CN86101321A - Short pulse test equipment of solar cells technical scheme - Google Patents
Short pulse test equipment of solar cells technical scheme Download PDFInfo
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Abstract
目前以长弧脉冲氙灯作为测试光源的太阳电池 测试装置,结构复杂,体积庞大和价格昂贵。本方案 将摄影用万次闪光灯或同类短脉冲灯(光脉冲持续时 间毫秒以下)转用作为测试光源,先测定太阳电池的 暗特性及串联电阻值,据此确定在光照下太阳电池的 伏安特性,进而求出各种电性能参数。本方案结构简 单,电力消耗低,体积小,便于携带,成本低,测试面积 可大于若干平方米,室内或野外现场都可使用。At present, the solar cell testing device using long-arc pulsed xenon lamp as the testing light source has complex structure, large volume and high price. In this program, the ten-thousand-time flashlight for photography or similar short-pulse lights (light pulse duration less than milliseconds) is used as a test light source. First, measure the dark characteristics and series resistance of the solar cell, and then determine the volt-ampere of the solar cell under light. characteristics, and then obtain various electrical performance parameters. This solution has simple structure, low power consumption, small size, easy to carry, low cost, the test area can be larger than several square meters, and can be used indoors or in the field.
Description
本发明涉及一种太阳电池(单体太阳电池及各种不同类型的组合板)电性能测试装置,能测定太阳电池的伏安特性,并进而求出各种电性能参数。The present invention relates to a solar cell (single solar cell and various types of combined panels) electrical performance testing device, which can measure the volt-ampere characteristics of the solar cell and further obtain various electrical performance parameters.
现代化的太阳电池测试装置是由太阳模拟器、电子负载及微机数据处理系统等几个部分组成的成套或配套设备。其中太阳模拟器有稳态的和脉冲式的二种。稳态太阳模拟器的辐照度恒定不变,能和比较简单的微机数据处理系统相配套。但主要缺点是很难应用于大面积太阳电池组合板的测试,测量每平方米组合板的平均功耗很难低于几十千瓦,因此设备庞大,价格昂贵。另一缺点是持续光照导致太阳电池温度急剧升高。Modern solar cell testing equipment consists of a complete set or supporting components, including a solar simulator, an electronic load, and a microcomputer data processing system. Solar simulators are available in two types: steady-state and pulsed. Steady-state solar simulators maintain constant irradiance and can be used with relatively simple microcomputer data processing systems. However, their main drawback is that they are difficult to apply to large-area solar cell panels. The average power consumption per square meter of the panel is difficult to measure below tens of kilowatts, resulting in bulky and expensive equipment. Another drawback is that continuous sunlight can cause solar cell temperatures to rise sharply.
脉冲式太阳模拟器在一定程度上克服了上述二个缺点,采用瞬时功率几十千瓦而平均功率仅为其十分之一的频闪式脉冲灯(长弧脉冲氙灯)作为测试光源,每个光脉冲的持续时间为毫秒数量级。每次闪光测量伏安特性上的一个数据点。测试过程中负载按予定的序列改变,负载每改变一次闪光一次。存贮器依次将所测定的数据记录下来,汇总后成为一条伏安特性曲线。早期另有一种装置是在一次毫秒级的长脉冲闪光中采集十几组数据,再联成一条曲线。这样要求数据采集系统非常精确,而且用十几组数据联成一条伏安特性曲线也尚嫌粗糙。Pulsed solar simulators overcome these two shortcomings to a certain extent. They use a stroboscopic pulse lamp (long-arc pulsed xenon lamp) as the test light source, with an instantaneous power of tens of kilowatts and an average power of only one-tenth of that. Each light pulse lasts on the order of milliseconds. Each flash measures a single data point on the volt-ampere characteristic. During the test, the load changes according to a predetermined sequence, with a flash occurring each time the load changes. A memory stores the measured data sequentially and summarizes them into a single volt-ampere characteristic curve. Another earlier device collected more than a dozen data sets during a single millisecond-long pulse flash and then combined them into a single curve. This required a very precise data acquisition system, and combining more than a dozen data sets to create a single volt-ampere characteristic curve was still relatively crude.
