeitet sind.4. Contact arrangement according to one of the preceding claims, characterized in that grooves ( 3 ) or grooves are incorporated. 5. Kontaktanordnung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß Nuten (3), Rillen mittels spanabhebender Fertigungsverfahren eingearbeitet werden. 5. Contact arrangement according to one of the preceding claims, characterized in that grooves ( 3 ), grooves are incorporated by means of machining manufacturing processes. 6. Kontaktanordnung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß Nuten (3) oder Rillen mittels Walzen, Messern, Laserbearbeitung oder anderer nichtspanabhebender Fertigungsverfahren eingearbeitet werden.6. Contact arrangement according to one of the preceding claims, characterized in that grooves ( 3 ) or grooves are incorporated by means of rollers, knives, laser processing or other non-chip-removing manufacturing processes.
DE1998142006 1998-09-15 1998-09-15 Contact structure, for PTC type conductive polymers used in electrical switching and protection devices, comprises a polymer sheet sandwiched between highly flexible metal contact electrodes Withdrawn DE19842006A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE1998142006 DE19842006A1 (en) 1998-09-15 1998-09-15 Contact structure, for PTC type conductive polymers used in electrical switching and protection devices, comprises a polymer sheet sandwiched between highly flexible metal contact electrodes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE1998142006 DE19842006A1 (en) 1998-09-15 1998-09-15 Contact structure, for PTC type conductive polymers used in electrical switching and protection devices, comprises a polymer sheet sandwiched between highly flexible metal contact electrodes

Publications (1)

Publication Number Publication Date
DE19842006A1 true DE19842006A1 (en) 2000-03-16

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DE1998142006 Withdrawn DE19842006A1 (en) 1998-09-15 1998-09-15 Contact structure, for PTC type conductive polymers used in electrical switching and protection devices, comprises a polymer sheet sandwiched between highly flexible metal contact electrodes

Country Status (1)

Country Link
DE (1) DE19842006A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1231613A1 (en) * 2001-02-08 2002-08-14 Abb Research Ltd. Resistance elements showing PTC-behaviour

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1808579A1 (en) * 1967-11-14 1969-07-31 Lignes Telegraph Telephon Method of applying electrical contacts to metal films and thereafter obtained thin-film resistance
DE2948349A1 (en) * 1978-12-01 1980-06-12 Raychem Corp PTC DEVICE WITH OXYGEN BARRIERS
US4780598A (en) * 1984-07-10 1988-10-25 Raychem Corporation Composite circuit protection devices
US5382938A (en) * 1990-10-30 1995-01-17 Asea Brown Boveri Ab PTC element

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1808579A1 (en) * 1967-11-14 1969-07-31 Lignes Telegraph Telephon Method of applying electrical contacts to metal films and thereafter obtained thin-film resistance
DE2948349A1 (en) * 1978-12-01 1980-06-12 Raychem Corp PTC DEVICE WITH OXYGEN BARRIERS
US4780598A (en) * 1984-07-10 1988-10-25 Raychem Corporation Composite circuit protection devices
US5382938A (en) * 1990-10-30 1995-01-17 Asea Brown Boveri Ab PTC element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1231613A1 (en) * 2001-02-08 2002-08-14 Abb Research Ltd. Resistance elements showing PTC-behaviour

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Legal Events

Date Code Title Description
OM8 Search report available as to paragraph 43 lit. 1 sentence 1 patent law
8141 Disposal/no request for examination