CN2809413Y - Disk type LED lamp convenient for mounting and dismounting - Google Patents
Disk type LED lamp convenient for mounting and dismounting Download PDFInfo
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- CN2809413Y CN2809413Y CNU200520013614XU CN200520013614U CN2809413Y CN 2809413 Y CN2809413 Y CN 2809413Y CN U200520013614X U CNU200520013614X U CN U200520013614XU CN 200520013614 U CN200520013614 U CN 200520013614U CN 2809413 Y CN2809413 Y CN 2809413Y
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Abstract
Description
技术领域technical field
本发明涉及一种以LED为光源的装饰灯,尤其是一种拆装方便的盘状LED灯。The invention relates to a decorative lamp using LED as a light source, in particular to a disc-shaped LED lamp which is easy to assemble and disassemble.
背景技术Background technique
因LED具有高光效、低能耗、寿命长的优点,其已在各种装饰场合、广告行业以及夜间指示照明等得到广泛的应用,比如用于橱窗、展柜、室内布景等等的装饰,以及用作夜间指示灯等。因为这些使用场合的特殊要求,一般而言均希望所采用的装饰灯外形美观、甚或小巧而精致,以LED为发光源的装饰灯完全可以满足这样的要求。现有的一种盘状LED灯,呈很薄的圆盘状,外观非常精致小巧,其既可用于装饰也可用于夜间指示照明。其结构是:其具有线路板、灯罩和灯座,圆形线路板上贴装有发光元件LED,圆盘形灯罩的下部设有与线路板形状适配的凹部,该贴装有LED的线路板即嵌装在灯罩的凹部内,圆盘形灯座的上部设有与灯罩适配的凹腔,嵌装有线路板的灯罩即适配在灯座的凹腔内,灯罩与灯座的适配是通过在灯罩的外侧壁上设置凸点而在灯座凹腔的内侧壁上设置相应的微细限位凸筋以弹性卡扣方式而实现的;而整个灯的固定主要有两种方式,其一是在灯座底面设置粘胶纸,直接将灯粘在墙面、家具表面或橱窗表面等上面,其二是在灯座凹腔底壁上开设安装孔,由螺钉经此安装孔而将灯固定在安装处;另外,为考虑到拆卸的问题,其通常在灯罩或灯座上开有适合一字螺丝刀插入的小凹口,以便将螺丝刀插入该凹口而将灯罩撬出。在实际使用中,发现其存在以下问题:虽然在安装时比较方便,但当需要将灯移位或者更换破损的灯罩等配件时,尤其是当灯的电源线焊接点出现脱落需维修时,其拆卸需要用螺丝刀插入所述凹口而将灯罩撬出,一方面操作不太容易,另一方面容易撬坏灯罩,再者为设置该凹口必然损坏灯的整体外观。对于移位操作来说,采用粘胶方式的产品似乎不错,但其容易因失去粘性而脱落,并且无助于其他的维修、更换等操作。Because LED has the advantages of high light efficiency, low energy consumption and long life, it has been widely used in various decorative occasions, advertising industry and night indication lighting, such as for decoration of windows, showcases, indoor scenery, etc., as well as for For night lights, etc. Because of the special requirements of these usage occasions, it is generally desired that the decorative lamps used have a beautiful appearance, or even be small and delicate, and the decorative lamps using LEDs as light sources can fully meet such requirements. An existing disc-shaped LED lamp is in the shape of a thin disc with a very delicate and small appearance, and can be used for both decoration and night-time indicator lighting. Its structure is: it has a circuit board, a lampshade and a lamp holder, the light-emitting element LED is mounted on the circular circuit board, and the lower part of the disc-shaped lampshade is provided with a concave part adapted to the shape of the circuit board. The board is embedded in the concave part of the lampshade, and the upper part of the disc-shaped lamp holder is provided with a concave cavity adapted to the lampshade. Adaptation is achieved by setting convex points on the outer wall of the lampshade and setting corresponding fine limit ribs on the inner wall of the cavity of the lamp holder in an elastic buckle manner; and there are mainly two ways to fix the entire lamp , one is to set adhesive paper on the bottom surface of the lamp holder, and directly stick the lamp on the wall, furniture surface or window surface, etc., and the other is to open a mounting hole on the bottom wall of the lamp holder cavity, and the screw passes through the mounting hole And fix the lamp at the installation place; In addition, in order to consider the problem of disassembly, it usually has a small notch suitable for a flat-blade screwdriver to be inserted on the lampshade or lamp holder, so that the screwdriver is inserted into the notch to pry the lampshade out. In actual use, it is found that it has the following problems: Although it is convenient to install, when it is necessary to displace the lamp or replace damaged lampshades and other accessories, especially when the welding point of the lamp's power cord falls off and needs to be repaired, its To disassemble, a screwdriver needs to be inserted into the notch to pry out the lampshade. On the one hand, the operation is not easy, and on the other hand, the lampshade is easy to pry off. Moreover, setting the notch will inevitably damage the overall appearance of the lamp. Adhesive products seem to be good for shifting operations, but they tend to fall off due to loss of stickiness, and are not helpful for other repairs, replacements, etc.