上述二种脉冲式测试装置和稳态测试装置相比的优点已经比较明显。首先是功耗大大降低,其次是在测试过程中被测件的温度受光照的影响很小。但问题还未完全解决。首先是测量每平方米组合板的功耗还需要几千瓦,装置仍属庞大而昂贵。所选用的长弧脉冲氙灯价格较贵,再加一套复杂的光脉冲形成电路、数据积累及处理系统等,使价格降不下来。而且长弧脉冲氙灯的光谱特性不够好,和太阳光谱的偏离尚嫌大,于是降低了测试精度。The advantages of the two pulsed test devices described above over steady-state testers are already quite obvious. First, power consumption is significantly reduced. Second, the temperature of the test piece is minimally affected by light during the test. However, challenges remain. First, measuring power consumption per square meter of composite panels still requires several kilowatts, making the equipment bulky and expensive. The long-arc pulsed xenon lamps used are relatively expensive, and the complex optical pulse formation circuitry, data accumulation, and processing systems make it difficult to reduce the price. Furthermore, the spectral characteristics of long-arc pulsed xenon lamps are not optimal, and the deviation from the solar spectrum is still large, thus reducing test accuracy.
早在1970年,已有文献从理论上指出基本的原理〔M.S.Imamura,P.Brandtzaeg and J.L.Miller,“Solar cell dark I-V characteristics and their applications”,Energy 70 Proceedings(The Fifth Intersociety Energy Conversion Engineering Conference),Vol.1,P.10/38-45〕,就是根据太阳电池的暗特性及串联电阻上的电压降,可以予测它的光照下的伏安特性。本方案使上述的原理得到进一步发展与完善,解决了各种具体的技术问题,成为能直接用来设计太阳电池测试装置的技术方案。As early as 1970, literature had theoretically pointed out the basic principle [M.S.Imamura, P.Brandtzaeg and J.L.Miller, "Solar cell dark I-V characteristics and their applications", Energy 70 Proceedings (The Fifth Intersociety Energy Conversion Engineering Conference), Vol. 1, P.10/38-45], that is, based on the dark characteristics of the solar cell and the voltage drop across the series resistor, its volt-ampere characteristics under illumination can be predicted. This solution further develops and improves the above principle, solves various specific technical problems, and becomes a technical solution that can be directly used to design solar cell testing equipment.
在以上同一文献中已导出公式:RS=VD-VL/ISC,式中VL可为太阳电池光照下的开路电压VOC,这时公式VD相应为暗特性上当暗电流与短路电流ISC相等时的太阳电池上端电压值,这VD值可在暗特性上找出。从求出的串联电阻RS值和暗特性,就能确定该太阳电池光照下的伏安特性。The same reference above derives the formula: RS = VD - VL / ISC , where VL represents the solar cell's open-circuit voltage (VOC ) under illumination. VD corresponds to the voltage at the top of the solar cell when the dark current equals the short-circuit current (ISC ) as measured by the dark characteristic. This VD value can be found in the dark characteristic. From the calculated series resistance RS and the dark characteristic, the solar cell's volt-ampere characteristic under illumination can be determined.
本发明的目的是要解决现有脉冲式测试装置的种种缺点,要使庞大的测试装置成为可携带式,不仅能用于室内,还可进行野外现场测试。本发明要废弃昂贵的长弧脉冲氙灯及复杂的附属电路,使测试装置的成本大幅度降低和便于普及。采用摄影万次闪光灯或同类短脉冲灯作为测试光源,这一类短脉冲灯的光谱特性很接近于日光,不需要加任何滤光片。The present invention aims to overcome the shortcomings of existing pulsed test devices by making them portable, suitable for both indoor and outdoor testing. This invention eliminates the expensive long-arc pulsed xenon lamp and its complex associated circuitry, significantly reducing the cost of the test device and making it more widely available. It uses a photographic flash or similar short-pulse lamp as the test light source. The spectral characteristics of these short-pulse lamps closely resemble those of sunlight, eliminating the need for filters.
