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CN2881523Y - A metal plate height detector - Google Patents

A metal plate height detector Download PDF

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Publication number
CN2881523Y
CN2881523Y CN 200520121335 CN200520121335U CN2881523Y CN 2881523 Y CN2881523 Y CN 2881523Y CN 200520121335 CN200520121335 CN 200520121335 CN 200520121335 U CN200520121335 U CN 200520121335U CN 2881523 Y CN2881523 Y CN 2881523Y
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scale
measurement bay
sheet metal
testing instrument
metal height
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吕友训
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BYD Co Ltd
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BYD Co Ltd
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Abstract

本实用新型关于一种金属板高度检测仪,主要设有至少一个报警装置,以及具有绝缘水平面的底座,尤其是所述底座上固定有垂直于水平面带刻度的标尺,该标尺上固定有可延标尺滑动的测量架,该测量架的底表面与底座的水平面平行,所述测量架的底表面中部形成有一凸出位,另外,在所述水平面上镶有导电材质,通过导线与电源相连,电源正极依次连接开关、导电材质以及由测量架通过导线与一个指示灯电连接所组成的电路,最后接到电源负极。这种金属板高度检测仪的结构简单、使用方便、能够提高检测速度。

Figure 200520121335

The utility model relates to a metal plate height detector, which is mainly provided with at least one alarm device, and a base with an insulating horizontal plane, especially a scale with a scale perpendicular to the horizontal plane is fixed on the base. A measuring frame that slides along the scale, the bottom surface of the measuring frame is parallel to the horizontal plane of the base, a protruding position is formed in the middle of the bottom surface of the measuring frame, in addition, a conductive material is inlaid on the horizontal plane, and it is connected to the power supply through a wire , the positive pole of the power supply is sequentially connected to the switch, the conductive material and the circuit formed by the electrical connection between the measuring frame and an indicator light through a wire, and finally connected to the negative pole of the power supply. The metal plate height detector has a simple structure, is convenient to use, and can improve the detection speed.

Figure 200520121335

Description

一种金属板高度检测仪A metal plate height detector

技术领域technical field

本实用新型是关于一种针对可导电的金属板状物件的高度进行检测的仪器,特别是指一种结构简单、使用方便、提高检测速度的金属板高度检测仪。The utility model relates to an instrument for detecting the height of conductive metal plate objects, in particular to a metal plate height detector with simple structure, convenient use and improved detection speed.

背景技术Background technique

目前,在实际生产中,许多金属部件18上都有冲设有许多用于连接或限位装配的小弹片18’(如图1所示),这些弹片18’所弹出的高度H一般精度要求不太高,但又必须控制。对于弹片18’高度H的测量,如用卡尺测量,由于弹片18’比较软,受压后会变形,较难把握什么时候刚好接触而不变形,测量误差较大。用投影仪测量自然是比较准确,但许多零件如keymat钢片本身有变形,测量时就需要先校平再测试,这样就需要制作专用的测量治具来校平后测量,耗时较长,且投影仪需由专人来操作,难普及。特别是当产品需要大批量检测时,投影仪效率太低。At present, in actual production, many metal parts 18 are punched with many small shrapnel 18' for connection or limit assembly (as shown in Figure 1), and the height H ejected by these shrapnel 18' generally requires accuracy Not too high, but must be controlled. For the measurement of the height H of the shrapnel 18', if a caliper is used to measure, since the shrapnel 18' is relatively soft, it will deform after being pressed, and it is difficult to grasp when it is just in contact without deformation, and the measurement error is relatively large. It is naturally more accurate to measure with a projector, but many parts such as the keymat steel sheet are deformed, so they need to be leveled before testing, so it is necessary to make a special measuring fixture to measure after leveling, which takes a long time. And the projector needs to be operated by a special person, which is difficult to popularize. Especially when the product needs to be inspected in large quantities, the efficiency of the projector is too low.

