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CN2801366Y - A non-circular cross-section nozzle for narrow-gap non-MIG arc welding torches - Google Patents

A non-circular cross-section nozzle for narrow-gap non-MIG arc welding torches Download PDF

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Publication number
CN2801366Y
CN2801366Y CNU2005200700522U CN200520070052U CN2801366Y CN 2801366 Y CN2801366 Y CN 2801366Y CN U2005200700522 U CNU2005200700522 U CN U2005200700522U CN 200520070052 U CN200520070052 U CN 200520070052U CN 2801366 Y CN2801366 Y CN 2801366Y
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China
Prior art keywords
nozzle
welding
narrow
section
gap
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Expired - Fee Related
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CNU2005200700522U
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Chinese (zh)
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严铿
蒋成禹
赵勇
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Jiangsu University of Science and Technology
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Jiangsu University of Science and Technology
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Abstract

The utility model belongs to the welding equipment class, purpose-built one kind is used for the non-circular cross-section nozzle of narrow clearance non-consumable electrode gas shielded arc welding welder. The upper end of the nozzle is cylindrical, threads connected with a welding gun are arranged on the inner side of the cylinder, and the cross section of the lower end of the nozzle is in a track-track shape or an oval shape so as to be convenient for deep groove welding. In order to prevent the edge of the nozzle from being too close to the tungsten electrode to affect the gas flow and to prevent arcing between the tungsten electrode and the nozzle, one side of the short axis side of the nozzle is chamfered at an angle to form an open nozzle. The material of the nozzle is ceramic or copper alloy, and the inside and the outside of the nozzle are sprayed with non-conductive ceramic materials. The nozzle can ensure that the edge of the groove is well melted when the narrow-gap deep groove is welded.

Description

一种用于窄间隙非熔化极气体保护焊焊枪的非圆形截面喷嘴A non-circular cross-section nozzle for narrow-gap non-MIG arc welding torches

技术领域technical field

本实用新型属于焊接设备类,特指一种用于窄间隙非熔化极气体保护焊焊枪的非圆形截面喷嘴,尤其涉及用于窄间隙非熔化极气体保护焊的焊枪。The utility model belongs to the category of welding equipment, in particular to a non-circular cross-section nozzle for a narrow-gap non-melting-electrode gas-shielded welding torch, in particular to a welding torch for a narrow-gap non-melting-electrode gas-shielded welding.

背景技术Background technique

非熔化极惰性气体保护焊(TIG)是工业产生中常用的焊接方法之一,而非熔化极惰性气体保护焊由焊接电源、惰性气体、以及焊枪等组成,焊枪又由喷嘴、导电嘴、电极夹、非熔化电极、开关、手柄等组成。一个合理的气体保护焊喷嘴,除了要求其结构合理、使用轻便外,更重要的就是要求其能够提供优良的保护效果。从理论上分析,喷嘴的结构应该能够保证造成稳定的、大面积的层流,这样才能达到最好的保护效果。因此,从喷嘴结构的角度分析,任何不利于造成层流的因素,在设计时都要加以避免。喷嘴出口形式的好坏,是保证形成层流的有决定意义的一环,常见的喷嘴出口形式有圆筒形,收敛形和扩散形,这三种形状的横截面都是圆形。Non-melting extremely inert gas shielded welding (TIG) is one of the commonly used welding methods in industrial production. Non-melting extremely inert gas shielded welding is composed of welding power supply, inert gas, and welding torch. The welding torch is composed of nozzle, conductive tip, electrode, etc. Clip, non-melting electrode, switch, handle and so on. A reasonable gas shielded welding nozzle, in addition to requiring its reasonable structure and light use, more importantly requires it to provide excellent protection. From a theoretical analysis, the structure of the nozzle should be able to ensure a stable, large-area laminar flow, so as to achieve the best protection effect. Therefore, from the perspective of nozzle structure, any factors that are not conducive to laminar flow should be avoided in design. The quality of the nozzle outlet form is a decisive part to ensure the formation of laminar flow. The common nozzle outlet forms are cylindrical, convergent and diffuse. The cross-sections of these three shapes are all circular.