本方案的原理是这样的:太阳电池在光照下的伏安特性和暗特性的差别完全是由内部串联电阻RS上的电压降引起的,只要测定串联电阻RS和暗特性,就能得到光照下的伏安特性。而暗特性是可方便地用任何一种传统方法测出的,所以关键在如何测定串联电阻RS。The principle of this scheme is as follows: The difference between a solar cell's volt-ampere characteristics under illumination and its dark characteristics is entirely due to the voltage drop across the internal series resistor RS . By measuring the series resistor RS and the dark characteristics, the volt-ampere characteristics under illumination can be obtained. The dark characteristics can be easily measured using any conventional method, so the key lies in determining the series resistor RS.
本方案用摄影万次闪光灯或同类短脉冲灯转用作为测试光源。因为它们价格低廉,起动线路简单,体积小巧并且光谱特性很接近于日光。但这类短脉冲灯发出的光脉冲的尖峰部分持续时间仅几十微秒或更短,没有平顶部分,因此直接用单次光脉冲来测量太阳电池的全部伏安特性是较难实现的。本方案只利用所发出的光脉冲的峰值来测定太阳电池的短路电流ISC和开路电压VOC,利用公式:RS=VD-VL/ISC来间接测定串联电阻RS,因为这公式也即:RS=VD-VOC/ISC,式中VD可在暗特性上找出。This approach uses a photographic flash or similar short-pulse light source as the test light source. These light sources are inexpensive, have simple starting circuitry, are compact, and have spectral characteristics very similar to sunlight. However, the peak portion of the light pulse emitted by these short-pulse lights lasts only tens of microseconds or less, lacking a flat top. Therefore, directly measuring the full volt-ampere characteristics of a solar cell using a single light pulse is difficult. This approach uses only the peak value of the emitted light pulse to measure the solar cell's short-circuit current, I SC , and open-circuit voltage, V OC . The series resistance, R S , is indirectly determined using the formula: R S = V D - V L / I SC , which is also the same as: R S = V D - V OC / I SC , where V D can be found in the dark characteristic.
在本方案中整个测试过程和数据都可用单板微机完成。In this solution, the entire test process and data can be completed using a single-board microcomputer.
以下结合附图对本方案各具体步骤加以描述:The following describes the specific steps of this solution with reference to the accompanying drawings:
图1是测量太阳电池暗特性的框图。采用一个自动扫描电源〔1〕作为测试电源,经一个小阻值的取样电阻〔3〕与被测太阳电池〔2〕相接。从太阳电池〔2〕上取出电压Vd和电流Id,分别经A/D转换〔4〕和〔5〕存贮在微机〔6〕内。Figure 1 is a block diagram for measuring the dark characteristics of solar cells. An automatic scanning power supply (1) is used as the test power source and is connected to the solar cell (2) under test via a small-resistance sampling resistor (3). The voltage Vd and current Id are taken from the solar cell (2) and stored in a microcomputer (6) via A/D converters (4) and (5), respectively.
图2是测量太阳电池开路电压和短路电流的框图。用短脉冲灯〔7〕发出的光脉冲的峰值进行测定。当自动扫描变化的电子负载〔8〕迅速由开路扫描到短路(或相反)时,开路电压VOC和短路电流ISC分别由二个采样保持器〔9〕和〔10〕取出,又分别经A/D转换〔11〕和〔12〕输入微机〔6〕。如果电子负载〔8〕扫描速度足够快,只需短脉冲灯〔7〕一次闪光;如果扫描速度比较慢,可用接连二次闪光分别测定开路电压VOC和短路电流ISC。Figure 2 is a block diagram for measuring the open-circuit voltage and short-circuit current of a solar cell. Measurements are made using the peak value of the light pulse emitted by a short-pulse lamp (7). When the automatically scanned electronic load (8) rapidly scans from open circuit to short circuit (or vice versa), the open-circuit voltage V OC and short-circuit current I SC are taken out by two sample-and-hold devices (9) and (10), respectively, and then input into a microcomputer (6) via A/D converters (11) and (12). If the scanning speed of the electronic load (8) is fast enough, only one flash of the short-pulse lamp (7) is required. If the scanning speed is slow, two consecutive flashes can be used to measure the open-circuit voltage V OC and short-circuit current I SC , respectively.