发明内容Contents of the invention

为克服上述缺陷,本实用新型目的即在于提供一种与电源连接线路牢靠,同时又能够避免绳局部磨损,能防止绳局部扭曲的闪光跳绳。In order to overcome the above-mentioned defects, the purpose of the utility model is to provide a flash skipping rope that is firmly connected to the power supply line, and can avoid local abrasion and local twisting of the rope at the same time.

本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:

本实用新型一种金属板高度检测仪,主要设有至少一个报警装置,以及具有绝缘水平面的底座,尤其是所述底座上固定有标尺,该标尺上固定有可延标尺滑动的测量架,该测量架的底表面与底座的水平面平行,所述测量架的底表面中部形成有一凸出位;在所述水平面上镶有导电材质,通过导线与电源相连,电源正极依次连接开关、导电材质以及由测量架通过导线与一个指示灯电连接所组成的电路,最后接到电源负极。。The utility model is a metal plate height detector, which is mainly provided with at least one alarm device, and a base with an insulating horizontal plane, especially a scale is fixed on the base, and a measuring frame that can extend the scale and slide is fixed on the scale. The bottom surface of the measuring frame is parallel to the horizontal plane of the base, and a protruding position is formed in the middle of the bottom surface of the measuring frame; a conductive material is inlaid on the horizontal surface, connected to the power supply through a wire, and the positive pole of the power supply is connected to the switch, the conductive material and the power supply in turn. A circuit composed of a measuring frame electrically connected to an indicator light through a wire, and finally connected to the negative pole of the power supply. .

在上述结构中,其中:In the above structure, where:

所述报警装置是指指示灯。其中所述指示灯是指两个不同颜色的指示灯,在所述凸出位的一侧所述测量架的顶部固定有微调千分尺,在该凸出位的该侧所述测量架的底表面向内凹形成有一空间,该微调千分尺的下端穿过测量架在该空间内连接有绝缘连接块,该绝缘连接块的下端,进一步固定有与测量架间隔一定距离的可调测量块,由测量架通过导线与一个指示灯电连接所组成的电路还并联有一个由可调测量块和另一个指示灯电连接组成的电路。在此基础上,所述测量架连接的指示灯是红色的,所述可调测量块连接的指示灯是绿色的。The alarm device refers to an indicator light. Wherein said indicator light refers to the indicator light of two different colors, and the top of said measuring frame on one side of said protruding position is fixed with fine-tuning micrometer, and the bottom surface of said measuring frame on this side of this protruding position A space is formed inwardly, the lower end of the fine-tuning micrometer passes through the measuring frame and an insulating connection block is connected in the space, and the lower end of the insulating connecting block is further fixed with an adjustable measuring block at a certain distance from the measuring frame. The circuit formed by electrically connecting the rack with an indicator light through a wire is also connected in parallel with a circuit formed by electrically connecting an adjustable measuring block and another indicator light. On this basis, the indicator light connected to the measuring frame is red, and the indicator light connected to the adjustable measuring block is green.

在所述的水平面上相对凸出位的相应位置处设有避位孔。Avoidance holes are provided at corresponding positions relative to the protruding positions on the horizontal plane.

在该凸出位的另一侧所述测量架的顶部叠放有调节架,该调节架可延标尺滑动地固定在标尺上,所述调节架上设置有可微调测量架与调节架之间距离的微调螺栓。在此基础上,所述调节架与测量架是通过锁紧螺栓被锁死在标尺上。或者,所述调节架与测量架上在相对应的位置处二者均设置有供穿插标尺的穿孔。An adjustment frame is stacked on the top of the measurement frame on the other side of the protruding position, and the adjustment frame can be slidably fixed on the scale along the scale. distance to the trimmer bolt. On this basis, the adjustment frame and the measuring frame are locked on the scale by locking bolts. Alternatively, both the adjusting frame and the measuring frame are provided with through holes for inserting a scale at corresponding positions.

所述水平面是指固定在底座上的一块有机玻璃板。The horizontal plane refers to a plexiglass plate fixed on the base.