另外,现有的以LED为发光源的装饰类灯具,其电源线一般仅是直接焊接在线路板的相应导电接点上,并无其他增强措施,而锡焊的强度以及焊接处失去了电源线外绝缘胶层保护的裸露导线的强度均存在不足,在使用中容易折断或拉断而脱落,而现实中对此类电器的安全性要求越来越高,尤其是欧盟等对此类电器提出了严格的安全性标准,要求其能承受60N的拉力,且连续经受拉25次,导线位移不超过2mm。实践中现有的这种电源线与线路板之间的连接方式根本无法满足上述要求,因而有必要对其加以改进。In addition, in the existing decorative lamps with LED as the light source, the power cord is generally only directly welded to the corresponding conductive contact of the circuit board, without other enhancement measures, and the strength of the soldering and the welding place lose the power cord. The strength of the exposed wires protected by the outer insulating layer is insufficient, and it is easy to break or pull off and fall off during use. In reality, the safety requirements for such electrical appliances are getting higher and higher, especially the European Union and other Strict safety standards have been established, requiring it to withstand a pulling force of 60N, and to withstand 25 consecutive pulls, and the displacement of the wire should not exceed 2mm. In practice, the existing connection mode between the power line and the circuit board cannot meet the above requirements at all, so it is necessary to improve it.
发明内容Contents of the invention
本实用新型所要解决的主要技术问题是在于针对现有技术现状而提供一种不论是安装还是拆卸均非常方便且外观非常齐整的拆装方便的盘状LED灯。The main technical problem to be solved by the utility model is to provide a disc-shaped LED lamp which is very convenient to install and disassemble and has a very tidy appearance in view of the current state of the art.
为解决上述技术问题,本实用新型采用下述技术方案:In order to solve the problems of the technologies described above, the utility model adopts the following technical solutions:
该种拆装方便的盘状LED灯,其具有线路板、灯罩、灯座及连接于线路板上的电源线,线路板、灯罩及灯座均为圆盘形,线路板上贴装有发光元件LED,灯罩的下部设有与线路板形状适配的凹部,贴装有LED的线路板即嵌装在灯罩的凹部内,灯座的上部设有与灯罩适配的凹腔,所述灯座凹腔的内侧壁上成型有至少两个沿环向走向的凸筋状旋扣,而在所述灯罩外侧壁上则成型有与旋扣相应的凹槽,且凹槽的一端设有开口于所述灯罩外侧壁下沿的导向槽,所述灯座凹腔的底壁上还设有可将所述线路板连同所述灯罩一起顶出灯座凹腔的弹性顶出机构。This disc-shaped LED lamp, which is easy to disassemble, has a circuit board, a lampshade, a lamp holder, and a power cord connected to the circuit board. The component LED, the lower part of the lampshade is provided with a concave part that is adapted to the shape of the circuit board, and the circuit board on which the LED is mounted is embedded in the concave part of the lampshade. There are at least two rib-like turnbuckles formed on the inner side wall of the seat cavity, and grooves corresponding to the turnbuckles are formed on the outer sidewall of the lampshade, and an opening is provided at one end of the grooves. In the guide groove on the lower edge of the outer wall of the lampshade, the bottom wall of the cavity of the lamp holder is also provided with an elastic ejection mechanism that can push the circuit board together with the lampshade out of the cavity of the lamp holder.
所述弹性顶出机构包括至少一片设置在所述灯座凹腔底壁上的弹性片,该弹性片的一端固连于所述灯座凹腔底壁上,另一端为自由端,且该自由端始终具有自所述灯座凹腔底壁向上伸的趋势。The elastic ejection mechanism includes at least one piece of elastic sheet arranged on the bottom wall of the cavity of the lamp holder, one end of the elastic sheet is fixedly connected to the bottom wall of the cavity of the lamp holder, and the other end is a free end, and the The free end always has a tendency to protrude upwards from the bottom wall of the cavity of the lamp holder.
所述弹性片为一体成型于所述灯座凹腔底壁上而得。The elastic sheet is integrally formed on the bottom wall of the cavity of the lamp holder.
所述弹性片的数目为两片,且对称设于所述灯座凹腔底部。The number of the elastic sheets is two, and they are arranged symmetrically at the bottom of the concave cavity of the lamp holder.
