CN2829968Y - Full-automatic drilling stock cutter - Google Patents
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- CN2829968Y CN2829968Y CN 200520066789 CN200520066789U CN2829968Y CN 2829968 Y CN2829968 Y CN 2829968Y CN 200520066789 CN200520066789 CN 200520066789 CN 200520066789 U CN200520066789 U CN 200520066789U CN 2829968 Y CN2829968 Y CN 2829968Y
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- 238000005553 drilling Methods 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000011230 binding agent Substances 0.000 claims description 8
- 238000009966 trimming Methods 0.000 claims 2
- 238000003825 pressing Methods 0.000 abstract description 29
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
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- 239000007858 starting material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型全自动钻孔切料机,涉及手表业(含表带)零部件加工制造的机械设备。The utility model relates to a full-automatic drilling and cutting machine, which relates to mechanical equipment for processing and manufacturing parts of the watch industry (including watch straps).
背景技术Background technique
手表(含表带)的零部件体积小,加工精度要求高,往往要分多道工序在多台机器上加工。例如表带上的零件表带带粒,先将材料切断,然后用专用夹具夹持零件到钻床上钻孔,其不足之处在于:工序多、速度慢、效率底,难以保证质量,特别是钻盲孔,手工操作进给,难以把握精确的钻孔深度。The parts of watches (including watch straps) are small in size and require high processing precision. They often need to be processed on multiple machines in multiple processes. For example, the watch strap parts on the watch strap have to cut off the material first, and then use a special fixture to hold the part and drill the hole on the drilling machine. The disadvantages are: many processes, slow speed, low efficiency, and difficult to guarantee quality Drilling blind holes, manual feed, it is difficult to grasp the precise drilling depth.
发明内容Contents of the invention
本实用新型所要解决的技术问题是为了上述不足之处而提供一种全自动钻孔切料机,自动送料、钻孔及切料,加工产品速度快、效率高、质量好。The technical problem to be solved by the utility model is to provide a fully automatic drilling and cutting machine for the above inadequacies, which can automatically feed, drill and cut materials, and process products with high speed, high efficiency and good quality.
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
全自动钻孔切料机,包含有送料装置、钻孔装置和切料装置,所述钻孔装置包含有钻头进给机构和钻头移动机构;所述钻头进给机构包含有固定连接在支架A上的钻头进给气缸和与其活塞杆相连的钻杆,钻杆前端连接有夹持钻头的钻夹,活塞杆与钻杆通过轴承连接并可带动钻杆前行或后退,轴承装入活塞杆前端的内孔中,钻杆装入轴承的内孔并穿过活塞杆内孔与传动套筒花键连接,传动套筒与传动轴通过连接销连接,传动轴装在支架A上,支架A还装有电机A,电机轴上的传动轮和转动轴上的传动轮通过传动带组成传动链,活塞杆的后端连接有支板A,支板A上装设有阻尼器碰杆和行程开关碰杆,钻头进给气缸的缸体上连接有支板B,支板B上装设有阻尼器和行程开关;所述钻头移动机构包含有固定连接在机台上的钻头移动气缸和与其活塞杆相连接的移动座A,移动座A的下部装有带导轨槽的导块A,导块A套装在导轨A上,可由活塞杆带动导块A和移动座A在导轨A上前后移动,导轨A固定连接在导轨座A上,导轨座A固定连接在机台上,移动座A上固定连接有弯板,钻头进给机构通过连接板和钻头竖向位置微调机构与弯板相连。The fully automatic drilling and cutting machine includes a feeding device, a drilling device and a cutting device, and the drilling device includes a drill bit feeding mechanism and a drill bit moving mechanism; the drill bit feeding mechanism includes a The drill bit feeding cylinder and the drill rod connected with its piston rod, the front end of the drill rod is connected with the drill chuck for clamping the drill bit, the piston rod and the drill rod are connected by bearings and can drive the drill rod forward or backward, and the bearing is installed in the piston rod In the inner hole of the front end, the drill rod is put into the inner hole of the bearing and passed through the inner hole of the piston rod to be splined to the transmission sleeve. The transmission sleeve and the transmission shaft are connected by connecting pins. Motor A is also installed, and the transmission wheel on the motor shaft and the transmission wheel on the rotating shaft form a transmission chain through a transmission belt. The cylinder body of the drill bit feed cylinder is connected with a support plate B, and the support plate B is equipped with a damper and a travel switch; the drill bit moving mechanism includes a drill bit moving cylinder fixedly connected to the machine table and its piston rod. The connected mobile seat A, the lower part of the mobile seat A is equipped with a guide block A with a guide rail groove, the guide block A is set on the guide rail A, and the piston rod can drive the guide block A and the mobile seat A to move forward and backward on the guide rail A Fixedly connected on the guide rail seat A, the guide rail seat A is fixedly connected on the machine table, the movable seat A is fixedly connected with a bent plate, and the drill feeding mechanism is connected with the bent plate through the connecting plate and the vertical position fine-tuning mechanism of the drill bit.