所述标尺带有刻度且垂直于所述水平面。The scale is graduated and perpendicular to the horizontal plane.

由于本实用新型一种金属板高度检测仪的结构简单,对于同一工件,尺寸调节好后就可以重复使用,简洁方便,对于不同工件,则可以调整测量架和可调测量块的位置来满足要求。特别是用于同一的大批量测量时,省时省力,通过红绿灯指示产品是否合格,通俗易懂,因此使用方便、提高检测速度。Due to the simple structure of the metal plate height detector of the utility model, for the same workpiece, it can be reused after the size is adjusted, which is simple and convenient. For different workpieces, the position of the measuring frame and the adjustable measuring block can be adjusted to meet the requirements. . Especially when it is used for the same large-scale measurement, it saves time and effort, and indicates whether the product is qualified through traffic lights, which is easy to understand, so it is easy to use and improves the detection speed.

附图说明Description of drawings

为了易于说明,本实用新型由下述的较佳实施例及附图作以详细描述。For ease of description, the utility model is described in detail by the following preferred embodiments and accompanying drawings.

图1是现有技术中冲有弹片的金属部件的示意图。Fig. 1 is a schematic diagram of a metal part punched with shrapnel in the prior art.

图2是本实用新型一种金属板高度检测仪的立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of a metal plate height detector of the present invention.

图3是本实用新型一种金属板高度检测仪的电路原理示意图。Fig. 3 is a schematic circuit diagram of a metal plate height detector of the present invention.

具体实施方式Detailed ways

请一起参阅图2和图3,本实用新型一种金属板高度检测仪,包括底座1,有机玻璃平板2,标尺3,调节架4,微调千分尺5,测量架6,绝缘连接块7,可调测量块8,红色指示灯9(当然可改为声音报警器等任何具有警示作用的器件),绿色指示灯10,铜块11,微调螺栓12,锁紧螺栓13,14,导线15,电源16,开关17。Please refer to Fig. 2 and Fig. 3 together, a kind of metal plate height detector of the present utility model comprises base 1, plexiglass plate 2, scale 3, adjusting frame 4, fine-tuning micrometer 5, measuring frame 6, insulating connection block 7, can Adjustment measuring block 8, red indicator light 9 (of course, any device with warning function such as sound alarm can be changed), green indicator light 10, copper block 11, fine-tuning bolt 12, locking bolts 13, 14, wire 15, power supply 16, switch 17.