所述线路板上装有一个刚好可容电源线穿过的固线夹,电源线焊接端从固线夹中穿出后即分成两股单线,每股单线再自固线夹前端端部弯折向后并紧贴固线夹外侧,再自线路板上的开孔穿过线路板并焊接于线路板上的焊接点上。The circuit board is equipped with a clamp that can just pass through the power cord. After the welding end of the power cord passes through the clamp, it is divided into two single wires, and each single wire is bent from the front end of the clamp. Back and close to the outside of the wire fixing clip, then pass through the circuit board from the opening on the circuit board and solder to the soldering point on the circuit board.
所述的固线夹的主体呈弓形,弓形主体两侧的两个脚部均延设有沿固线夹前后走向的前卡脚和后卡脚,而所述线路板上开有与所述前卡脚和后卡脚适配的卡槽。对应于弓形主体的每一脚部来说,卡槽既可以是可同时容前卡脚和后卡脚均卡入其中的一条卡槽,也可以是单独对应于每一前卡脚和每一后卡脚的两条卡槽。The main body of the wire fixing clip is arched, and the two feet on both sides of the arched main body are extended with front and rear clips along the front and back of the wire fixing clip, and the circuit board is provided with the Card slots for the front and rear clips. Corresponding to each foot of the bow-shaped main body, the card slot can be a card slot that can simultaneously accommodate the front card feet and the rear card feet, or it can be individually corresponding to each front card foot and each Two card slots for the rear card feet.
所述的前卡脚比后卡脚长,以便固线夹的卡脚卡入卡槽后,固线夹不至于因电源线后拉而使其卡脚脱出卡槽。The front clamping feet are longer than the rear clamping feet, so that after the clamping legs of the wire fixing clip are inserted into the slots, the wire fixing clips will not cause the clamping feet to escape from the slots due to the power cord being pulled back.
本实用新型有以下有益效果:1、安装和拆卸均非常简单方便,除需将灯整体移位外,无需借助螺丝刀等工具;2、拆装结构隐蔽,无需在灯罩或灯座上开设便于螺丝刀撬出的凹口,因而外观更为齐整美观;3、电源线采用了固线夹固设且经多次弯折,因而使电源线与固线夹之间具有极大的摩擦力,使焊接点不再是主要的受力点,因而抗拉能力大大增强,完全可满足欧盟严格的安全标准。The utility model has the following beneficial effects: 1. The installation and disassembly are very simple and convenient, except for the overall displacement of the lamp, no need to use tools such as screwdrivers; The pried out notch makes the appearance more neat and beautiful; 3. The power cord is fixed by a wire clamp and has been bent many times, so that there is a great friction between the power cord and the wire clamp, so that the welding The point is no longer the main stress point, so the tensile capacity is greatly enhanced, which can fully meet the strict safety standards of the European Union.
附图说明Description of drawings
图1为本实用新型实施例的立体图(图中未画电源线);Fig. 1 is the perspective view of the utility model embodiment (power line is not drawn among the figure);
图2为图1中所示实施例的立体装配示意图;Fig. 2 is the three-dimensional assembly schematic diagram of the embodiment shown in Fig. 1;
图3为图1所示实施例的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the embodiment shown in Fig. 1;
图4为图1中所示实施例中灯座的立体图;Fig. 4 is a perspective view of the lamp holder in the embodiment shown in Fig. 1;
图5为图1中所示实施例中电源线与线路板连接的结构示意图;Fig. 5 is a schematic structural diagram of the connection between the power line and the circuit board in the embodiment shown in Fig. 1;
图6为图5的后视图;Fig. 6 is the back view of Fig. 5;
图7为图5的A-A剖视图;Fig. 7 is A-A sectional view of Fig. 5;
图8为图5的B-B剖视图;Fig. 8 is the B-B sectional view of Fig. 5;
图9为图2的C-C剖视图;Fig. 9 is a C-C sectional view of Fig. 2;
图10为图7的局部放大图。FIG. 10 is a partially enlarged view of FIG. 7 .