根据以上两步骤,就可测定出内部串联电阻RS。因为在图1中已测得太阳电池〔2〕的整条暗特性,在图2中已测得太阳电池〔2〕的开路电压VOC和短路电流ISC,并已输入微机〔6〕,因此可以设置程序,令微机〔6〕自动在暗特性上找出当暗电流值等于短路电流ISC时相应的电压VD,根据公式:RS=VD-VOC/ISC进行运算,求出RS,存贮待用。According to the above two steps, the internal series resistance R S can be measured. Because the entire dark characteristic of the solar cell [2] has been measured in FIG1, and the open circuit voltage V OC and short circuit current I SC of the solar cell [2] have been measured in FIG2, and have been input into the microcomputer [6], a program can be set to allow the microcomputer [6] to automatically find the corresponding voltage V D when the dark current value is equal to the short circuit current I SC on the dark characteristic, and calculate according to the formula: R S = V D - V OC / I SC to calculate R S and store it for future use.
图3表示出如何将太阳电池暗特性〔13〕转换得光照下的伏安特性〔15〕。先将暗特性倒置,并将它向上平移,使它在电流轴上的截距等于ISC,即将暗特性〔13〕上每一点(Vd,Id)替换成(Vd,ISC-Id),这可设置简单的计算程序完成,这样就可得到曲线〔14〕。Figure 3 shows how to convert the solar cell's dark characteristic [13] into its volt-ampere characteristic [15] under illumination. First, invert the dark characteristic and shift it upward so that its intercept on the current axis equals I SC . This means replacing each point (Vd, Id) on the dark characteristic [13] with (Vd, I SC - Id). This can be accomplished using a simple calculation program, resulting in the curve [14].
对于同一电流值,光照下伏安特性〔15〕上电压与曲线〔14〕上的电压差为ISCRS,因此可设置计算程序,将此曲线〔14〕上每一点(Vd,ISC-Id)替换成(Vd-ISCRS,ISC-Id),即得到光照下伏安特性〔15〕。For the same current value, the voltage difference between the voltage on the volt-ampere characteristic under illumination [15] and the voltage on the curve [14] is I SC R S. Therefore, a calculation program can be set up to replace each point (Vd, I SC -Id) on this curve [14] with (Vd-I SC R S , I SC -Id) to obtain the volt-ampere characteristic under illumination [15].
不难理解,也可由以下方法同样转换得光照下的伏安特性〔15〕:设置程序,将暗特性〔13〕上每一点(Vd,Id)替换成(Vd-ISCRS,Id),得出所求光照下太阳电池伏安特性〔15〕的倒置曲线,紧接着再将此倒置的曲线上每一点(Vd-ISCRS,Id)替换成(Vd-ISCRS,ISC-Id),也可转换得光照下的伏安特性〔15〕。It is not difficult to understand that the volt-ampere characteristic under illumination [15] can also be converted by the following method: set up a program to replace each point (Vd, Id) on the dark characteristic [13] with (Vd-I SC R S , Id) to obtain the inverted curve of the solar cell volt-ampere characteristic under illumination [15], and then replace each point (Vd-I SC R S , Id) on this inverted curve with (Vd-I SC R S , I SC -Id) to also obtain the volt-ampere characteristic under illumination [15].