其中底座1是由金属制成,起支撑稳定作用,底座1上用螺栓固定有一块有机玻璃板2,带刻度的标尺3通过有机玻璃板2固定在底座1上,调节架4叠放置在测量架6顶部一侧,并和测量架6的该侧的端部半齐,在调节架4与测量架6上在相对应的位置处二者均设置有穿孔,供穿插标尺3上,使调节架4与测量架6可以在标尺3上滑动,同时可以通过锁紧螺栓13和14,将调节架4和测量架6位置相对于标尺3锁死,当调节架4锁死而测量架6活动时可以通过微调螺栓12微调测量架6的位置。其中测量架6的底表面相对于标尺3垂直的,相对于有机玻璃板2的表面是平行的,这样依据标尺3,就可以得到测量架3底表面相距有机玻璃板2表面的距离。测量架6的底表面中部形成有一凸出位61,而有机玻璃板2在相对凸出位61的相应位置处设有避位孔21,这样测量架6底表面相对于有机玻璃板2的表面,可以调到的零距离位。在测量架6顶部相对于放置调节架4的另一侧,即在所述凸出位的一侧所述测量架的顶部固定有微调千分尺5,在该凸出位61的该侧所述测量架6的底表面向内凹形成有一空间62,该微调千分尺5的下端穿过测量架6在该空间内连接有绝缘连接块7,该绝缘连接块7的下端进一步通过沉头螺钉固定有一可调测量块8,可调测量块8比绝缘连接块7尺寸稍小,不与测量架6接触。这样,调节微调千分尺5就可以调节可调测量块8的位置,其中当微调千分尺5处与零位时,可调测量块8的底表面正好与测量架6的底表面平齐,当微调千分尺5不处与零位时,可调测量块8的底表面则凸出于测量架6的底表面。在测量架6的下方的有机玻璃板2的表面中镶有一铜块,通过导线与电源相连。Among them, the base 1 is made of metal, which plays the role of support and stability. A plexiglass plate 2 is fixed on the base 1 with bolts. The scale 3 with scale is fixed on the base 1 through the plexiglass plate 2. The adjustment frame 4 is stacked on the measurement One side of the top of the frame 6, and half-aligned with the end of this side of the measuring frame 6, both are provided with perforations at the corresponding positions on the adjusting frame 4 and the measuring frame 6, for passing through the scale 3, so that the adjustment The frame 4 and the measuring frame 6 can slide on the scale 3. At the same time, the positions of the adjusting frame 4 and the measuring frame 6 can be locked relative to the scale 3 through the locking bolts 13 and 14. When the adjusting frame 4 is locked, the measuring frame 6 can move During this time, the position of the measuring frame 6 can be fine-tuned by the fine-tuning bolt 12. Wherein the bottom surface of measuring frame 6 is vertical with respect to scale 3, is parallel with respect to the surface of plexiglass plate 2, and according to scale 3 like this, just can obtain measuring frame 3 bottom surfaces apart from the distance of plexiglass plate 2 surfaces. The middle part of the bottom surface of the measuring frame 6 is formed with a protruding position 61, and the plexiglass plate 2 is provided with a position avoidance hole 21 at the corresponding position of the relative protruding position 61, so that the measuring frame 6 bottom surface is relative to the surface of the plexiglass plate 2. , can be adjusted to the zero distance position. At the top of the measurement frame 6 relative to the other side where the adjustment frame 4 is placed, that is, the top of the measurement frame on the side of the protruding position is fixed with a fine-tuning micrometer 5, and the measurement is performed on this side of the protruding position 61 The bottom surface of the frame 6 is concaved inwardly to form a space 62, the lower end of the fine-tuning micrometer 5 passes through the measuring frame 6 and is connected with an insulating connecting block 7 in this space, and the lower end of the insulating connecting block 7 is further fixed by a countersunk screw. Adjust the measuring block 8, the adjustable measuring block 8 is slightly smaller than the insulating connection block 7, and does not contact the measuring frame 6. Like this, adjust fine-tuning micrometer 5 and just can adjust the position of adjustable measuring block 8, wherein when fine-tuning micrometer 5 places and zero position, the bottom surface of adjustable measuring block 8 just in time is flush with the bottom surface of measuring frame 6, when fine-tuning micrometer When 5 is not in the zero position, the bottom surface of the adjustable measuring block 8 protrudes from the bottom surface of the measuring frame 6 . A copper block is embedded in the surface of the plexiglass plate 2 below the measuring frame 6, and is connected to the power supply by a wire.

图3为本实用新型的电路原理图,电源16正极依次连接开关17和铜块11,红色指示灯9通过导线15与测量架6相连,然后与绿色指示灯10和可调测量块8相连组成的电路并联,并一起接到电源16负极。Fig. 3 is the schematic circuit diagram of the utility model, the positive pole of the power supply 16 is connected with the switch 17 and the copper block 11 in turn, the red indicator light 9 is connected with the measuring frame 6 through the wire 15, and then connected with the green indicator light 10 and the adjustable measuring block 8 to form The circuit parallel connection, and receive power supply 16 negative electrodes together.