虽然圆形截面的喷嘴保护效果良好,适用于大多数焊接的场合。但在大厚度、窄间隙的非熔化极惰性气体保护焊时,就会遇到由于喷嘴尺寸较大影响间隙尺寸进一步减小的困难。而在大厚度窄间隙等强焊接技术中,焊接间隙的大小和焊接的板厚有一定的数学关系,如果焊接的间隙不能满足要求,那么就达不到等强的要求。另外,现有的所有喷嘴钨极都是处在喷嘴的圆心上,这样就给在窄间隙焊接时对I型坡口母材金属的良好熔化带来困难。因此现有的圆形截面的喷嘴满足不了大厚度窄间隙等强焊接技术的要求。Although the nozzle protection effect of circular section is good, it is suitable for most welding occasions. However, in the case of non-MIG shielded welding with large thickness and narrow gap, it will encounter the difficulty of further reducing the gap size due to the large nozzle size. In the large-thickness narrow-gap equal-strength welding technology, the size of the welding gap has a certain mathematical relationship with the thickness of the welded plate. If the welding gap cannot meet the requirements, then the equal-strength requirements cannot be met. In addition, the tungsten poles of all existing nozzles are located on the center of the nozzle, which makes it difficult to melt the base metal of the I-shaped groove during narrow gap welding. Therefore, the existing nozzles with circular cross-sections cannot meet the requirements of strong welding techniques such as large thickness and narrow gaps.

发明内容Contents of the invention

本实用新型的目的是提供一种非圆形截面的喷嘴,配合专用的非熔化极惰性气体保护焊焊枪,以解决上述的难题。The purpose of this utility model is to provide a nozzle with a non-circular cross-section, which cooperates with a special non-melting extremely inert gas shielded welding torch to solve the above-mentioned problems.

本实用新型的目的这样实现的:The purpose of this utility model is achieved like this:

一种用于窄间隙非熔化极气体保护焊焊枪的非圆形截面喷嘴,其喷嘴的上端为圆柱型,圆柱形的内侧设有与焊枪连接的螺纹,喷嘴的下端的横截面为田径跑道形或椭圆形,以便于深入坡口进行焊接。为了防止喷嘴的边缘和钨极的距离太近影响气体流动,以及钨极和喷嘴之间产生电弧,将该喷嘴的短轴边的一边斜切一个角,形成开放的喷嘴。喷嘴的材料为陶瓷或铜合金内外喷涂非导电的陶瓷材料。A non-circular cross-section nozzle for a narrow-gap non-melting electrode gas shielded welding torch. The upper end of the nozzle is cylindrical, and the inner side of the cylindrical shape is provided with threads connected with the welding torch. The cross-section of the lower end of the nozzle is track-shaped Or oval, in order to facilitate deep groove welding. In order to prevent the distance between the edge of the nozzle and the tungsten pole from being too close to affect the gas flow, and the arc between the tungsten pole and the nozzle, one side of the short axis of the nozzle is beveled to form an open nozzle. The material of the nozzle is ceramic or copper alloy, which is sprayed with non-conductive ceramic material inside and outside.

本实用新型的优点在于:由于开放的喷嘴在窄间隙坡口内,所以不影响气体的保护。且倾斜的钨极可以容易的焊接到I型坡口的边缘,保证窄间隙深坡口焊接时,坡口边缘得到良好的熔化。使得专用的非熔化极惰性气体保护焊枪的倾斜的电极和喷嘴的间隙基本一致,防止电极和喷嘴之间的间隙过小形成的引弧现象。The utility model has the advantage that since the open nozzle is in the narrow gap bevel, it does not affect the protection of the gas. And the inclined tungsten electrode can be easily welded to the edge of the I-shaped groove, which ensures that the edge of the groove is well melted when welding the narrow gap and deep groove. The gap between the inclined electrode and the nozzle of the special non-melting inert gas shielded torch is basically consistent, and the arc striking phenomenon caused by the gap between the electrode and the nozzle is prevented.

附图说明Description of drawings

图1为本实用新型结构示意图Fig. 1 is the structural representation of the utility model

图2为本实用新型结构侧视图Fig. 2 is a side view of the structure of the utility model

图3为图2的A-A视图Figure 3 is the A-A view of Figure 2

1-内螺纹;2-圆柱型;3-田径跑道形;4-斜缺口1-internal thread; 2-cylindrical; 3-track and field; 4-oblique notch

具体实施方式Detailed ways

如图1所示,喷嘴的上端为圆柱型(2),圆柱形的内侧设有内螺纹(1),用于和专用的非熔化极惰性气体保护焊枪的连接。喷嘴的短轴面开有开放式的斜缺口,喷嘴的前端的横截面为田径跑道形(3)或椭圆形。以便于深入坡口进行焊接。喷嘴采用陶瓷材料或铜合金喷涂陶瓷材料,As shown in Figure 1, the upper end of the nozzle is cylindrical (2), and the inner side of the cylinder is provided with an internal thread (1), which is used for connection with a special non-melting inert gas shielded welding torch. The short axis of the nozzle is provided with an open oblique notch, and the cross section of the front end of the nozzle is track-shaped (3) or elliptical. In order to facilitate deep groove welding. The nozzle is made of ceramic material or copper alloy sprayed ceramic material,