支板B上装设有阻尼器芯杆稳定气缸,其活塞杆通过连接杆与阻尼器芯杆相连。A damper core rod stabilizing cylinder is installed on the support plate B, and its piston rod is connected with the damper core rod through a connecting rod.
所述钻头竖向位置微调机构,它包含有丝杠和与之旋配的螺母,螺母连接在螺母板上,螺母板与连接板连接,丝杠装在丝杠架上,丝杠架与弯板连接,丝杠上还装有微调手轮,转动微调手轮,螺母板可在丝杠架上上下移动。The fine-tuning mechanism for the vertical position of the drill includes a lead screw and a nut screwed therewith, the nut is connected to the nut plate, the nut plate is connected to the connecting plate, the lead screw is mounted on the lead screw frame, and The screw is connected with a fine-tuning handwheel, and the nut plate can move up and down on the screw frame by turning the fine-tuning handwheel.
所述切料装置包含有切刀移动机构和阻尼器B,切刀移动机构包含有切料气缸和与其活塞杆相连的移动板B,移动板B的下部装有带导轨槽的导块B,导块B套装在导轨B上,可由活塞杆带动导块B和移动板B在导轨B上前、后移动,导轨B固定在导轨座B上,导轨座B固定在机台上,切刀及其传动机构安装在移动板B上,移动板B的前端安装有能触及阻尼器B的触杆B,阻尼器B安装在机台上。The cutting device includes a cutter moving mechanism and a damper B. The cutter moving mechanism includes a cutting cylinder and a moving plate B connected to its piston rod. The lower part of the moving plate B is equipped with a guide block B with a guide rail groove. The guide block B is set on the guide rail B, and the piston rod can drive the guide block B and the moving plate B to move forward and backward on the guide rail B. The guide rail B is fixed on the guide rail seat B, and the guide rail seat B is fixed on the machine table. Its transmission mechanism is installed on the moving plate B, and the front end of the moving plate B is equipped with a contact rod B that can touch the damper B, and the damper B is installed on the machine table.
所述送料装置包含有送料气缸和与其活塞杆相连的移动架、后压料气缸和与其活塞杆相连的后压料块、前压料气缸和与其活塞杆相连的前压料块、档料气缸和与其活塞杆相连的档料块,送料气缸安装在固定于机台上的座板C上,座板C上设有供安装导杆的导杆座,导杆穿过移动架上的导孔,移动架可在导杆上左、右移动,移动架上设置有供搁料用搁料槽,后压料气缸固定连接在移动架上,前压料气缸、档料气缸均固定在气缸架上,气缸架固定在机台上,前压料块的正下方有承料柱,承料柱固定于机台上,档料块内装有钻孔模,钻孔模上设有钻头导孔。The feeding device includes a feeding cylinder and a moving frame connected to its piston rod, a rear pressing cylinder and a rear pressing block connected to its piston rod, a front pressing cylinder and a front pressing block connected to its piston rod, and a blocking cylinder And the stop block connected with its piston rod, the feeding cylinder is installed on the seat plate C fixed on the machine table, the seat plate C is provided with a guide rod seat for installing the guide rod, and the guide rod passes through the guide hole on the mobile frame , the mobile frame can move left and right on the guide rod, the mobile frame is provided with a material storage slot for storage, the rear pressing cylinder is fixedly connected to the mobile frame, the front pressing cylinder and the gear cylinder are fixed on the cylinder frame On the upper part, the cylinder frame is fixed on the machine table, and there is a bearing column directly under the front pressing block, which is fixed on the machine table, and a drilling mold is installed in the material block, and a drill guide hole is provided on the drilling mold.
本实用新型的优点在于:集送料、钻孔及切料于一机,且全自动循环,加工产品速度快、效率高、质量好。The utility model has the advantages of integrating feeding, drilling and cutting into one machine, and fully automatic circulation, and the processed products are fast in speed, high in efficiency and good in quality.