以背景技术中揭露冲有小弹片18’的金属部件18为例,使用时,先根据要求获得该小弹片18’合格时的最高高度H的上限值,即等于测量架6的底表面与有机玻璃板2的表面间的距离值,调节测量架6到此值,调节时,先松开锁紧螺栓13和14,相对标尺3滑动调节架4与测量架6,大概调到目标值时,先锁死锁紧螺栓13固定调节架4,再通过调整微调螺栓12达到目标值,然后锁死锁紧螺栓14固定测量架6。接下来,调节微调千分尺5,调节值为弹片高度的公差值,这时可调测量块8的底表面与测量架6的底表面间的高度差即为弹片18’的公差值,打开开关17,将金属部件18放在有机玻璃平板2上,金属部件18的底面与铜块11接触,然后将金属部件18由测量架6远离标尺3的一端向近标尺3的推过来,如果弹片18’在推过来的过程中,先与测量架6的端部或底表面接触,红色指示灯9亮,则表示被测弹片18’的高度H超出公差上限,不合格;如果弹片18’在推过来的过程中,如果先与测量架6中间凸出位61接触,红色指示灯9亮,则表示被测弹片18’的高度H低于公差下限,不合格;如果弹片18’先与可调测量块8端部或底面接触,绿色指示灯10亮,则表示被测弹片18’的高度H在公差范围内,合格。Take the metal part 18 that is punched with the small shrapnel 18' disclosed in the background technology as an example. When using it, first obtain the upper limit value of the highest height H of the small shrapnel 18' when it is qualified, which is equal to the bottom surface of the measuring frame 6 and The distance between the surfaces of the plexiglass plate 2, adjust the measuring frame 6 to this value, when adjusting, first loosen the locking bolts 13 and 14, slide the adjusting frame 4 and the measuring frame 6 relative to the scale 3, and adjust it to the target value First lock the locking bolt 13 to fix the adjusting frame 4, then adjust the fine-tuning bolt 12 to reach the target value, and then lock the locking bolt 14 to fix the measuring frame 6. Next, adjust the fine-tuning micrometer 5, the adjustment value is the tolerance value of the height of the shrapnel, at this time, the height difference between the bottom surface of the adjustable measuring block 8 and the bottom surface of the measuring frame 6 is the tolerance value of the shrapnel 18', open Switch 17, put the metal part 18 on the plexiglass plate 2, the bottom surface of the metal part 18 is in contact with the copper block 11, then push the metal part 18 from the end of the measuring frame 6 away from the scale 3 to the end near the scale 3, if the shrapnel 18' is in contact with the end or the bottom surface of the measuring frame 6, and the red indicator light 9 is on, which means that the height H of the spring piece 18' to be tested exceeds the upper tolerance limit and is unqualified; if the spring piece 18' is in the In the process of pushing it over, if it comes into contact with the protruding position 61 in the middle of the measuring frame 6 and the red indicator light 9 is on, it means that the height H of the shrapnel 18' to be tested is lower than the lower tolerance limit and is unqualified; When the end or the bottom surface of the adjustment measuring block 8 is in contact, and the green indicator light 10 is on, it means that the height H of the spring piece 18' to be tested is within the tolerance range and is qualified.

Claims (10)