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
如图1~图10所示意,为本实用新型的一个较佳实施例。如图1~图10所示,本实施例拆装方便的盘状LED灯,其具有线路板1、灯罩2、灯座3及连接于线路板1上的电源线4(参见图5),线路板1、灯罩2及灯座3均为圆盘形,线路板1上贴装有发光元件LED(图中未示出),灯罩2的下部设有与线路板1形状适配的凹部,贴装有LED的线路板1即嵌装在灯罩2的凹部内,灯座3的上部设有与灯罩2适配的凹腔,灯座凹腔的内侧壁上成型有四个沿环向走向的凸筋状旋扣5,而在灯罩2的外侧壁上则成型有与旋扣5相应的凹槽6,且凹槽6的一端设有开口于灯罩2外侧壁下沿的导向槽7,灯座凹腔的底壁上还设有可将线路板1连同灯罩2一起顶出灯座凹腔的弹性顶出机构。所述弹性顶出机构包括两片一体成型在灯座凹腔底壁上的弹性片8,该弹性片8的一端固连于灯座凹腔底壁上,另一端为自由端8a,且该自由端8a始终具有自灯座凹腔底壁向上伸的趋势。此外,灯座凹腔底壁上还开有两个可容螺钉9穿过的安装孔。As schematically shown in Figures 1 to 10, it is a preferred embodiment of the present utility model. As shown in Figures 1 to 10, the disk-shaped LED lamp that is easy to assemble and disassemble in this embodiment has a
所述线路板1上还装有一个刚好可容电源线4穿过的固线夹10(参见图5~图8、图10),固线夹10的主体呈弓形,弓形主体两侧的两个脚部均延设有沿固线夹前后走向的前卡脚10a和后卡脚10b,且前卡脚10a比后卡脚10b长,而线路板1上开有两条卡槽11,每条卡槽11对应于弓形主体一侧的前卡脚10a和后卡脚10b,卡槽11的长度大于弓形主体脚部的长度而小于前卡脚10a前端至后卡脚10b后端之间的距离。电源线4焊接端自固线夹10后端穿入再从固线夹10前端穿出后即分成两股单线,每股单线再自固线夹10前端端部弯折向后并紧贴固线夹10外侧,再自线路板1上的开孔穿过线路板1并焊接于线路板1上的焊接点12上。The
实施例拆装方便的盘状LED灯的安装方式如下:先将灯座3用螺钉9固定至需安装处,然后将线路板1嵌入灯罩2,再将嵌有线路板1的灯罩2上的导向槽7对准灯座3上的旋扣5下压,从而将灯罩2连同线路板1嵌入灯座3,然后旋转灯罩2,使旋扣5旋入凹槽6的与导向槽7不相连的一端卡住,从而得以定位。拆卸时,则先反方向旋转灯罩2,使旋5扣脱出凹槽6对准导向槽7,此时,灯罩2连同线路板1即在弹性顶出机构的两弹性片8的弹力作用下自动脱出灯座3,因而操作非常方便。Embodiment The installation method of the disc-shaped LED lamp that is easy to assemble and disassemble is as follows: first, the
至于生产过程中电源线4的与线路板1的连接则是:将电源线1卡入固线夹10内,然后将固线夹10的两前卡脚10a对准各自对应的卡槽11插入,卡住线路板1并向前推,再将固线夹10的两后卡脚10b压入卡槽11内,其后将固线夹10往后拉,使固线夹10的两后卡脚10b也卡住线路板1,最后将电源线4分成两股,各自自固线夹10前端向后弯折并紧贴固线夹10外侧,再自线路板1上的开孔穿过线路板1并焊接于线路板1上的焊接点12上即可。As for the connection between the
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| CN102954444A (en) * | 2011-08-31 | 2013-03-06 | 海洋王照明科技股份有限公司 | Transparent part quick replacing method of illumination device and illumination device |
| CN102401260A (en) * | 2011-11-17 | 2012-04-04 | 宁波泰格莱特灯具有限公司 | Detachable LED (light-emitting diode) lamp |
| CN102767723A (en) * | 2012-07-26 | 2012-11-07 | 宁波东星电子有限公司 | LED (Light Emitting Diode) lamp for light string |
| CN115234854A (en) * | 2022-05-20 | 2022-10-25 | 南通驰晟光电科技有限公司 | Portable camping lamp for field illumination |
| CN115234854B (en) * | 2022-05-20 | 2023-12-15 | 南通驰晟光电科技有限公司 | Portable camping lamp for field illumination |
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Assignee: SELF ELECTRONICS CO.,LTD. Assignor: Lin Wanjiong Contract fulfillment period: 2008.6.15 to 2014.6.14 Contract record no.: 2008330000240 Denomination of utility model: Disk type LED lamp convenient for mounting and dismounting Granted publication date: 20060823 License type: Exclusive license Record date: 20080820 |
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Free format text: EXCLUSIVE LICENCE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.6.15 TO 2014.6.14 Name of requester: SAIERFU ELECTRONICS CO., LTD., HI-TECH ZONE OF NI Effective date: 20080820 |
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Owner name: NINGBO HI. TECH. PARK SELF ELECTRONICS CO., LTD. Free format text: FORMER OWNER: LIN WANJIONG Effective date: 20111208 |
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