附图说明Description of drawings
图1为本实用新型结构示意主视图;Fig. 1 is a schematic front view of the structure of the utility model;
图2为本实用新型结构示意俯视图;Fig. 2 is a schematic top view of the structure of the utility model;
图3为钻孔装置局部剖视结构示意主视图;Fig. 3 is a schematic front view of a partial sectional structure of the drilling device;
图4为钻孔装置局部剖视结构示意左视图;Fig. 4 is a schematic left view of a partial sectional structure of the drilling device;
图5为切料装置结构示意左视图;Fig. 5 is a schematic left view of the structure of the material cutting device;
图6为切料装置结构示意俯视图;Figure 6 is a schematic top view of the structure of the material cutting device;
图7为送料装置结构示意主视图;Figure 7 is a schematic front view of the structure of the feeding device;
图8为送料装置结构示意俯视图;Fig. 8 is a schematic top view of the structure of the feeding device;
图9为档料块与钻孔模结构示意图。Fig. 9 is a structural schematic diagram of the block material block and the drilling die.
具体实施方式Detailed ways
参看图1、图2,全自动钻孔切料机,包含有送料装置3、钻孔装置1和切料装置。图1未画切料装置,切料装置结构详见图5、图6。图2未详画送料装置,详见图7、图8。Referring to Fig. 1 and Fig. 2, the fully automatic drilling and cutting machine includes a feeding device 3, a drilling device 1 and a cutting device. Fig. 1 does not draw the material cutting device, and the structure of the material cutting device is shown in Fig. 5 and Fig. 6 for details. Fig. 2 does not draw feeding device in detail, see Fig. 7, Fig. 8 for details.
参看图3,所述钻孔装置包含有钻头进给机构和钻头移动机构;Referring to Fig. 3, the drilling device includes a drill bit feeding mechanism and a drill bit moving mechanism;
所述钻头进给机构包含有固定连接在支架A110上的钻头进给气缸111和与其活塞杆112相连的钻杆116,钻杆前端连接有夹持钻头114的钻夹113,活塞杆111与钻杆116通过轴承115连接并可带动钻杆前行或后退,轴承装入活塞杆前端的内孔中,钻杆装入轴承的内孔并穿过活塞杆内孔与传动套筒117花键连接,钻杆的后端有外花键,传动套筒的内孔有内花键,传动套筒与传动轴119通过连接销118连接,传动轴装在支架A上,支架A还装有电机A125,电机轴上的传动轮和转动轴上的传动轮通过传动带126组成传动链。参看图2,活塞杆112的后端连接有支板A136,支板A上装设有阻尼器碰杆123和行程开关碰杆121,钻头进给气缸111的缸体上连接有支板B135,支板B上装设有阻尼器124和行程开关122。支板B135上装设有阻尼器芯杆稳定气缸130,其活塞杆131通过连接杆132与阻尼器芯杆相连。阻尼器芯杆稳定气缸的作用是:当设定的一个钻孔动作的时间完成后,行程开关碰杆121还没触及行程开关122时,可拉住阻尼器芯杆不后退(此时阻尼器碰杆已触及阻尼器芯杆并压迫阻尼器芯杆右行)。Described drill bit feed mechanism comprises the drill
参看图4,所述钻头移动机构包含有固定连接在机台146上的钻头移动气缸140和与其活塞杆141相连接的移动座A142,移动座A的下部装有带导轨槽的导块A143,导块A套装在导轨A144上,可由活塞杆带动导块A和移动座A在导轨A上前后移动,导轨A固定连接在导轨座A145上,导轨座A固定连接在机台上,移动座A142上固定连接有弯板156,钻头进给机构通过连接板150和钻头竖向位置微调机构与弯板156相连。Referring to Fig. 4, the drill bit moving mechanism includes a drill
参看图4,所述钻头竖向位置微调机构,它包含有丝杠153和与之旋配的螺母154,螺母连接在螺母板151上,螺母板151与连接板150连接,丝杠装在丝杠架152上,丝杠架与弯板156连接,丝杠上还装有微调手轮155,转动微调手轮,螺母板151可在丝杠架152上上下移动。Referring to Fig. 4, described drill bit vertical position fine-tuning mechanism, it comprises