1. sheet metal height testing instrument, mainly be provided with at least one warning device, and base with dielectric level face, it is characterized in that: be fixed with scale on the described base, be fixed with on this scale and can prolong the measurement bay that scale slides, the basal surface of this measurement bay is parallel with the surface level of base, and the basal surface middle part of described measurement bay is formed with one and protrudes the position;
In addition, stud with conductive material on described surface level, link to each other with power supply by lead, positive source connects switch, conductive material successively and is electrically connected the circuit formed by lead with a warning device by measurement bay, receives power cathode at last.
2. a kind of sheet metal height testing instrument according to claim 1, it is characterized in that: described warning device is meant pilot lamp.
3. a kind of sheet metal height testing instrument according to claim 2, it is characterized in that: described pilot lamp is meant the pilot lamp of two different colours, be fixed with the fine setting milscale at described top of protruding the described measurement bay of a side of position, concave at the basal surface of the described measurement bay of this side of this protrusion position and to be formed with a space, the lower end of the dried branch of this fine setting chi is passed measurement bay and be connected with the insulation contiguous block in this space, the lower end of this insulation contiguous block, further be fixed with the adjustable measurement piece that keeps at a certain distance away with measurement bay, be electrically connected the circuit of being formed by measurement bay with a pilot lamp by lead and also be parallel with a circuit of forming by adjustable measurement piece and the electrical connection of another pilot lamp.
4. a kind of sheet metal height testing instrument according to claim 1 is characterized in that: the corresponding position of protruding the position on described surface level relatively is provided with keeps away a hole.
5. a kind of sheet metal height testing instrument according to claim 1, it is characterized in that: the top at the described measurement bay of opposite side of this protrusion position has stacked adjusting bracket, this adjusting bracket can prolong scale and be fixed on slidably on the scale, and described adjusting bracket is provided with the trimming bolt of distance between fine-tuning measurement bay and the adjusting bracket.
6. a kind of sheet metal height testing instrument according to claim 5 is characterized in that: described adjusting bracket and measurement bay be by clamping screw by locked on scale.
7. a kind of sheet metal height testing instrument according to claim 5 is characterized in that: the two is provided with for the perforation that interts scale in corresponding position on described adjusting bracket and the measurement bay.
8. according to any described a kind of sheet metal height testing instrument of claim 1 to 7, it is characterized in that: described surface level is meant a poly (methyl methacrylate) plate that is fixed on the base.
9. a kind of sheet metal height testing instrument according to claim 2 is characterized in that: the pilot lamp that described measurement bay connects is red, and the pilot lamp that described adjustable measurement piece connects is green.
10. a kind of sheet metal height testing instrument according to claim 1 is characterized in that: described scale has scale and perpendicular to described surface level.
CN 200520121335 2005-12-30 2005-12-30 A metal plate height detector Expired - Lifetime CN2881523Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102818514A (en) * 2012-08-29 2012-12-12 昆山旭虹精密零组件有限公司 Rapid detection jig for small batch of stamping products
CN105066858A (en) * 2015-07-20 2015-11-18 昌辉汽车电器(黄山)股份公司 Device for judging height consistency of multiple groups of microswitches in automobile combination switch
CN107436122A (en) * 2017-09-14 2017-12-05 中日龙电器制品(杭州)有限公司 Waterproof gasket cement height detecting device and detection method
CN107768558A (en) * 2017-11-30 2018-03-06 惠州市天翔昌运电子有限公司 Aluminum alloy battery lid further processing technique and aluminum alloy battery lid
CN108871147A (en) * 2018-06-29 2018-11-23 隆扬电子(昆山)有限公司 Foam tool for detecting height
CN109520458A (en) * 2018-11-28 2019-03-26 西安华运天成通讯科技有限公司 A kind of thickness detecting equipment of automatic navigator screen
CN110068258A (en) * 2019-04-23 2019-07-30 杭州耕德电子有限公司 Elastic slice height bound detection machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102818514A (en) * 2012-08-29 2012-12-12 昆山旭虹精密零组件有限公司 Rapid detection jig for small batch of stamping products
CN105066858A (en) * 2015-07-20 2015-11-18 昌辉汽车电器(黄山)股份公司 Device for judging height consistency of multiple groups of microswitches in automobile combination switch
CN105066858B (en) * 2015-07-20 2017-07-28 昌辉汽车电器(黄山)股份公司 Multigroup microswitch high consistency decision maker in a kind of automobile combined switch
CN107436122A (en) * 2017-09-14 2017-12-05 中日龙电器制品(杭州)有限公司 Waterproof gasket cement height detecting device and detection method
CN107768558A (en) * 2017-11-30 2018-03-06 惠州市天翔昌运电子有限公司 Aluminum alloy battery lid further processing technique and aluminum alloy battery lid
CN108871147A (en) * 2018-06-29 2018-11-23 隆扬电子(昆山)有限公司 Foam tool for detecting height
CN109520458A (en) * 2018-11-28 2019-03-26 西安华运天成通讯科技有限公司 A kind of thickness detecting equipment of automatic navigator screen
CN110068258A (en) * 2019-04-23 2019-07-30 杭州耕德电子有限公司 Elastic slice height bound detection machine

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