图4是实测太阳电池〔2〕光照下伏安特性工作点附近电流值的框图。为了保证测试精度,将太阳电池〔2〕经一小值取样电阻〔3〕与一可调稳压电源〔16〕相并接,可调稳压电源〔16〕调到太阳电池〔2〕工作点附近所需电压值(例如硅单晶太阳电池通常选为410毫伏)。太阳电池〔2〕受短脉冲灯〔7〕照射后,从取样电阻〔3〕上即得到该点电流讯号,送入微机〔6〕。微机〔6〕按所设置的程序将该点实测得电流讯号与以上步骤转换得光照下的伏安特性〔15〕上对应于同一点的电流值相比较,判断误差是否在规定的指标内,如超出,立即发出重测一次的指令,因此保证了测试精度和增加了测试装置的可靠性。FIG4 is a block diagram of the current value near the operating point of the solar cell 〔2〕volt-ampere characteristic under illumination. To ensure test accuracy, the solar cell 〔2〕 is connected in parallel to an adjustable voltage-stabilized power supply 〔16〕 through a small-value sampling resistor 〔3〕. The adjustable voltage-stabilized power supply 〔16〕 is adjusted to the required voltage value near the operating point of the solar cell 〔2〕 (for example, a silicon single crystal solar cell is usually selected to be 410 millivolts). After the solar cell 〔2〕 is irradiated by a short pulse light 〔7〕, the current signal at that point is obtained from the sampling resistor 〔3〕 and sent to the microcomputer 〔6〕. The microcomputer 〔6〕 compares the current signal actually measured at that point with the current value corresponding to the same point on the volt-ampere characteristic 〔15〕 under illumination converted in the above steps according to the set program, and determines whether the error is within the specified index. If it exceeds, it immediately issues a command to retest, thereby ensuring test accuracy and increasing the reliability of the test device.
本方案的优点是:采用摄影万次闪光灯或同类短脉冲灯代替昂贵的长弧脉冲氙灯,不需要复杂的光脉冲形成电路、数据积累及处理系统等,简化了装置,降低了造价,并且这类短脉冲灯的光谱特性很接近于日光,相对采用长弧脉冲氙灯能提高测试精度。在整个测试过程中,只需单次或二到三次闪光短脉冲,每脉冲持续时间仅几十微秒,所以整个测试装置功耗可降到100瓦以下,并且被测太阳电池的温度也完全不受影响。相对现有脉冲式太阳电池测试装置,成本可降为其十分之一以下,并且相对体积可小,重量也轻,可携带至野外作现场测试,可测太阳电池组件面积从目前最大的几个平方米增加到几十平方米或更大。The advantages of this solution are that it uses a photographic flash or similar short-pulse lamp instead of an expensive long-arc pulse xenon lamp, eliminating the need for complex light pulse formation circuitry, data accumulation, and processing systems. This simplifies the device and reduces costs. Furthermore, the spectral characteristics of this short-pulse lamp closely resemble those of sunlight, improving test accuracy compared to long-arc pulse xenon lamps. During the entire test process, only a single or two to three short flash pulses, each lasting only tens of microseconds, are required. This reduces the power consumption of the entire test device to less than 100 watts, and the temperature of the solar cells being tested is completely unaffected. Compared to existing pulsed solar cell test devices, this device can reduce costs to less than one-tenth of their current cost. Furthermore, its compact size and light weight make it portable for field testing, increasing the testable solar cell panel area from the current maximum of several square meters to tens of square meters or even larger.
实施本方案时,短脉冲灯〔7〕采用摄影用万次闪光灯最方便,价最廉。微机〔6〕可选Z80等单板微机,再配以A/D和D/A转换器件及微打机等。电子负载〔8〕宜采用微机控制的自动扫描电子负载,并以采用线性电流扫描为好。测量暗特性的自动扫描电源〔1〕可与这自动扫描电子负载〔8〕合一电子线路完成。When implementing this solution, the short pulse lamp (7) is most conveniently and cheaply designed to be a photographic flashlight. The microcomputer (6) can be a single-board microcomputer such as the Z80, equipped with A/D and D/A converters and a microprinter. The electronic load (8) is preferably a microcomputer-controlled automatic scanning electronic load, preferably one that uses linear current scanning. The automatic scanning power supply (1) for measuring dark characteristics can be integrated with this automatic scanning electronic load (8) to form a single electronic circuit.
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