参看图5、图6,所述切料装置包含有切刀移动机构和阻尼器B232,切刀移动机构包含有切料气缸211和与其活塞杆212相连的移动板B213,移动板B的下部装有带导轨槽的导块B214,导块B套装在导轨B215上,可由活塞杆带动导块B和移动板B在导轨B上前、后移动,导轨B固定在导轨座B216上,导轨座B固定在机台146上,切刀222及其传动机构安装在移动板B上,移动板B的前端安装有能触及阻尼器B232的触杆B231,阻尼器B安装在机台上。Referring to Fig. 5 and Fig. 6, the cutting device includes a cutter moving mechanism and a damper B232, the cutter moving mechanism includes a
参看图7、图8,所述送料装置包含有送料气缸311和与其活塞杆314相连的移动架315、后压料气缸331和与其活塞杆332相连的后压料块333、前压料气缸320和与其活塞杆321相连的前压料块322、档料气缸342和与其活塞杆343相连的档料块341,送料气缸311安装在固定于机台146上的座板C310上,座板C上设有供安装导杆313的导杆座312,导杆313穿过移动架315上的导孔,移动架可在导杆上左、右移动,移动架上设置有供搁料用的搁料槽,后压料气缸311的支持杆334固定连接在移动架315上,前压料气缸320、档料气缸342均固定在气缸架上,气缸架固定在机台上,前压料块322的正下方有承料柱323,承料柱固定于机台上。图8表示了钻头114、档料块341、切刀(铣刀)222、料9及前压料块322的位置关系。钻孔时,钻头114右行,切料时,切刀(铣刀)222前行。图8是剖切去压料气缸311的结构示意俯视图。送料装置还包含有送料长度微调机构316,它包含有螺杆和与之旋配的螺母,螺杆穿过导杆座312上的孔。7 and 8, the feeding device includes a
参看图9,档料块341内装有钻孔模8,用螺钉82定位。钻孔模上设有钻头导孔81。料9与档料块341接触。Referring to Fig. 9, the
本机的工作流程如下:The working process of this machine is as follows:
1、先将料9搁置于移动架315上,后压料气缸活塞杆332下行带动后压料块333压紧料9于移动架315上,送料气缸活塞杆314左行带动移动架315在导杆313上滑动左行,将料9左送至与档料块341接触为止。1. Put the
2、前压料气缸活塞杆321下行带动前压料块322压紧料9于承料柱323上,后压料气缸活塞杆带动后压料块上行,送料气缸活塞杆带动移动架右行,移动架右行到位后(由行程开关控制)后压料块下行压紧料9。2. The
3、钻头114由电机125通过传动系统带动旋转,并由钻头进给气缸活塞杆112带动右行,当右行至阻尼器碰杆123碰到阻尼器124的芯杆后放慢进给(右行)速度并开始钻第一个孔,钻孔完毕后(由行程开关控制)由活塞杆带动钻头后退(左行)出钻模。钻头移动气缸活塞杆141带动移动座A142前行至第二钻孔位置(由行程开关控制),重复钻第一孔步骤钻第二个孔,钻孔完毕后钻头退出钻模。3. The
4、切料气缸活塞杆212带动装在移动板B213上的切刀(铣刀)222前行,当装在移动板B上的触杆B231触及阻尼器B232的芯杆后放慢前行速度并开始切料9,切料完毕后(由行程开关控制)切刀后退至原位(亦由行程开关控制)。4. The
5、档料气缸活塞杆343带动档料块341后退离开料9,已加工好的从料9上切下的零件掉入产品储存框内。档料气缸活塞杆再动作,带动档料块前行至原位(档料块的移动距离和停留位置均由行程开关控制)。5. The gear
6、前压料气缸活塞杆321带动前压料块322上行,送料气缸送料,重复上述动作,往复循环,完成自动送料、钻孔、切料任务。6. The
上述为钻二孔的实施例工作流程。本机适应性广,可钻多孔;既可钻通孔,亦可钻盲孔;钻孔时,既可用钻模,亦可不用钻模;对于不同的孔径和孔距,只要更换刀具和调整钻头移动机构中移动座的移动行程即可。The above is the embodiment workflow of drilling two holes. This machine has wide adaptability and can drill multiple holes; it can drill through holes and blind holes; when drilling, it can be used with or without a jig; for different hole diameters and hole distances, just change the tool and adjust The moving stroke of the moving seat in the drill bit moving mechanism is sufficient.
本机的工作流程设有单动和联动。单动为手工操作,主要为试机和调整用。联动为全自动,大批量加工零件时用。The working process of this machine has single action and linkage. Single action is manual operation, mainly for test machine and adjustment. The linkage is fully automatic, and it is used when processing parts in large quantities.