Claims (3)

1. noncircular cross section nozzle that is used for narrow gap non-consumable gas shielded arc welding welding gun; the upper end that it is characterized in that nozzle is column type (2); columniform inboard is provided with the screw thread (1) that is connected with welding gun, and the cross section of the lower end of nozzle is track and field runway shape or ellipse.
2. a kind of noncircular cross section nozzle that is used for narrow gap non-consumable gas shielded arc welding welding gun according to claim 1 is characterized in that the brchypinacoid of nozzle has open oblique breach.
3. a kind of noncircular cross section nozzle that is used for narrow gap non-consumable gas shielded arc welding welding gun according to claim 1 is characterized in that its material is ceramic material or the ceramic coated material of copper alloy.
CNU2005200700522U 2005-03-23 2005-03-23 A non-circular cross-section nozzle for narrow-gap non-MIG arc welding torches Expired - Fee Related CN2801366Y (en)

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Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101664854B (en) * 2009-09-24 2011-12-07 宁波明欣化工机械有限责任公司 Welding tip holding device
CN102806416A (en) * 2012-07-19 2012-12-05 樊荣 Gas shielded welding nozzle
CN104289799A (en) * 2014-09-25 2015-01-21 北京石油化工学院 Narrow gap welding current contact nozzle with aluminum oxide insulating coating
CN105121085A (en) * 2013-04-15 2015-12-02 丰田自动车株式会社 Welding torch with upper and lower shielding gas flow and welding method using welding torch for horizontal welding
CN106563869A (en) * 2016-11-04 2017-04-19 东方电气集团东方汽轮机有限公司 Narrow-gap semi-automatic gas protection welding gun
CN109202236A (en) * 2018-10-25 2019-01-15 中车青岛四方机车车辆股份有限公司 A kind of torch nozzle and arc-welding set
CN110291846A (en) * 2016-12-05 2019-09-27 海别得公司 Asymmetric Consumables for Plasma Arc Torches
CN111889852A (en) * 2020-06-29 2020-11-06 中船澄西船舶修造有限公司 Stud welding device and method for ship spare anchor shackle fixing tool
WO2021027217A1 (en) * 2019-11-13 2021-02-18 山东大学 Gtaw welding system suitable for ultra-narrow gaps, and welding method

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101664854B (en) * 2009-09-24 2011-12-07 宁波明欣化工机械有限责任公司 Welding tip holding device
CN102806416A (en) * 2012-07-19 2012-12-05 樊荣 Gas shielded welding nozzle
CN105121085A (en) * 2013-04-15 2015-12-02 丰田自动车株式会社 Welding torch with upper and lower shielding gas flow and welding method using welding torch for horizontal welding
CN105121085B (en) * 2013-04-15 2017-09-08 丰田自动车株式会社 Welding gun with upper and lower part protective gas stream and the welding method using the welding gun for being used for level welding
CN104289799A (en) * 2014-09-25 2015-01-21 北京石油化工学院 Narrow gap welding current contact nozzle with aluminum oxide insulating coating
CN106563869A (en) * 2016-11-04 2017-04-19 东方电气集团东方汽轮机有限公司 Narrow-gap semi-automatic gas protection welding gun
CN110291846A (en) * 2016-12-05 2019-09-27 海别得公司 Asymmetric Consumables for Plasma Arc Torches
CN109202236A (en) * 2018-10-25 2019-01-15 中车青岛四方机车车辆股份有限公司 A kind of torch nozzle and arc-welding set
CN109202236B (en) * 2018-10-25 2020-10-30 中车青岛四方机车车辆股份有限公司 A welding torch nozzle and arc welding device
WO2021027217A1 (en) * 2019-11-13 2021-02-18 山东大学 Gtaw welding system suitable for ultra-narrow gaps, and welding method
CN111889852A (en) * 2020-06-29 2020-11-06 中船澄西船舶修造有限公司 Stud welding device and method for ship spare anchor shackle fixing tool
CN111889852B (en) * 2020-06-29 2022-03-08 中船澄西船舶修造有限公司 Stud welding device and method for ship spare anchor shackle fixing tool

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