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| CN 200520066789 CN2829968Y (en) | 2005-11-04 | 2005-11-04 | Full-automatic drilling stock cutter |
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| CN 200520066789 CN2829968Y (en) | 2005-11-04 | 2005-11-04 | Full-automatic drilling stock cutter |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102091798A (en) * | 2010-12-03 | 2011-06-15 | 常熟通润汽车零部件股份有限公司 | Automatic processing equipment for axle hole |
| CN102699949A (en) * | 2012-05-15 | 2012-10-03 | 陈清标 | Cutting, punching and forming machinery |
| CN103252647A (en) * | 2012-02-21 | 2013-08-21 | 台州市盛业设备制造有限公司 | Punching, tapping and chamfer cutting device for long rod member |
| CN103264287A (en) * | 2013-05-31 | 2013-08-28 | 苏州瑞玛金属成型有限公司 | Automatic feeding, tapping and cutting device |
| CN103921312A (en) * | 2014-04-21 | 2014-07-16 | 句容市石狮冲压件厂 | Drilling and cutting combinational machine for sheet materials |
| CN105312901A (en) * | 2014-05-30 | 2016-02-10 | 廖鑫 | Drilling and cutting integrated machine and machining method thereof |
| CN106042103A (en) * | 2016-06-22 | 2016-10-26 | 福建龙泰竹业股份有限公司 | Processing equipment of bamboo block and processing method thereof |
| CN106541166A (en) * | 2016-12-07 | 2017-03-29 | 芜湖科创生产力促进中心有限责任公司 | A smart watch strap efficient drilling equipment |
| CN107193203A (en) * | 2017-04-20 | 2017-09-22 | 浙江卓越电子有限公司 | A kind of electronic watch watchband automatic drill perforating press |
| CN107252908A (en) * | 2017-06-03 | 2017-10-17 | 胡君分 | A kind of automatic drilling device of turning of electric motor end cap |
-
2005
- 2005-11-04 CN CN 200520066789 patent/CN2829968Y/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102091798A (en) * | 2010-12-03 | 2011-06-15 | 常熟通润汽车零部件股份有限公司 | Automatic processing equipment for axle hole |
| CN102091798B (en) * | 2010-12-03 | 2012-10-10 | 常熟通润汽车零部件股份有限公司 | Automatic processing equipment for axle hole |
| CN103252647A (en) * | 2012-02-21 | 2013-08-21 | 台州市盛业设备制造有限公司 | Punching, tapping and chamfer cutting device for long rod member |
| CN102699949A (en) * | 2012-05-15 | 2012-10-03 | 陈清标 | Cutting, punching and forming machinery |
| CN103264287A (en) * | 2013-05-31 | 2013-08-28 | 苏州瑞玛金属成型有限公司 | Automatic feeding, tapping and cutting device |
| CN103264287B (en) * | 2013-05-31 | 2016-01-20 | 苏州瑞玛金属成型有限公司 | A kind of self-feeding, tapping and cutoff device |
| CN103921312A (en) * | 2014-04-21 | 2014-07-16 | 句容市石狮冲压件厂 | Drilling and cutting combinational machine for sheet materials |
| CN103921312B (en) * | 2014-04-21 | 2015-10-21 | 句容市石狮冲压件厂 | A kind of sheet material boring cutting unit mahine |
| CN105312901A (en) * | 2014-05-30 | 2016-02-10 | 廖鑫 | Drilling and cutting integrated machine and machining method thereof |
| CN105312901B (en) * | 2014-05-30 | 2018-01-05 | 廖鑫 | Drilling cut-out all-in-one and its method being processed |
| CN106042103A (en) * | 2016-06-22 | 2016-10-26 | 福建龙泰竹业股份有限公司 | Processing equipment of bamboo block and processing method thereof |
| CN106541166A (en) * | 2016-12-07 | 2017-03-29 | 芜湖科创生产力促进中心有限责任公司 | A smart watch strap efficient drilling equipment |
| CN107193203A (en) * | 2017-04-20 | 2017-09-22 | 浙江卓越电子有限公司 | A kind of electronic watch watchband automatic drill perforating press |
| CN107193203B (en) * | 2017-04-20 | 2020-01-07 | 浙江卓越电子有限公司 | Automatic drilling and punching machine for electronic watch watchband and using method |
| CN107252908A (en) * | 2017-06-03 | 2017-10-17 | 胡君分 | A kind of automatic drilling device of turning of electric motor end cap |
| CN107252908B (en) * | 2017-06-03 | 2019-01-29 | 河北西玛电机股份有限公司 | A kind of automatic drilling device of turning of electric motor end cap |
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